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Section E www.WorkshopManuals.co.

uk
Hydraulics Section E
2 - 11 Technical Data 2 - 11

Relief Valve Pressures

Auxiliary Valve - Fixed Flow


bar kgf/cm2 lbf/in2
Extradig Ram Head Side 138 - 145 141 - 148 2000 - 2100
Extradig Ram Rod Side 207 - 214 211 - 218 3000 - 3100
Jaw Bucket Ram Head Side 138 - 145 141 - 148 2000 - 2100
Jaw Bucket Ram Rod Side 207 - 214 211 - 218 3000 - 3100
Knuckle Ram Head Side 138 - 145 141 - 148 2000 - 2100
Knuckle Ram Rod Side 207 - 214 211 - 218 3000 - 3100
Hammermaster 207 - 214 211 - 218 3000 - 3100
Power Sideshift (both) 207 - 214 211 - 218 3000 - 3100

Hand Held Tools 138 - 150 141 - 153 2000 - 2200

Component Key:
1 Auxiliary Spool
2 Inlet port
2 Outlet port
3 Auxiliary relief valve
4 High pressure carry-over (HPCO) port
7 Service ‘A’ ports
8 Service ‘B’ ports

Weight:
TBA kg (TBA lbs)

9803/3280 Issue 1
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Section E www.WorkshopManuals.co.uk
Hydraulics Section E
2 - 13 Technical Data 2 - 13

Smooth Ride System

System Type A piston type accumulator operates as a liquid spring


absorbing displaced fluid from the lift rams. Selectable
from a switch in the cab.

Charging Gas Air Free Dry Nitrogen


Accumulator Capacity 1.0 litre (58 cu/in)
Accumulator Weight 4.4 kg (9.75 lb)

Accumulator Charge Pressure


As a general guide for given shovel weights (loaded) see below:-
bar kgf/cm2 lbf/in2
Shovel weights up to 700 kg (1540 lb) 13.8 14 200
Shovel weights 700 kg to 950 kg (1540 - 2100 lb) 19 19.4 275
Shovel weights over 950 kg (2100 lb) 24 24.5 350

Note: Replacement accumulators will only be supplied in an uncharged, non pressureised condition to meet Health and
Safety/Airfreight hazardous goods requirements.

9803/3280 Issue 1

Purchased from www.WorkshopManuals.co.uk


9803/3280 www.WorkshopManuals.co.uk

3-1

Section E
Component Location

4
1B

7
3

Basic System Operation


13

Hydraulics
P

1C
26

Section E
Issue 1

A401400

3-1
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Component Location Neutral Circuit Description
9803/3280

3-2

Section E
Component Key:
Fixed Flow - Single Pump
T Hydraulic Tank
P Hydraulic Pump (engine driven)
1B Hose - High Pressure Carry Over Oil is drawn from the hydraulic tank T by the single
3 Loader Valve Block stage hydraulic pump P. The pump is mounted on
4 Excavator Valve the rear of the gearbox and is engine driven via a
6 Return Line Filter (inside hydraulic tank) driveshaft.
7 Steer Circuit Priority Valve
13 Return Line Check Valve Pressurised oil from the pump flows to steering
26 Hydraulic Oil Cooler priority valve 7, and in neutral circuit flows through
the priority valve to the loader valve 3.

From the loader valve neutral gallery, oil flows via a


high pressure carry-over line 1B to the excavator
valve 4.

Basic System Operation


Some of the exhaust oil flows directly back to the
tank through an in-tank filter 6, and some of the

Hydraulics
exhaust oil returns to tank via the hydraulic oil
cooler 26.

To help prevent excavator dipper ram and loader lift


ram cavitation, there is a check valve 13 fitted to
t he ret urn line. The c hec k valve raises
approximately 5 bar (75 lbf/in2) of pressure in the
line, which improves the operation of the respective
anti-cavitation valves.

Section E
Issue 1

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3-3

Section E
Component Location

4
1B
7
5
3
5

Basic System Operation

Hydraulics
62
13

P2
P1

T
1C
26

Section E
Issue 1

3-3
A401420

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