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Third Semester
Mechanical
Elect. Mech. Engg./RAC
Fourth Semester/Auto
Fifth Semester
PTDC Mech.
(Scheme July 2008)
MANUFACTURING PROCESS
Time : Three Hours Maximum Marks : 100
Note : i) Attempt total five questions out of eight.
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ii) In case of any doubt or dispute, the English version question
should be treated as final.
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àíZ H$mo A§{V‘ ‘mZm Om¶oJm&

1. a) Write down the advantages of casting process as compared to

machining process. 3
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b) What is ‘Master Pattern’? 3
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c) What do you mean by Pattern Allowances? Explain in brief
different types of Pattern Allowances. 6
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d) Explain centrifugal casting process with the help of diagram. 8
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2. a) With the help of sketch, explain Sweep Pattern. 3

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b) Explain Hot working process. 3
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c) Differentiate between Drop forging and Press forging. 6
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d) With the help of sketch describe the tube extrusion process. 8
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3. a) Name the products made by hot rolling process. 3

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b) Name three casting defects which may occur. 3
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c) What is green sand mould? What are its properties of green
sand? 6
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d) Explain hot chamber die casting process with sketch. 8
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4. a) Name the products made by hot spinning process. 3

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b) Name three hot working and three cold working process. 3
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c) Explain thread rolling process. 6
Wo«S> amoqbJ à{H«$¶m H$mo g‘PmB¶o&

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d) Explain the working of rolling mill. Draw the diagram of three

high rolling mill. 8
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5. a) Name atleast three metals which are commonly impact extruded

in the range of 0°C to 200°C temperature. 3
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b) What do you understand by Metal drawing? 3
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c) Define Embossing and Coining. 6
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d) Differentiate between press forging and upset forging. 8
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6. a) Name the types of Oxy-acetylene flame. 3

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b) Name the various equipments required for gas welding. 3
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c) Differentiate between Welding, Brazing and Soldering. 6
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d) Describe resistance seam welding with sketch. Write its
applications. 8
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{b{I¶o&

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7. a) What is the function of coating on electrode rod? 3

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b) What is consumable and non-consumable electrode? Give
example. 3
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c) Explain the process of thermit welding and write its main
advantages. 6
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d) What is meant by MIG Welding? Sketch the MIG Welding setup.
8
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8. a) Explain the principle of resistance welding. 3

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b) What is Forge welding or Plastic welding? 3
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c) What are the advantages of Carbon arc welding? 6
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d) Draw neat sketch of spot welding machine and explain the
process. 8
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