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INDEX OF FUNCTIONS COLOR ABBREVIATIONS LARGE CONNECTOR LIST

NAME DESCRIPTION SHEET, LOCATION NAME DESCRIPTION SHEET, LOCATION NAME DESCRIPTION SHEET, LOCATION NAME DESCRIPTION SHEET, LOCATION
NAME DESCRIPTION SHEET, LOCATION

BACKUP ALARM

CIRCUIT COLORS
CIRCUIT COLOR
70
CONSTANT POWER RED
KEY SWITCH IS ON GREEN
KEY SWITCH STARTING BLUE
POWER RELAY A ORANGE
POWER RELAY B PURPLE
POWER RELAY C DARK BLUE
POWER RELAY D BROWN
ILLUMINATION DARK GREEN

62
71

INDEX / WIRE INFORMATION 1 CONNECTOR LIST 2


12 11 10 9 8 7 6 5 4 3 2 1
NAME DESCRIPTION SHEET, LOCATION NAME DESCRIPTION SHEET, LOCATION NAME DESCRIPTION SHEET, LOCATION

3 F-1

18

G 21 13

14 15
F-2 F-3

20
19.0 F-4 F-5 F-6 F-7 F-8 F-9
5
(Tier 4 only)

19.0
(Tier 4 only)
F 9

F-10

8
E

11

10
19.0
1

24

D 4

158

F-10A

16 19.0
150 A
19.0 6
C 159

17 110
160
19.0

CONNECTOR LIST 3 COLD START POWER DISTRIBUTION IGNITION SWITCH 4


ELECTRICAL SCHEMATIC SIDE 1
621F, 721F, 821F, 921F TIER 2 WHEEL LOADER
Additional copies of this schematic can be ordered through Technical Publications Distribution System. Part # RAC 47466139
Schematic applies to Wheel Loaders after serial # NBF213602
12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1

H H

F-21
F-14 92
90
22
24

G 133 G
Relay in
Relay in location
location F9\F10
F-11 93
F1/F2
162 95

161
F-15
78

F-12
91
F F F-16

North American models


European and International models
F-17 101 100 101 100
F-13
Turn
LEFT
Signal
RIGHT F-18
Driving
E E Lights

Light/
Horn 79
Horn
F-19

94
23
F-20

D D

103

96 97

C C

102

B B

ENGINE CONTROL 5 LIGHTING 1 BACKUP ALARM 6


12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1

H H

89
172

G G 54
F-25
81 173 171
57
F-26

88 56
350 PSIG (2414 KPA)

59
F F
87
80 55 174

46
F-24
86

F-22 47

E E

61
48 45
58

85 49
84

D D 50

51

52

C F-23 170 C

53
83

60
82

B B

LIGHTING 2 7 TRANSMISSION CONTROLS 8


ELECTRICAL SCHEMATIC SIDE 2
621F, 721F, 821F, 921F TIER 2 WHEEL LOADER
Additional copies of this schematic can be ordered through Technical Publications Distribution System. Part # RAC 47466139
Schematic applies to Wheel Loaders after serial # NBF213602
12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1

H H

35

F-31 25 F-32

36
G G
F-29

26
F-30
63
29
F-28
F F
F-27
33
64

32 31
37

98

E 68 E
74
72
27
67

99
65 JUMPER 821F ONLY

69
39
D 73
115 bar (1668 psi) D
approx 70 bar (1015 psi)
75 28
JUMPER 821F ONLY 40

38 34
approx 70 bar (1015 psi)
76 30
66

44 41
C C
BELOW CAB 42

43
821F

(Tier 4 only) 134

B B

INSTRUMENT CLUSTER 9 MACHINE CONTROLS 10


12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1

H H
F-41
121

F-33 F-40
F-35
F-38
F-36
F-34
G G F-43
127
122
113

126 F-44
155 129
122
154
F-42
104
128 F-45
F F
108

105 130
114 125
F-37 123

106 124
E E F-39

119 F-46

107
117
115 109
156 135
111

D D
116 137
BLUE BROWN
DOWN UP
112
LIMIT LIMIT
SWITCH 113
SWITCH 139
136 138

157

C C

110

118

CAN
COMMUNICATION
13

B B

SECONDARY STEERING HOOD LIFT WIPER/WASHER SYSTEM 11 HVAC AIR SEAT RADIO POWER/CONVERTER 12
ELECTRICAL SCHEMATIC SIDE 3
621F, 712F, 821F, 921F TIER 2 WHEEL LOADER
Additional copies of this schematic can be ordered through Technical Publications Distribution System. Part # RAC 47466139
Schematic applies to Wheel Loaders after serial # NBF213602
12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1

145
144
H H
143

146

184

G G

177
175

F F
147

185 148
E 176 E

179

D D
178
181

F-47

C C 152

182 149 153


150 151

180
821F ONLY 183

186
B B

JOYSTICK STEERING 13 STANDARD HVAC 14

# SHT LOC COMPONENT # SHT LOC COMPONENT # SHT LOC COMPONENT # SHT LOC COMPONENT
1 4 12D STARTING RELAY 61 8 3E DIAGNOSTIC CONNECTOR 119 12 7D DIAGNOSTIC CONNECTOR 180 13 11C PILOT DUMP VALVE
2 4 6E RESISTOR - 75 OHM 62 1 INSTRUMENT CLUSTER CONNECTOR 1 121 12 2H POWER CONVERTER - 24 TO 12 VOLT 181 13 12D JSS VALVE
3 4 11G ALTERNATOR 63 9 5F WARNING BUZZER 122 12 1G 12 VOLT POWER OUTLETS (OPTION) 182 13 7C LOAD SENSE PRESSURE SENSOR
4 4 7D CRANK CONTROL RELAY 64 9 3F PARKING BRAKE RELAY 123 12 3E RADIO 183 13 7B PILOT PRESSURE SWITCH
5 4 12F BATTERIES 65 9 11E FUEL LEVEL SENDER 124 12 4E RIGHT SPEAKER 184 13 3H JSS RELAY
6 4 4C CRANK REQUEST RELAY 66 9 11C AIR FILTER RESTRICTION SWITCH 125 12 4E LEFT SPEAKER 185 13 1E JOYSTICK STR SWITCH (OPTION)
8 4 11E MASTER DISCONNECT SWITCH 67 9 2D PARKING BRAKE SOLENOID 126 12 7G AIR SEAT 186 13 1C JSS CONTROLLER
9 4 10F STARTER 68 9 10E RADIATOR COOLANT TEMPERATURE SENDER 127 12 4G CIGAR LIGHTER
10 4 1E IGNITION SWITCH 69 9 2D BRAKE PRESSURE WARNING SWITCH 128 12 8F AIR CONDITIONING CLUTCH RELAY F-1 4 7H FUSE ECA-F9 : EDC7 FUEL SHUTDOWN
11 4 4E NEUTRAL START RELAY 70 1 SWITCH PAD 129 12 11F AIR CONDITIONING HIGH-LOW PRESSURE SWITCH F-2 4 10G FUSE F1 FUSE : PRM D FUEL FILTER HEATER
13 4 6G POWER RELAY MODULE A 71 1 INSTRUMENT CLUSTER CONNECTOR 2 130 12 7F AIR CONDITIONING COMPRESSOR CLUTCH F-3 4 9G FUSE F2 FUSE : PRM D ENGINE ECM
14 4 4G POWER RELAY MODULE B 72 9 9E HYDRAULIC FILTER RESTRICTION SWITCH F-4 4 6G FUSE F1 FUSE : PRM A POWER CONVERTER
15 4 2G POWER RELAY MODULE C 73 9 7D HYDRAULIC OIL TEMPERATURE SENDER 133 5 4G DIA-2 DIAGNOSTIC CONNECTOR F-5 4 5G FUSE F2 FUSE : PRM A DCU POWER
16 4 12C GRID HEATER RELAY 74 9 6E PARK BRAKE SWITCH 134 10 10B HEAT LOAD VALVE SOLENOID F-6 4 4G FUSE F1 FUSE : PRM B ACC POWER
17 4 10B GRID HEATER 75 9 8D REDUNDANT BRAKE PRESSURE SWITCH 1 135 12 4E MIRROR HEAT TIMER RELAY F-7 4 3G FUSE F2 FUSE : PRM B SECONDARY STEERING
18 4 10G POWER RELAY MODULE D 76 9 8D REDUNDANT BRAKE PRESSURE SWITCH 2 136 12 4D MIRROR HEAT SWITCH F-8 4 3G FUSE F1 FUSE : PRM C IGNITION POWER
20 4 8G WATER SEPARATOR HEATER 78 6 2F BACKUP ALARM RELAY 137 12 1D MIRROR HEATER RIGHT F-9 4 2G FUSE F2 FUSE : PRM C SPARE
21 4 8G FUEL FILTER HEATER 79 6 1E BACKUP ALARM DISABLE SWITCH 138 12 1D MIRROR HEATER LEFT F-10 4 1E FUSE ECC-F5 : KEY SWITCH POWER
22 5 6H WATER IN FUEL SENSOR 80 7 7F WORK LAMPS SWITCH 139 12 7C TELEMATICS F-10A 4 11C FUSE GH: GRID HEATER POWER
23 5 10E THROTTLE POTENTIOMETER 81 7 10G DOOR SWITCH F-11 5 12G FUSE ECA-F10 : DNOX CONTROLLER
24 5 10G ENGINE CONTROLLER 82 7 3B ROTATING BEACON (OPTIONAL) 143 14 6H DNS ACTUATOR F-12 6 11F FUSE ECC-F3 : DRIVING LIGHTS
25 10 5H RETURN TO TRAVEL FLOAT SWITCH 83 7 2C DOME LAMP 144 14 5H DNS DRIVER F-13 6 11F FUSE ECA-F8 : TURN SIGNALS
26 10 5G HEIGHT CONTROL SWITCH 84 7 10D ROTATING BEACON SWITCH (OPTIONAL) 145 14 4H DNS ELECTRONIC WATER VALVE F-14 6 9H FUSE ECC-F4 : BRAKE LIGHTS \ FLASHER
27 10 5E ELECTROMAGNETIC DETENTS 85 7 3D LEFT HAND FRONT WORK LAMP 146 14 2H DNS RESISTOR F-15 6 8G FUSE ECB-F7 : POSITION LEFT
28 10 2D RETURN TO DIG PROXIMITY SWITCH 86 7 1E RIGHT HAND FRONT WORK LAMP 147 14 1F DNS ELECTRIC FAN F-16 6 8F FUSE ECB-F8 : POSITION RIGHT
621F, 721F, 821F, 921F Tier 2 Wheel Loader 29 10 2F PILOT CONTROL RELAY ECD-K3 87 7 1F LEFT HAND REAR WORK LAMP 148 14 1E DNS THERMOSTAT 2 F-17 6 9F FUSE ECB-F3 : LEFT HIGH BEAM
30 10 2C HEIGHT CONTROL AND RETURN TO TRAVEL PROXIMITY SW 88 7 1F RIGHT HAND REAR WORK LAMP 149 14 5C BLOWER SPEED SELECTOR F-18 6 9E FUSE ECB-F4 : RIGHT HIGH BEAM
ELECTRICAL SCHEMATIC 31 10 5F RETURN TO DIG SWITCH 89 7 4G DIODES 150 14 4C AIR CONDITIONING SWITCH F-19 6 9E FUSE ECB-F6 : LEFT LOW BEAM
32 10 10F PIN ENGAGE SWITCH (OPTION) 90 6 4H BRAKE LAMP SWITCH 151 14 2C CONTROL PANEL LAMPS F-20 6 9E FUSE ECB-F5 : RIGHT LOW BEAM
33 10 2F PILOT PRESSURE SOLENOID 91 6 5F BRAKE LAMP RELAY 152 14 3C DNS WATER VALVE POTENTIOMETER F-21 6 2H FUSE ECA-F14 : BACK UP
34 10 9D PIN ENGAGE SOLENOID (OPTION) 92 6 8G FLASHER MODULE 153 14 2C RECIRCULATION SWITCH F-22 7 10E FUSE ECC-F1 : BEACON \ DOME LIGHT
35 10 9H RIDE CONTROL SWITCH (OPTION) 93 6 3G HAZARD SWITCH 154 11 7F HOOD UP RELAY F-23 7 12C FUSE ECA-F19 : CAMERA
LEGEND 36 10 8G RIDE CONTROL RELAY (OPTION) 94 6 12E TURN SIGNAL, HIGH-LOW BEAM, AND HORN SWITCH 155 11 6G HOOD DOWN RELAY F-24 7 7F FUSE ECC-F2 : WORK LIGHTS
37 10 12E FAN CONTROL SWITCH (OPTION) 95 6 11G DRIVING LAMPS SWITCH 156 11 7D HOOD SWITCH F-25 8 1G FUSE ECA-F1 : TRANSMISSION ECM
INDICATES CONSTANT POWER 38 10 11D FAN REVERSE RELAY (OPTION) 96 6 12D LEFT HAND FRONT COMBINATION LAMPS 157 11 6C HOOD MOTOR F-26 8 2G FUSE ECC-F10 : TRANSMISSION ECM
39 10 3E PILOT CONTROL SWITCH 97 6 11D RIGHT HAND FRONT COMBINATION LAMPS 158 4 3D IGNITION POWER LATCH F-27 9 10F FUSE ECC-F8 : AIC POWER
40 10 7C RIDE CONTROL SOLENOID (OPTION) 98 10 7E HORN RELAY 159 4 2C IGNITION POWER CONTROL F-28 9 7F FUSE ECA-F3 : AIC POWER
INDICATES POWER WHEN KEY 41 10 7C ROLLBACK PRESSURE SW (XT WITH RIDE CONTROL ONLY) 99 10 7D HORN 160 4 5C START LOCKOUT F-29 9 3G FUSE ECA-F6 : PARK BRAKE
SWITCH IS ON 42 10 8C ROLLBACK JUMPER 100 6 5E RIGHT HAND REAR COMBINATION LAMPS 161 5 12G NOX SENSOR RELAY F-30 10 12F FUSE ECA-F7 : PIN ENGAGE \ FAN REVERSE (OPTION)
43 10 10C FAN PWM SOLENOID 101 6 6E LEFT HAND REAR COMBINATION LAMPS 162 5 5G HUMIDITY AND AMBIENT TEMPERATURE SENSOR F-31 10 7H FUSE ECC-F6 : HORN
INDICATES POWER WHEN KEY 44 10 10C FAN REVERSE SOLENOID (OPTION) 102 6 1C LICENSE PLATE LAMP 163 5 6E NOX SENSOR (NOXS) F-32 10 2H FUSE ECA-F5 : PILOT \ RIDE CONTROL \ EM DETENTS
SWITCH IS IN START POSITION 45 8 10E OUTPUT SPEED SENSOR 103 6 1D BACKUP ALARM 164 5 7E TANK HEATER CONTROL VALVE F-33 11 10H FUSE ECA-F4 : EMERGENCY STEERING
46 8 11F TRANSMISSION SOLENOID VALVE AND TEMP SENDER 104 11 4G FRONT WIPER HIGH SPEED RELAY 165 5 5C DEF LEVEL AND TANK TEMPERATURE F-34 11 11G FUSE ECA-F17 : EMERGENCY STEERING (OPTION)
47 8 12E FILTER MAINTENANCE SWITCH 105 11 5F WIPER CUTOUT RELAY 166 5 6C UPSTREAM TEMPERATURE SENSOR F-35 11 8H FUSE ECC-F7 : HOOD CONTROL (OPTION)
POWER RELAY A 48 8 12E TORQUE CONVERTER OUTPUT TEMPERATURE SENDER 106 11 4F FRONT WIPER LOW SPEED RELAY 167 5 8C DOWNSTREAM TEMPERATURE SENSOR F-36 11 4G FUSE ECA-F12 : FRONT WIPER \ WASHER
POWER RELAY B 49 8 11D ENGINE SPEED SENSOR 107 11 2E REAR WIPER AND WASHER SWITCH 168 5 8D DOSER METERING VALVE F-37 11 2F FUSE ECA-F13 : REAR WIPER \ WASHER
50 8 11D INTERMEDIATE SPEED SENSOR 108 11 2F FRONT WIPER AND WASHER SWITCH 169 5 10D DNOX CONTROLLER F-38 12 10G FUSE ECA-F11 : BLOWER MOTOR
POWER RELAY C 51 8 11D TURBINE SPEED SENSOR 109 11 5E FRONT WIPER MOTOR 170 7 9C REAR VIEW CAMERA/MONITOR F-39 12 8E FUSE ECC-F9 : DIAGNOSTIC
52 8 10C TRANSMISSION SHIFTER 110 11 3C REAR WIPER MOTOR 171 8 9G DIFFERENTIAL LOCK SWITCH (MANUAL) F-40 12 6H FUSE ECA-F16 : SEAT COMPRESSOR (OPTION)
POWER RELAY D 53 8 7C TRANSMISSION ELECTRONIC CONTROL MODULE 111 11 2D REAR WASHER MOTOR 172 8 8G DIFFERENTIAL LOCK SWITCH F-41 12 5H FUSE ECA-F18 : CIGAR LIGHTER 24V (OPTION)
ILLUMINATION 54 8 6G TRANSMISSION ENABLE SWITCH 112 11 2D FRONT WASHER MOTOR 173 8 10G DIFFERENTIAL LOCK SOLENOID F-42 12 4F FUSE ECB-F9 : RADIO 12V (OPTION)
55 8 7F FNR SWITCH FOR JOYSTICK CONTROLS 113 11 9G DIODES 174 8 1F LOCKUP SOLENOID F-43 12 3G FUSE ECB-F1 : REMOTE 12V (OPTION)
56 8 5G TRANSMISSION KICK DOWN SWITCH 114 11 11F SECONDARY STEERING DIODES 175 13 12F JOYSTICK PVRES F-44 12 3G FUSE ECB-F2 : REMOTE 12V (OPTION)
57 8 6F FNR SWITCH FOR SINGLE AXIS CONTROLS 115 11 9D SECONDARY STEERING SOLENOID 176 13 10E TRANSMISSION KICK DOWN SWITCH F-45 12 3F FUSE ECB-F10 : TWO WAY RADIO (OPTION)
58 8 1E TRANSMISSION AUTO SWITCH 116 11 8C SECONDARY STEERING MODULE 177 13 9G ARM POS F-46 12 2E FUSE ECA-F15 : MIRROR HEAT
59 8 2F BRAKE DECLUTCH PRESSURE SWITCH 117 11 11D SECONDARY STEERING MOTOR 178 13 11D FNR SWITCH (OPTION) F-47 13 1D FUSE ECA-F2 : JOYSTICK STEERING
60 8 1C DECLUTCH SWITCH 118 11 8C SECONDARY STEERING PRESSURE SWITCH 179 13 7E FNR RELAY

ELECTRICAL WIRING INFORMATION 15 COMPONENT NUMBERING INFORMATION 16


ELECTRICAL SCHEMATIC SIDE 4
621F, 721F, 821F, 921F TIER 2 WHEEL LOADER
Additional copies of this schematic can be ordered through Technical Publications Distribution System. Part # RAC 47466139
Schematic applies to Wheel Loaders after serial # NBF213602

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