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The intention of this schedule is to provide a framework for the determining of compliance with BCAR Section S for 3-
axis microlight aircraft. For initial approval, it will be necessary to include the tests in the appendices to show full
compliance.
The first flight of a prototype should be flown by the test pilot alone. This flight should be a “shakedown” flight,
ideally flown solo, and confined to general handling only and to establish the correct functioning of the engine and
systems, and basic FCMC checks. CG should be at mid position and the take-off weight should be less than MTOW.
This flight should be followed by a detailed inspection of the engine and airframe.
Subsequent flights
The second flight should establish ASI calibration data (using form BMAA/AW043), if required, and should be flown
at a similar CG and weight to the first flight. Basic stability and control should be examined.
When the test pilot is satisfied that the aircraft is ready, he will proceed to the airworthiness test schedule below. This
summarises the requirements, the test conditions, and the test results required.
General
The order of tests may be re-arranged at the discretion of the project test pilot.
Where the schedule calls for MTOW, this means a weight throughout of no less than 95% of the MTOW (i.e.430kg for
aircraft of 450kg MTOW).
If any item is noted as being ‘UNSAT’ (unsatisfactory), please expand on why and how this might be addressed
separately.
Report separately any unusual flying characteristics observed during any phase of any of the following tests.
S251. Each part of the aircraft must be free from excessive vibration at all speeds up to at least VDF. In addition, there
must be no buffeting, in any normal flight conditions, severe enough to interfere with the satisfactory control of the
aircraft, cause excessive fatigue to the crew, or result in structural damage. Stall warning buffeting is allowable.
Report all such instances of the above separately.
CG Range: Note that for new aircraft designs, the designer will have calculated the expected CG range over which the
aircraft may be safely operated. This will need to be checked in flight test, slowly expanding the ‘known good’ CG
range until either the design range is reached or stability/control problems are encountered. This is likely to require
temporary ballast.
Note: ‘CR config’ = cruise configuration (i.e. flaps in en-route setting), ‘LD config’ = landing configuration (i.e. flaps
in landing position), ‘TO config’ = take-off configuration (i.e. flaps in take-off position).
Completion of the entire Schedule will require several flights performed in sequence. This page is therefore intended to
be copied and a separate page used for each flight.
Airfield: Elevation:
Pilot: Observer:
Start: Take-Off:
Shutdown: Land:
Weather conditions:
Wind: Surface OAT:
QNH: QFE:
Cloud: Visibility:
Loading:
Forward CG Mass Arm Moment
Basic aircraft
Pilot
Observer
Fuel
Total:
Authorised by:
S777. Controls:
Controls must be located to provide convenient operation and to prevent confusion and inadvertent operation.
Controls must be located and arranged so that the pilot, when strapped in, has full and unrestricted movement of each
control without interference from either his clothing or from the cockpit structure (includes adjustment of seat/rudder
pedals).
Throttle lever(s), flap controls, trim controls and canopy jettison must be accessible from each pilot’s seat.
Secondary controls must maintain any desired position without requiring constant attention by the pilot and must not
tend to creep under loads or vibration.
Controls must be strong enough to withstand operating loads without failure or excessive deflection.
Equipment:
Item Requirement
Safety harness (S785) Harness must safely retain the pilot in his initial position under flight and SAT/UNSAT
emergency loads
Canopy/door Opening system must be simple and easy to operate, function rapidly and SAT/UNSAT
fastening/locking (S807) be able to be operated by each occupant when strapped in, and also from
outside
Switches (S777, S1541) Must be reachable in flight. Must be placarded with function. Must be SAT/UNSAT
orientated ‘down’ for ‘off’. Associated equipment must operate correctly.
Instruments (S1321) Check instruments against list in draft MAAN (list any differences). SAT/UNSAT
Check all operating correctly. Check limitations marked on (if
appropriate). Check each instrument is usable/visible when strapped in.
Fuel gauge Check that there is a fuel quantity indicator for each fuel tank visible when SAT/UNSAT
(S1305/S1557) strapped in.
Fuel shut-off valve Fuel valve must be accessible to the pilot in flight and when strapped in. SAT/UNSAT
(S995)
Controls (S1555) Check all controls (other than primary controls) are clearly marked as to SAT/UNSAT
function and method of operation.
Visibility (S773) Check for adequate visibility out of cockpit. SAT/UNSAT
Comment upon ease of entry/egress from cockpit, particularly regarding emergencies (S807):
Engine run:
Run up engine on the ground as appropriate (use engine manual for guidance).
Note that the engine must remain within the specified limits during all likely operating conditions (S1011/S1041).
Item
Check engine parameters as expected for engine type/configuration: SAT/UNSAT
Propeller pitch:
Maximum static rpm:
Ignition check: Initial rpm:
Mag drop L:
Mag drop R:
Item Requirement
Taxying (S233) Adequate control SAT/UNSAT
Any tendency to ground loop? (If ‘YES’, please comment separately) YES/NO
Operating data (S1585) Operator’s Handbook for taxi wind limits appropriate? SAT/UNSAT
Establish turning circle if required for Operator’s Handbook.
Section 4 – Take-off
To be assessed at MTOW.
Item Requirement
Take-off (S51/S143) Demonstrate safely controllable and manoeuvrable. SAT/UNSAT
S1585 Is advice in Operator’s Manual (take-off distance/technique) appropriate? SAT/UNSAT
Clean (no-flap) take-off. Trim position:
Unstick IAS:
Flapped take-off Trim position:
Unstick IAS:
Comment on behaviour:
To be assessed at MTOW.
Item Requirement
Take-off in crosswind Demonstrate safely controllable and manoeuvrable. SAT/UNSAT
(S235)
Flap position:
Trim position:
Unstick IAS:
Runway QDM:
Wind strength/direction:
S1585 Is advice in Operator’s Manual (crosswind speed/technique) appropriate? SAT/UNSAT
Comment on behaviour:
[Note that for initial compliance, take-off performance must be measured – see Appendix A]
S1585. Climb performance information may already be established. If not, sawtooth climbs in accordance with
Appendix B may be performed to determine best climb speed.
A/c weight: kg
Climb speed used: IAS
Climb rate vs altitude can be plotted to establish sea-level climb rate (note that this data will be analysed
thoroughly in the Tech Office, therefore fully corrected results need not be established here).
Note that OAT may be assumed to reduce at 2°C per 1000ft, from +15°C at sea-level.
Note engine parameters during climb. Engine limits must not be exceeded in first four minutes of the climb.
Stop climb if engine limits are reached.
S143. During the following manoeuvres, and when transiting from one to another, the aircraft must be safely
controllable. It must be possible to transit from one manoeuvre to another (including turns and slips) with no more than
average skill, alertness or strength (see below), without exceeding the limit load factor (generally +4g, -2g), with the
engine at all power settings and during sudden engine failure. Check all control axes.
S171. Check that the aircraft shows suitable stability and control ‘feel’ throughout the manoeuvres:
If control forces seem marginal at any flight phase, record forces separately (the following table indicates maximum
values).
Pitch, Roll, Yaw, Flaps/landing
daN daN daN gear, etc
Temporary application 20 10 40 10
Prolonged application 2 1.5 10
Comment separately if any unusual characteristics are noted whilst flying in rain, or whether visibility along flight path
during normal flight and landing are impaired during rain (S773).
Section 7 – Descent
S1585. Glide performance information may already be established. If not, sawtooth glides in accordance with
Appendix B may be performed to determine best glide speed.
A/c weight: kg
Glide speed used: IAS
Note – The aircraft may be difficult to put into a stall with maximum continuous power (MCP) selected. It is
permissible to reduce the power to 75%MCP. State in the FTR if this is used. As the aircraft will not have been spun at
this stage, the TP may consider it prudent to delay the high power stalls until after spinning has been completed.
Heavy/Fwd CG
Test condition Test point Results (left) Results (right)
8.9 Stall in 30° banked Warning ……………IAS ……………IAS
turn, left and right. Stall: ……………IAS ……………IAS
Engine at idle. Altitude Loss …………….ft …………….ft
Flap UP Not more that 30° into or Yes/No Yes/No
60° out of turn Yes/No Yes/No
Uncontrollable roll? Yes/No Yes/No
Spinning tendencies? Yes/No Yes/No
8.10 Stall in 30° banked Warning ……………IAS ……………IAS
turn, left and right. Stall: ……………IAS ……………IAS
Engine at idle. Altitude Loss …………….ft …………….ft
Flap Extended Not more that 30° into or Yes/No Yes/No
60° out of turn Yes/No Yes/No
Uncontrollable roll? Yes/No Yes/No
Spinning tendencies? Yes/No Yes/No
8.11 Stall in 30° banked Warning ……………IAS ……………IAS
turn, left and right. Stall: ……………IAS ……………IAS
Engine at MCP Altitude Loss …………….ft …………….ft
Flap UP Not more that 30° into or Yes/No Yes/No
60° out of turn Yes/No Yes/No
Uncontrollable roll? Yes/No Yes/No
Spinning tendencies? Yes/No Yes/No
8.12 Stall in 30° banked Warning ……………IAS ……………IAS
turn, left and right. Stall: ……………IAS ……………IAS
Engine at MCP Altitude Loss …………….ft …………….ft
Flap Extended Not more that 30° into or Yes/No Yes/No
60° out of turn Yes/No Yes/No
Uncontrollable roll? Yes/No Yes/No
Spinning tendencies? Yes/No Yes/No
VF:
Max transient pitch forces:
Max untrimmable pitch forces:
S161. Trim
The aircraft must be able to be trimmed between 1.3VS1 and 2.0VS1 at all engine powers and at the extreme cg positions.
Also ensure that the change in speed with control force is positive and stable (from above results) and ‘plainly
perceptible to the pilot’. If necessary comment on the appropriateness of the result in respect of the aircraft’s role:
Test condition Test points Results
MTOW/fwd Light/aft
10.1 1.4VS1, MCP climb, flaps Force vs speed plot positive and stable? Yes/No Yes/No
‘climb’ +15% speed, perceptible push force? Yes/No Yes/No
-15% speed, perceptible pull force? Yes/No Yes/No
10.2 VH, flaps retracted Force vs speed plot positive and stable? Yes/No Yes/No
+15% speed, perceptible push force? Yes/No Yes/No
-15% speed, perceptible pull force? Yes/No Yes/No
10.3 VNE, flaps retracted Force vs speed plot positive and stable? Yes/No Yes/No
+15% speed, perceptible push force? Yes/No Yes/No
-15% speed, perceptible pull force? Yes/No Yes/No
10.4 Approach speed, Force vs speed plot positive and stable? Yes/No Yes/No
approach power, flaps +15% speed, perceptible push force? Yes/No Yes/No
‘land’ -15% speed, perceptible pull force? Yes/No Yes/No
10.5 Approach speed, idle Force vs speed plot positive and stable? Yes/No Yes/No
power, flaps ‘land’ +15% speed, perceptible push force? Yes/No Yes/No
-15% speed, perceptible pull force? Yes/No Yes/No
Left Right
10.8 Cruise flight, apply Sideslip angle increases with increasing Yes/no Yes/no
roll and opposite yaw lateral control deflection?
10.9 Sideslip increases with increasing control Yes/no Yes/no
forces?
10.10 Any tendency for control forces to Yes/no Yes/no
reverse?
10.11 Controls tend towards centre when Yes/no Yes/no
released?
*Note that it may not be possible to test these at MCP: power may be reduced down to 75% MCP if necessary, but this
should be recorded with the test results.
Section 11 – Landing
To be assessed at MTOW.
Item Requirement
Landing (S75/S143) Demonstrate safely controllable and manoeuvrable: Descent SAT/UNSAT
Landing power on SAT/UNSAT
Landing power off SAT/UNSAT
Sudden engine failure SAT/UNSAT
S1585 Is advice in Operator’s Manual (landing distance/technique) appropriate? SAT/UNSAT
To be assessed at MTOW.
Item Requirement
Landing in crosswind Demonstrate safely controllable and manoeuvrable. SAT/UNSAT
(S235)
Flap position:
Trim position:
Approach IAS:
Runway QDM:
Wind strength/direction:
S1585 Is advice in Operator’s Manual (crosswind speed/technique) appropriate? SAT/UNSAT
Comment on behaviour:
[Note that for initial compliance, landing performance must be measured – see Appendix A]
For initial certification a comprehensive Post Flight Report (PFR) will be required. For routine testing this may not be
necessary:
PFR Attached? YES/NO
I certify that the Schedule has been completed and that the aircraft complies with BCAR Section S and is fit for the
award of a Permit to Fly.
Name:………………………… Signature:………………………………..
PPL Number: ……………….. Date: …………………………
S 51. The takeoff distance at maximum weight from rest to attaining 15m (50ft) at a speed of not less than1.3VS1 or
VS1+10 kts (whichever is greater) must be determined when taking off from dry, level, short grass. (Mean of at least six
runs.)
S 75. The landing distance on a dry, level, short grass surface at maximum weight from a height of 15m (50ft) must be
determined for the recommended approach speed (which must not be lower than 1.3VS0 or VS0+10kt, whichever is
greater) at a power setting to be stated in the Operator’s Handbook.
Take Off
1 2 3 4 5 6
Time to unstick
IAS at unstuck
Time unstick to 15m
IAS at 15m
Wind strength and direction:
Runway used:
Method used for determining 15m:
Landing
1 2 3 4 5 6
Approach IAS
Time 15m to T/D
IAS at T/D
Time T/D to stop
Wind strength and direction:
Runway used:
Method used for determining 15m:
Note: the above method is the ‘standard’ method: other methods can be used but should be discussed with the Technical
Office first.
Start altitude: ft
Finish altitude: ft
Observed
IAS Time RoC VSI
S1585. Operating data. The height lost against ground distance covered, engine-off, in still air must be furnished..
In practice, the best glide speed needs to be established using sawtooth glides:
Start altitude: ft
Finish altitude: ft
Observed
IAS Time RoD VSI
For initial certification, it will be necessary to determine the appropriate operating speeds. This appendix summarises
how these are derived (note that the designer will have calculated the design airspeeds noted in S335).
Minimum speeds
VS1 is the stall speed flaps retracted, MTOW, idle power VS1 =
VS0 is the stall speed flaps extended, MTOW, idle power VS0 =
Maximum speeds
VD is the design diving speed will have been calculated by the designer VD =
Where
VH is the maximum speed in level flight at MCP (determined in flight test). VH =
VDF is the maximum speed demonstrated in flight test, but must not be greater than VD. VDF =
By calculation:
VNE is the maximum operating ‘never exceed’ speed = 0.9 x VDF VNE =
Approach speed
This must be the approach speed used in determining the landing distance (S75), which must be at least as high as the
greater of 1.3 x VS0 or VS0+10kn. VAPP =
S221. The aircraft must be able to recover from a one-turn erect spin or a 3 second erect spin, whichever takes longer,
in not more than one additional turn, with the controls used in the manner normally used for recovery. The recovery
must be demonstrated with flaps, airbrakes and undercarriage in any allowable position and without exceeding the pilot
effort limits for temporary application under S143 and the applicable airspeed and positive manoeuvring load factor
limitations. It must be impossible to obtain unrecoverable spins with any use of the controls. For the flaps and
airbrakes extended condtion(s), the flaps and airbrakes may be retracted during the recovery.
It may be possible to show compliance by equivalent level of safety analysis (comparison with existing
aircraft/models); however, should this not be the case, this appendix contains advice on an appropriate spinning grid
required to demonstrate compliance with S221.
General advice is given in TIL025. All spins must be initiated from 5,000ft agl or above and must be in clear air, not
above cloud and over open country. The pilot must be current in spinning practice and must wear a personal parachute
and a hard-shell helmet. A safety height by which the pilot will abandon the aircraft in a the event of a non-recoverable
spin must be established.
The aircraft must be fitted with a jettisonable canopy (or doors, as appropriate) to facilitate emergency abandonment.
Spinning matrix:
1. Spins 1-5 will first be carried out at forward cg, then mid cg then aft cg; if characteristics are satisfactory, the
programme will continue with remaining spins carried out at aft cg.
2. Spins 18 & 22 will be into the turn.
3. Spins 19 & 23 will be out of the turn.
Fwd CG
Spins 1 – 5 above are to be repeated at mid CG and aft CG. If satisfactory, the rest of the spin programme should be
carried out at aft CG.
Aft CG