Professional Documents
Culture Documents
net/publication/311433240
CITATIONS READS
12 2,028
6 authors, including:
Mark Sumner
University of Nottingham
393 PUBLICATIONS 8,393 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Yun Zhang on 22 July 2019.
http://dx.doi.org/10.6113/JPE.2016.16.6.2035
JPE 16-6-5 ISSN(Print): 1598-2092 / ISSN(Online): 2093-4718
Abstract
In order to match the voltages between high voltage battery stacks and low voltage super-capacitors with a high conversion efficiency
in hybrid energy sources electric vehicles (HESEVs), a high ratio bidirectional DC-DC converter with a synchronous rectification
H-Bridge is proposed in this paper. The principles of high ratio step-down and step-up operations are analyzed. In terms of the
bidirectional characteristic of the H-Bridge, the bidirectional synchronous rectification (SR) operation is presented without any extra
hardware. Then the SR power switches can achieve zero voltage switching (ZVS) turn-on and turn-off during dead time, and the power
conversion efficiency is improved compared to that of the diode rectification (DR) operation, as well as the utilization of power switches.
Experimental results show that the proposed converter can operate bidirectionally in the wide ratio range of 3~10, when the low voltage
continuously varies between 15V and 50V. The maximum efficiencies are 94.1% in the Buck mode, and 93.6% in the Boost mode. In
addition, the corresponding largest efficiency variations between SR and DR operations are 4.8% and 3.4%. This converter is suitable
for use as a power interface between the battery stacks and super-capacitors in HESEVs.
Key words: Bidirectional DC-DC converter, HESEVs, H-bridge, High ratio, Synchronous rectification
© 2016 KIPE
2036 Journal of Power Electronics, Vol. 16, No. 6, November 2016
stepped up (in Boost mode) from Ulow through the controlled
power switches QD2, and QD3, as well as the anti-parallel where d1 and d4 are the duty cycles of QD1 and QD4,
diodes of QD1 and QD4. respectively. In addition, the relationship between MBuck and
ma, mb can be written as:
B. High Ratio Step-Down Operation U
M Buck low ma mb , (0 mb 0.5 ma , and ma mb 1) (4)
In terms of the step-down operation of the bidirectional Uhigh
H-Bridge shown in Fig. 1, its output voltage Ulow is filtered
from the PWM voltage Uab by L and Clow, and Uab can be C. High Ratio Step-Up Operation
described as: Regarding the step-up operation of the H-Bridge shown in
U ab U an U bn (1) Fig. 1, the output voltage Uhigh is obtained by rectifying the
High Ratio Bidirectional … 2037
1 carrier 1 carrier
ma mc
0.5 0.5
mb md
0 (a) 0 (a)
0 T/2 T 0
S1 T/2 T
S2
(b) (b)
0 toff1 T 0 ton2 T
S4 S3
(c) (c)
0 toff4 T 0 ton3 T
Uan Uan
Uhigh
1-d1 d2 Uhigh
(d) (d)
0 0
1-d4 T d3 T
Ubn Ubn
Uhigh Uhigh
(e) (e)
0 T 0
Uab T
Uab
Uhigh Uhigh
(f) (f)
0 T/2 T 0 T/2 T
iL iL
(g) (g)
0 T/2 0 T/2
T T
Fig. 2. High ratio step-down operation principle of H-Bridge.
Fig. 3. High ratio step-up operation principle of H-Bridge.
PWM voltage Uab through the anti-parallel diodes of QD1 and
QD4, and the filter capacitor Chigh. Thus, the high ratio step-up D. Synchronous Rectification Operation
operation of the H-Bridge also needs a narrow pulse voltage Although the power semiconductors switch with duty
Uab, which is also obtained from the PWM voltage difference cycles which are near 0.5, the inductor currents of the
between the PWM voltages Uan and Ubn. Its operation bidirectional H-Bridge converters have to flow in the
principle is shown in Fig. 3. And the gate signals S2 and S3 for corresponding anti-parallel diodes. However, this still lead to
QD2 and QD3, shown in Fig. 3(a-c), are generated by the a lower efficiency, as well as lower utilization of the
modulation indices mc and md, respectively. Furthermore, this H-Bridge power switches. Therefore, a high ratio
is done under the conditions of 0<md<0.5<mc<1 and mc+md<1. bidirectional DC-DC converter with a synchronous
Therefore, the output PWM voltages Uan and Ubn of each half rectification H-Bridge is proposed in this paper. In addition,
bridge are controlled by S2 and S3, as shown in Fig. 3(d) and the H-Bridge is comprised of four MOSFETs QD1-QD4 with
(e). Finally, the narrow pulse voltage Uab can be obtained by anti-parallel diodes.
adjusting mc and md, which can also be around 0.5. The synchronous rectification operation principle of the
Similarly, in the current continuous mode, the energy bidirectional H-Bridge is shown in Fig. 4. When it operates in
stored in the inductor L is equal to the energy transferred to the Buck mode (high ratio step-down), the main power
the load in each carrier period T, then it can be obtained that: semiconductors QD1 and QD4 switch according to the gate
(U high U low ) [(0.5T ton2 ) (0.5T ton3 )] signals S1 and S4, as shown in Fig. 4(a). During the dead time
(5) td, the inductor current iL flows into the anti-parallel diodes of
U low (ton2 ton3 )
QD2 and QD3. Otherwise, by means of the gate signals S2 and
where ton2 and ton3 are the turn-on times for QD2 and QD3,
S3, shown in Fig. 4(a), it flows into the controlled power
respectively. As a result, the step-up ratio MBoost of the
switches QD2 and QD3, as shown in Fig. 4(b). Similarly, when
H-Bridge can be obtained by means of (5) and Fig. 3(b), 3(c),
the bidirectional H-Bridge operates in the Boost mode (high
and 3(g).
ratio step-up), the main power semiconductors QD2 and QD3
U high T 1
M Boost switch according to the gate signals S2 and S3, shown in Fig.
U low T (t on2 t on3 ) 1 ( d 2 d3 ) 4(c). In the dead time td, iL flows into the anti-parallel diodes
d 2 1 mc (6) of QD1 and QD4. Otherwise, in terms of the gate signals S1 and
d m S4, shown in Fig. 4(c), it flows into the controlled power
3 d
-
+ +
- -
+
+ -
I L ( s) diL t 1
U ref ( s)+ I ref ( s) - U m ( s) d ( s) U o (s) 0 i t
dt
+ GuHL di ( s) L
L
- dulow t 1
1 ulow t
(14)
dt Clow C low RBuck
d1 t d 4 t 1
Fig. 6. Control scheme with voltage and current loops. L
u t
high
0
diL t 1 d 2 t d3 t
0 i t where RBuck is the equivalent load resistance in the step-down
d t
L L mode. Based on (14), the small-signal model of the
duhigh t 1 d2 t d3 t 1 uhigh t
(11) bidirectional DC-DC converter in the step-down mode can be
dt Chigh Chigh RBoost
obtained as:
1 diˆL t 1
L ulow t 0 iˆ t D1 D4 1
dt L
L L uˆ t
0 duˆlow t 1 1 uˆ t high
low 0 (15)
C
Based on (11), the small-signal disturbance variables dt low Clow Buck
R
ˆiL t , ûhigh t , d̂ t , and ûlow t are introduced for the D1 D4 1 D1 D4 1
L U dˆ t L U dˆ t
alternating current small-signal disturbance variables high 1 high 4
0 0
iL t I L iL t
ˆ , uhigh t U high uˆhigh t ,
In terms of (15), the dynamic mathematic model for the
d t D dˆ t , and ulow t U low uˆlow t , respectively, output disturbance variable ûlow s and the control
where IL , U high , D and U low are steady state disturbance variables dˆ1 ( s ) and dˆ4 ( s ) in the step-down
components. In addition, U high 1 d2 t d3 t I L RBoost mode can be achieved from the time domain to the complex
and U low U high 1 d 2 t d 3 t . As a result, the frequency domain as (16).
small-signal model of the bidirectional DC-DC converter in uˆ ( s ) U ( D D4 1)
Gulow d1 ( s ) low high 1
the step-up mode can be written as: ˆ
d1 ( s ) uˆ ( s ) 0, dˆ ( s ) 0 LC s 2 Ls 1
low
high 4
diˆL t 1 D2 D3 RBuck
(16)
0 iˆ t 1
dt
L uˆlow ( s ) U high (D1 D4 1)
L L uˆlow t Gulow d4 ( s ) ˆ
duˆhigh t 1 D2 D3 1 uˆhigh t d 4 ( s ) uˆ ( s ) 0, dˆ ( s ) 0 LC s 2 Ls 1
0
Chigh RBoost low
high 1
dt Chigh RBuck
(12)
1 1 Based on (13) and (16), a control scheme with voltage and
0 0
L IL ˆ L IL ˆ current loops can be obtained as shown in Fig. 6. When the
d2 t d t
1 1 U 3
0 high bidirectional DC-DC converter operates in the step-up mode,
Uhigh
0
C C
high high the converter transfer function GuHL di ( s) is switched as (13).
According to (12), the dynamic mathematic model for the Otherwise, GuHL di ( s) is switched as (16). In addition, Gm ( s )
output disturbance variable ûhigh s and the control
is the PWM transfer function, Gcv ( s ), Gci ( s ) are the voltage
disturbance variables dˆ2 ( s) and dˆ3 ( s ) in the step-up mode and current controller transfer functions, and H ( s ) is the
can be achieved from the time domain to the complex feedback transfer function. Therefore, two PI (proportional
frequency domain as (13). integral) controllers can be designed for the bidirectional
uˆhigh (s) I L Ls U high ( D2 D3 1) DC-DC converter to achieve static and dynamic performance.
Guhigh d2 (s) ˆ
d2 (s) uˆ =0, dˆ ( s ) 0 L
LChigh s 2 s ( D2 D3 1)2
low 3
RBoost (13) B. Parameters Design of the Capacitor and Inductor
uˆhigh (s) I L Ls U high ( D2 D3 1) According to Fig. 1, Fig. 2 and the operation principle of
Guhigh d3 (s) ˆ
L the bidirectional DC-DC converter in the step-down mode,
d 3 ( s ) uˆlow =0, dˆ2 ( s ) 0 LChigh s 2 s ( D2 D3 1)2
RBoost when S1S4=11, QD1 and QD4 are turned on, QD2 and QD3 are
When the bidirectional DC-DC converter operates in the turned off, and the inductor is being charged. The charging
step-down mode, the main power semiconductors QD1 and time in each carrier period is (d1+d4-1)×T, and the high
QD4 have three switching states: S1S4=[01, 10, 11]. Similarly, frequency component current of the inductor current flows
the average model of the bidirectional DC-DC converter in through the low voltage side capacitor. Then, (17) can be
the step-down mode can be achieved as (14). obtained as:
2040 Journal of Power Electronics, Vol. 16, No. 6, November 2016
T I L_Buck 1
U low Clow
4 2 2
(17)
I L_Buck d1 0.54
LBuck U U
D1 D4 1T / 2 high low
where U low is the voltage ripple of the low voltage side
d 4 0.56
capacitor, and I L_Buck is the inductor current ripple in the
t (20μs/div)
step-down mode. In addition, U low = D1 D4 1U high . Then
the capacitance of the low voltage side capacitor and the (a) Output PWM voltage of each half-bridge.
inductance LBuck in the step-down mode can be obtained as:
I T
Clow L_Buck
16U low
(18)
L U low 2 D1 D4 T
d1 d 4 1 0.1
Buck 2I L_Buck
Similarly, in the step-up mode, the inductor is being
t (20μs/div)
discharged when S2S3=00. The discharging time in each
carrier period is (1-d2-d3) ×T. Then (19) can be achieved as: (b) Inductor current and output PWM voltage of H-Bridge.
U high
Chigh I I
1 D2 D3 T / 2 L_Boost o
(19) S2 (5V/div)
L I L_Boost
U U
Boost 1 D D T / 2 high low
2 3
where U high is the voltage ripple of the high voltage side ZVS ZVS
Turn-on Turn-off
capacitor, and I L_Boost is the inductor current ripple in the
UQD2 (50V/div)
step-up mode. In addition, I o 1 D2 D3 I L_Boost is the
t (4μs/div)
load current in the high voltage side,
U low = 1 D2 D3 U high . Then the capacitance of the high (c) Gate signal and voltage stress of synchronous rectification
power switch.
voltage side capacitor and the inductance LBoost in the step-up
Fig. 7. Output PWM voltages and inductor current with
mode can be achieved as: MBuck=10 in Buck mode.
I o D2 D3 T
Chigh Ulow=15~50V (as a variable input voltage) or low voltage
2U high
(20) (48V) battery stacks, and the high DC bus voltage source
L U low D2 D3 T (normally high specific energy source battery stacks) can be
Boost 2I L_Boost replaced by a load resistor RLboost=130~260 . In addition,
In terms of (18) and (20), the capacitance of the high and low the converter voltage loops are controlled by a
voltage-side capacitors and the inductance of the inductor can TMS320F28335 DSP. For the power circuit IXTK102N30P
be designed in this paper. MOSFETs are used. The switching frequency is fs=10kHz,
the dead time is td=1 μs , and the initial value of the inductor
is L=1.7mH.
IV. EXPERIMENTAL VERIFICATION AND ANALYSIS Fig. 7 and Fig. 8 show experimental results in the Buck
In experiments, the high voltage DC bus (supported by a mode. The output PWM voltages with MBuck=10 are shown in
high specific energy source, e.g. battery stacks) can be Fig. 7. In this mode, the output PWM voltages of each
replaced by a constant DC voltage source with Uhigh=150V half-bridge Uan and Ubn are shown in Fig. 7(a). The output
(as a stable input voltage), and the low voltage with a high PWM voltage of the H-Bridge Uab, shown in Fig. 7(b), is
specific power source (e.g. super-capacitors) can be replaced obtained from the voltage difference between Uan and Ubn.
by a load resistor RLbuck=1.5~30 or low voltage (48V) Although the step-down ratio is very high, a narrow pulse
battery stacks in the Buck mode. In the Boost mode, the high voltage Uab still can be obtained by duty cycles that are near
specific power source (e.g. super-capacitors) can be replaced 0.5 (d1 is about 0.54, and d4 is about 0.56, as shown in Fig.
by an adjustable DC voltage source with a range of 7(a)). In addition, the frequency of Uab and the inductor
High Ratio Bidirectional … 2041
d 2 0.46
d3 0.44
t (4s/div) t (20μs/div)
Fig. 8. Output voltage (varying from 15V to 30V) and the (a) Output PWM voltage of each half-bridge.
corresponding inductor current in Buck mode (RLbuck=1.5 ).
t (40ms/div)
t (2s/div)
(a) In step-down mode. (a) Process of soft starting, Boost to Buck, and Buck to Boost.
t (40ms/div)
t (4ms/div)
discharging inductor current flows through two diodes in [4] J. X. Jin, X. Y. Chen, and L. Wen, S. C. Wang, and Y. Xin,
series, and the charging inductor current flows through one “Cryogenic power conversion for SMES application in a
liquid hydrogen powered fuel cell electric vehicle,” IEEE
MOSFET and one diode in series, while the inductor current
Trans. Appl. Supercond., Vol. 25, No. 1, article #. 5700111,
flows through two MOSFETs in series with the SR operation. Feb. 2015.
Similarly, the efficiency (Boost-SR) with the SR operation is [5] K. Maalej, S. Kelouwani,and K. Agbossou, Y. Dube, and N.
higher than that (Boost-DR) with the DR operation, as shown Henao, “Long-trip optimal energy planning with online
in Fig. 13. Because the flowing path of the inductor current is mass estimation for battery electric vehicles,” IEEE Trans.
Veh. Technol., Vol. 64, No. 11, pp. 4929-4941, Nov. 2015.
devolved from the anti-parallel diodes to the controlled [6] A. Y. Saber and G. K. Venayagamoorthy, “Plug-in vehicles
MOSFETs, the efficiencies in the Buck and Boost modes are and renewable energy sources for cost and emission
improved by 4.8% and 3.4%, respectively. When Ulow reductions,” IEEE Trans. Ind. Electron., Vol. 58, No. 4, pp.
continuously varies between 15V and 50V, the maximum 1229-1238, Apr. 2011.
efficiency arrives at 94.1% and 93.6% in the Buck-SR and [7] U. R. Prasanna, X. Pan, A. K. Rathore, and K. Rajashekara,
“Propulsion system architecture and power conditioning
Boost-SR operations, respectively. topologies for fuel cell vehicles,” IEEE Trans. Ind. Appl.,
Vol. 51, No. 1, pp. 640–650, Jan./Feb. 2015.
[8] A. Tani, M. B. Camara, and Brayima Dakyo, and Y.
Azzouz, “DC/DC and DC/AC converters control for hybrid
V. CONCLUSIONS electric vehicles energy management-ultracapacitors and
A high ratio bidirectional DC-DC converter with a fuel cell,” IEEE Trans. Ind. Inf., Vol. 9, No. 2, pp. 686–696,
May 2013.
synchronous rectification H-Bridge is proposed in this paper, [9] J. Ko, S. Ko, and H. Son, B. Yoo, J. Cheon, and H. Kim,
and the high ratio bidirectional operations can be obtained by “Development of brake system and regenerative braking
non-extreme duty cycles that are near 0.5. In addition, the cooperative control algorithm for automatic-transmission-
equivalent switching frequency is double the actual one, and based hybrid electric vehicles,” IEEE Trans. Veh. Technol.,
Vol. 64, No. 2, pp. 431-440, Feb. 2015.
the bidirectional synchronous rectification operations are
[10] X. Nian, F. Peng, and H. Zhang, “Regenerative braking
achieved by taking full advantage of the H-Bridge, instead of system of electric vehicle driven by brushless DC motor,”
extra hardware. Then compared with the diode rectification, IEEE Trans. Ind. Electron., Vol. 61, No. 10, pp. 5798-5808,
the power conversion efficiency is improved significantly Oct. 2014.
when the low voltage side voltage varies widely. Therefore, it [11] J. P. F. Trovão, V. D. N. Santos, and C. H. Antunes, P. .
Pereirinha, and H. M. Jorge, “A real-time energy
is suitable for application as a power interface between the
management architecture for multisource electric vehicles,”
battery and super-capacitor stacks in hybrid energy sources IEEE Trans. Ind. Electron., Vol. 62, No. 5, pp. 3223-3233,
electric vehicles. May 2015.
[12] A. Kuperman, I. Aharon, S. Malki, and A. Kara, “Design of
a semiactive battery-ultracapacitor hybrid energy source,”
IEEE Trans. Power Electron., Vol. 28, No. 2, pp. 806-815,
ACKNOWLEDGMENT Feb. 2013.
[13] P. Thounghong, B. Davat, and S. Rael, “Drive friendly,”
This work was supported in part by the National Natural IEEE Power and Energy Magazine, Vol. 6, No. 1, pp. 69-76,
Science Foundation of China under Grants 51207104 and Jan./Feb. 2008.
51577130, and in part by the Research Program of [14] Z. Amjadi and S. S. Williamson, “Digital control of a
Application Foundation and Advanced Technology of Tianjin, bidirectional DC/DC switched capacitor converter for
hybrid electric vehicle energy storage system applications,”
China under Grant 15JCQNJC03900.
IEEE Trans. Smart Grid, Vol. 5, No. 1, pp. 158-166, Jan.
2014.
[15] G. Su and L. Tang, “A multiphase, modular, bidirectional,
REFERENCES triple-voltage DC–DC converter for hybrid and fuel cell
vehicle power systems,” IEEE Trans. Power Electron., Vol.
[1] K. Li, T. Chen, Y. Luo, and J. Wang, “Intelligent 23, No. 6, pp. 3035-3046, Nov. 2008.
environment-friendly vehicles: Concept and case studies,” [16] T. Bhattacharya, V. S. Giri, K. Mathew, and L. Umanand,
IEEE Trans. Intell. Transp. Syst., Vol. 13, No. 1, pp. “Multiphase bidirectional flyback converter topology for
318-328, Mar. 2012. hybrid electric vehicles,” IEEE Trans. Ind. Electron., Vol.
[2] A. Y. Saber and G. K. Venayagamoorthy, “Efficient 56, No. 1, pp. 78-84, Jan. 2009.
utilization of renewable energy sources by gridable vehicles [17] A. Purwadi, K. A. Nugroho, A. Rizqiawan, and P. A.
in cyber-physical energy systems,” IEEE Syst. J., Vol. 4, No. Dahono, “A new approach to synthesis of static power
3, pp. 285-294, Sep. 2010. converters,” in Conf. ICEEI 2009, pp. 627-632, 2009.
[3] A. Gholami, J. Ansari, M. Jamei, and A. Kazemi, [18] A. Purwadi, K. A. Nugroho, F. Sasongko, K. F. Sutrisna,
“Environmental/economic dispatch incorporating renewable and P. A. Dahono, “Performance evaluation and control
energy sources and plug-in vehicles,” IET Gener. Transm. technique of large ratio DC-DC converter,” in Conf. ICEEI
Distrib., Vol. 8, No. 12, pp. 2183-2198, May 2014. 2009, pp. 633-639, 2009.
2044 Journal of Power Electronics, Vol. 16, No. 6, November 2016
Yun Zhang (M’13) was born in Jiangsu, Mark Sumner (SM’05) received his B.S.
China. He received his B.S. and M.S. degree in Electrical and Electronic
degrees from the Harbin University of Engineering from Leeds University, Leeds,
Science and Technology, Harbin, China, in England, UK, in 1986; and his Ph.D. degree
2003 and 2006, respectively; and his Ph.D. in Induction Motor Drives from the
degree from the Harbin Institute of University of Nottingham, Nottingham,
Technology, Harbin, China, in 2010, all in England, UK, in 1990. In 1986, he worked
Electrical Engineering. In 2010, he became a for Rolls Royce Ltd., Ansty, England, UK.
Lecturer in the School of Electrical Engineering and Automation, In 1990, he worked as a Research Assistant at the University of
Tianjin University, Tianjin, China, where he is presently working Nottingham. In 1992, he became a Lecturer and he is presently
as an Associate Professor. His current research interests include working as a Professor of Electrical Energy Systems. His current
topologies, and the modulation and control strategies for the research interests include the control of power electronic systems
power converters of microgrids and electric vehicles. including sensorless motor drives, the diagnostics and
prognostics for drive systems, power electronics for enhanced
power quality and novel power system fault location strategies.
Yongping Gao was born in Shanxi, China. Ping Wang was born in Tianjin, China, in
He received his B.S. degree in Electrical 1959. She received her B.S., M.S., and Ph.D.
Engineering from the China University of degrees in Electrical Engineering from the
Mining and Technology, Xuzhou, Jiangsu, Tianjin University, Tianjin, China, in 1981,
China, in 2015. He presently working 1991, and 2005, respectively. Since 1981, she
towards his M.S. degree in Electrical has been a Teacher and a Researcher at
Engineering from Tianjin University, Tianjin, Tianjin University, where she is presently
China. His current research interests include working as a Professor. Her current research
power electronics converters, and energy management. interests include the power electronics control of renewable energy
sources, PWM converters, and intelligent detection and control.
Jing Li (M'15) was born in Beijing, China. Lei Zhou was born in Ningxia, China. He
She received her B.S. (Honors) and M.S. received his B.S. degree in Electrical
(Distinction) degrees from the Beijing Engineering from Tianjin University, Tianjin,
Institute of Technology, Beijing, China, in China, in 2015, where he is presently
1999, and 2002, respectively; and her Ph.D. working towards his M.S. degree in
degree from the University of Nottingham, Electrical Engineering. His current research
Nottingham, England, UK, in 2010. She interests include DC-DC converters, and the
subsequently worked as a Research Fellow in modeling and analysis of DC-DC converters.
the Power Electronic, Machine and Control Group (PEMC) in
the University of Nottingham. She is presently working as a
Lecturer in the Department of Electrical and Electronic
Engineering, University of Nottingham, Ningbo, China. Her
current research interests include the condition monitoring of
motor drive systems and power distribution systems, advanced
control and the design of motor drive systems.