HP160 Manual pump

User Manual

Pingyuan Jingke Hydraulic Co., Ltd.

www.torcstark.com torcstark@gmail.com Tel: 0086-531-82899663

Address: Juncang Industrial Park, 253100. Dezhou city, Shandong province, China
 Catalogue

I. Introduction

II. Main technical parameters

III.Main structure and function

IV.Working principle

V. Use and Precautions

VI.Maintenance and maintenance

VII. The main faults and troubleshooting methods of the

oil pump
Ⅰ. Introduction

HP160 two-speed manual pump is a new type of ultra-high pressure manual oil pump. This product

has a special oil circuit and a unique power reduction function, which can greatly improve work

efficiency and reduce operating force. It is also equipped with a pressure gauge interface. Equipped

with hydraulic cylinders or various special tools, this product can realize lifting, bending, straightening,

extrusion, press-fitting, stretching and other work needs. At the same time, it can also be installed in

other mechanical equipment as a hydraulic power component, and can also be used as a pressure test

pump for various medium, high, and ultra-high pressure hydraulic components, high-pressure

containers, and high-pressure rubber hoses. This series of manual pumps has various styles and

complete specifications. Users can choose large capacity or small capacity of the fuel tank according

to different work needs. Widely used in mines, railways, construction, factories and scientific research

departments.

Ⅱ. Main technical parameters

Pressure(MPa) Flow(mL/stroke)
Oil tank
Model Type
(cm3)
Low High Low High

Double speed,
HP160 2 160 24 1.2 2000
single acting
Ⅲ. Main structure and function

HP160 two-speed manual pump is composed of a main oil suction valve, oil suction and discharge

valve, and main oil discharge valve to complete the oil suction and discharge work. The pressure of

the low-pressure oil pump is set by the hydraulic control relief valve. When the pump pressure reaches

the pressure of the hydraulic control relief valve, the low-pressure pump returns oil without load,

thereby reducing the operator's hand pressure. It not only improves the flow and pressure of the pump,

but also reduces the factors that affect the pressure maintaining and volumetric efficiency of the pump,

so it not only simplifies the structure but also improves the reliability.

HP160 two-speed manual pump is mainly composed of the following parts:

Ⅳ. Working principle
Schematic diagram of the working principle

of a two-stage manual pump. When the manual

pump is working, the pressure rod 1 is operated

to drive the double plunger 2 to reciprocate.

When the plunger goes up, the low-pressure

pump chamber 5 and high-pressure pump
chamber 6 form a vacuum, and the oil is sucked
in. When the plunger goes down, the oil in the
low-pressure pump chamber 5 and high-pressure
pump chamber 6 is discharged from the total oil
discharge pump 7 together. When the pressure is
1. Pressure rod 2. Double plunger 3. Pump
body
4. High pressure relief valve 5. Low pressure
pump chamber 6. High pressure pump chamber
7. Main oil discharge valve 8. Oil suction and
discharge valve
9. Main oil suction valve 10. Unloading
overflow valve

higher than the set pressure of the unloading

overflow valve 10, the unloading valve is

opened, and the oil in the low-pressure pump

chamber 5 returns to the oil directly through the

unloading valve, and only the high-pressure

pump chamber works at this time.

Ⅴ. Use and Precautions

A. The use of two-stage pumps and single-stage pumps:

1) Check the oil level in the oil tank, and replenish hydraulic oil if necessary. It is

recommended to use 32# or 46# hydraulic oil.

 2) Check whether the high-pressure hose is damaged or aged, and replace it if necessary.

3) When using, first select the installation position of the pump and make it fixed.

4) The high-pressure rubber hose is connected to the oil pump and oil cylinder (or other

working objects).

5) Operate the pressure rod to achieve the purpose of work.

Warning: It is strictly forbidden to press without oil!

B. Matters needing attention:

1) The rated working pressure of the oil pump is determined according to the model (see

technical parameters). When the matching pressure of the working object is lower than the rated

pressure, first connect the pressure gauge to the rubber hose and adjust the high pressure valve until

the matching pressure is reached.

2) It is not allowed to work at a pressure exceeding the rated pressure. Except for the

above-mentioned 1) , the high and low pressure valves are not allowed to be arbitrarily adjusted.

3) When working, the oil pump pressure rod should be operated in a balanced manner, and the

oil circuit should not be impulsive.

4) When decompressing, the handwheel should be slowly twisted to avoid excessive

decompression.

5) When the oil quantity is insufficient, do not inject oil under pressure, so as to avoid pressure

in the pipe when returning oil.

6) Handle with care when using, and do not collide.

7) When using the high-pressure hose, avoid discounts or sharp bends. The operator should

not be too close to the hose to prevent the blast from being thrown up and hurting people.

8) When the hose and cylinder are not connected, check the system for leakage.

9) Before the oil cylinder is not connected (under load), that is, when it is sealed by the quick

joint (pressure is generated), the oil pump cannot be pressurized, otherwise the quick joint valve core
will be damaged, or even hurt.

Warning: Overpressure work is strictly prohibited (less than the rated working

pressure)!

Ⅵ. Maintenance and maintenance

The two-stage manual oil pump is a new type of very precise ultra-high pressure product, so

regular maintenance and maintenance are very important and indispensable.

1) The parts of the oil pump should always be kept clean, and there should be no dust or dirt at

the valves and around the plunger.

2) Strictly implement safety precautions.

3) When adding or supplementing the working fluid, it must be filtered with a 120-160 mesh oil

filter. For frequent use, generally clean the oil filter every two months, clean the fuel tank every six

months, and replace with new working fluid at the same time.

4) When not in use for a long time, the non-painted surface should be coated with industrial

vaseline oil to prevent rust, put it in a wooden box, and store it in a dry and suitable temperature place.

5) The high-pressure hose should be checked regularly to prevent aging or damage of the hose

after long-term use, which will reduce the compressive strength of the hose and cause danger in

high-pressure use. If it is used frequently, it should be loaded and unloaded to check and suppress once

every six months. During the inspection, a high-pressure test should be used. When the rubber hose

bulges or leaks oil, it should be replaced.

Ⅶ. The main faults and troubleshooting methods of the

oil pump
Symptoms of
Main reason Method of exclusion
failure
Use a pressure gauge to check
the pressure of the hydraulic
system. If the pressure is lower
1. High pressure valve pressure adjusted too low than 200MPa, you can tighten the
pressure valve screw to make the
pressure reach the specified
value.

2. The high-pressure valve spring is damaged or Replace the high pressure valve
loses its elasticity spring

Little or no Correct Verkou, the correcting

pressure,when method: lightly tap the first-grade
shaking pressure precision steel ball 1-2 times
3. High pressure valves are slightly worn
cylinder does not with a hand hammer, if the wear
work or not with is serious, you can use a drill to
rated pressure. re-sink the socket, if it is serious,
the pump body will be scrapped

Correct Verkou, the correcting

method: lightly tap the first-grade
precision steel ball 1-2 times
with a hand hammer, if the wear
4. Slight wear on unloading valve port
is serious, you can use a drill to
re-sink the socket, if it is serious,
the pump body will be scrapped

5. Oil pump plunger hole wear Replace the plunger to correct

the plunger hole
1. High pressure valve springs are permanently
Replace the high pressure valve
deformed or broken
spring

Oil pump in use 2. The low pressure valve spring is permanently Replacing the low pressure valve
fuel delivery and deformed or broken spring
sudden drop in
pressure 3. The oil contains impurities, which damage the Dismantle the oil pump, clean it
sealing of the check valve, one-way valve and with gasoline or diesel,
low-pressure valve. reassemble and fill it with clean
oil