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Third Semester
Mechanical
Elect. Mech. Engg./RAC
Fourth Semester/Auto
Fifth Semester
PTDC Mech.
Scheme July 2008
MANUFACTURING PROCESS
Time : Three Hours Maximum Marks : 100
Note : i) Attempt total five questions out of eight.
Hw$b AmR> ‘| go nm±M àíZ hb H$s{OE&
ii) In case of any doubt or dispute, the English version question
should be treated as final.
{H$gr ^r àH$ma Ho$ g§Xoh AWdm {ddmX H$s pñW{V ‘| A§J«oOr ^mfm Ho$
àíZ H$mo A§{V‘ ‘mZm Om¶oJm&

1. a) Define casting and classify it. 3

‹T>bmB© H$mo n[a^m{fV H$s{OE Am¡a CgH$m dJuH$aU H$s{OE&
b) Explain Master Pattern. 3
‘mñQ>a n¡Q>Z© (à{V‘mZ) H$mo g‘PmB¶o&
c) Explain in detail investment casting process. 6
BÝdoñQ>‘oÝQ> ‹T>bmB© àH«$‘ H$mo {dñVma go g‘PmB¶o&
d) Write down the advantages and disadvantages of casting process.
8
T>bmB© àH«$‘ Ho$ bm^ d hm{Z¶m± H$mo {b{I¶o&
2. a) Define pattern. 3
à{V‘mZ (n¡Q>Z©) H$mo n[a^m{fV H$s{OE&
b) Write the name of pattern making materials. 3
à{V‘mZ ~ZmZo Ho$ nXmWm] Ho$ Zm‘ {b{I¶o&
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c) Sketch any six types of pattern. 6

H$moB© ^r N>: àH$ma Ho$ à{V‘mZm| Ho$ ñHo$M ~ZmB¶o&
d) Explain swip pattern with sketch and write colour coding of
pattern. 8
{MÌ H$s ghm¶Vm go pñdn n¡Q>Z© H$mo g‘PmB¶o Ed§ n¡Q>Z© Ho$ H$ba H$moqS>J
H$mo {b{IE&

3. a) Define mould. 3
gm±Mo H$mo n[a^m{fV H$s{O¶o&
b) Write the difference between natural and artificial sand.
3
H¥${Ì‘ Am¡a àmH¥${VH$ ~mbw ‘|o A§Va {b{IE&
c) Write name the different types of moulding sand. 6
gm±Mm ~ZmZo H$s {d{^Þ àH$ma H$s ~mbwAm| Ho$ Zm‘ {b{I¶o&
d) Write the different types of moulding processes and explain any
one of them. 8
gm±Mm ~ZmZo Ho$ {d{^Þ àH«$‘m| H$mo {b{I¶o Am¡a CZ‘| go H$moB© EH$ H$mo
g‘PmB¶o&

4. a) Differentiate between temporary and permanent mould. 3

AñWmB© gm±Mm Am¡a ñWmB© gm±Mm ‘| AÝVa ñnï> H$s{OE&
b) Define core. 3
H$moa H$mo n[a^m{fV H$s{OE&
c) Write the types of core and core making materials. 6
{d{^Þ àH$ma Ho$ H$moa Ed§ CZH$mo ~ZmZo Ho$ nXmWm] Ho$ Zm‘ {b{I¶o&
d) Write the name of hand moulding tools and sketch any five with
their use. 8
hñV ‘mopëS>¨J Ho$ Am¡Omam| Ho$ Zm‘ {b{I¶o Am¡a H$moB© ^r nm±M Am¡Omam| Ho$
{MÌ ~ZmH$a CZH$m Cn¶moJ {b{I¶o&

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5. a) What is “Match plate” and where it is used? 3

‘¡M ßboQ> ³¶m h¢ Am¡a BgH$m H$hm± Cn¶moJ hmoVm h¢?
b) What is “vent hole” and why it is provide in moulding? 3
doÝQ> hmob ³¶m h¢ Am¡a g§H$MZ ‘| BgH$m| ³¶m§o ~Zm¶m OmVm h¢?
c) Write the name of machines used in moulding. 6
g§H$MZ (‘mopëS>¨J) ‘| Cn¶moJ H$s OmZo dmbr ‘erZm| Ho$ Zm‘ {b{I¶o&
d) Explain hot chamber die casting process with sketch. 8
{MÌ H$s ghm¶Vm go Vá H$j S>mB© ‹T>bmB© àH«$‘ H$mo g‘PmB¶o&

6. a) Define welding. 3
dopëS>§J H$s n[a^mfm {b{I¶o&
b) Explain welding rod. 3
dopëS>§J am°S> H$mo g‘PmB¶o&
c) Explain plastic and fusion welding. 6
ßbmpñQ>H$ Ed§ â¶yOZ dopëS>§J H$mo g‘PmB¶o&
d) Write different types of welding process and explain with sketch
any one of them. 8
{d{^Þ àH$ma Ho$ dopëS>¨J àH«$‘m| H$mo {b{I¶o Ed§ CZ‘| go H$moB© EH$ {MÌ H$s
ghm¶Vm go g‘PmB¶o&

7. a) Define hot and cold working. 3

hm°Q> Ed§ H$moëS> d{Hª$J H$mo n[a^m{fV H$s{OE&
b) Define forging. 3
’$mo{OªJ H$mo n[a^m{fV H$s{OE&
c) Differentiate between hot and cold working. 6
hm°Q> d{Hª$J Ed§ H$moëS> d{Hª$J ‘| A§Va ñnîQ> H$s{OE&
d) Explain with sketch hot spinning process. 8
{MÌ H$s ghm¶Vm go hm°Q> pñnqZJ àH«$‘ H$mo g‘PmB¶o&

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8. a) What is Rolling? 3
amoqbJ ³¶m h¢?
b) What is thermit? 3
W{‘©Q> ³¶m h¢?
c) Differentiate between casting and forging. 6
‹T>bmB© Ed§ ’$mo{OªJ ‘| AÝVa ñnï> H$s{OE&
d) Explain with sketch fly press. 8
{MÌ H$s ghm¶Vm go âbm¶ àog H$mo g‘PmB¶o&
OR/AWdm
Explain with sketch cupola furnace.
{MÌ H$s ghm¶Vm go ³¶ynmobm ^Q²>Q>r H$mo g‘PmB¶o&

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