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GUJARAT TECHNOLOGICAL UNIVERSITY

VEERAYATAN INSTITUTE OF ENGINEERING


A Topic On
INTERNSHIP on “Winsol Engineering pvt ltd”
Under Subject SUMMER INTERNSHIP
(3170001)

B.E. SEMESTER–VII
(Mechanical Branch)

Submitted by

Name of student Enrolment no:


KHOKHAR AJIT JETHALAL 200920119502

Academic Year
(2022-2023)

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CERTIFICATE

This is to certify that the project entitled INTERNSHIP “Winsol


Winsol Engineering pvt
ltd” has been carried out by Khokhar Ajit Jethalal Jethalal, (200920119510), under guidance in
fulfillment of the Internship (3170001). 7th Semester Degree of Bachelor’s engineering in
Mechanical engineering of Gujarat Technological University, Ahmadabad during academic
year 2022-23.

Date:

Place:

Guide: Dr. Jayveer H. Shah HOD: Mr. Smit Thacker

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Acknowledgement

I am very thankful to WINSOL GROUP for giving me opportunity to undertake my summer


training at the prestigious WINSOL ENGINEERING PRIVET LIMITED . It was very good
learning experience for me to have worked at this site.

I like to convey my heartiest thanks to Mr. Maria Felix sir, Area manager at the Winsol
Engineering pvt ltd for his welcome, his help and advices on the work, and also for his friendship.

Mr. Hitesh Bharya site incharge, my tutor, for allowing me to do my internship at the Winsol, and
also for his availability during the whole internship.

Mr. Akash Sharma, Head of the Mechanical maintenance Winsol engineering pvt ltd, Gadhsisa
for having accepted my internship.

Last but not the least, I would like to thank all the staff of Winsol Engineering family, for being
so helpful during this internship. The people I have met in Gadhsisa site and the people who have
visited me for the time we spent together

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Abstract

The ultimate aim of this industrial training is to learn new things, gain practical
experience, to observe the new features followed in design, production, administration, indulge in
technical discussion, and make friends for mutual help at a future date. This training is
undertaken to learn leadership skills, for coming out with innovative ideas for improvement etc. it
also aims at learning the skill of managing men which is very important for an engineer.

I have done my 7th sem Internship in the department of the mechanical engineering in
Winsol engineering pvt ltd. Where, I have been working in the scope of renewable energy and the
maintenance of Windmill. The main department of my work has been to do maintenance of
provided station. The maintenance was distributed in two section 1.Electrical and 2.Mechanical.

In order to must follow the safety rules and the awareness of the machine we have been
trained in training centre for a two days. I had to get familiar with new concepts such as Yawning
mechanism, the wind turbine and aerodynamic design. Most of all, I had to learn to do the
mechanical maintenance.

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INDEX TABLE OF CONTENT

NO TOPIC PAGE NO

1. Certificate 02
2. Acknowledgement 03
3. Abstract 04
4. Introduction 05
5. About Winsol 07
6. Working, component and types 09
7. Spare parts and inventory 12
8. Tool and Equipment 14
9. Appendix:1 Internship certificate 15
10. Appendix:2 Conclusion 16

List of Figures

NO TOPIC PAGE NO

1. Parts of windmill 09
2. Process flow of windmill 09
3. Tube and tower mix type windmill(a) 10
4. Tube and tower mix type windmill(b) 10
5. Only tower type windmill 10
6. Tube type windmill 11
7. Horizontal axis and vertical axis windmill 11
8. Nacelle 12
9. Generator 12
10. Main shaft 13
11 Inside view of Generator 13

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Chapter-1: INTRODUCTION

Winsol Engineering Privet limited

WinSol established with aim to use the power of science to deliver unmatched
performance of natural resources and building the future of next generation with energy sustaince.
WinSol technology driven organization, it differentiates through its talented and passionate
people and unique combination of capabilities. Its deep market sector insights and ability to
integrate health & safety and sustainability into the design and delivery of innovative solutions.
Working in partnership with our clients to deliver exceptional outcomes through the application
of design, consultancy, engineering, project and management services.

Winsol is leading EPC/operation and maintenance/consultancy firm working partnership


with their customer. To deliver suitable outcomes through the application of design , Engineering,
project, consultancy and management services. Winsol undertake small to large renewable
projects and compressive services.

We are complete internship at Gadhsisa, Winsol Engineering pvt ltd. That has took contract
of Suzlon to maintain the Windmill machine. We visit work location and learn all mechanical
work and process. There are five mechanical maintenance engineers to work on windmill. We
gain some knowledge about a mechanical maintenance work in Windmill.

An internship provides the work experience that helps put their education into practice,
develop their leadership skills and give them a competitive advantage as they pursue a permanent
position.

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Chapter-2: About Work location

Specialized in:
 Parameters unifying

 Oil change of Gear Box

 Sensor Error checking

 Sub-station operation

 Torque of Nut-bolts

Capabilities and Capacities:

Methods, Machines and accessories used for various machining allow to, finish complex
type of maintenance and easy operation of Substation. At a very extreme height of windmill
tower it’s very difficult to perform the maintenance, there is machine which can avoid the use of
crane, which cost is very high. The other machinery and tools of station having better technology
for the maintenance.

Departments in Winsol:

 Training department

 Machine tool shop

 Store

 Marketing department

 Substation

 Mechanical maintenance

 Electrical maintenance
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Internship Rotational Plan:

 Training Centre 3 days 01/07/2022 to 03/07/2022

 Machine tool shop 2 days 04/07/2022 to 05/07/2022

 Tool assembly 2 days 06/07/2022 to 08/07/2022

 Windmill site 6 days 09/07/2022 to 14/07/2022

Service and products:

 Wind and Solar services


 HV/EHV operation maintenance
 Charted engineer and Consultancy
 Concept to commissioning wind and solar projects
 Turn key projects- MV/HV/EHV power system

General information of site:

NAME: Winsol Engineers pvt ltd


ADDRESS Gadhsisa, Kutch, pincode- 370445

SHOPTIMING: 09:00am to O6:00pm


NO. OF 5 of each team
MECH. ER
WORKING MON TO SAT (SUNDAYOFF)
DAY:

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Chapter-3
Winsol working, components and types of Windmill

Working:

A windmill is a structure that converts wind power into rotational energy by means of
vanes called sails or blades, specifically to mill grain, but the term is also extended to wind
pumps, wind turbines, and other applications. The main parts of windmill are blades, rotor, gear
box, nacelle, generator, controller and Tower. The under picture of windmill is half tube and half
tower type, others two are full tube type and full tower types.

Parts of windmill

Process flow of windmill

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Types of Windmill:

(a) (b)
Tube and tower mix type windmill

only tower type

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Tube type

(a)Horizontal axis (b)Vertical axis


Types of windmill according to Axis

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Chapter-4: SPARE PART AND INVENTORY

Spare parts inventory means spare parts capable of being used and affixed to, but not yet
being used and affixed to, production machinery employed any borrower to create inventory in
the ordinary course of business.

1. Stainless steel Hub bearing

2. Windmill main bearing

3. Main Shaft

4. Nacelle covers

5. Encoder, Slip Ring, Windvane, Anemometer

6. Windmill hub

7. Torque Tool

Nacelle Generator

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Main shaft

Inside generator

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Chapter-5: TOOL AND EQUIPMENT

1. Spanner, ring set Of 12

2. Caliper inside Spring 15 cm 6 Nos.

3. Calipers outside spring 15 cm 6 Nos.

4. Center Punch 10 mm. Dia. x 100 mm. 6 Nos.

5. Dividers Spring 15 cm 6 Nos.

6. Electrician Screw Driver 250mm 6 Nos.

7. Hammer ball peen with handle 0.5 kg 6 Nos.

8. Hands file, Second cut flat 20 cm. 6 Nos.

9. Philips Screw Driver set of 5 pieces 100 mm to 300 mm 6 Nos.

10. Pliers combination 20 cm 6 Nos.

11. Screw driver 20cm.X 9mm. Blade 6 Nos.

12. Screw driver 30 cm. X 9 mm. Blade 6 Nos.

13. Scriber 15 cm 6 Nos.

14. Spanner D.E. set of 12 Metric sizes6mm to 32mm 6 Nos.

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Appendix-I: Internship Certificate

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Appendix-II: Conclusion

It was a wonderful learning experience at WINSOL ENGINEERING PRIVET LIMITED


for two weeks in Gadhsisa, Mandvi. I got lots of insight regarding every aspect of plant. I was
given exposure in almost all the departments at the plant. The friendly welcome from all the
employees was appreciating. Sharing their experience and giving their peace of wisdom which
they have gained in long journey of work. I am very much thankful for the wonderful facility
from Winsol family. I hope this experience will surely help me in my future in also shaping my
career.

I am pretty sure that this facility has ability to achieve its goals as stated in vision statement, by
following their quality statement.

“The great untapped potential:


Day and Night around the world, the force of the sea can be seen and heard, crashing onto
beaches and rocky shores. The endless cycle of waves, tides and currents is driven by Wind, the
gravitational effects of the moon and ultimately, the power of the sun.

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