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  • Resume TPS KanbanProduction

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    Evidente Uno
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    Kanban at Toyota

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    Resume_TPS_KanbanProduction

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    Kanban at Toyota

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    6 views13 pages

    Resume TPS KanbanProduction

    Uploaded by

    Evidente Uno
    Kanban at Toyota

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 13

    TOYOTA Production System;Kanban Production

    <resume>

    ConsultSourcing Corporation
    Pull system production style

    Material Order
    Processing Assembly
    receiving

    Kanban production
    JIT=The right material at the right time
    at the right place and in the exact amount.
    Placement
    of order

    All Rights Reserved, Copyright ConsultSourcing Corporation


    Flow of the Kanban production

    Placement
    of order

    All Rights Reserved, Copyright ConsultSourcing Corporation


    The concept of production schedule and inventory

    the sales speed

    piece
    /day

    the production speed


    stock stock-out

    Beginning of End of month


    the month

    All Rights Reserved, Copyright ConsultSourcing Corporation


    The concept of production schedule and inventory

    the standard stock


    the sales speed
    Ｍａｘ

    the
    safety
    stock

    piece
    /day
    stock stock-out
    Scheduled production amount

    Beginning of End of month


    the month

    All Rights Reserved, Copyright ConsultSourcing Corporation


    General production style

     Trend analysis
    Analysis of Cycle Movement
    Demand
    Demand

     Analysis of Seasonal Variation Order
    forecast
    forecast  Analysis of Irregular Component

    Production
    Production
    Processing
    Processing Assembly
    Assembly Shipping
    Shipping
    schedule
    schedule

    Push system production


    All Rights Reserved, Copyright ConsultSourcing Corporation
    Flow of the push system production

    Processing area
    (Lathe)
    Shipping area

    Material receiving
    area
    Assembly area
    (Welding)

    All Rights Reserved, Copyright ConsultSourcing Corporation


    Logic of the push system production
    ＝Logic from the view of manufacturers

    Purchase of materials Production Inventory

    Large-lot order Mass production Myth of


    ＝Low cost ＝High efficiency safety stock

    For markets and industries with less fluctuation in


    which it is easy to predict the demand.
    All Rights Reserved, Copyright ConsultSourcing Corporation
    Problems in the push production system

    Demand forecast
    （the sales speed）

    piece
    /day

    Scheduled production amount stock stock-out


    Beginning of End of month
    the month

    All Rights Reserved, Copyright ConsultSourcing Corporation


    Problems in the push production system

    the actual demand


    （the sales speed）

    piece
    /day

    Scheduled production amount stock ＜stock-out


    Beginning of End of month
    the month

    All Rights Reserved, Copyright ConsultSourcing Corporation


    Problems in the push production system

    the actual demand


    （the sales speed）

    piece
    /day

    Scheduled production amount stock ＞stock-out


    Beginning of End of month
    the month

    All Rights Reserved, Copyright ConsultSourcing Corporation


    Follow the sales speed

    Minimum safety stock


    (the standard stock)
    piece
    /day

    Make the production speed


    Pull system production
    follow the actual demand
    Beginning of End of month
    the month

    All Rights Reserved, Copyright ConsultSourcing Corporation


    ConsultSourcing Corporation
    <Head Office>
    No.13 FUKUMARU Bldg. 4-6-6, Masaki, Naka-ku, Nagoya,
    Aichi, 460-0024, Japan
    TEL: +81 52 747 5772

    <Tokyo Office>
    Level21, Shiodome, Shibarikyu Bldg. 1-2-3, Kaigan, Minato-ku,
    Tokyo, 105-0022, Japan
    TEL: +81 3 4520 5371

    E-mail：info@consultsourcing.jp
    ＨＰ： http://www.consultsourcing.jp

    All Rights Reserved, Copyright ConsultSourcing Corporation

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