Diagnostic Code Conversion Off Machine Switch Specification Resistor, Sender and Solenoid Specifications

Code Part No. Function Actuate Deactuate Contact Position Part No. Component Description Resistance (Ohms)¹ SENR5985-01
CID - FMI Description
Flashed
No ACTIVE 3E-6429 Supplemental Steering Oil Flow
4 grams 1.5 grams
Normally Open
6T-7864 Resistor - Alternator 39 ± 1.95 December 1993
(.14 oz) (.05 oz)
Electrical Schematic Symbols And Definitions
11 Not applicable.
Faults 9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05
38 ± 3°C 26.7°C MIN
No INACTIVE 3E-6449 Engine Coolant Temperature (Start Aid) Normally Closed
12 Not applicable. (100 ± 5°F) (80°F MIN) 8T-8813 Solenoid - Air Conditioner Clutch 14.4 ± 0.6
Faults
1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
21 368 - 02 Auto/manual switch signal not correct. 3E-6450 Primary Steering Pressure (EMS) Solenoid - Engine Shutdown
(175 psi MAX) (100 ± 15 psi) A-B, Normally Open
8C-3663 Start (Latch) Coil 1.55 ± 0.1510.3 ± 1.03
22 621 - 02 Downshift switch signal not correct.
107.0 ± 3.0°C 93.0°C MIN Stop (Unlatch) Coil
24 190 - 08 Engine speed sensor signal not valid. 3E-6451 Engine Coolant Temperature (EMS) Normally Closed
(224.6 ± 6.0°F) (199.0°F MIN)
25 191 - 08 Transmission speed sensor signal not valid. 8T-8808 Solenoid - Fourth Function Diverter 34.3 ± 1.7
129.0 ± 3.0°C 118.0°C MIN T
3E-6453 Torque Converter Oil Temperature (EMS) Normally Closed
31 641 - 05 Solenoid 1 open circuit. (264.0 ± 6.0°F) (244.0°F MIN) 6T-8046 Solenoid - Load Check 20.1 ± 1.0
32 642 - 05 Solenoid 2 open circuit. Pressure Temperature Level Flow
70 kPa MAX 40 ± 20 kPa
3E-6454 Fuel Pressure (EMS)
(10 psi MAX) (6.0 ± 3.0 psi)
Normally Closed 9X-3267 Solenoid - Ride Control 17.8 ± 0.9 Symbol Symbol Symbol Symbol
33 643 - 05 Solenoid 3 open circuit.
34 644 - 05 Solenoid 4 open circuit. 90 ± 21 kPa 70 ± 21 kPa A-B, Normally Open 3E-6332 Solenoid - Start Aid 6.0
3E-6455 Engine Oil Pressure (EMS)
35 645 - 05 Solenoid 5 open circuit. (13 ± 3.0 psi) (10 ± 3.0 psi) A-C, Normally Closed
3E-6269 Solenoids - Transmission 33.8 ± 1.0
36 646 - 05 Solenoid 6 open circuit. 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
3E-7693 Brake Oil Pressure (EMS) ¹ At room temperature unless otherwise noted.
(1550 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
41 641 - 06 Solenoid 1 short to ground.
42 642 - 06 Solenoid 2 short to ground. 213 kPa MAX 172 kPa MIN
9W-0549 A/C Low Pressure Normally Open
(31 psi MAX) (25 psi MIN) Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
43 643 - 06 Solenoid 3 short to ground.
44 644 - 06 Solenoid 4 short to ground. 2100 kPa MAX 1650 ± 100 kPa A-B, Normally Open D00204
9X-4455 Load Check Pressure
(305 psi MAX) (240 ± 15 psi) A-C, Normally Closed
45 645 - 06 Solenoid 5 short to ground.
Normally open switch that is closed due to an applied condition, and will open again with a
46 646 - 06 Solenoid 6 short to ground.
3 12 specific decrease in that condition.
51 641 - 03 Solenoid 1 short to + battery. 31
8 27
52 642 - 03 Solenoid 2 short to + battery. 35 30
15 18
53 643 - 03 Solenoid 3 short to + battery. 5
19 34

IT28F Integrated Toolcarrier

36
54 644 - 03 Solenoid 4 short to + battery. 2
8 14 4
32
C
Normally closed switch that will open with an increase of a specific condition.
1 2 13
55 645 - 03 Solenoid 5 short to + battery. 22 23 4 20
21 11
5 24

Electrical System
56 646 - 03 Solenoid 6 short to + battery. 17 26
37 B 6 1 33 7 25
6 29 28
61 660 - 02 Invalid shift lever input line 12.
3 10
A
16
9 Normally closed switch that is open due to an applied condition, and will close again
62 661 - 02 Invalid shift lever input line 13. 3 7 with a specific decrease in that condition.
63 662 - 02 Invalid shift lever input line 14.
64 663 - 02 Invalid shift lever input line 15.
65 664 - 02 Invalid shift lever input line 16.
Wire Description 3CL1-UP The circle indicates that the component has screw terminals and a wire can be disconnected
66 665 - 02 Invalid shift lever input line 17.
67 666 - 02 Invalid shift lever input line 18.
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description 1JL1-UP from it.

68 667 - 02 Invalid shift lever input line 19, Power Circuits Accessory Circuits
69 668 - 02 Invalid shift lever input. 101 RD BAT 500 BR WIPER - FRONT (PARK)
71 168 - 00 System voltage above normal. 102 BU HD LMP 501 GN WIPER - FRONT (LO) 16 5 No circle indicates that the wire cannot be disconnected from the component.
72 168 - 01 System voltage below normal. 104 YL AUX CKT 502 OR WIPER - FRONT (HI)
74 650 - 02 Invalid harness code. 105 BR KEY START SW 503 BR WIPER - REAR (PARK)
108 BU AUX CKT 504 YL WIPER - REAR (LO)
109 OR AL T OUTPUT (+) TERM 505 BU WIPER -REAR (HI)
34 This indicates that the component has a wire connected to it that is connected to ground.
112 PU MAIN POWER RELA YOUTPUT 506 PU WASHER-FRONT 14 13
33 C 29
113 OR OPR MON PANEL 507 WH WASHER-REAR 1 8 4
26 5 9
114 GN WARNING HORN (FORWARD) 508 PU RADIO SPEAKER - LEFT 22 18 10 A
31
2 11 28
116 BR AUX CKT 509 WH RADIO SPEAKER - LEFT (COMMON) 4
1
6
118 GY AUX CKT 511 BR RADIO SPEAKER - RIGHT
23 8 20 12 30 This indicates that the component does not have a wire connected to ground. It is grounded
120 YL AUX CKT 512 GN RADIO SPEAKER - RIGHT (COMMON) 37 B
6
27 2 25 by being fastened to the machine.
35 7
7
A/C COMPRESSOR/REFRIGERANT 17 3 19 36
121 YL BACKUP ALARM TO LAMP 513 OR
ACTIVATION OF DIAGNOSTIC INDICATOR OPERATIONS PRESS SW 3
15
32
21 24
(Quick Reference) 124 GN A/C 515 GY BLOWER MOTOR (HI)

Operation Contact 1¹ Contact 3¹ Contact 5¹ 126 PK XMSN CONT 516 GN BLOWER MOTOR (MEDIUM)

To Scroll ACTIVE Faults Ground 2² Open Open 127 OR AUX CKT 517 BU BLOWER MOTOR (LO)

To Scroll INACTIVE Faults Open Open Ground ² 128 PK AUX CKT 521 YL A/C SW TO REFRIGERANT SW

To Clear ³ Faults Open Ground Open 129 BU AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW

¹ These contacts are located in the harness code connector. 130 GN AUX CKT 537 GN TURN SIGNAL SW TO FLASHER

² Remove the connection to ground to place the desired information shown during scrolling on-hold. 135 BU AUX CKT 538 BR HAZARD INDICATOR

³ A fault is cleared only while it is on-hold. A fault that is active cannot be cleared. 144 GN AUX CKT Lighting Circuits 1993 Caterpillar Printed in U.S.A.
160 PU AUX CKT 603 PK ROTARY BEACON Machine Harness Connector and Component Locations All Rights Reserved
164 WH XMSN CONT TO DATA LINK 604 OR STOP LAMP
193 PU AUX CKT 605 YL TURN LAMP - LEFT
Ground Circuits 606 GY TURN LAMP - RIGHT
200 BK MAIN CHASSIS 608 GN FLOOD LAMP - REAR
201 BK OPR MON PANEL 610 OR HEAD LAMP BASIC Harness And Wire Electrical Schematic Symbols
202 BK XMSN CONT 611 PU HEAD LAMP HI Component Location
206 BK BAT SIDE OF DISCONNECT 614 PU PARK/TAIL/DASH LAMP Schematic Machine Schematic Machine
Component Component
Location Location Location Location A AA 1 1
276 BK XMSN CONT IDENT CODE 0 615 YL CAB FLOOD LAMP/ROPS Connector Location
Alarm - Action (EMS) D-3 C Solenoid - Bucket Positioner B-6 A
277 BK XMSN CONT IDENT CODE 1 617 BR
TAIL/POSITION LAMP - LEFT Machine Harness And/Or Schematic Machine Harness And/Or Schematic 1 2 2
(ROAD PKG)/WIDTH Alarm - Backup D-14. E-15 1 Solenoid - Engine Shutdown C-14 23 Connector Connector
Location Components Location Location Components Location
278 BK XMSN CONT IDENT CODE 2 619 GN HEAD LAMP LO Alternator F-14 2 Solenoid - Fourth Function Diverter B-2, F-1 36 Typical representation of a Typical representation of a
C F - 102-5888 F - 102-5888
279 BK XMSN CONT IDENT CODE 3 Control Circuits Batteries B-15, F-14 3 Solenoid - Lift Positioner B-6 A P - 102-5889
F-5 *
Cluster Gauge
E-3 Deutsch connector. The Sure-Seal connector. The
40 Contacts 9 Contacts Plug Receptacle plug contains all sockets plugand receptacle contain
280 BK XMSN CONT IDENT CODE 4 710 GN XMSN SPEED PICKUP SIGNAL Breaker - Blower Motor C-9 A Solenoid - Load Check A-2, E-1 25 FF - 4E-0599 Attachment FF - 4E-0599 Attachment
* E-10 5 E-10 and the receptacle contains both pins and sockets.
281 BK XMSN CONT IDENT CODE 5 720 PU XMSN BRAKE SW Breaker - Main A-14 B Solenoid - Ride Control B-2, F-1 24 Transmission Control Attchmnt Data Link Plug Attachment
2 all pins.
Basic Machine Circuits 751 GN XMSN SHIFT SOL NO.1 OR 3 Breaker - Running Lamp A-13 B Solenoid - Start Aid C-14 26 E 8R-3668 A - 4E-5045
25 Contacts B A-13 2 A-3
301 BU STARTER NO.1 SOL 752 YL XMSN SHIFT SOL NO. 2 G - 8Y-7607 B - 8R-3448 Standard
Control - Transmission E-10 4 Solenoids - Transmission F-9 19
304 WH STARTER RELAY NO.1 OUTPUT 754 BU XMSN SHIFT SOL NO.3 OR 1 A - 4E-5045 A - 4E-5045 A-3
Converter - Voltage F-6 5 Switch - Air Intake Heater E-9 A 1 B-7 2 Pin or Socket
L - 4E-0598 B - 8R-4804 Attachment E-2
306 GN STARTER RELAY COIL TO XMSN SHIFTER 755 OR XMSN SHIFT SOL NO.4 OR 5 Flasher E-4 C Switch - Beacon E-7 A Number
A - 4E-5045 A - 4E-5045
307 OR KEY START SW TO XMSN SHIFTER 761 GY LIFT KICKOUT SOL SW Fuses C-9 A Switch - Blower D-4 C 1 B-5 2 A-3
P - 102-5889 GGG - 4E-8960
308 YL MAIN POWER RELAY COIL 762 YL BUCKET POSITIONER SOL SW Fuses - Alarm, Horn, Stoplamp, Key A-13 B Switch - Brake Oil Press (EMS) F-8 27 8 Contacts Wire, Cable, or Harness Component
309 GY ALTERNATOR REGULATOR TERM 900 PU XMSN SHIFT SOL NO.5 OR 4 Gauge - Engine Coolant Temp F-3 C Switch - Bucket Positioner C-2, F-1 28
24 Contacts 1 D - 8R-3667 B-9 C P - 102-5889 D-5 Assembly Identification Part Number
P - 102-5889 Standard Transmission Shifter
310 PU START AID SW TO START AID SOL 901 WH XMSN SHIFT SOL NO. 6 Gauge - Fuel Level E-3 C Switch - Disconnect B-15 37 Single Wire
B-9
1 D - 8R-3667 5 FF - 4E-0599 Attachment E-10 Connector
311 WH START AID SOL TO TEMP SW 910 YL XMSN NEUTIZER OVERRIDE INDICATOR Gauge - Hydraulic Oil Temp E-3 C Switch - Engine Coolant Temp (EMS) F-12 2 FF - 4E-0599 Attachment C-10 GG - 8Y-8479 Attachment
321 BR BCKP ALARM LAMP TRAVEL ALARM 921 WH XMSN SOL NO 1 OR 3 RETURN Gauge - Torque Converter Temp F-3 C Switch - Engine Coolant Temp (Start Aid) F-12 2 B-9 C A A AA 9X-1123
1 P - 102-5889 A LL - 101-5308 Attachment D-6
322 GY WARNING HORN (FORWARD) 922 BR XMSN SOL NO 2 RETURN Ground - Platform C-5 6 Switch - Engine Oil Press (EMS) B-14 23 FF - 4E-0599 Attachment C-9 lntrmttnt Wiper Attchmnt 325-PK-14 1 325-PK-14
326 PU KEY START SW "C" TERM 923 GY XMSN SOL NO 3 OR 1 RETURN Ground - Engine End Frame A-6 7 Switch - Flood Lamp D-7 A 20 Contacts * F - 102-5888 E-3 7 Contacts P - 102-5889 C-4
A
Ground - Engine End Frame B-5 35 Switch - Fork Positioner C-2, F-1 28
Operator Monitor (EMS) SS - 7X-6015 Pin Socket Wire
373 GN AIH TIMER 924 GN XMSN SOL NO 4 OR 5 RETURN Color
Monitoring Circuits 925 YL XMSN SOL NO 5 OR 4 RETURN Ground - Roof E-6 5 Switch - Forward Horn D-5 34 2 A - 4E-5045 B-3 6 A - 4E-5045 B-9
Related Electrical Service Manuals 403 GN ALTERNATOR (R) TERM 926 BU XMSN SOL NO 6 RETURN Heater - Air Intake E-11 8 Switch - Fourth Function Diverter E-7 A
B - 8R-3448 Standard D - 8R-3667

Title Form Number A - 4E-5045 B-3 A — 4E-5045

405 GY OPR MON OIL PRESS (LO SETTING) 944 OR CAT DATA LINK + Horn - Forward C-2, F-1 9 Switch - Front Intermittent Wiper/Washer E-6 A 2
B - 8R-4804 Attachment E-2
7
Positioner Solenoids
B-6 2 200-BK-14
Alternator; K1/N1 SENR3685 6 Contacts
406 PU OPR MON COOLANT TEMP 945 BR CAT DATA LINK - Lamp - Action (EMS) D-3 C Switch - Front Wiper/Washer D-8 A
Electronic Transmission Control SENR5751 3 A - 4E-5045 D-13 B - 8R-4804 Attachment E-1
Lamp - Air Intake Heater F-3 C Switch - Fuel Press (EMS) B-14 23 *
409 OR OPR MON NEUT 963 GN BUCKET/FORK POSITION DETENT COIL
Electronic Monitoring System 12 Contacts
C - 4E-2307 Standard LH Head/Turn/Marker Lamp Circuit Number Wire
SENR2945
410 WH OPR MON ACTION ALARM 964 BU FORK POSITION SELECT Lamp - Diagnostic (Trans) E-10 10 Switch - Key Start D-6 A
A - 4E-5045 D-13 B - 8R-4804 Attachment
Identification Gauge
Starting Motor; Consist 9X-9995 3 * E-1
SENR3581 411 PK OPR MON ACTION LAMP 965 WH TRANS SOL 1 SW TO GND Lamp - Neutralizer Override F-3 C Switch - Kickout Neutralizer D-9 A C - 8R-4128 Attachment E-14 RH Head/Turn/Marker Lamp
3E-2298 (41MT)
8C-4773(JE) SENR3859 Lamp - Ride Control F-3 C Switch - Lift Positioner C-2, F-1 29
413 BR OPR MON FUEL PRESS 966 GY TRANS SOL 3 SW TO GND 4 A - 4E-5045 L - 4E-0598
C-11 A D-9
415 GN OPR MON TEST SW 967 BU TRANS SOL 1 & SOL 3 SW TO B+ (CST ONLY) Meter - Service E-7 A Switch - Load Check Press A-2, D-1 25 E - 8R-3668 UU - 101-9161 Standard
Electrical Schematic Symbols And Definitions
416 OR SUPPL STER SW 968 BR TRANS SOL 2 SW TO GND Meter - Speedometer F-4 C Switch - Neutralizer A-3 30 4 A - 4E-5045 C-12 A L - 4E-0598 D-9
E - 8R-3668 Timer (AIH) Attachment
417 GY PRIMARY STER SW 969 YL TRANS SOL 3 SW TO B+ Monitor - Operator (EMS) E-3 C Switch - Parking Brake (EMS) D-10 31 4 Contacts
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
Motor - Blower C-3 11 Switch - Positioner Select E-8 A 1 L - 4E-0598 D-9 8 N - 102-5891 E-9
419 YL OPR MON PARKING BRAKE 970 GN TRANS SOL 4 SW TO GND
N - 102-5891 Standard Rear Wiper Motor through it.
428 OR OPR MON XMSN OIL TEMP 971 YL TRANS SOL 5 SW TO GND Motor - Front Washer F-B 12 Switch - Primary Steering Press (EMS) A-15 32
L - 4E-0598 D-9 P - 102-5889
Motor - Front Wiper B-4 13 Switch - Rear Wiper/Washer D-8 A 1 B-4
432 PK OPR MON BRAKE PRESS (OIL) 972 BU TRANS SOL 6 SW TO GND N — 4E-4186 Attachment E-7
C
Front Wiper Motor REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
441 OR ENG COOLANT TEMP GAGE 973 BR XMSN CONTROL - AUTO/MANUAL SW 2 Motor - Rear Washer F-8 12 Switch - Refrigerant Press (AC) E-12 17 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
10 Contacts 1 L = 4E-0598 C-6
442 GY HYD SYSTEM TEMP GAGE 974 PU XMSN CONTROL - SLOW MODE SW Motor - Rear Wiper E-9 14 Switch - Ride Control E-7 A P 102-5889
443 YL POWER TRAIN TEMP GAGE 975 WH XMSN CONTROL - SOL RETURN Motor - Starting F-13 15 Switch - Running Lamp D-7 A
1 L - 4E-0598 C-6
447 PK FUEL LEVEL GAGE 976 OR RIDE CONT SOL Radio F-7 16 Switch - Start Aid E-9 A P - 102-5889 SENDER - A component that is used with a temperature or pressure gauge. The sender
Relay - Air Intake Heater D-11 15 Switch - Stop Lamp A-3 30 measures the temperature or pressure. Its resistance changes to give an indication to the
449 BU SPDOM SENDER (SIGNAL NO. 1) 977 YL XMSN CONTROL - AUTO/MANUAL SW 1 P - 102-5889
C
Transmission Shifter
D-6 T gauge of the temperature or pressure.
450 YL TACH SENDER (+) 978 GN XMSN CONTROL - SLOW MODE SW 1 Relay - Load Check A-2, D-2 25 Switch - Supplemental Oil Flow (EMS) A-15 32
Relay - Main A-13 B Switch - Test (EMS) E-8 A Machine locations are repeated for connectors located close together.
987 WH DIVERTER SOL
* = Connector is located at the component.
B757 WH XMSN CONTROL Relay - Start A-14 B Switch - Thermostat C-3 C A Connector is located in right console area. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
B758 GN XMSN CONTROL Resistor - Alternator A-13 B Switch - Torque Converter Oil Temp (EMS) B-13 19 B = Connector is located at breaker box. It has a coil that makes an electromagnet when current flows through it. The electromagnet
C = Connector is located in dash area.
KICKOUTS/DETENT DISABLE SW TO Resistor - Blower Motor Speed C-3 11 Switch - Transmission Auto/Manual E-8 A can open or close the switch part of the relay.
B766 WH
KICKOUTS Sender - Engine Coolant Temp (Gauge) F-12 2 Switch - Transmission Downshift B-6 33
C920 GY XMSN CONTROL - DIAGNOSTIC LAMP Sender - Fuel Level (Gauge) E-12 17 Switch - Transmission Neutralizer Override E-8 A CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Sender - Hydraulic Oil Temp (Gauge) B-13 18 Switch - Turn Signal F-5 34 much current flows through it. This does not destroy the circuit breaker and it can be reset to
Sender - Torque Converter Temp (Gauge) B-13 19 Timer - Air Intake Heater D-9 C become part of the circuit again.
Sensor - Engine Speed (Trans) B-10 20
Sensor - Trans Speed (Speedometer) F-11 21 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Shifter - Transmission F-5 34 that makes an electromagnet when current flows through it. The electromagnet can open or
Solenoid — Air Conditioner Clutch C-14 22 close a valve or move a piece of metal that can do work.
Machine locations are repeated for components located close together.
A = Component located at right console.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
B = Component located at breaker box.
that make electromagnet when current flows through them. It also has an internal switch that places
C = Component located in dash area.
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L20 L5
RD-0 200-BK
L20 506-PU L5
SOL 2 SOL 1 B
DD CC E

CAB FLOOD
REV 507-WH BUCKET

GND-ROOF
FWD HIGH DIAL SHIFTER B766-WH-18 A OR-18 + BATTERY

(LOC D-5)
NEG POS 301-BU-10 BK 1 406-PU-18 SOL 3 432-PK-18 751-GN-18 SOL 1

(LOC F-2)
XMSN SOLENOID 762-YL-18 762-YL-18 B BU-18 SOLENOID POSITIONER SW
12V BATTERY COOLANT SW BK 2 201-BK-18 FWD LOW 201-BK-18 921/965-WH-18 SOL 1 RTN OPERATION

200-BK
506-PU
G S E VALVES 200-BK 200-BK-18 C BK-18 GROUND 3E-7843
3T-5760 STD 3E-6451 752/969 YL-18 SOL 2

615-YL
BK-0
9X-3404 ATT 3E-6269 24V OUTPUT
E D 922/968-BR-18 SOL 2 RTN SPEEDOMETER 113-OR-18
T GND ALSO N B
F F B
301-BU-10 MTR BAT CC E 202-BK-18 2 105-BR RD-18 DOME LAMP 754/967-BU-18 SOL 3 100-6852 113-OR-18 605-YL-14 FORK

200-BK
M MOTOR M L5 / U +24 B766-WH-18 B766-WH-18 A OR-18 + BATTERY
6T-4864 SOLENOID F 200-BK LEFT TURN POSITIONER SW

2
1
ALTERNATOR E 101-RD-4 BK 1 311-WH 710-GN-18 1 200-BK 200-BK BK-18 923/966-GY-18 SOL 3 RTN 964-BU-18 B BU-18 SOLENOID
STARTER COOLANT SW D N GEAR 1 2 3 4 5 6 S F LAMP 3E-7844
9W-3043 BK 2 200-BK 755-OR-18 SOL 4 200-BK 614-PU

CAB FLOOD
L37 G 200-BK-18 C BK-18 GROUND

(LOC E-2)
MOTOR 3E-6449 FRONT WASHER 4F 7N-5876

BEACON
507-WH
9X9995

200-BK
2
1

2
1
109-OR-6 TRANS/SPEEDO 202-BK-18 200-BK 120-YL 924/970-GN-18 SOL 4 RTN LAMP

(LOC D-2)
EEE D 3F F

ROT. BEACON
(START AID) SPEED 710-GN-18 D 7T-8890 N 900-PU-18 SOL 5 2F SIG 7X-2058 160-PU

(LOC D-10)

603-PK

200-BK

200-BK
200-BK
B

615-YL
E E T SENSOR ANTENNA AS. 1F AIR INTAKE HEATER LIFT
200-BK 923-GY-18 1 RD-18 + BATTERY 925/971-YL-18 SOL 5 RTN 200-BK 200-BK-18

(LOC D-2)
W E 6V-2455 N LAMP A BK-18 GROUND POSITIONER SW
9W-3072

BRAKE
E 200-BK 754-BU-18 2 BK-18 GROUND 901-WH-18 SOL 6 1R F B766-WH-18
E M MOTOR M B OR-18 + BATTERY

PARK
200-BK 926/972-BU-18 SOL 6 RTN 2R 7N-5876 3E-7844

615-YL
D+ B+ 200-BK-10 200-BK 922-BR-18 BBB 761-GY-18 761-GY-18 C BU-18 SOLENOID
E EE 3R F
B- EEE 752-YL-18 206-BK 2 BK-18 GROUND 720-PU-18 NEUTRALIZER 910-YL-18
F 921-WH-18 REAR WASHER 135-BU 1 OR-18 +12 VOLT 202-BK-18 GROUND 200-BK 200-BK NEUTRALIZER F

603-YL

449-BU-18
E

GND-PLATE
START 751-GN-18 7T-8890 3 321-BR-18 BKUP OUT 200-BK OVERRIDE LAMP

BK-00

200-BK
E

(LOC D-9)
COOLANT GAGE L21 L21

206-BK
RECEPTACLE CCC VOLTAGE CONVERTER 7N-5876

200-BK
441-OR-18 924-GN-18 ANTENNA 306-GN-18 START RELAY 200-BK

403-GN
LLL

309-GY
SENDER F B LLL
7T-8000

1
2
BK-00 307-OR-18 START SW 200-BK

419-YL-18
E E 4W-9972 755-OR-18 RIGHT SPKR 976-OR 200-BK-18 200-BK-14 4TH FUNCTION

120-YL
T N RIDE CONTROL 2 2
200-BK-6 200-BK-6 RD-00 925-YL-18 RIGHT SPKR 409-OR-18 EMS 200-BK 200-BK

135-BU
C 987-WH-18 1 987-WH 1 DIVERTER SOL
FLOOD 7G-1060 STRAP 900-PU-18 A GROUND P F 605-YL-14 LAMP 8T-8808
200-BK-18 EEE
LAMP TO EE 926-BU-18 432-PK-18 A BK LEFT SPKR XMSN SHIFTER 11 449-BU-18 976-OR 7N-5876
608-GN-18 ENGINE BLOCK LLL
9X-1439 901-WH-18 201-BK-18 B RD LEFT SPKR 120-YL 9W-1982 31 605-YL-14 910-YL-18 4TH FUNCTION
D N 200-BK-14 2
C BU + BATTERY 33 976-OR 160-PU 987-WH 1 DIVERTER SOL
ENGINE END FRAME D TURN SIGNAL SW

200-BK
1
2
C 101-RD-4 MEMORY 120-YL 1 RD-18 + BATTERY 32 910-YL-18 8T-8808

120-YL
D BRAKE OIL SW 9G-5589 COOLANT TEMP CONV TEMP

1
2
S RD-18 A 604-OR-18 403-GN 108-BU 200-BK 2 BK-18 GROUND 6 160-PU
3E-7693

1
2
512-GN-18 39 442-GY-18

419-YL-18
T WH-18 C 617-BR B

509-WH-18
XMSN SOLENOID CLUSTER GAGE

508-PU-18
BK-18 B 200-BK-18 511-BR-18 2 BK-18 GROUND 8 443-YL-18 322-GY-18 FORWARD

603-PK
120-YL

615-YL
VALVES 1 OR-18 +12 VOLT 9 441-OR-18 GROUP HORN
3E-6269 RADIO V3 9X6752 114-GN-18
GND GND

441-OR-18
3 447-PK-18 B

406-PU-18
STOP/TAIL LAMP SOL 4 NOTE C 24 7T-0969
SOL 6 VOLTAGE CONVERTER 2 416-OR-18
107-4401 37

403-GN
SPD 3 SPD 1 N SEND
SOL 5 SPEAKER AS. 7T-8000 40 406-PU-18 F SEND
C CCC

9
1
2
7
5
4
3
8
6
10
LEFT TURN SPD 2 CCC 6T-7695 16 415-GN-18 8 RD-18 IGN
RD-18 1 605-YL IGN B LH HEAD/TURN/

604-OR-18
LAMP OPEN ROPS LIGHTING 6

304-WH-10
413-BR-18 614-PU 3

301-BU-10
38 GN-18

200-BK-10
BK-18 2 200-BK-18 5

109-OR-6
101-RD-6
107-4402 5 MARKER LAMP
SPEAKER AS. 25 409-OR-18 614-PU 4 PU-18 611-PU

309-GY

200-BK
4 BU-18

200-BK
C 3E-7586
113-OR-18

102-BU-14
121-YL-18 6T-7695 26 1 WH-18 619-GN 6 RD-18 NOTE M

L31

L37
321-BR-18 C A 27 432-PK-18 441-OR-18 6 OR-18 617-BR

105-BR
603-PK
6 B766-WH-18 3 WH-18

120-YL

615-YL
L37 405-GY-18 443-YL-18
121-YL-18 9 121-YL 28 9 GY-18 5 762-YL-18 605-LY 1 YL-18
REFRIGERANT SW N CCC 4 1 IGN IGN
BACKUP ALARM 2 321-BR-18 V 29 417-GY-18 442-GY-18 5 YL-18 4 761-GY-18 200-BK-18 2 BK-18

619-GN
NOTE A L19
200-BK-18
200-BK-18

3T-1815 608-GN-18 3 608-GN 202-BK-18 102-BU-14 1 108-BU 22 403-GN-18 447-PK-18 7 PK-18 SEND SEND 3 200-BK
9W-0549 202-BK-18 L19 SWITCH PANEL 2 200-BK 2
23 BK-18

L33
L27

L26
5 617-BR

L29
E E L11 L2 8 322-GY-18
7 605-YL-14 202-BK-18 DATA 308-YL L10 15 428-OR-18 GND GND 10 114-GN-18

FRONT DASH ASSEMBLY

202-BK-18 LINK REAR WIPER 308-YL L11 977-YL-18 419-YL-18
3

L19
C 8 606-GY-14 L10 L19 7 619-GN
521-YL-14 202-BK-18 PLUG 9X-3392 973-BR-18 BUCKET/FORK 12 113-OR-18
RD-18 1 606-GY 604-OR-18 4 604-OR 1 605-YL

537-GN-14
POSITIONER SELECT L37

606-GY-14
605-YL-14
BK-18 2 200-BK-18 614-PU 6 614-PU-14 513-OR-14 19 201-BK-18 113-OR-18 2 606-GY B U U
FUEL LVL SENDER GG RIDE

OPERATOR STATION
NOTE J XMSN NEUTRALIZER SW 6T-3991 14 606-GY-14 113-OR-18 HYDRAULIC TEMP FUEL LEVEL
200-BK 1 200-BK-14 L 9 976-OR-18 976-OR-18 1 976-OR 1

G
H
C
D
9X-0265 4TH FUNCTION CONTROL

B
2 1

J
XMSN AUTO/ OVERRIDE SW RIDE CONTROL SW

L37
8
7
6
5
4
3
1
2
RIGHT TURN LAMP 200-BK 10 FF FF AIH OR ETHER 18 615-YL 113-OR-18 11 200-BK-18 2 200-BK 2
3 DIVERTER VALVE SW L10 L10 SOLENOID

619-GN
EMS TEST SW MANUAL SW 7X-6396 6T-3990

611-PU
107-4402 11 N MOTOR H START AID SW 13 611-PU-14 12
6T-6066 6T-3991 6T-3990 9X-3267

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18
201-BK-18 200-BK 6T-6066 L 193-PU 36

202-BK-18
164-WH-18

944-OR-18
945-BR-18
12 - + L25 2 6 L B
T BEACON SW L L L F

200-BK-18
E C 447-PK-18 34 538-BR W E
LICENSE A A
118-GY 3
L L L L L 2 1 L L 5 3 L 6T-3990 L L
NOTE D 1
6 964-BU-18
LOAD CHECK
2 200-BK-18 5 113-OR-18 + BATTERY 2 617-BR 571-OR 1

200-BK
200-BK
200-BK

200-BK
200-BK
PLATE 1 2 1 2 3 L 2 3 2 3 L V
1 614-PU 503-BR 4 L 35 413-BR-18 13 FUEL PR 1 611-PU 200-BK 2 SOLENOID
LAMP L

1
2
3
505-BU 2 10 537-GN-14 409-OR-18 9 NEUTRAL 3 614-PU 6T-8046
MMM 2 3 L P
504-YL 1 17 102-BU-14 419-YL-18 19 PARK BRK

373-GN
FRONT 4 144-GN-18

3
2
1
415-GN-18
TRANSMISSION 614-PU-14 ALTERNATOR

720-PU-18
7 403-GN-18

201-BK-18

126-PK-18

126-PK-18
3 W

910-YL-18

B757-WH-18
INTERMITTENT 7 200-BK

B758-GN-18
L26 L26 N L
C CONTROL 4 PRIM STEER LOAD CHECK

987-WH
417-GY-18 17

202-BK-18
F 987-WH-18 571-OR

144-GN

976-OR
5 1

310-PU

193-PU
WIPER SW

603-PK
L33 L33 3E-9253 DIAGNOSTIC 538-BR 15 TEST SW IN SOLENOID
S RD-18 A 604-OR-18 604-OR-18 2 415-GN-18

963-GN
8 200-BK 2

964-BU
3E-0155

762-YL
L27 L27 FF OPERATOR

L31
T WH-18 C 614-PU LAMP 200-BK-14 30 200-BK C2 HAZARD 416-OR-18 14 SUPP STEER 6T-8046
F B

611-PU
L31 L1

200-BK-18
L29 L29 3E-8679 MONITOR

571-OR
31

537-GN-14
HARNESS CODE 0 24 276-BK-18 21 200-BK GROUND 406-PU-18 6 COOL TEMP

606-GY-14
HIGH SPEED

605-YL-14
BK-18 B 200-BK-18

LOW SPEED
HARNESS CODE 1 25 277-BK-18 GND 20 537-GN-14 49A HEAD LAMP 432-PK-18 12 BRK OIL PRESS (EMS)

144-GN-18
L19

200-BK-18
GROUND
F 2

WASHER
ROOF 8C-3508
200-BK-18

STOP/TAIL LAMP HARNESS CODE 2 26 278-BK-18 1 49 + BATTERY 405-GY-18 5 ENG OIL PRESS

200-BK

200-BK
200-BK
107-4401 HARNESS CODE 3 27 279-BK-18 + 200-BK C 428-OR-18 7 TC OIL TEMP

PARK
SERVICE METER

L8
HARNESS CODE 4 28 280-BK-18 200-BK 30B 201-BK-18 4 GROUND B

B+
B+
202-BK-18
202-BK-18
HARNESS CODE 5 29 281-BK-18 KICKOUT CIGAR LIGHTER 6T-7337 201-BK-18 2 GROUND RH HEAD/TURN/
L F 1 F GERMAN B 5
9W-0335

516-GN-14

124-GN-14
FLOOD C FAULT LAMP 30 C920-GY-18 NEUTRALIZER SW 129-BU 200-BK - + 102-BU-14 GROUND MARKER LAMP

517-BU-14
201-BK-18

200-BK
18

515-GY-14
200-BK

521-YL-14
373-GN
C 611-PU 4 BU-18

310-PU
200-BK
308-YL
FLOOD NOTE L L L FLASHER ROADING
LAMP 200-BK-14 DATA LINK + 8 944-OR-18 6T-3990 GROUND 3E-7586

L3

2
1
608-GN-18 201-BK-18 8 619-GN 6 RD-18

614-PU
200-BK
200-BK
200-BK
200-BK
200-BK
L41 FLASHER W

WH
LAMP L 8D-6946

RD
RD

BR
BU
BK
9X-1439 608-GN DATA LINK - 9 945-BR-18

YL
200-BK-18 L 20 614-PU 3 WH-18 NOTE M

FRONT WIPER SW ATTACHMENT

VV

201-BK-18
9X-1439 VV L41 8V-2514

403-GN-18
UNUSED 10 164-WH-18 L 2 16 606-GY 1 YL-18
L 2 3 REAR WIPER SW 3 L 608-GN
COSA ROADING ATTACHMENT UNUSED 40 164-WH-18 116-BR 410-WH-18 10 ALARM 200-BK-18 2 BK-18

614-PU-14

614-PU-14
C UNUSED 11 202-BK-18 3T-6655 200-BK 411-PK-18 11 LAMP

921/965-WH-18
1
2
3
4
144-GN

924/970-GN-18
922/968-BR-18
754/967-BU-18

926/972-BU-18
L41

923/966-GY-18
128-PK
L 5

752/969-YL-18

925/971-YL-18
UU SWITCH PANEL 6 L
S RD-18 A 604-OR UNUSED 37 127-OR 615-YL 200-BK
LAMPS L

1
2
3
4
5
6
7
8
TO

901-WH-18
AIR INTAKE

BK-18

751-GN-18

755-OR-18

307-OR-18
306-GN-18
409-OR-18
T WH-18 C 617-BR + BATTERY 1 164-WH-18 202-BK-18

900-PU-18

720-PU-18
321-BR-18
B766-WH 200-BK 200-BK

202-BK-18
L H B B L 8 9 L LL 200-BK
BK-18 B 200-BK-14 HEATER UNUSED A/S SW 3 B757-WH-18 202-BK-18 PLATFORM 7N-5876 505-BU 614-PU-14 200-BK 200-BK F
200-BK
6I-4753 UNUSED A/S SW 4 B758-GN-18 VV 200-BK 410-WH-18 1 RD LOAD CHECK

1
2
3
4
L 11 A514-YL

200-BK
200-BK
STOP/TAIL/PARK LAMP 12 L RELAY

118-GY
AUTO/MAN SW 2 21 973-BR-18 200-BK 105-BR 200-BK 201-BK-18 2 BK

611-PU-14
JJ

606-GY-14
3E-6467 3E-5239

GN-18
RD-18
BK-18
7G-1060 STRAP AUTO/MAN SW 1 20 977-YL-18 85 86

YL-18
200-BK

614-PU-14

502-OR
501-GN
118-GY
118-GY

500-BR
506-PU
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK
ACTION

538-BR
615-YL
C FWD HI SW 12 965-WH-18 NOTE K L L W
LEFT TURN L42 FLOOD ALARM L5 87

10

200-BK
N N

1
4
2
3
7
6
8
5
9

7
8
2
1
5
4
3
6
RD-18 1 605-YL-14 REV PAR SW 19 969-YL-18 504-YL

102-BU-14
PANEL LAMPS 571-OR 144-GN 144-GN A BK-18 LOAD CHECK

614-PU-14
200-BK
LAMP L P W LAMP SW P P 9G-9813

160-PU-4
BK-18 2 200-BK-14 E REV SW 14 968-BR-18 419-YL-18 7N-5876 CAB FLOOD 30 A514-YL B RD-18 PRESSURE SW

BK

617-BR
3E-6466 RR L L L 9X-1423 L1

604-OR
87A

614-PU
LAMP

614-PU

200-BK
200-BK
200-BK
603-PK
311-WH FWD PAR SW 18 967-BU-18 503-BR

615-YL
WIRES THAT HAVE BATTERY VOLTAGE C L22 1 L19 AIH F C BU-18 9X-4455
L22 PARKING L2 F F F HIGH BEAM 9X-1439
121-YL-18 310-PU 2 FWD LOW SW 13 966-GY-18 TIMER 200-BK
BRAKE SW

L11
WHEN THE KEY SWITCH IS OFF. C

614-PU-14
1
2
A

L6
321-BR-18 SPD 1 SW 15 970-GN-18 118-GY 200-BK 200-BK 611-PU-14 LAMP

507-WH
4Y-7948 X

105-BR
3T-3132 L LL FORWARD N X
9 121-YL JJ SPD 2 SW 16 971-YL-18 118-GY 614-PU 7N-5876 615-YL
KK

B766-WH
128-PK
BACKUP ALARM HORN SW
200-BK-14
200-BK-14
200-BK-14 2 321-BR-18 101-RD-4 160-PU SPD 3 SW 17 972-BU-18 118-GY 614-PU 614-PU 200-BK COSA ROADING FRONT HARNESS
D WIRES THAT HAVE BATTERY VOLTAGE 3T-1815 608-GN E UNUSED 38 614-PU-14 L L
617-BR 2T-3360 614-PU 200-BK
F N X X D

102-BU-14
3 2 RIGHT TURN
AIR INTAKE HEATER N L 3
WHEN THE KEY SWITCH IS ON.

615-YL
5 617-BR GROUND 2 202-BK-18 614-PU-14 102-BU-14 105-BR P 606-GY-14 LAMP

105-BR

603-PK
120-YL

615-YL

308-YL
308-YL
L25
7 605-YL-14 RELAY SPEEDO DRIVER 7 449-BU-18 10 419-YL-18 614-PU-14 L41 105-BR L BK/YL-18 7N-5876 BEACON
L24 L24 L25 3E-0075 12 KEY START SW 9X-9556
C 8 606-GY-14 ENG SPD INPUT 6 450-YL-18 6 503-BR 614-PU-14 L 614-PU-14 200-BK F
L 11 9G-7641
STARTING CIRCUIT.

L42
RD-18 1 606-GY-14 604-OR 4 604-OR XMSN SPD INPUT 5 710-GN-18 8 118-GY 200-BK 614-PU 200-BK ACTION H
L42 L F N H ABBREV COLOR

322-GY-18
BK-18 2 200-BK-14 614-PU 6 614-PU-14 FWD HI SOL 31 751-GN-18 3 505-BU 124-GN-14 411-PK-18 LAMP 7N-5876 603-PK 1
200-BK-14 FWD LOW SOL 33 754-BU-18 4 504-YL
L H B B 9 L 308-YL
L R 521-YL-14
F 1
200-BK
1 L 8 610-OR-14 2 RD RED
GAUGE CIRCUIT. RIGHT TURN LAMP 200-BK-14 10 REV SOL 32 752-YL-18 5 102-BU-14 515-GY-14
F 2 N H
L C OFF F 5 F WH WHITE
3E-6466 11 SPD SOL 1 34 755-OR-18 603-PK 7 603-PK 614-PU-14 326-PU 516-GN-14 200-BK HAZARD FLASHER OR ORANGE
6 L S ON F 4
EMS CIRCUIT. 12 SPD SOL 2 35 900-PU-18 2 615-YL 307-OR-18 517-BU-14 538-BR LAMP YL YELLOW
5 L B ST 3
C SPD SOL 3 36 901-WH-18 1 105-BR 105-BR 7N-5876 X
L L BLOWER SW N X PK PINK

L10
S RD-18 A 604-OR 604-OR SOL RETURN 39 975-WH-18 9 120-YL F 615-YL BK BLACK
PW L10 6P-3236
PANEL LAMP CIRCUIT. T WH-18 C 614-PU SLOW MODE SW 1 22 978-GN-18 200-BK FLOOD 200-BK GY GRAY
FRONT L L RUNNING L8 L8 N X X

415-GN-18

610-OR-14

403-GN-18

307-OR-18
SLOW MODE SW 2 23 974-PU-18

614-PU-14
BK-18 B 200-BK-14 615-YL

720-PU-18

614-PU-14

102-BU-14
102-BU-14
126-PK-18

126-PK-18

201-BK-18
202-BK-18
910-YL-18
LAMP PU PURPLE

B766-WH
L1 L1
200-BK-14

202-BK-18 WIPER LAMP SW CAB FLOOD

987-WH

507-WH
963-GN

976-OR

144-GN

502-OR
501-GN

127-OR

608-GN
118-GY
118-GY
193-PU

310-PU

500-BR
506-PU

116-BR

105-BR
105-BR

617-BR

326-PU

105-BR
BR BROWN

964-BU

129-BU
128-PK

603-PK

200-BK
7N-5876

762-YL

615-YL
615-YL

308-YL
WIPER/WASHER CIRCUIT. STOP/TAIL/PARK LAMP SW 6T-3989 LAMP
GN GREEN
3E-6467 3T-6655 L2 L2 FRONT DASH ASSEMBLY 9X-1439
BU BLUE
HEATER AND AIR CONDITIONER CIRCUIT. L3

L3
967-BU-18 24
FLOOD L7 L P
C 965-WH-18 22
LAMP L4

L9
608-GN 969-YL-18 23 1 501-GN

L12
GROUND CIRCUIT. 9X-1439 RESISTOR SYMBOL DESCRIPTION
200-BK-14 H 968-BR-18 9 2 118-GY 516-GN-14 FORK POSITIONER

311-WH
H N L7 L7 L4 L4

L33
1 603-PK 603-PK 967-BU-18 3 3 500-BR 537-GN-14 9G-1950 3E-7843
L33 TO PLATFORM SS BLADE, SPADE, RING,
ENGINE SHUTDOWN CIRCUIT. 2 200-BK 200-BK 966-GY-18 12 FUSE 102-BU-14 4 502-OR 409-OR-18 517-BU-14 515-GY-14
GROUND B766-WH A OR-18 + BATTERY OR SCREW TERMINAL
H N 19 HOLDER 5 403-GN-18 403-GN-18 P SS
L9 L9 964-BU B BU-18 SOLENOID
BEACON 4K-5122

L22
L22 970-GN-18 14 L7 6 615-YL 615-YL 522-WH-14 3 522-WH-14 200-BK-14 200-BK-14 C BK-18 GROUND CIRCUIT CONNECTED

L7
TURN SIGNAL CIRCUIT. 311-WH 9X-9556 18 8 102-BU-14 614-PU-14 516-GN-14 4 SS
B
L12 L12
1 311-WH 310-PU 310-PU 971-YL-18 13 7 614-PU-14 102-BU-14 517-BU-14 5 CIRCUIT NOT CONNECTED

975-WH-18
L1

L1
2 310-PU 10 STRIP 403-GN-18 9 B757-WH-18 976-OR 515-GY-14 1 BUCKET POSITIONER
START AID CIRCUIT. L34 8V-0404 L8 L40 THERMOSTAT SW
START AID 972-BU-18 15 10 B758-GN-18 910-YL-18 200-BK-14 2 3E-7843 ELECTRICAL CONNECTION
E 8R-2814 3E-6454
OR AIR INLET HEATER CIRCUIT. SOLENOID BK-18 1 J 202-BK-18 2 415-GN-18 200-BK-14 6 B766-WH B766-WH A OR-18 + BATTERY TO VEHICLE STRUCTURE
A/C CLUTCH L
3E-6332 BK-18 2 GN 1 513-OR-14 450-YL-18 16 10A CONVERTER 120-YL 113-OR-18 7 200-BK-14 200-BK-14 762-YL B BU-18 SOLENOID
SOLENOID L L INTERNAL ELECTRICAL
GN 2 522-WH-14 B757-WH-18 5 10A WIPER MOTORS 118-GY 124-GN-14 200-BK-14 200-BK-14 C BK-18 GROUND
TRANSMISSION CONTROL CIRCUIT. 8T-8813 L32 L32 FF 11 112-PU-10 10A
L
XMSN SHIFTER 126-PK-18 419-YL-18 CONNECTION TO SURFACE
B

L2
C 24 751-GN-18 17 10A
L
RIDE CONT/DVTR 193-PU 144-GN L P 201-BK-18 515-GY-14
OF COMPONENT C
CIRCUIT BREAKER L CONNECTOR
22 975-WH-18 7 10A BEACON/LOAD CHK 144-GN 144-GN 144-GN 10 419-YL-18 521-YL-14 515-GY-14 515-GY-14 LIFT POSITIONER
23 752 YL-18 4 6N-8589 L9 910-YL-18 3E-7844
E START L33 L28 L L
1 449-BU-18 ATCH WIRE, CABLE &

L32
301-BU-10 9 975-WH-18 202-BK-18 8 112-PU-10 BLOWER MOTORS 124-GN-14 L9 2 415-GN-18 406-PU-18
ALL DASHED LINES ARE ATTACHMENTS. 15A 200-BK-14 A BK-18 GROUND COMPONENT

L31
L32

200-BK-14

200-BK-14
515-GY-14
200-BK-10 L28 3 754-BU-18 977-YL-18 6 3 124-GN-14 413-BR-18 B766-WH B OR-18 + BATTERY

307-OR-18

306-GN-18
L32 L

720-PU-18

321-BR-18
FUSE

202-BK-18
GND 12 975-WH-18 973-BR-18 21 10A EMS/GAGES 113-OR-18 4 113-OR-18 428-OR-18 C BU-18 SOLENOID
L 761-GY IDENT PART NO. CHG LOC NOTE
19 755-OR-18 164-WH-18 20 3K-8782 AUX FLOOD LAMPS 127-OR 5 307-OR-18 416-OR-18
201-BK-18

10A
201-BK-18

L 200-BK-14 B
SHUTDOWN E 14 975-WH-18 B758-GN-18 1 112-PU-10 10A REAR FLOOD LAMPS 116-BR 6 720-PU-18 160-PU 200-BK-14
L HARNESS AS.
SOLENOID 326-PU 18 900-PU-18 FF 112-PU-10 10A CIGAR LIGHTER 129-BU 7 977-YL-18 442-GY-18
L10 L39 SS SS BLOWER A 4E-5045 03 A-3

522-WH-14
L

114-GN-18

441-OR-18

428-OR-18
8C-3663 STOP

102-BU-14

406-PU-18

413-BR-18
201-BK-18

202-BK-18
405-GY-18
121-YL-18

521-YL-14

443-YL-18

450-YL-18
13 975-WH-18 112-PU-6 10A KICKOUTS 128-PK 8 973-BR-18 201-BK-18 443-YL-18

442-6Y-18
L L 9G-8697 B B 8R-3448 03 B-3 STD

1
2
1
2
FORWARD

306-GN

130-GN
10 901-WH-18 XMSN CONTROL 164-WH-18 164-WH-18 202-BK-18

403-GN
405-GY-18 10A 9 441-OR-18

105-BR

326-PU

160-PU
310-PU
114-GN-18

308-YL
L32 B 8R-4804 01 D-2 ATCH
413-BR-18 15 975-WH-18 SWITCH PANEL SWITCH PANEL 447-PK-18 HORN

202-BK-18
322-GY-18 C 8R-3305 02 D-13 STD

L3
ENGINE L6 L6 TO PLATFORM
201-BK-18 201-BK-18 201-BK-18 2 BK-14 MOTOR 7T-0969
C 8R-3922 01 E-14 ATCH
FRONT

200-BK-14
201-BK-18 201-BK-18 16 710-GN-18 B757-WH-18 432-PK-18 WH/RD-14 619-GN-14 FLOOD D 8R-3667 02 B-9
E E E L40 WIPER LAMP
5 450-YL-18 B758-GN-18 405-GY-18 200-BK-14 E 8R-3668 04 A-12

1
2
3
4
5
6
7
8
9
10
11
12

606-GY-14
9X-3392

605-YL-14
8
3
4

9
10
11
12
2
1

1
6

2
A 11 978-GN-18 307-OR-18 B 9X-1439 F 102-5888 00 F-5
A

200-BK-14
200-BK-14
A
17 974-PU-18 720-PU-18 WH/RD-14 MOTOR G 8Y-7607 00 A-12
FRAME

322-GY-18
7 449-BU-18 977-YL-18 BK-14
201-BK-18
405-GY-18

CONV OIL GAGE L39 L39 L H 4E-1188 02 D-2/C-11 ATCH

4 973-BR-18 B LEFT

7G-1060 GND STRAP

TEMP L6 L 4E-0598 05 B-7
4W-9972 E 8 202-BK-18 164-WH-18 P H BLOWER 605-YL-14 1 RD-18 TURN M 4E-0602 02 F-8
MOTOR
443-YL-18 6 LAMP
413-BR-18
201-BK-18

9G-8693 200-BK-14 2 BK-18 N 102-5891 01 F-7 STD

121-YL 21 T 3E-6466
E T L12 N 4E-4186 02 D-9 ATCH

611-PU-14
417-GY-18

606-GY-14
605-YL-14
20 118-GY 3 P 102-5889 00 B-5
L4
C
A
B

1 500-BR 4

921/965-WH-18
U 8Y-7930 00 B-2/F-1 ATCH

924/970-GN-18
922/968-BR-18
754/967-BU-18

926/972-BU-18
923/966-GY-18
752/969-YL-18

925/971-YL-18
502-OR 2 W 102-3572 00 A-2/D-1 ATCH

B757-WH-18

B758-GN-18
E NOTE: TO INSTALL TRANSMISSION CONTROL,

901-WH-18

164-WH-18
751-GN-18

755-OR-18

403-GN-18

610-OR-14
501-GN

306-GN-18
1

900-PU-18

614-PU-14
973-BR-18

102-BU-14
202-BK-18

126-PK-18

720-PU-18

321-BR-18
V 4E-0597 02 E-5

977-YL-18

B766-WH
E UNPLUG 24 PIN CONNECTOR AT FLOOR OF CAB,
2
1

B LLL

507-WH

987-WH
P LLL X 4E-0630 01 D-2 ATCH

963-GN

976-OR

608-GN
144-GN
506-PU

310-PU

617-BR

326-PU
105-BR
964-BU
NOTE F

762-YL

308-YL
GN-18
RD-18
BU-18

TORQUE PLUG TRANSMISSION HARNESS INTO CAB HARNESS

BK-18

HH A BK 2 201-BK-18 200-BK-14 2 200-BK-14 2 4TH FUNCTION FF 4E-0599 03 D-10 ATCH

AND INTO FLOOR MOUNTED CONNECTOR.
BK

CONVERTER
BK

BK-18 A 417-GY-18 1 428-OR-18 987-WH 1 987-WH 1 DIVERTER SOL MM 101-4629 00 B-6 ATCH
BK-18 B 201-BK-18 3E-6453 BK L L P 8T-8808
P SS 7X-6015 02 C-4
BK-18 C OPERATOR STATION LLL
BK-0

T CCC 8R-9190 01 E-6 ATCH

16

21
2
24
22
23
9
3
12
19
14
18
13
10
15

5
11
17
7
8
4
6

20
1

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
21

1
6
20
21
24
22
23

12
19
14
18
13
10
15

16

11
17

20
KEYED "B" KEYED "C" KEYED "A"

9
3

7
4
2
6

1
201-BK-18 B766-WH 6 200-BK-14 2 4TH FUNCTION FFF 8Y-7929 01 A-3 ATCH

619-GN-14
201-BK-18 A D A NOTE B XMSN DOWNSHIFT SW MM BUCKET LIFT BUCKET A 762-YL 5 987-WH 1 DIVERTER SOL
L45 L23 GGG 4E-8960 02 A-3
XX A 9X-4959 POSITIONER POSITIONER FLOAT

112-PU-6

403-GN

720-PU-18

321-BR-18
976-OR
522-WH-14
521-YL-14
449-BU-18
406-PU-18
413-BR-18
428-OR-18
416-OR-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18

432-PK-18
405-GY-18
417-GY-18
611-PU
606-GY-14
605-YL-14
322-GY-18
A MM 8T-8808

306-GN
417-GY-18 E ENGINE 202-BK-18 761-GY 4 LLL 8Y-8786 02 B-2/E-1 ATCH

923-GY-18

901-WH-18
1 2

751-GN-18
921-WH-18
752 YL-18
922 BR-18
754-BU-18

755-OR-18
924-GN-18
900-PU-18
925-YL-18

926-BU-18
710-GN-18

450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18
202-BK-18
ENGINE OIL FUEL SOLENOID SOLENOID SOLENOID
B PRESSURE SW
BK-18 1 416-OR-18 416-OR-18 450-YL-18 2 SPEED L35 974-PU-18 A 974-PU-18 202-BK-18 200-BK-14 3 B
PRESSURE SW BK-18 2 201-BK-18 202-BK-18 1 SENSOR 978-GN-18 B 978-GN-18 322-GY-18 8 B U U WIRE AS.

614-PU-14
3E-6455 3E-6454 3 4 RIDE CTRL
6V-2455 202-BK-18 C 976-OR 9 976-OR 1 976-OR 1 GG 8Y-8479 00 E-10 ATCH
NOTE F HYDRAULIC GAGE 619-GN-14 7 619-GN-14 200-BK-14 2 200-BK 2 SOLENOID HH 8Y-7526 00 B-14
L20 L20

BK
BK

BK
BK

BK
BK
SENDER 963-GN 605-YL-14 1 9X-3267
L16 JJ 106-2750 00 D-11 ATCH
4W-9972 L21 L21 144-GN 2
L35 606-GY-14 KK 106-2751 00 D-11 ATCH
L35 B RIGHT
BB AA E 114-GN-18 10 NN 8Y-8744 00 A-13
BK-0 442-GY-18 TO ENGINE 11 606-GY-14 1 RD-18 TURN PP 8Y-8745 00 A-13

L17
DD BB D L36 END FRAME 12 LAMP
T 200-BK-14 2 BK-18 RR 4E-2898 00 D-9

606-GY-14
3E-6466

605-YL-14
POS NEG DISCONNECT SW FRONT

4
1
3
5
6
2
442-GK-18 614-PU-14 UU 101-9161 01 D-9

L21

606-GY-14
A B
BK-0

A FRAME

605-YL-14
617-BR
7N-0718 BREAKER BOX 202-BK-18 450-YL-18 310-PU FRAME VV 4E-2900 00 D-9 ATCH
TRANSMISSION VALVE GP

200-BK-14
405-GY-18 202-BK-18 102-BU-14

L21
964-BU 6 WW 8Y-8746 00 A-13
AA 413-BR-18 201-BK-18 974-PU-18 403-GN B766-WH 6E-2748 617-BR 2 FLOOD
L35 B XX 8Y-8922 00 B-14
12V BATTERY LAMP

3
4
5
2
1
6
443-YL-18 201-BK-18 978-GN-18 617-BR 617-BR 611-PU 1 619-GN-14 JJJ 8Y-7606 00 A-12
3T-5760 STD TO ENGINE 326-PU 201-BK-18 202-BK-18 202-BK-18 608-GN B766-WH A 614-PU-14 3 200-BK-14 9X-1439 MMM 4E-2902 00 E-8

144-GN
9X-3404 ATT L18

B766-WH
200-BK

761-GY
963-GN

200-BK

200-BK
END FRAME 428-OR-18 201-BK-18 308-YL 987-WH 5
310-PU 200-BK-14 326-PU 610-OR-14 200-BK-14 7 200-BK-14 B W W CABLE AS.

L15
FUSE 15A 9W-1441 G E 160-PU 403-GN 105-BR 617-BR 144-GN 4 144-GN 2 144-GN-18 A BK-18 LOAD CHECK AA 7P-6682 01 B-14
L13
109-OR-6

FUSE 10A 9W-1442

614-PU-14
A514-YL-18 RD-18 PRESSURE SW
101-RD-6

109-OR-6 19 109-OR-6 450-YL-18 614-PU-14 964-BU 322-GY-18 8 200-BK-14 1 B BB 8R-3669 02 B-14

101-RD-6 20 101-RD-6 L29 201-BK-18 617-BR 762-YL 605-YL-14 C BU-18 9X-4455 CC 106-1422 00 F-14
PP G A B
101-RD-10 10A BACKUP ALARM 121-YL 2 121-YL 403-GN 310-PU 976-OR 606-GY-14 DD 106-1202 00 F-15
MAIN BREAKER 10A G FORWARD HORN 114-GN 114-GN-18 406-PU-18 102-BU-14 987-WH 611-PU 144-GN-18 NOTE
G FUSE BLOCK 3 EE 4E-8100 01 F-13
G 9S-0174 10A G STOPLAMPS 130-GN 130-GN 522-WH-14 608-GN 126-PK-18 720-PU-18 LOC
9W-2035 4 A514-YL-18 BBB 9W-3073 02 F-7 ATCH
PP PP G
101-RD-10 101-RD-10 15A KEY 105-BR 5 105-BR 441-OR-18 308-YL 614-PU-14 144-GN 200-BK-18 EEE 7N-3850 03 F-13 ATCH
60A PP G
NN 101-RD-10 SPARE WH 6 521-YL-14 326-PU L18 200-BK-14
WW 101-RD-10 RUNNING LAMP G SPARE WH 105-BR M A 200-BK-14 85 86
15 308-YL L18
BREAKER G SPARE WH 449-BU-18 761-GY THIS SCHEMATIC IS FOR THE IT28F (7X-6384 CHG 01)
16 306-GN 506-PU B 506-PU
109-OR-6

87

200-BK-18
L36

200-BK-18
L28

3T-2662 1 105-BR 507-WH C 507-WH NOTE E NEUTRALIZER SW 571-OR-18 144-GN-18

WW G L28 L20 105-6117 30 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
101-RD-10 102-BU-14 102-BU-14 9 102-BU-14 130-GN 522-WH-14 200-BK A 200-BK 976-OR 619-GN-14 1 610-OR-14 LOAD CHECK 87A
15A OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
NOTE G 7 114-GN-18 521-YL-14 432-PK-18 610-OR-14 2 RELAY
BK-18 BK-18 10 306-GN 102-BU-14 406-PU-18 201-BK-18 976-OR 611-PU 611-PU 3 AND XMSN SHIFTER IN NEUTRAL
L16 L16 3E-5239
PRIMARY A BK-18 BK-18 14 308-YL L23 416-OR-18 413-BR-18 762-YL 4
STEERING L23 L17 L17 GGG W THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
BK-18 A BK-18 308-YL 21 308-YL 417-GY-18 428-OR-18 L15 B766-WH 126-PK-18 5 126-PK-18
PRESSURE L15 GGG LH VALVE AS 571-OR-18 LOAD CHECK TOGETHER AT LEAST 1 TURN PER INCH
RD B BK-18 G G 11 201-BK-18 416-OR-18 987-WH 720-PU-18 6 720-PU-18 1
SW 3E-6450 L13 L13 8R-8529 SOLENOID
A BU C 309-GY 17 309-GY 201-BK-18 442-GY-18 610-OR-14 130-GN 7 130-GN-18 200-BK-18 2 A
START RELAY L27 L25 447-PK -18 443-YL-18 6T-8046 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
13 964-BU 604-OR 8 604-OR-18
3E-7640 RESISTOR 18 L25 201-BK-18 441-OR-18 126-PK-18 E-12 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
G NN NN JJJ A GGG GGG NOTE B: HARNESS AS. MM USED WITH JOYSTICK LEVER ARRANGEMENT
A 109-OR-10 112-PU-6 6T-7864 8 608-GN 447-PK-18 617-BR GGG W B-7
304-WH-10 304-WH-10 617-BR 405-GY-18 571-OR-18 1 LOAD CHECK A-6 NOTE C: RADIO TO BE INSTALLED BY DEALER
BK-18 1 24 614-PU-14
BK-18 MAIN RELAY BK-18 12 200-BK 605-YL-14 417-GY-18 604-OR 200-BK-18 2 SOLENOID E-6 NOTE D: UNUSED AUTOSHIFT SW
2 L24 L24 L14 L14
109-OR-6 3E-9171 BK-18 23 200-BK L26 321-BR-18 160-PU 130-GN STOP LAMP SW 6T-8046 A-3 NOTE E: TO ATTACH DIMMER SWITCH REMOVE JUMPER
304-WH-10 22 606-GY-14 321-BR-18 114-GN-18 105-6118 INSERT PINS FROM HARNESS FFF
25 604-OR 306-GN L16 NOTE B-13 NOTE F: TO ATTACH COSA ROADING CIRCUIT REMOVE WIRE AS.
SUPPLEMENTAL 614-PU-14 606-GY-14 201-BK-18 LOC HH AND JJ, CONNECT HARNESS AS. Y AND Z
STEERING NOTE H JJJ 200-BK-14 605-YL-14 L15 201-BK-18 200-BK A-14 NOTE G: FOR USE ON MACHINES WITH PRIMARY
SW 3E-6429 L18 L18 FFF FFF E-8 NOTE L: 9U-7204 FLUORESCENT SERVICE LAMP IS STEERING ONLY
112-PU-6 112-PU-6 130-GN 201-BK-18 200-BK
L14 DIMMER SW AVAILABLE AND IS POWERED FROM THE A-14 NOTE H: FOR USE ON MACHINES WITH SUPPLEMENTAL
COSA ROADING ATTACH A 604-OR 201-BK-18 200-BK 1 619-GR-14
114-GN-18 200-BK-14 200-BK-14 2 2H-1855 CIGAR LIGHTER SOCKET STEERING ONLY
BREAKER GP 8Y-7609 201-BK-18 200-BK-14 3 611-PU-14 E-1 NOTE M: FOR ENGLAND ROADING USE 3E-7587 FOR E-10 NOTE J: USED ONLY WITH IT28F (VEHICLE CODE PLUG)
610-OR-14 ITALY ROADING USE: LEFT MOUNT - 105-4849 D-9 NOTE K: TO INSTALL KICKOUT NUETRALIZER SW REMOVE
ENGINE END FRAME GND COSA ROADING ATTACH RIGHT MOUNT - 105-4850 WIRE AS. RR AND CONNECT HARNESS AS. VV

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1