diagram

-electric

OCS CHECKWEIGHERS GmbH

www.ocs-cw.com A Wipotec Brand

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-A1 -S3
-S2 -B3
-B2

-Q1

-X2
-X4
-M1
-X3

-B1

WORKING DIRECTION
FROM RIGHT TO LEFT
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS CONSTRUCTION OVERVIEW
PROJECT TITLE
= BAU
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 1
c
JOB NO. MACHINE NO. VERSION SHEET > 2
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 4 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-A1 -S3
-S2 -Q1
-B2

-B3

-M1

-B1

WORKING DIRECTION
FROM LEFT TO RIGHT
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS CONSTRUCTION OVERVIEW
PROJECT TITLE
= BAU
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 2
c
JOB NO. MACHINE NO. VERSION SHEET > 3
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 4 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-S2

-Q1

-B2 -A7
-T1

-A4 -X4
-X0
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

-X2

-K3
-K5

-K7
-K1
-X3
-X10

-X1 -X1

-K8
-K2

-K4
-K6
WORKING DIRECTION
FROM RIGHT TO LEFT

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS CONSTRUCTION OVERVIEW SWITCH CABINET
PROJECT TITLE
= BAU
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 3
c
JOB NO. MACHINE NO. VERSION SHEET > 4
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 4 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-S2

-Q1

-B2
-A7

-T1

-X4
-X0 -A4
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

-X2
-K3
-K5

-K7
-K1

-X3

-X10
-X1 -X1
-K8
-K2

-K4
-K6

WORKING DIRECTION
FROM LEFT TO RIGHT

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS CONSTRUCTION OVERVIEW SWITCH CABINET
PROJECT TITLE
= BAU
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 4
c
JOB NO. MACHINE NO. VERSION SHEET >
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 4 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

SUMMARY OF MACHINES
TYPE JOB NO. MACHINE NO.

CUSTOMER :

SYSTEM EC-M-HD MACHINE TYPE : EC-M-HD

MAINS VOLTAGE : 220VAC L1/N/PE 380V/420VAC L1/L2/L3/PE

POWER CONSUMPTION ca. : 2,0 kVA

FREQUENCY : 50 Hz

MAX. BACK-UP FUSE : 10A

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS COVER SHEET 1
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 1
c
JOB NO. MACHINE NO. VERSION SHEET > 2
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CODING OF THE ELECTRICAL EQUIPMENT SUMMARY OF MACHINE AND COMPONENT GROUPS

= MACHINE STATION/COMPONENT GROUP

LOCATIONS OF INSTALLATION 00 GENERAL PART : EC

+EC=SYSTEM EC
+OO=NO LOCATION
+MK=MOTOR - TERMINAL BOX
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

BAU INSTALLATION DOCUMENTATION

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS COVER SHEET 2
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 2
c
JOB NO. MACHINE NO. VERSION SHEET > 3
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CODE FOR COLOUR/COLOR MARKING AS PER IEC 757

COLOUR/COLOR OLD NEW

ABBREVIATION ABBREVIATION

SCHWARZ BLACK NOIR NEGRO NERO ZWART sw BK

BRAUN BROWN MARRON MARRÓN MARRONE BRUIN br BN
ROT RED ROUGE ROJO ROSSO ROOD rt RD
ORANGE ORANGE ORANGE NARANJA ARANCIO ORANJE or OG
GELB YELLOW JAUNE AMARILLO GIALLO GEEL ge YE
GRÜN GREEN VERT VERDE VERDE GROEN gn GN
BLAU BLUE BLEU AZUL BLU BLAUW bl BU
VIOLETT VIOLET VIOLET VIOLETA VIOLA VIOLET vi VT
GRAU GREY GRIS GRIS GRIGIO GRIJS gr GY
WEIß WHITE BLANC BLANCO BIANCO WIT ws WH
ROSA PINK ROSE ROSA ROSA ROZE rs PK
GOLD GOLD OR ORO ORO GOUD - GD
TÜRKIS TURQUOISE TURQUOISE TURQUESA TURCHESE TURQUOISE tk TQ
SILBER SILVER ARGENT PLATA ARGENTO ZILVER - SR
GRÜN-GELB GREEN-YELLOW VERT-JAUN VERDE-AMARILLO VERDE-GIALLO GROEN-GEEL gnge GNYE

DIN 47100 (BUT IN CONTRAST TO DIN:

PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

COLOUR/COLOR CODE WITHOUT COLOUR/COLOR REPETITION AFTER THE 44TH CORE)

1 WHITE 11 GREY PINK 21 WHITE BLUE 31 GREEN BLUE 41 GREY BLACK 51 WHITE YELLOW BLACK 61 BLACK WHITE
2 BROWN 12 RED BLUE 22 BROWN BLUE 32 YELLOW BLUE 42 PINK BLACK 52 YELLOW BROWN BLACK
3 GREEN 13 WHITE GREEN 23 WHITE RED 33 GREEN RED 43 BLUE BLACK 53 WHITE GREY BLACK
4 YELLOW 14 BROWN GREEN 24 BROWN RED 34 YELLOW RED 44 RED BLACK 54 GREY BROWN BLACK
5 GREY 15 WHITE YELLOW 25 WHITE BLACK 35 GREEN BLACK 45 WHITE BROWN BLACK 55 WHITE PINK BLACK
6 PINK 16 YELLOW BROWN 26 BROWN BLACK 36 YELLOW BLACK 46 YELLOW GREEN BLACK 56 PINK BROWN BLACK
7 BLUE 17 WHITE GREY 27 GREY GREEN 37 GREY BLUE 47 GREY PINK BLACK 57 WHITE BLUE BLACK
8 RED 18 GREY BROWN 28 YELLOW GREY 38 PINK BLUE 48 RED BLUE BLACK 58 BROWN BLUE BLACK
9 BLACK 19 WHITE PINK 29 PINK GREEN 39 GREY RED 49 WHITE GREEN BLACK 59 WHITE RED BLACK
10 PURPLE 20 PINK BROWN 30 YELLOW PINK 40 PINK RED 50 BROWN GREEN BLACK 60 BROWN RED BLACK

THE FIRST COLOUR INDICATES THE BASIC COLOUR/COLOR OF THE CORE INSULATION,
THE SECOND COLOUR/COLOR INDICATES THE COLOUR/COLOR OF THE PRINTED RING.

WHERE THREE COLOURS/COLORS ARE INDICATED, THE SECOND AND THE THIRD COLOUR/COLOR ARE PRINTED ON THE BASIC COLOUR/COLOR.

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS COVER SHEET 3
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 3
c
JOB NO. MACHINE NO. VERSION SHEET > 4
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CONVERSION OF METRIC CONDUCTOR CROSS-SECTIONS (MM²) INTO AWG-VALUES (AWG)

CONDUCTOR CROSS-SECTION DIAMETER AWG-VALUES (AWG) / DIAMETER (MM)

(MM²) (MM)

0,14 MM² 0,42 MM APPROX. AWG 25 / 0,45 MM

0,22 MM² 0,53 MM APPROX. AWG 23 / 0,58 MM

0,25 MM² 0,56 MM APPROX. AWG 23 / 0,58 MM

0,34 MM² 0,66 MM APPROX. AWG 21 / 0,71 MM

0,50 MM² 0,79 MM APPROX. AWG 20 / 0,81 MM

0,75 MM² 0,98 MM APPROX. AWG 18 / 1,02 MM

1,00 MM² 1,13 MM APPROX. AWG 17 / 1,15 MM

1,50 MM² 1,38 MM APPROX. AWG 15 / 1,45 MM

PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

2,50 MM² 1,78 MM APPROX. AWG 13 / 1,83 MM

4,00 MM² 2,26 MM APPROX. AWG 11 / 2,30 MM

6,00 MM² 2,76 MM APPROX. AWG 9 / 2,83 MM

10,00 MM² 3,57 MM APPROX. AWG 7 / 3,67 MM

16,00 MM² 4,51 MM APPROX. AWG 5 / 4,62 MM

25,00 MM² 5,64 MM APPROX. AWG 3 / 5,83 MM

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS COVER SHEET 4
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 4
c
JOB NO. MACHINE NO. VERSION SHEET > 5 _ D E
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PAGE LOC. TITLE : CHANGE CHANGE CHANGE CHANGE PAGE LOC. TITLE : CHANGE CHANGE CHANGE CHANGE
---------------------------------------------------------------------------------------
ANLAGE : BAU
1 |OO |AUFBAUUEBERSICHT
2 |OO |AUFBAUUEBERSICHT
3 |OO |AUFBAUUEBERSICHT SCHALTKASTEN
4 |OO |AUFBAUUEBERSICHT SCHALTKASTEN
---------------------------------------------------------------------------------------
ANLAGE : 00
1 |OO |DECKBLATT 1
2 |OO |DECKBLATT 2
3 |OO |DECKBLATT 3
4 |OO |DECKBLATT 4
5_DE |OO |BLATTVERZEICHNIS
5_GB |OO |BLATTVERZEICHNIS
6 |EC |LAYOUT STECKER
7 |EC |SPANNUNGSVERSORGUNG
8 |EC |LAYOUT BD-CAN2
9 |EC |BD-CAN2
10 |EC |LAYOUT BDCANIO
11 |EC |EINGAENGE BDCANIO
12 |EC |AUSGAENGE BDCANIO
13 |EC |NOT-AUS
14 |EC |AUSGAENGE BDCANIO
15 |EC |MOTOR WAEGEBAND
16 |EC |WAEGEZELLE
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS LISTING OF SHEETS
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 5_DE
c
JOB NO. MACHINE NO. VERSION SHEET > 5 _ G B
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PAGE LOC. TITLE : CHANGE CHANGE CHANGE CHANGE PAGE LOC. TITLE : CHANGE CHANGE CHANGE CHANGE
---------------------------------------------------------------------------------------
MACHINE : BAU
1 |OO |CONSTRUCTION OVERVIEW
2 |OO |CONSTRUCTION OVERVIEW
3 |OO |CONSTRUCTION OVERVIEW SWITCH CABINET
4 |OO |CONSTRUCTION OVERVIEW SWITCH CABINET
---------------------------------------------------------------------------------------
MACHINE : 00
1 |OO |COVER SHEET 1
2 |OO |COVER SHEET 2
3 |OO |COVER SHEET 3
4 |OO |COVER SHEET 4
5_DE |OO |LISTING OF SHEETS
5_GB |OO |LISTING OF SHEETS
6 |EC |LAYOUT PLUG
7 |EC |VOLTAGE SUPPLY
8 |EC |LAYOUT BD-CAN2
9 |EC |BD-CAN2
10 |EC |LAYOUT BDCANIO
11 |EC |INPUTS BDCANIO
12 |EC |OUTPUTS BDCANIO
13 |EC |EMERGENCY STOP
14 |EC |OUTPUTS BDCANIO
15 |EC |MOTOR WEIGHING CONVEYOR
16 |EC |WEIGH CELL
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS LISTING OF SHEETS
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + OO SHEET 5_GB
c
JOB NO. MACHINE NO. VERSION SHEET > 6
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-X3 -X2

/7.8

/7.8
-X4

C B A 6 1
1 1
/9.8 /13.10 /15.10 /15.7

/11.13
2 2 7 2
/9.8 /13.11 1 /15.10 /15.8
>PC-GF 20<
3 3
8 3
/9.9 /9.8 /13.12 2 3
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

/15.8
/11.15 /11.14
4 4
/9.9 /13.13 9 4
/15.9
5 5 FRONT VIEW
/9.9 /9.9 SOCKET
10 5
/15.10

/15.9

FRONT VIEW FRONT VIEW

SOCKET SOCKET

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS LAYOUT PLUG
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 6
c
JOB NO. MACHINE NO. VERSION SHEET > 7
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

-X0 7 8

-X0 9 10

-X0 12 13 14 15 16

1,5 PE

-X3
1,5 PE

-X2
1,5
PEA7/12.2

2 4

X0:25/15.3
(1,5) L1 N PE
UM1/15.3 -T1

S8VK-C12024
(1,5)
VM1/15.3 85..264VAC /

OMRON
(1,5) 47..63Hz
WM1/15.3 8A HAV
24V DC
5A
2 4 6 8 10 12 V+ V+ V- V- V-

1,5

1,5
1,5
-Q1 1 3 5 7 9 11
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

1 3

-X0 11
X3:B5/9.8

0,75
2,5

2,5

-XPE3
-X1 33 34 35 36
2,5

MOUNTING PLATE

0,75
(1,5)

(1,5)

(1,5)

-XPE4 X4:2/11.13
-XPE1
DOOR A4-X14:2/9.2
SWITCH CABINET
SWITCH CABINET
2,5

A4-X14:1/9.2
-X0 1 2 3 4 5 6 -X0 17 18 19 20

0,75
-XPE2
L1 N PE L1 L2 L3 PE
MACHINE FRAME
-X1 29 30 31 32
SUPPLY SUPPLY
1/N/PE 220V 50Hz MOTOR
MAX. BACK-UP FUSE 10A 3/PE 380V/420V 50Hz

0,75
X4:1/11.13
MAX. BACK-UP FUSE 10A

X3:B3/9.8

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS VOLTAGE SUPPLY
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 7
c
JOB NO. MACHINE NO. VERSION SHEET > 8
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

LAYOUT BDCAN2 (-A4)

8
7
6 RJ-45
4
5
3 X3 X5 8
7
2 6
1 5
4
3
2
1

1
1
OPTIONAL
MODULE
ETHERNET

OPTIONAL OPTIONAL
MODULE MODULE
COM3 COM2

OPTIONAL
MODULE
COM4
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

-X4
8
COM0 COM2 -X27

1
1 POWER-LED
-S1 +24V
D29
TRIGGER-LED
-X21 -X13
1

D28 COM1 -X2

J3

1
J2
COM2
ON J1
-X28
COM4

COM3
-S2 1 -X14
32 1 LPT1 -X25 VOLTAGE SUPPLY
OFF
1 1 J6 J5 0V
LPT2 1 LIFE-LED
BATTERY -X24 D13 +24V 1
1 1 23 1 23

J1
VERIFICATION SWITCH S2: 24V 24V-WEIGH CELL :
32 1
J1,J5,J6
POSITION OFF = NOT ACTIVE J6 J5 LINKING PINS 1-2
POSITION ON = ACTIVE
1 23 1 23

J1

32 1
±15V ±15V-WEIGH CELL :
J1,J5,J6
J6 J5 LINKING PINS 2-3
1 23 1 23

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS LAYOUT BD-CAN2
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 8
c
JOB NO. MACHINE NO. VERSION SHEET > 9
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A4-X14:2/7.15

0,75
0,75
A4-X14:1/7.15

X5:1..8

X3:1..8
X14:2
-A4

X14:1
BDCAN2

GND
24V

# 26400161
RJ-45

RJ-45
BAUD RATE : 115200 SERVICE BAUD RATE : 115200
PARITY : ODD PARITY : ODD :BAUD RATE 10 MBIT
DATA : 8 DATA : 8 DISPLAY/
STOP : 1 STOP : 1
TOUCH ETHERNET
# 26401642

COM1

SUBD9-SOCKET
CONNECTION COM0 COM2 COM2 COM3 COM4 LPT1 LPT2
WEIGH CELL
TR / Ub RS 422 RS 232 RS232
GND
RX-
TX-
RX+
TX+

TXD
RXD
GND

RXD

TXD

GND
24V
PE
TR

X4:2
X4:3
X4:5
X2:8
X2:7
X2:6
X2:5
X2:4
X2:3
X2:2

X28:1

X27:1

X13:2
X13:3
X13:4
X13:5

X21:2
X21:3
X21:4
X21:5
X2:1

X28:3
X28:5
X28:7
X28:9

X27:2
X27:3
X27:4
X27:5

X25

X24
X13:1

X21:1
1:1
ALTERNATIVE CONNECTION OPTIONAL PATCH
CONNECTION COM 4
COM 2

YE(0,25)

GN(0,25)
PK(0,25)

GY(0,25)
BN(0,25)
WCOM3
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

X3:B5/7.15
GNYE(0,75)

GY(0,75)
VT(0,75)
YE(0,14)
PK(0,14)
GN(0,14)
GY(0,14)

X3:B3/7.15 LAYOUT
BU(0,5)
RD(0,5)
BK(0,5)
WH(0,5)

B3

C2
C3
C4
C5

B5
HOUSING

C1
WB1 WB1
-X3
HOUSING
B1-X1:1/16.11

A7-X61/12.2
A7-X62/12.2
B1-X1:3B/16.10
B1-X1:8/16.11
B1-X1:5/16.11
B1-X1:7/16.10
B1-X1:3A/16.10

B1-X1:4/16.13
B1-X1:6/16.12
B1-X1:2/16.12

1..8
J1

-X10 RJ-45

SHIELD
GY(0,25)

YE(0,25)

GN(0,25)

BN(0,25)

WH(0,25)
J1 8POLE ETHERNET- 1 2 3 6
PATCHPANEL 1

]
Ø
SHIELD PHOENIXCONTACT
WA1 FL-PP-RJ45-SCC 45 7 8

SHIELD
TXD+
TXD-
RXD+
RXD-
PHOENIXCONTACT
FL-PP-RJ45-SCC

3
6
1
2
4
5
7
8
2
3
4
5
6
7
8
9
1

TO

WHOG

WHGN

WHBU
WHBN
WEIGH CELL

OG

GN
BU

BN
SUBD 9
+24V

TXD

GND
RXD

0V
HOUSING
-A1
X1

INTERFACE RS 232

INTERFACE
RC-TERM ETHERNET
DISPLAY -/OPERATING UNIT
PROTOCOL M&L

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS BD-CAN2
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 9
c
JOB NO. MACHINE NO. VERSION SHEET > 10
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

LAYOUT BD-CANIO3

I1 I2 I3 I4 I5 I6 I7 I8 I/O CROSS REFERENCE FUNCTION

-A7 LED
OUTPUTS
INPUT 1 /11.1 START WEIGHING
/12.1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
INPUT 2 /11.3 SPARE

-X3 INPUT 3 /11.5 SPARE

-X7
INPUT 4 /11.6 SPARE
1 2 3 4 5 6 7 8
EXPLANATION S1 / S2: INPUT 5 /11.8 SPARE
ON= SWITCH CLOSED O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12
-X4 LED INPUT 6 /11.10 QUIT ERROR
-S1

ON
1 2 3 4 5 6 7 8 INPUT 7 /11.11 START OPERATION
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12
-S2

ON
INPUT 8 /11.13 PULSE INITIATOR

-X5 1 2 3 4 5 6 7 8 -X8
+15V LED OUTPUT 1 /12.1 REJECT
-15V LED
OUTPUT 2 /12.5 GOOD WEIGHT
1 2 3 4 5 6 7 8

OUTPUT 3 /12.6 PHOTO CELL

- X 6 1 - X 6 2- X 6 3- X 6 4 - X 6 5- X 6 6
-X6 -X9
OUTPUT 4 /12.7 SPARE

INPUTS OUTPUT 5 /12.8 SPARE

/11.1
OUTPUT 6 /12.9 SPARE

OUTPUTS
LED +15V / LED -15V: OUTPUT 7 /12.10 REQUEST AT
INPUTS
ONLY AT CONNECTION ± 15V-WEIGH CELL
OUTPUT 8 /12.11 SPARE
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

+24V +24 (X3)

S1 OUT (X7)
LED
IN+ (X4) GND (X8)
LED
IN- (X5) NPN GND
OUTPUT 9 /12.12 FAULT
S2
GND24 GND (X6)
OUTPUT 10 /12.13 OPERATION MODE

+24V +24 (X3)

OUTPUT 11 /12.14 SPARE
S1
IN+ (X4)
LED
IN- (X5) PNP OUTPUT 12 /12.15 READY/NO ERROR
S2
GND24 GND (X6)

CONFIGURATION OF S1 AND S2
FOR NPN DEVICE OR PNP DEVICE

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS LAYOUT BDCANIO
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 10
c
JOB NO. MACHINE NO. VERSION SHEET > 11
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

START WEIGHING SPARE SPARE SPARE SPARE QUIT ERROR START OPERATION PULSE INITIATOR

/10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1

-A7
INPUTS
INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8

BDCANIO3
GND

GND

GND

GND

GND

GND

GND

GND
24V

24V

24V

24V

24V

24V

24V

24V
+ IN

- IN

+ IN

- IN

+ IN

- IN

+ IN

- IN

+ IN

- IN

+ IN

- IN

+ IN

- IN

+ IN

- IN
S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2

X3:2

X4:2

X5:2

X6:2

X3:3

X4:3

X5:3

X6:3

X3:4

X4:4

X5:4

X6:4

X3:5

X4:5

X5:5

X6:5

X3:6

X4:6

X5:6

X6:6

X3:7

X4:7

X5:7

X6:7

X3:8

X4:8

X5:8

X6:8
X3:1

X4:1

X5:1

X6:1

X4:2/7.15
X4:1/7.15

0,75

0,75

0,75
0,75

0,75

0,75

0,75
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

2
1
-X4

BN

BK
BN

WH

BK

BU

WH

BU
-X1 15 16 -X1 11 12 -X1 13 14
WB2 WB3
SPARE
2 4 4 2

-B3
-B2

ISOLATED ISOLATED
CONTACT CONTACT
1 3 1 3

TRIGGER- INPUT INPUT PULSE INITIATOR

LIGHT BARRIER QUIT ERROR START OPERATION
24VDC
( CONVEYOR RUNS )

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS INPUTS BDCANIO
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 11
c
JOB NO. MACHINE NO. VERSION SHEET > 12
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REJECT PHOTO CELL SPARE REQUEST AT FAULT SPARE

GOOD WEIGHT SPARE SPARE SPARE OPERATION MODE READY/NO ERROR

/10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 /10.1 -A7
BDCANIO3
OUTPUTS UOUT = +24V;IOUTMAX = 0,25A / PORT
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 9 OUTPUT 10 OUTPUT 11 OUTPUT 12

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND

OUT

GND
X61

X7:2

X8:2

X7:3

X8:3

X7:4

X8:4

X7:5

X8:5

X7:6

X8:6

X7:7

X8:7

X7:8

X8:8

X7:9

X8:9

X7:12

X8:12
X9
X9
X9

X62
X63
X64
X65
X66

X7:1

X8:1

X7:10

X8:10

X7:11

X8:11
1,5

GY(0,75)
VT(0,75)

PEA7/7.8
WB1
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

0,75

0,75

0,75

0,75

0,75

0,75

0,75

0,75

0,75
A7-X61/9.4
A7-X62/9.4
A1K1/14.4

A2K1/14.3

A1K2/14.5

A1K3/14.7

A1K4/14.8
A1K5/14.10

A1K6/14.11
A1K8/14.14

A1K7/14.13

READY/NO ERROR
OPERATION MODE
GOOD WEIGHT

PHOTO CELL

REQUEST AT
OUTPUT
REJECT

OUTPUT

OUTPUT

OUTPUT

OUTPUT

OUTPUT

OUTPUT

OUTPUT
FAULT

SPARE
a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS OUTPUTS BDCANIO
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 12
c
JOB NO. MACHINE NO. VERSION SHEET > 13
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

11 21 11 21

-S2 -S2 -S3 -S3

.5 12 .3 22 .13 12 .11 22

4
1
(YE) (GN) (GY) (PK)

0,75

0,75

0,75

0,75
-X3 -X3

A2

A3

A4
A1
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

0,75

0,75

0,75

0,75

0,75

0,75

0,75

0,75
2

4
1
-X1 21 22 -X1 25 26 -X1 23 24 -X1 27 28

EMERGENCY STOP S2 EMERGENCY STOP S3

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS EMERGENCY STOP
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 13
c
JOB NO. MACHINE NO. VERSION SHEET > 14
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

e
d
b
a
1

CHANGE
-X1 1

24V
SUPPLY
2

DATE
NAME
MAX.250VAC/6A 24V/9mA

11
3

A2K1/12.4
OG(0,75) 0,75
0V

2
A2

DRAWED

CHECKED
12
OUTPUT

14
REJECT A1K1/12.4
OG(0,75) 0,75
+24V

3
A1

1,5kVA,RESISTIVE

DATE

16.02.15
16.02.15
4

-K1

11 MAX.250VAC/6A 24V/9mA

SCH
NAME

OLDENB.
0V
A2

OUTPUT
5

12

REQUEST AT
14

A1K2/12.10
OG(0,75) 0,75
+24V

4
A1

1,5kVA,RESISTIVE
-K2

MAX.250VAC/6A 24V/9mA
11
6

0V
A2

OUTPUT
12

FAULT
14

A1K3/12.12
OG(0,75) 0,75
+24V

5
A1

1,5kVA,RESISTIVE

WWW.OCS-CW.COM
7

-K3

OCS CHECKWEIGHERS
MAX.250VAC/6A 24V/9mA
11

0V
A2

OUTPUT
12

OPERATION MODE
8

14

A1K4/12.13
OG(0,75) 0,75
+24V
6
A1

1,5kVA,RESISTIVE
-K4

MAX.250VAC/6A 24V/9mA
11

0V
9

A2

OUTPUT
12

GOOD WEIGHT
14

A1K5/12.5
OG(0,75) 0,75
+24V
7
A1

1,5kVA,RESISTIVE
-K5
10

MAX.250VAC/6A 24V/9mA
11

OUTPUTS BDCANIO
0V
A2

OUTPUT
12

READY/NO ERROR
14

A1K6/12.15
OG(0,75) 0,75
+24V
8
A1
11

1,5kVA,RESISTIVE
-K6

MAX.250VAC/6A 24V/9mA
11

0V
A2
12

JOB NO.

OUTPUT
12

SPARE
14

A1K7/12.14
PROJECT TITLE

OG(0,75) 0,75
+24V
9
A1

1,5kVA,RESISTIVE
-K7

BeumerFilling

/
13

48VDC/0,1A 300Hz
24V/8,5mA
OUTPUT
OG(0,75)
OPTOCOUPLER
14

-
10

MACHINE NO.

PHOTO CELL -
A2
14

+ A1K8/12.6
0,75
A1

(11) +
13+

V1.1
+ EC
= 00
-K8

VERSION
15

17
SHEET
SHEET >
16

Bl.
15
14
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

X0:25/7.6
WM1/7.6
VM1/7.6
-X1 17 18 -X1 19 20
UM1/7.6

(1,5)
(1,5)

(1,5)
-X0 21 22 23 24 25 26

SPARE

BN(0,23)
WH(0,23)
(1,5)
(1,5)

(1,5)

(1,5)

(1,5)
PE
2

5
1
-X2
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

GNYE(1,5)

WH(0,5)

BK(0,5)
U(1,5)

V(1,5)

W(1,5)
WM1

U1 A - 2 A=250VAC/1,6A\60VDC/1A
-M1 U V W PE 1A 1B
TEMPERATURE
M DETECTOR

3~

50Hz(Y): 380-420V
60Hz(Y): 440-480V
1,1kW

MOTOR WEIGHING CONVEYOR

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS MOTOR WEIGHING CONVEYOR
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 15
c
JOB NO. MACHINE NO. VERSION SHEET > 16
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B1-X1:3A/9.2
B1-X1:3B/9.3
B1-X1:7/9.2

B1-X1:5/9.2

B1-X1:8/9.2

B1-X1:2/9.3

B1-X1:6/9.3

B1-X1:4/9.3
B1-X1:1/9.3
LAYOUT WEIGH CELL IW-B-...-FS-...

GNYE(0,75)

GY(0,14)

GN(0,14)

PK(0,14)

YE(0,14)
RD(0,5)

BK(0,5)
WH(0,5)
BU(0,5)
WB1

-X2 -X1
PRIVILEGED BUSINESS INFORMATION! DO NOT RELEASE!

X2:2

X2:3

X2:4

X2:5
X1:7

X1:3

X1:5

X1:8

X1:2

X1:6

X1:4

X2:1
X1:1

HOUSING

HOUSING
OGND
-B1

+24V

+24V
RX+

TX+

RX-

TX-

RXD

TXD
PLUG

PLUG
0V

PE

0V
I1
RS 422 RS 232

SUPPLY INTERFACE INTERFACE SUPPLY

SERVICE
8POL. CIRCULAR CONNECTOR 5POL. CIRCULAR CONNECTOR

WEIGH CELL IW-B-FS

2 3
-X1 -X2
4 5
2 4
1 3
8
1 5
6 7

FRONT VIEW OF THE CABLE SOCKET FRONT VIEW OF THE CABLE SOCKET

a
b
CHANGE DATE NAME DATE NAME
OCS CHECKWEIGHERS WEIGH CELL
PROJECT TITLE
= 00
DRAWED 16.02.15 OLDENB. BeumerFilling + EC SHEET 16
c
JOB NO. MACHINE NO. VERSION SHEET >
d WWW.OCS-CW.COM
e
CHECKED 16.02.15 SCH / V1.1 17 Bl.