Professional Documents
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CTC-613 Powerplant Line Base Maintenance V0
CTC-613 Powerplant Line Base Maintenance V0
V0 - 613 - Level 3
This CFM International publication is for Training Purposes Only. The information is accurate at
the time of compilation; however, no update service will be furnished to maintain accuracy. For
authorized maintenance practices and specifications, consult the relevant maintenance
publications.
The information (including technical data) contained in this document is the property of CFM
International (a joint company between GE and Snecma). It is disclosed in confidence, and the
technical data therein is exported under a U.S. Government license and may be controlled by the
U.S. export control laws or any other applicable export control laws. Therefore, none of the
information may be disclosed to other than the recipient.
In addition, the technical data therein and the direct product of those data, may not be diverted,
transferred, re-exported or disclosed in any manner not provided for by the license without prior
written approval of notably both the U.S. Government and CFM International. Unauthorized export
is prohibited.
It is the property of GE or Snecma or CFM and shall not be used, disclosed to others or
reproduced without the express written consent of GE or Snecma or CFM (as applicable),
including, but without limitation, it is not to be used in the creation, manufacture, development or
derivation of any repairs, modifications, spare parts, design or configuration changes or to obtain
FAA or any other government or regulatory approval to do so. If consent is given for reproduction
in whole or in part, this notice shall appear in any such reproduction in whole or in part.
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Introduction
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Overall Dimensions and Ground Clearance
Identify and Locate
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Airflow
Identify and Locate
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Airflow
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Hazard and Danger Areas
Identify and Locate
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Acoustical Hazard Areas
Identify and Locate
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General
Purpose
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General
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Powerplant - Systems
Identify and Locate
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Powerplant - Systems
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FADEC System
Purpose
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FADEC System
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• SAMPLING OF THE OIL FOR ANALYSES • INSTALLATION/ REMOVAL OF THE ENVIRONMENTAL CONTROL SYSTEM (ECS) HARNESS
• DRAINING OF THE ACESSORY GEARBOX (AGB) ASSEMBLY (4207KS)
• DRAINING OF THE LUBRICATION UNIT • INSTALLATION/ REMOVAL OF THE VIBRATION SENSOR HARNESS ASSEMBLY (4206KS)
• DRAINING OF THE ENGINE SURFACE AIR COOLING OIL COOLER (SACOC) • INSTALLATION/ REMOVAL OF THE CORE FIRE DETECTOR CHANNEL B WIRE HARNESS
• CHECK OIL LEVE AND REPLENISH • INSTALLATION/ REMOVAL OF THE CORE FIRE DETECTOR CHANNEL A WIRE HARNESS
• CHECK OIL LEVEL AND REPLENISH (PRESSURE FILLING) • INSTALLATION/ REMOVAL OF THE ELECTRICAL HARNESS OF THE CORE ZONE
• FLUSHING OF THE OIL SYSTEM
• DRAINING OF THE OIL TANK 611-0-716000-99-01-A: AIR INTAKES
• CHECK FOR PRESENCE OF FUEL IN OIL
• FUNCTIONAL CHECK OF THE PRESSURE RELIEF DOOR ON THE INLET COWL
• INSTALLATION/ REMOVAL OF THE INTAKE COWL INNER BARREL PANEL DRAIN TUBE VALVES
611-0-242151-99-01-A : INTEGRATED DRIVE GENERATOR (IDG) POST SB RA32071-129
• INSTALLATION/ REMOVAL OF THE AIR INTAKE COWL
• INSTALLATION/ REMOVAL OF THE INTEGRATED DRIVE GENERATOR (IDG) • DETAILED VISUAL INSPECTION OF THE INLET COWL ANTI-ICE INLET AND EXIT DUCTS
THROUGH THE ANTI-ICE VENT PANEL
• DETAILED VISUAL INSPECTION OF THE INLET COWL FORWARD BACKSKIN THROUGH THE
611-0-291151-99-01-A: ENGINE PUMP ANTI-ICE VENT PANEL
• GENERAL VISUAL INSPECTION OF THE INTAKE COWL AFT BULKHEAD
• INSTALLATION/ REMOVAL OF THE GREEN ENGINE DRIVEN PUMP (EDP) • VISUAL INSPECTION OF THE AIR INTAKE COWL
• INSTALLATION/ REMOVAL OF THE ELECTRONIC ENGINE CONTROL (EEC) UNIT (CHANNEL A) • INSTALLATION/ REMOVAL
TO THRUST REVERSER (T/R) JUNCTION BOX HARNESSES • VISUAL INSPECTION
• INSTALLATION/ REMOVAL OF THE VIBRATION SENSOR HARNESS
• INSTALLATION/ REMOVAL OF THE EEC UNIT(CHANNEL B) HARNESS
• INSTALLATION/ REMOVAL OF THE EEC UNIT (CHANNEL A) HARNESS 611-0-717010-99-01-A: DRAIN PIPES
• INSTALLATION/ REMOVAL OF THE IDG CONTROL AND ANTI-ICE HARNESS
• INSTALLATION/ REMOVAL OF THE T/R (CHANNEL A AND B) HARNESS • INSTALLATION/ REMOVAL
• INSTALLATION/ REMOVAL OF THE GENERATOR POWER HARNESS • VISUAL INSPECTION
• INSTALLATION/ REMOVAL OF THE FAN CASE HARNESS 238W0904
• INSTALLATION/ REMOVAL OF THE T/R HARNESS 238W0908
• INSTALLATION/ REMOVAL OF THE GENERATOR POWER HARNESS 238W0903 611-0-717015-99-01-A: ENGINE VENTS AND DRAINS
• INSTALLATION/ REMOVAL OF THE EEC UNIT (CHANNEL B) HARNESSES 238W0929
• INSTALLATION/ REMOVAL OF THE EEC UNIT (CHANNEL A) HARNESSES 238W0929 • OPERATIONAL TEST (WITH AIR PRESSURE)
• INSTALLATION/ REMOVAL OF THE VIBRATION SENSOR HARNESS 238D0912 • VISUAL INSPECTION
• INSTALLATION/ REMOVAL OF THE EEC (CHANNEL B) TO T/R JUNCTION BOX HARNESSES
• INSTALLATION/ REMOVAL OF THE FIRE DETECTOR (CHANNEL B) HARNESS
• INSTALLATION/ REMOVAL OF THE FIRE DETECTOR (CHANNEL A) HARNESS
• INSTALLATION/ REMOVAL OF THE LEFT SIDE HARNESS
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• WATER WASH PROCEDURE VIA MENU MODE • ISOLATE AN ENGINE AS THE SMOKE OR FUME TO THE AIR CONDITIONING AND PNEUMATIC
• REPLACE ENGINE TUBES, HOSES AND FITTINGS SYSTEM INSPECTION
• IGNITION TEST MENU MODE • WET MOTORING CHECK
• ENGINE IDLE LEAK TEST (MENU MODE) • DRY MOTORING CHECK
• WIND LIMITATIONS DURING ENGINE GROUND OPERATIONS • MINIMUM IDLE CHECK
• ABNORMAL OPERATION AND EMERGENCY PROCEDURES • ENGINE EXCEEDANCE PAGE CHECK
• ENGINE START IN COLD WEATHER CONDITIONS (OAT LESS THAN -40 DEGREES) • ACCEL CHECK
• FAN ACCELEROMETER SELECTION • POWER ASSURANCE CHECK
• TIME LIMIT DISPATCH ERASING • ACTUATORS POSITIONING
• ENGINE HARNESS-SHAKE TEST • ENGINE WASH MOTORING
• THRUST REVERSER - ICV TEST • START ABORT
• CHIP DETECTOR-FUNCTIONAL RESET • ENGINE SHUTDOWN
• FUEL SYSTEM PRESERVATION • START THE ENGINE PROCEDURE (ENGINE CROSS BLEED START)
• DRAIN MAST LEAKAGE IDENTIFICATION PROCEDURE • START THE ENGINE PROCEDURE (MANUAL OVERRIDE OF STARTER AIR VALVE)
• FUEL OR HYDRAULIC OR OIL LEAKAGE LIMITS • ENGINE AUTOMATIC START
• LEAK TEST OF THE ACCESSORY GEARBOX PAD (AGB) STARTER CAVITY (BETWEEN • ENGINE MANUAL START
EQUIPMENT AND AGB) • PRE-OPERATION
• LEAK CHECK AFTER THE REPLACEMENT OF A SEAL OR A MAGNETIC SEAL ON THE AGB • UNSCHEDULED CHECK
DRIVE PADS OF THE IDG, HYDRAULIC PUMP, STARTER AND FUEL PUMP • TEST REFERENCE TABLE
• LEAK TEST OF THE ACCESSORY-GEARBOX (AGB) CARBON SEAL • ENGINE OPERATION LIMITS
• FUEL OR HYDRAULIC OR OIL LEAKAGE LIMITS • SAFETY PRECAUTIONS DURING ENGINE GROUND OPERATIONS
• PRESSURE CHECK
• FADEC TEST
• ENGINE IGNITER-ELECTRICAL POWER CHECK
• THRUST REVERSER (T/R) MOTORING TEST
• ACTUATOR-OPERATIONAL TEST
• ENGINE HARNESS-FUNCTIONAL TEST
• (SUMPS) - LUBRICATION
• (SUMPS) - DRY
• VIBRATION CHECK
• FAN TRIM BALANCE
• AFTER VOLCANIC ASH, DUST OR SAND INGESTION - VISUAL EXAMINATION
• AFTER HIGH VIBRATION LEVEL - VISUAL EXAMINATION
• AFTER A HARD LANDING (MORE THAN THE LIMITS)- VISUAL EXAMINATION
• AFTER IN-FLIGHT WINDMILLING - VISUAL EXAMINATION
• AFTER AN ENGINE STALL OR POSSIBLE ENGINE STALL - VISUAL EXAMINATION
• AFTER ENGINE OPERATIONS ABOVE THE LIMITS AND HIGH ENGINE STRESS - VISUAL
EXAMINATION
• AFTER AN ENGINE FIRE, USE OF FIRE EXTINQUISHING AGENTS, OR HIGH NACELLE
TEMPERATURE - VISUAL EXAMINATION
• AFTER FOREIGN OBJECT DAMAGE (FOD) / BIRDSTRIKE - VISUAL EXAMINATION
• NON VOLATILE MEMORY MAINTENANCE ERASING V0
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Pylons
Purpose
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Pylons
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Nacelle
Basic
The T/R consists of two halves that enclose the engine The functions of the exhaust are:
core and the Low Pressure Turbine (LPT). - to duct the primary and secondary flows,
- to provide fire protection.
The exhaust is an aerodynamic structure at the rear of
the engine.
Purpose
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Nacelle Components
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Air Intake Cowl Access Doors
Identify and Locate
Purpose
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Left Hand Fan Cowl Door Components
Identify and Locate the Starter Air Valve (SAV).
On the left hand Fan Cowl Door (FCD), there are: The interphone jack flapper door makes it possible for
- two Hold Open Rods (HOR), the mechanics to plug their interphone to the “plug in”
- three fan cowl keepers located at 6 o'clock, jack.
- an Integrated Drive Generator (IDG) access door
located at 7 o'clock, The fan cowl strake prevents turbulent airflow at the
- a starter manual override access door located at 9 engine/wing interface.
o'clock,
- an interphone jack flapper door located at 9:30 o'clock, The electrical CLP sub-system provides FCD open/close
- a fan cowl strake located at 10 o'clock, signals for cockpit indication.
- a Cowl Loss Prevention (CLP) system.
The mechanical CLP sub-system is only installed on
The CLP system has two main sub-systems: latch No.1.
- a mechanical sub-system with a red flag located at 9 When latch No. 1 is in unlatched configuration it triggers
o'clock, a red flag.
- an electrical sub-system with three fan cowl keeper This red flag is in a high position to avoid personnel
proximity sensors located at 6 o'clock (one in each injuries and is visible during pre-flight walk-around
keeper housing). inspection.
Purpose
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Right Hand Fan Cowl Door Components
Identify and Locate
Purpose
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• CLOSING/ OPENING OF THE FCDS • INSTALLATION/ REMOVAL OF THE CLP FLAG AND BOX
• DETAILED INSPECTION OF THE FCD LATCHES • ADJUSTMENT (RIGGING) OF THE LATCHES MONITORING SENSORS
• FUNCTIONAL CHECK OF THE FCD LATCHES TENSION • INSTALLATION/ REMOVAL OF THE LATCHES MONITORING SENSOR
• ADJUSTMENT OF THE FCD LATCHES
• INSTALLATION/ REMOVAL OF THE FCD LATCHES
• GENERAL VISUAL INSPECTION OF FAN COWL LATCHES AND ADJACENT STRUCTURE 611-5-714041-99-01-A: FAN COWL HOR ENGINE BRACKET
• DETAILED INSPECTION OF THE KEEPER ASSY FAN COWL LOCKING DEVICE
• GENERAL VISUAL INSPECTION OF FCD HINGE FITTINGS • INSTALLATION/ REMOVAL OF THE FC HOR ENGINE BRACKETS
Purpose
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T/R - Structure Components - 2/2
Identify and Locate
Purpose
The IFS seals ensure the fire zone integrity between the
different parts of the T/R assembly.
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INSPECTION OF THE T/R COWL OPENING ACTUATOR • GENERAL VISUAL INSPECTION OF THE IFS FIRE SEALS
INSTALLATION/ REMOVAL OF THE T/R COWL OPENING ACTUATOR • INSTALLATION/ REMOVAL OF THE IFS FIRE SEALS
611-5-783642-99-01-A: T/R HOLD OPEN ROD (HOR) 611-5-783243-99-01-A: T/R CASCADE VANES
• ADJUSTMENT OF THE T/R COWL DOOR LATCHES • INSPECTION OF THE TRANSCOWL PRESSURE SEALS
• INSTALLATION/ REMOVAL OF THE TRANSCOWL PRESSURE SEALS
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Exhaust - Components
Identify and Locate
Purpose
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Exhaust - Components
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• INSTALLATION/ REMOVAL
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Nacelle
Systems
Purpose
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T/R - Cowl Opening Mechanism Components
Identify and Locate
Purpose
The T/R HORs hold the T/R cowl halves in open position
for maintenance access.
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T/R - Independent Locking System Components
Identify and Locate
Purpose
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Quick Engine
Change
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Engine Mounts
Purpose
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Aft Mount
Identify and Locate
Purpose
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Aft Mount
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Ice & Rain Protection
Purpose
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Engine Air Intake Ice Protection Components 1/2
Identify and Locate
Purpose
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Engine Air Intake Ice Protection Components 2/2
Identify and Locate
Purpose
The PT1 and the PT2 provide signals for the pressures
measured between the PRSOVs and downstream the
two PRSOVs to the Electronic Engine Control (EEC)
units.
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Engine Air Intake Ice Protection - Interfaces
Interfaces
Air interfaces:
- the inlet of the engine air intake ice protection system
is connected to the High Pressure Compressor (HPC)
stage 7,
- the outlet of the engine air intake ice protection system
is connected to the air intake cowl.
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Engine Air Intake Ice Protection - Operation
Operation
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Powerplant Power
Sources
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Electrical Power
Identify and Locate
Purpose
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Electrical Power
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Hydraulic Power
Identify and Locate
Purpose
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Hydraulic Power
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Environment Control System
Identify and Locate
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Drain Pipes
The Left Hand Side (LHS) drain system is split into two The engine has a drain system to drain off all excess
zones: fluids accumulated in the various accessories or
- the fan zone, systems.
- the core zone.
The LHS drain system allows drainage for the following
The following accessories are bracket-mounted in the accessories or systems:
fan zone: - the LHS VSV actuator (fuel drainage),
• the drain lines for: - the LHS VBV actuator (fuel drainage),
- the Engine Driven Pump (EDP), - the HPTACC valve (fuel drainage),
- the fuel pump, - the LPTACC valve (fuel drainage),
- the hand crank, - the LHS MTC actuator (fuel drainage),
- the Integrated Drive Generator (IDG). - the pylon,
(between the 6 o'clock and 8 o'clock positions) - sump A (oil drainage),
• the drain mast and its protrusion, common with the - the fuel pump (fuel drainage),
Right Hand Side (RHS) drain system (in the 6 o'clock - the IDG (oil drainage),
position). - the EDP (oil drainage),
- the handcranking pad (oil drainage).
The following accessories or systems are
bracket-mounted in the core zone:
• the drain lines for:
- the LHS Variable Stator Vane (VSV) actuator,
- the LHS Variable Bleed Valve (VBV) actuator,
- the High Pressure Turbine Active Clearance Control
(HPTACC) valve,
- the Low Pressure Turbine Active Clearance Control
(LPTACC) valve,
- the LHS Modulated Turbine Cooling (MTC) actuator,
- the pylon,
- sump A.
(between the 6 o'clock and 12 o'clock positions)
• the drain mast and its protrusion, common with the
RHS drain system (at the 6 o'clock position).
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Drain Pipes - Right Hand Side
Identify and Locate The RHS drain system allows drainage for the following
accessories or systems:
The Right Hand Side (RHS) drain system is split into two • the RHS VSV actuator (fuel drainage),
zones: • the RHS VBV actuator (fuel drainage),
- the fan zone, • the RHS MTC actuator (fuel drainage),
- the core zone. • the TBV (fuel drainage),
• the BAI/SBV (fuel drainage),
The following accessories are bracket-mounted in the • sump B (oil drainage),
fan zone: • the oil tank (oil drainage),
- the oil tank drain tube (between the 3 o'clock and 6 • the pylon (fuel drainage).
o'clock positions),
- the drain mast and its protrusion, common with the Left
Hand Side (LHS) drain system (in the 6 o'clock position).
Purpose
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Fire Detection
Purpose
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Fire Detection
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Basic Engine
General
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Maintenance Concept
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Performance - Limits
The LEAP-1A engine is a two spool axial flow turbofan. level) : from 30°C (LEAP-1A 35) to 45°C ( LEAP-1A23),
- the maximum continous corner point ambiant
The Low Pressure (LP) and High Pressure (HP) rotors temperature (at seal level) : 10°C.
turn in the clockwise direction After Looking Forward
(ALF).
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Performance - Limits
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Maintenance - Borescope Inspection Ports
Identify and Locate The borescope ports also give access for the rework of
the blade leading or trailing edge using boro-blending
The LEAP-1A borescope ports are located on the engine tools.
external cases.
Purpose
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Mechanical Arrangement
Identify and Locate
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Mechanical Arrangement
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Modular Breakdown
Identify and Locate
Purpose
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Modular Breakdown
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Mandatory Maintenance - Life-Limited Parts List
Identify and Locate
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Engine Sumps And Bearings
Identify and Locate - ball bearing No. 3B supports axial and radial loads
from rotors N1 & N2,
The two engine rotors are supported by five bearings: - roller bearing No. 4 supports radial loads from the rear
- the Low Pressure (LP) rotor (N1) is supported by end of rotor N2,
bearings No. 1, 2 and 5, - roller bearing No. 5 supports radial loads from the rear
- the High Pressure (HP) rotor (N2) is supported by end of rotor N1.
bearings No. 3 (3B + 3R) and 4.
The function of the engine sumps is:
These five bearings are located in three different sumps: - to isolate the bearings and oil area with a sealed
- the A sump (forward), that includes two ball bearings device that prevents oil leaks to other engine areas and
(No. 2 and 3B) and two roller bearings (No. 1 and 3R), minimize engine oil consumption,
- the B sump (middle sump), that includes one roller - to supply the bearings with permanent oil lubrication.
bearing No. 4,
- the C sump (rear sump), that includes one roller
bearing No. 5. Functional Description
The A sump is located inside the fan and booster Sump A is sealed by two carbon seals & one air seal.
module and the fan frame module. Sump B is not pressurized and is sealed by a carbon
The B sump is located inside the Turbine Center Frame seal and an air/oil seal.
(TCF). Sump C is not pressurized and is sealed by a carbon
The C sump is located inside the Turbine Rear Frame seal and an air/oil seal.
(TRF).
To reduce rotor vibration level, roller bearings No.1, No.
3R and No. 5 are Squeeze-Film Damped (SFD)
Purpose bearings.
Ball bearing No. 3B is installed on a spring-design
The function of the bearings is to support axial & radial support.
loads from the engine rotors (LP & HP).
- roller bearing No. 1 supports radial loads from rotors
N1 & N2,
- ball bearing No. 2 supports axial and radial loads from
rotors N1 & N2,
- roller bearing No. 3R supports radial loads from rotors
N1 & N2,
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Engine Sumps Seals
Identify and Locate
Purpose
The sump seals prevent any oil leaks from the engine
sumps.
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Basic Engine
Air Inlet Section
Purpose
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Air Inlet Section - Interface
Interfaces
The air inlet section receives air from the air intake and
delivers it in two airflows:
- the primary airflow,
- the secondary airflow.
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Air Inlet Section - Operation
Operation
The inner part of the fan blades accelerates the air for
the primary airflow path.
The outer part of the fan blades accelerates the air for
the secondary airflow path.
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Fan And Booster Module
Identify and Locate - to receive the fan blade balance weights that are used
to balance the engine rotor,
The front spinner is located at the front of the engine, at - to secure the fan blade platfrorm position.
the front of the front platform shroud.
The main functions of the flow splitter are:
The platform front shroud is located between the front - to separate the primary and secondary airflows,
spinner and the fan disk and fan blades. - to evacuate the hot air coming from the engine
anti-icing system.
The eighteen fan blades are located between the
platform front shroud and the booster spool. The main function of the fan blade platforms is:
- to provide a smooth aerodynamic surface for the
The fan blade platforms are located between the fan airflow.
blades.
Purpose
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Front Spinner And Platform Front Shroud
Interfaces
Functional Description
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Fan Blade
Interfaces
Functional Description
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Fan Blade
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Flow Splitter
Interfaces
The flow splitter receives hot air from the High Pressure
Compressor (HPC) stage 7 for anti-icing protection.
Functional Description
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Flow Splitter
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Fan Case Assembly
Identify and Locate
The acoustic shroud, the abradable liner and the five aft
acoustical panels are located on the inner surface of the
fan case:
- the acoustic shroud is at the front,
- the abradable liner is radially in line with the fan blades,
- the five aft acoustical panels are at the rear.
Purpose
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Fan Case And Abradable Liner
Interfaces
Functional Description
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Acoustic Shroud
Interfaces
Functional Description
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Acoustic Shroud
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Aft Acoustical Panel
Interfaces
Functional Description
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Fan Frame Module
Identify and Locate - to direct the secondary airflow,
- to provide redundant radial support between the fan
The Outlet Guide Vanes (OGVs) are located between frame shroud and the fan hub.
the fan frame shroud (outer diameter) and the fan hub
(inner diameter). The main functions of the OGV struts are:
They are evenly distributed over the circumference of - to guide the equipment inside hollow OGVs,
the fan hub. - to direct the secondary airflow,
- to provide redundant radial support between the fan
The OGV set includes 41 OGVs and 3 OGV struts: frame shroud and the fan hub.
- OGV Strut No. 1 is located at 12 o’clock,
- OGV Strut No. 5 is located at 6 o’clock, The main functions of the struts are:
- OGV Strut No. 6 is located at 8 o’clock. - to house and protect tubings,
- to direct the secondary airflow.
The OGV platforms are located between the OGVs on
the fan frame shroud. The main function of the shroud segments is to support
the struts.
The five shroud segments form the central shroud of the
engine kit. The common function to all these parts and to the OGV
They are located between the fan hub outer flanges and platforms is to provide a smooth aerodynamic surface
the struts. for the secondary airflow.
Purpose
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Outlet Guide Vane, Struts, Platform
Interfaces
Functional Description
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Struts And Shrouds Segments
Interfaces - eight Variable Bleed Valve (VBV) ducts all around the
central shroud,
The struts are connected: - the duct of the Low Pressure Turbine Active Clearance
- to the fan frame shroud by radial bolts on their outer Control (LPTACC) and the High Pressure Turbine Active
platform, Clearance Control (HPTACC).
- to the central shroud (made of the five shroud
segments) by radial screws on their inner platform,
- to the fan hub by radial screws on their forward inner
platform flange.
Functional Description
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• INSTALLATION OF THE FLOW SPLITTER • INSTALLATION/ REMOVAL OF THE AFT ACOUSTICAL PANEL
• STANDARD REPAIR • STANDARD REPAIR
• VISUAL INSPECTION OF THE BOOSTER FLOW SPLITTER • VISUAL INSPECTION OF THE AFT ACOUSTIC PANEL
• INSTALLATION/ REMOVAL OF THE FRONT SPINNER 611-2-722411-99-01-A: OUTER OUTLET GUIDE VANE (OGV) PLATFORM
• STANDARD REPAIR
• VISUAL INSPECTION • INSTALLATION/ REMOVAL OF THE OUTER OUTLET GUIDE VANE (OGV) PLATFORM
• STANDARD REPAIR
• VISUAL INSPECTION
611-2-722160-99-01-A: PLATFORM FRONT SHROUD
• STANDARD REPAIR
• VISUAL INSPECTION 611-2-722421-99-01-A: OUTLET GUIDE VANE (OGV) STRUTS
• STANDARD REPAIR
611-2-722302-99-01-A: ABRADABLE • VISUAL INSPECTION
• STANDARD REPAIR
• VISUAL INSPECTION 611-2-722100-99-01-A: FAN AND BOOSTER MODULE
611-2-722303-99-01-A: ACOUSTIC SHROUD • VISUAL INSPECTION OF THE FAN AND BOOSTER MODULE
• VISUAL INSPECTION OF THE STAGE 1 BOOSTER VANE ASSEMBLY
• INSTALLATION/ REMOVAL OF THE ACOUSTIC SHROUD
• STANDARD REPAIR V0
• VISUAL INSPECTION
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Basic Engine
High Pressure
Compressor Section
Purpose
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High Pressure Compressor Module - Details
Interfaces Operation
Forward interface (static parts): The HPT rotor assembly provides rotation to the HPC
The High Pressure Compressor (HPC) module is module, thus increasing the pressure of the airflow to
connected to the fan frame module of the air inlet feed the combustion section.
section.
The blade stages of the HPC rotor assembly accelerate
Forward interface (rotating parts): the airflow while the matching vane stages of the
The HPC module is connected to the Inlet GearBox forward and rear compressor stator assembly straighten
(IGB) in the fan frame module. and direct this airflow onto the next higher stage.
Rear interface (static parts): In order to optimize the HPC module operation, the IGVs
The HPC module is connected to the Combustor and VSVs position are modulated by the compressor
Diffuser Nozzle (CDN) assembly, a part of the control system. When the speed of the HPC rotor
combustion section. assembly increases, the IGVs and VSVs are axially
open, and axially closed when the HPC rotor assembly
Rear interface (rotating parts): speed decreases.
The HPC module is connected to the High Pressure
Turbine (HPT) rotor assembly, a part of the turbine
section.
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High Pressure Compressor Rotor Assembly
Interfaces rotor blades are secured with two locking lugs,
- the Compressor Discharge Pressure (CDP) rotating air
Forward interface: seal.
The High Pressure Compressor (HPC) rotor assembly is
supported through the front shaft by thrust ball bearing All the rotating blades of the HPC rotor assembly have
No. 3 and roller bearing No. 3, which are located within the latest technology 3D-aero design.
the Inlet GearBox (IGB).
Inside the HPC rotor assembly, fourteen HPC outer
Rear interface: impeller tubes extend radially outward-from and
The HPC rotor assembly is connected to the High perpendicular-to the impeller tube support. Each HPC
Pressure Turbine (HPT) stage 1 disk forward flange by a outer impeller tube is retained in the impeller tube
bolted flange. support.
Functional Description
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Forward And Rear Compressor Stator Assembly
Interfaces The air seals at the inner diameter of stage 1-4
compressor stator shrouds prevent air from leaking into
Forward interface: the previous High Pressure Compressor (HPC) stage.
The forward compressor stator assembly is connected to
the middle and inner rear flanges of the fan hub by two The five stages of the rear compressor stator assembly
bolted flanges. are individual stages kept together by bolted flanges.
Each stage has fixed compressor stator vanes.
Middle interface:
The forward compressor stator assembly and the rear The two parts that have a mounting flange for the
compressor stator assembly are connected by a bolted connection with the forward compressor stator assembly
flange. and the CDN assembly are:
- the aft compressor stator extension case linked to
Rear interface: stage 7 compressor stator vane,
The rear compressor stator assembly is connected to - the wishbone aft inner compressor stator case linked to
the Combustor Diffuser Nozzle (CDN) assembly by a stage 9 compressor stator vane.
bolted flange.
Air seals at the inner diameter of each compressor stator
Functional Description stationary seal prevent air from leaking into the previous
HPC stage.
The forward compressor stator case consists of two
matched halves.
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Basic Engine
Combustion Section
Purpose
The combustion section mixes the fuel and the HPC air
for efficient and uniform combustion.
Functional Description
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Combustion Section - Details
Interfaces Airflow from the diffuser is directed to the radial mixer
before being mixed with the fuel coming from the fuel
Forward interface: nozzles.
The combustion section is connected to the rear This homogeneous fuel/air mixture burns in the chamber
compressor stator assembly of the High Pressure to produce high energy gases.
Compressor (HPC) module. These combustion gases are directed towards the HPT
module by the combustion chamber dome and the inner
Rear interface: and outer liners.
The combustion section is connected to the stage 1 and
stage 2 nozzle assembly of the High Pressure Turbine The other part of the air flow (HPC discharge air) flows
(HPT) module. from the diffuser to the space between the inside surface
of the Combustor Diffuser Nozzle (CDN) case and the
The Combustor Diffuser Nozzle (CDN) assembly inner and outer baffles. This airflow cools the
interfaces with the engine air system, fuel nozzles and combustion chamber through the cooling holes located
ignition system igniters. in the inner and outer liners and baffles.
Operation
The air flow coming from the HPC module enters the
combustion section through the OGVs that direct the air
flow axially.
Then the air flow goes through the diffuser that reduces
the velocity and increases the static pressure.
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Combustor Diffuser Nozzle Assembly
Interfaces - two igniter ports,
- the HPC stage 10 bleed port.
Forward interface:
The Combustor Diffuser Nozzle (CDN) assembly is
connected to the aft face of the High Pressure
Compressor (HPC) rear stator assembly by a bolted
flange.
Rear interface:
The outer diameter of the CDN assembly is connected
to the forward face of the High Pressure Turbine (HPT)
stator case by a bolted flange.
The inner diameter of the CDN assembly is connected to
the forward face of the stage 1 HPT nozzle support of
the turbine section and to the inner combustor forward
manifold (engine air system) by a bolted flange.
Functional Description
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Combustion Chamber Assembly
Interfaces
Forward interface:
The combustion chamber assembly is connected to the
Combustor Diffuser Nozzle (CDN) assembly by a radial
bolted flange.
Rear interface:
The combustion chamber assembly is connected to the
forward face of the stage 1 High Pressure Turbine (HPT)
nozzle assembly.
Functional Description
The inner and outer liners form the inboard and outboard
portions of the combustion chamber assembly. The
liners have cooling holes and are covered with a
Thermal Barrier Coating (TBC) to protect them from the
energy generated by the combustion process. The liners
have baffles with cooling holes for improved cooling
efficiency.
The outer liner has local holes for the igniters and the
borescope ports.
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Basic Engine
Turbine Section
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Turbine Section - Details
Interfaces
Operation
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High Pressure Turbine Stage 1 Nozzle Assembly
Interfaces
Functional Description
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High Pressure Turbine Rotor Assembly
Interfaces
Forward interface:
The High Pressure Turbine (HPT) rotor assembly is
connected to the High Pressure Compressor (HPC) rotor
assembly by a bolted flange.
Rear interface:
The HPT rotor assembly is supported by the Turbine
Center Frame (TCF) through roller bearing No. 4.
Functional Description
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High Pressure Turbine Stage 2 Nozzle Assembly
Interfaces
Functional Description
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Turbine Center Frame Assembly
Interfaces The oil seals ensure oil containment necessary for
bearing No. 4 operation.
The front flange of the Turbine Center Frame (TCF) The air seals prevent flow-path gases from leaking
assembly is connected to the rear flange of the High between the stage 2 rotating blades and the TCF.
Pressure Turbine (HPT) stage 2 nozzle assembly by a
bolted flange.
The rear flanges of the TCF assembly are connected to
the front flanges of the Low Pressure Turbine (LPT) rotor
and stator module.
The TCF assembly interfaces with the HPT rotor
assembly through roller bearing No. 4 and air seals.
Functional Description
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Low Pressure Turbine Stage 1 Nozzle Module
Interfaces
Functional Description
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Low Pressure Turbine Rotor And Stator Module
Interfaces
Functional Description
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Turbine Rear Frame Module
Interfaces
The TRF supports the rear end of the LPT rotor through
roller bearing No. 5.
Functional Description
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• VISUAL INSPECTION
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Basic Engine
Accessory Drives
The TS is located between the TGB and the AGB in the The TGB consists of a housing including a bevel gear
8 o'clock position (aft looking forward). connected to the RDS and a bevel gear connected to
the TS.
The AGB is located on the fan frame, in the 8 o'clock
position (aft looking forward). The TS is an alloy steel part. The TS transmits the
torque through the splines at each end.
Purpose
The AGB consists of a housing including a series of spur
The main functions of the accessory drive section are: gears that distribute the torque to the engine and aircraft
- to support the High Pressure Compressor (HPC) accessories.
forward shaft,
- in starting mode, to supply the engine core with
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Accessory Drives
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Accessory Drives - Interface
Interfaces - the Integrated Drive Generator (IDG), to supply the
aircraft with electric power.
The No. 3 bearing housing in the Inlet Gearbox (IGB) is
connected to the fan frame by a bolted flange. The AGB also houses the Oil Pressure and Temperature
The horizontal bevel gear of the IGB is connected to the (OPT) sensor, and features a manual control which is
High Pressure Compressor (HPC) front shaft by splines. protected by the control manual cover.
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Accessory Drives - Operation
Operation
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Accessory Gearbox - Rotating Seals
Identify and Locate The rotating seal housing has a carbon seal with
grooves for air circulation.
Four rotating seals are installed on the Accessory
Gearbox (AGB).
Purpose
Interfaces
Operation
Functional Description
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Accessory Gearbox Covers - Manual Control Cover
Identify and Locate
Purpose
Interfaces
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Engine Systems
Engine Controls
Purpose
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Throttle Control Unit
Identify and Locate
Purpose
Interfaces
Functional Description
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Engine Systems
Fuel And Control
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Fuel and Control System - General
Identify and Locate
Purpose
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Fuel and Control Systems - Details
Operation - the FMU,
- the Split Control Unit / Servo-Valve Assembly
The fuel from the aircraft tanks enters the Main Fuel (SCU/SVA),
Pump (MFP) and then passes through its centrifugal - the FRV.
boost stage.
The remaining fuel exits the MFF and flows towards the
The pressurized fuel from the centrifugal boost stage FMU.
exits the MFP, where a small portion of the fuel can be
sent to the Fuel Return Valve (FRV) for thermal The flow required for combustion is metered by the fuel
management. metering valve.
The remaining fuel flows through the Integrated Drive It then passes through the fuel flow meter and is
Generator (IDG) oil cooler before entering the Fuel monitored by the fuel temperature sensor.
Metering Unit (FMU).
It enters the SCU/SVA, where it is divided into three legs
In the FMU, a jet pump increases the boost circuit fuel with specific ratios for distribution to the combustor:
pressure. The mixed fuel exits the FMU, where a small - the pilot secondary (Psec),
portion can be sent to the FRV for thermal management. - the pilot Primary Main Enriched (PPMe),
The FMU differential Pressure (dP) transducer monitors - the pilot Primary Main Non-Enriched (PPMne).
the pressure drop across a strainer.
Functional Description
The remaining fuel flows through the Main Heat
eXchanger (MHX). The engine fuel distribution components are:
- the Main Fuel Pump (MFP),
The fuel then flows back into the MFP and through the - the Main Fuel Filter (MFF) and cartridge assembly,
high-pressure gear stage. - the Servo Fuel Heater (SFH),
The fuel exits the high-pressure gear stage and flows - the Fuel Return Valve (FRV),
through the Main Fuel Filter (MFF) where the fuel filter - the Integrated Drive Generator (IDG) oil cooler,
differential Pressure (dP) transducer monitors the - the fuel manifold,
pressure drop across the filter element. - the fuel nozzles.
Downstream of the MFF's main element, a small amount The engine fuel control components are:
of fuel is routed towards the Servo Fuel Heater (SFH). - the Fuel Metering Unit (FMU),
The heated servo fuel is routed as a control pressure to: - the Split Control Unit / Servo Valve Assembly
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Fuel and Control Systems - Details
(SCU/SVA),
- the fan inlet temperature (T12) sensor,
- the compressor inlet temperature (T25) sensor,
- the compressor discharge temperature (T3) sensor,
- the fuel temperature sensor,
- the fuel manifold pressure transducer,
- the Permanent Magnet Alternator (PMA),
- the Pressure Sub-System (PSS) box,
- the rating plug,
- the Electronic Engine Control (EEC) composed of two
units, one for each channel (A & B),
- the engine wiring harnesses.
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Fuel Distribution - Components 1/2
Identify and Locate
Purpose
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Main Fuel Pump - 1/2
Interfaces
Fuel interfaces:
- the centrifugal boost stage inlet is connected to the
aircraft fuel system,
- the centrifugal boost stage outlet is connected to the
Integrated Drive Generator (IDG) oil cooler,
- the high pressure gear stage inlet is connected to the
Main Heat Exchanger (MHX),
- the high pressure gear stage outlet is connected to the
Main Fuel Filter (MFF).
Mechanical interfaces:
- the static part of the Main Fuel Pump (MFP) is
connected to the Accessory GearBox (AGB) by a bolted
flange, with an o-ring,
- the rotating part of the MFP is connected to the AGB
by a gear shaft, with an o-ring.
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Main Fuel Pump - 2/2
Operation
Functional Description
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Main Fuel Filter & Cartridge Assembly - 1/2
Interfaces
Fuel interfaces:
- the fuel inlet is connected to the Main Fuel Pump
(MFP),
- the fuel outlet is connected to the Fuel Metering Unit
(FMU),
- the servo outlet is connected to the Servo Fuel Heater
(SFH),
- the fuel filter differential Pressure (dP) transducer is
connected before and after the filter element.
All fuel line connections feature a gasket seal.
Mechanical interfaces:
- the Main Fuel Filter (MFF) is connected to the fan
frame by mounting brackets.
Functional Description
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Main Fuel Filter & Cartridge Assembly - 2/2
Operation
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Fuel Nozzles
Interfaces
Fuel interfaces:
- one of the two inlets is connected to the Pilot Primary
and Main (PPMe or PPMne) manifold,
- the other inlet is connected to the Pilot secondary
(Psec) manifold.
Mechanical interfaces:
- each fuel nozzle is connected to the Combustor
Diffuser Nozzle (CDN) assembly by a mounting flange.
Functional Description
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Fuel Nozzles
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Fuel Nozzles - Operation
Operation
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Fuel Distribution - Components 2/2
Identify and Locate
Purpose
The SFH uses hot engine oil to heat the fuel, thus
ensuring positive fuel temperature at the inlet of the
FMU and Split Control Unit / Servo Valve Assembly
(SCU/SVA) in cold conditions.
The FRV and the IDG oil cooler are used to control the
IDG oil temperature:
- the FRV allows fuel return to the aircraft tanks,
- the IDG oil cooler provides thermal exchange between
hot IDG oil and cold fuel.
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Integrated Drive Generator Oil Cooler - 1/2
Interfaces
Fuel interfaces:
- the fuel inlet is connected to the Main Fuel Pump
(MFP),
- the fuel outlet is connected to the Fuel Metering Unit
(FMU).
Oil interfaces:
- the oil inlet is connected to the Integrated Drive
Generator (IDG) through the supply line of the oil cooling
lines,
- the oil outlet is connected to the IDG through the return
line of the oil cooling lines.
Mechanical interfaces:
- the IDG oil cooler is connected to the fan frame by four
mounting brackets.
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Integrated Drive Generator Oil Cooler - 2/2
Operation
Functional Description
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Servo Fuel Heater - 1/2
Interfaces
Fuel interfaces:
- the fuel inlet is connected to the Main Fuel Filter
(MFF),
- the fuel outlet is connected to the Fuel Metering Unit
(FMU) and to the Split Control Unit / Servo Valve
Assembly (SCU/SVA).
Oil interfaces:
- the oil inlet is connected to the Non Return Valve
(NRV),
- the oil outlet is connected to the engine Surface Air
Cooling Oil Cooler (SACOC).
Mechanical interfaces:
- the Servo Fuel Heater (SFH) is connected to the fan
frame by four mounting brackets.
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Servo Fuel Heater - 2/2
Operation
Functional Description
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Fuel Return Valve - 1/2
Interfaces
Fuel interfaces:
- the cold fuel inlet is connected to the Main Fuel Pump
(MFP) boost stage,
- the hot fuel inlet is connected to the Fuel Metering Unit
(FMU),
- the fuel outlet is connected to the aircraft fuel tank,
- the Electro-Hydraulic Servo-Valve (EHSV) inlet is
connected to the Servo Fuel Heater (SFH),
- the EHSV outlet is connected to the FMU.
Electrical interfaces:
- the Fuel Return Valve (FRV) is connected to the
Electronic Engine Control (EEC) units through two
electrical connectors (channel A and channel B).
Mechanical interfaces:
- the FRV is connected to the fan frame by four bolts.
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Fuel Return Valve - 2/2
Operation
When the engine oil or fuel is too hot, the Fuel Return
Valve (FRV) receives command from the Electronic
Engine Control to return hot fuel to A/C tank.
The FRV mixes two fuel flows, a hot flow and a cold
flow, and then returns the mixed fuel (to limit Fuel T°C)
to the A/C tank.
Functional Description
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Control - Components 1/4
Identify and Locate units with the engine rating, thrust bump setting, and N1
modifier.
The fuel temperature transducer is located at 4 o'clock
on the fuel supply manifold between the fuel flow The EEC units control the engine in response to the
transmitter and the Split Control Unit/Servo Valve thrust command inputs from the aircraft, and transmit
Assembly (SCU/SVA). information to the aircraft for flightdeck indication,
maintenance reporting and engine condition monitoring.
The Pressure Sub-System (PSS) box is mounted on the The EEC units are the main part of the Full Authority
fan case in the 4 o'clock position. Digital Engine Control (FADEC) system that controls the
operation, performance, and efficiency characteristics of
The rating plug is attached to the engine by a lanyard the engine through seven sub-systems:
and mounted on the PSS box. - fuel control,
- variable geometry control,
The Electronic Engine Control (EEC) units are installed - active clearance control,
on the fan case in the 1 and 2 o'clock positions. - fuel return-to-tank control,
- engine starting and ignition,
The engine wiring harnesses are installed all around the - thrust reverse control,
engine, connecting the EEC units to the engine - engine vibration / health monitoring.
accessories and sensors, and to the aircraft through the
pylon. The engine wiring harnesses transmit electrical signals
between the engine sensors, actuators and EEC units.
Purpose
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Electronic Engine Control - 1/2
Interfaces
Electrical interfaces:
- each Electronic Engine Control (EEC) unit is connected
to the aircraft for power supply and data exchange
through two connectors (J2 and J4),
- each EEC is connected to the engine control and
indicating systems for power supply and data exchange
through five connectors (J3, J5, J6, J7 and J8),
- each EEC unit is connected to the fan case with an
electrical bonding strap.
Air interface:
- the EEC units are connected to the EEC cooling
system.
Mechanical interfaces:
- the EEC units are connected to the fan case by four
mounting brackets with vibration isolators.
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Electronic Engine Control - 2/2
Operation Both EEC units are fully capable of operating the engine
systems, but only one EEC unit will operate them at a
The Electronic Engine Control (EEC) units control the time.
operation, performance, and efficiency of the engine This EEC unit is called the “channel in control” or “active
through seven sub-systems: channel”.
- fuel control, The other EEC unit is the “standby” or “inactive”
- variable geometry control, channel.
- active clearance control,
- Fuel Return To Tank (FRTT) control, There is one exception to the EEC units “active/standby”
- engine starting and ignition, channel architecture: the Thrust Control Malfunction
- thrust reverser control, Accommodation (TCMA).
- engine vibration / health monitoring. This function is designed so that the channel
architecture is “active/active,” and either EEC units can
Each EEC unit constantly monitors the inputs provided automatically:
by the Pressure Sub-System (PSS) box, engine - shut off fuel to the engine if an overspeed is detected,
sensors, probes, position feedbacks, thrust reverser and - reduce the engine fuel flow if an overthrust is detected.
aircraft computers, switches and controls.
Each EEC unit processes this information and performs The “channel in control” adjusts the engine systems
calculations, and comparisons to information stored in its (valves, actuators and solenoids) in order to provide the
memory. fuel and air needed to produce the thrust requested and
the engine airflow necessary for cooling.
Each EEC unit also monitors its own outputs and
internal operation to ensure that it is operating correctly. The position feedback from the engine air valves, fuel
Each EEC unit checks that these inputs and outputs are metering valve, and actuators allows the “channel in
valid. If the information is invalid for a certain period of control” to close the loop by verifying that the correct
time, one or both EEC unit(s) will record the fault in its position was reached.
memory and inform the aircraft computers of the fault. The EEC units perform these functions without
Each EEC unit also provides engine indicating exceeding the rotor speed limits and provide for
parameters, warnings, cautions, advisories, and status surge/stall-free engine operation.
messages for the flight deck. The EEC units alternate the “channel in control” every
other flight, as long as they are equally healthy as
The EEC units exchange data through an external determined during engine start.
Cross-Channel Data Link (CCDL).
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Electronic Engine Control - 2/2
Functional Description
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PSS Box And Sensor - 1/2
Interfaces
Electrical interfaces:
- the Pressure Sub-System (PSS) box is connected to
the Electronic Engine Control (EEC) units to:
- receive electrical power supply,
- send the pressure data,
- act as a backup Cross-Channel Data Link (CCDL) if
necessary.
- the PSS box supports the rating plug.
Air interfaces:
- the PSS box has pneumatic pressure inlets connected
to:
- the ambient air pressure (P0),
- the compressor bleed pressure (P3B),
- the compressor discharge pressure (PS3),
- the fan inlet pressure (PS12).
Mechanical interfaces:
- the PSS box is connected to the fan case brackets
through vibration isolators.
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PSS Box And Sensor - 2/2
Operation
The PSS box also transmits the engine ratings from the
rating plug to the EEC units.
Functional Description
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Rating Plug
Interfaces
Electrical interfaces:
- the rating plug is connected to the Pressure
Sub-System (PSS) box.
Mechanical interfaces:
- the rating plug is attached to a bracket with a safety
cable.
Functional Description
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Rating Plug
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Engine Wiring Harnesses
Interfaces
Electrical interfaces:
- the nine engine wiring harnesses connect together the
elements that follow:
- the Electronic Engine Control (EEC) units,
- the Fuel Metering Unit (FMU),
- the Split Control Unit - Servo Valve Assembly
(SCU/SVA),
- the valves and actuators,
- the engine pressure sensors,
- the engine temperature sensors,
- the engine speed sensors,
- the Permanent Magnet Alternator (PMA),
- the ignition exciters,
- the engine fuel flow sensor.
- the engine wiring harnesses are connected to the A/C
harnesses.
Mechanical interfaces:
- the engine wiring harnesses are attached to the engine
cases with clamps and brackets.
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Fuel Temperature Transducer
Interfaces - an electrical connector.
Fuel interfaces: The mounting flange is located outside of the fuel flow
The temperature sensor is immersed in the fuel flow. and is equipped with an electrical connector.
Electrical interfaces:
- the fuel temperature transducer is connected to the
Electronic Engine Control (EEC) units through one single
electrical connector (for both channel A and channel B).
Mechanical interfaces:
- the fuel temperature transducer mounting flange is
bolted to the fuel line.
Operation
Functional Description
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Control - Components 2/4
Identify and Locate
Purpose
The SCU/SVA splits the fuel flow and transmits fuel to:
- the fuel nozzles,
- the various servo valves and actuators.
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Fuel Metering Unit - 1/2
Interfaces
Fuel interfaces:
- the low pressure fuel inlet is connected to the
Integrated Drive Generator (IDG) oil cooler,
- the main fuel inlet is connected to the Main Fuel Filter
(MFF),
- the heated servo inlet is connected to the Servo Fuel
Heater (SFH),
- the jet pump outlet is connected to the Main Heat
eXchanger (MHX),
- the metered flow outlet is connected to the fuel flow
transmitter,
- the fuel filter differential Pressure (dP) transducer is
connected before and after the filter element.
Electrical interfaces:
- the FMU is connected to the Electronic Engine Control
(EEC) through two electrical connectors (channel A and
channel B).
Mechanical interfaces:
- the Fuel Metering Unit (FMU) is connected to the fan
frame by built-in mountings.
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Fuel Metering Unit - 2/2
Operation internal FMU valves and external fuel actuated parts and
systems.
The fuel enters the Fuel Metering Unit (FMU) at three
locations: The HPSOV receives an electrical input from the aircraft
- the low pressure fuel inlet, master lever located in the flightdeck via the FADEC
- the main fuel inlet, system. When the Master Lever is in the ON position,
- the heated servo inlet. the HPSOV is opened and allows the FMV to regulate
fuel to the combustor. When the Master Lever is in the
The fuel exits the FMU through two locations: OFF position, the HPSOV is closed and the fuel flow to
- the jet pump exit, the combustor is shut-off.
- the metered flow exit (P22).
The Thrust Control Malfunction Accommodation (TCMA)
The low pressure inlet flow enters a jet pump integrated identifies if the engine is not responding to the throttle
to the FMU, to be combined with the main inlet bypass command and takes mitigating action if necessary.
flow to form an intermediate pressure flow.
Next, the fuel flows through an inter-stage strainer and Functional Description
exits the FMU at the jet pump exit.
The inter-stage strainer protects the gear stage of the The FMU is an electro-hydraulic unit with five main
fuel pump from gross contamination. It is monitored by components:
a dual channel pressure transducer. - a jet pump and strainer,
- a Fuel Metering Valve (FMV) with an Electro-Hydraulic
The main inlet flow passes through the Fuel Metering Servo Valve (EHSV) and Linear Variable Differential
Valve (FMV) which controls the flow to the combustor. Transducer (LVDT),
The FMV torque motor receives the electrical FMV - a bypass valve,
command from the Full Authority Digital Engine Control - a High Pressure Shut Off Valve (HPSOV),
(FADEC) Electronic Engine Control (EEC) system and - a Thrust Control Malfunction Accommodation (TCMA)
translates the electrical input into a corresponding fuel EHSV.
flow output to the combustor.
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Split Control Unit - 1/2
Interfaces
Fuel interfaces:
- the main metered flow inlet is connected to the fuel
flow transmitter,
- the heated servo inlet is connected to the Servo Fuel
Heater (SFH),
- the low pressure outlet is connected to the Fuel
Metering Unit (FMU),
- the pilot secondary manifold is connected to the fuel
nozzles,
- the pilot primary/main enriched manifold is connected
to the fuel nozzles,
- the pilot primary/main non-enriched manifold is
connected to the fuel nozzles,
- the fuel manifold pressure transducer is connected to
the Electronic Engine Control (EEC) units channels A
and B,
- inlets and outlets are connected to ten external
actuators.
Electrical interfaces:
- the Split Control Unit / Servo Valve Assembly
(SCU/SVA) is connected to the Electronic Engine
Control (EEC) through two electrical connectors
(channel A and channel B).
Mechanical interfaces:
- the SCU/SVA is connected to the High Pressure
Compressor (HPC) by mounting brackets.
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Split Control Unit - 2/2
Operation The SCU/SVA contains seven servo valves for external
fuel actuated components. These external functions
The Split Control Unit / Servo Valve Assembly include:
(SCU/SVA) converts the Electronic Engine Control - the variable stator vane actuators,
(EEC) "channel in control" electrical signals to hydraulic - the variable bypass valve actuators,
flows via an internal Electro-Hydraulic Servo Valve - the modulated turbine cooling actuator,
(EHSV). - the high pressure turbine active clearance control
valve,
The servo valve modulates the fuel flow to specific fuel - the low pressure turbine active clearance control valve,
nozzles by positioning the Pilot Metering Valve (PMV) - the transient bleed valve,
within the SCU/SVA. - the start bleed/booster anti ice valve.
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Permanent Magnet Alternator - 1/2
Interfaces
Electrical interfaces:
- the Permanent Magnet Alternator (PMA) is connected
to the Electronic Engine Control (EEC) through two
electrical connectors (channel A and channel B).
Mechanical interfaces:
- the static part of the PMA is bolted to the Accessory
GearBox (AGB),
- the rotating part of the PMA is connected to the AGB
by a cantilevered drive shaft and held with a nut.
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Permanent Magnet Alternator - 2/2
Operation
Functional Description
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Control - Components 3/4
Identify and Locate
Purpose
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T12 Sensor
Interfaces - two electrical connectors (one per channel),
- a flexible cable.
Air interfaces:
The housing is immersed in the inlet air flow path.
Electrical interfaces:
- the T12 sensor is connected to the Electronic Engine
Control (EEC) units through two electrical connectors
(one for channel A and one for channel B).
Mechanical interfaces:
- the T12 sensor is mounted in the air inlet duct with
bolts.
Operation
Functional Description
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T12 Sensor
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T25 Sensor
Interfaces - the sensor housing with the mounting flange.
Air interfaces:
- the sensing elements are immersed in the High
Pressure Compressor (HPC) inlet air flow.
Electrical interfaces:
- the T25 sensor is connected to the Electronic Engine
Control (EEC) units through two electrical connectors
(one for channel A and one for channel B).
Mechanical interfaces:
- the T25 sensor is connected to the fan hub by bolts.
Operation
Functional Description
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T25 Sensor
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Control - Components 4/4
Identify and Locate
Purpose
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T3 Sensor
Interfaces - a housing,
- two type K thermocouple sensing elements,
Air interfaces: - a connecting cable.
- the sensing elements are immersed in the High
Pressure Compressor (HPC) discharge airflow.
Electrical interfaces:
- the Compressor Discharge Temperature (T3) sensor is
connected to the Electronic Engine Control (EEC) units
through two electrical connectors (one for channel A and
one for channel B).
Mechanical interfaces:
- the T3 sensor is connected to the Combustor Diffuser
Nozzle (CDN) case by bolts.
Operation
Functional Description
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T3 Sensor
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Fuel Manifold Pressure Transducer
Interfaces - a mounting flange,
- a pressure sensor,
Fuel interfaces: - an electrical connector.
- the pressure sensor end is immersed in the enriched
manifold fuel flow.
Electrical interfaces:
- the fuel manifold pressure transducer is connected to
the Electronic Engine Control (EEC) units through one
single electrical connector (for both channel A and
channel B).
Mechanical interfaces:
- the fuel manifold pressure transducer is connected to
the Split Control Unit / Servo Valve Assembly
(SCU/SVA) by bolts.
Operation
Functional Description
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Fuel Indicating - Components
Identify and Locate
Purpose
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Fuel Filter Differential Pressure Transducer - 1/2
Interfaces
Fuel interfaces:
- the sensor of the fuel filter differential Pressure (dP)
transducer is immersed in the fuel flow.
Electrical interfaces:
- the fuel filter dP transducer is connected to the
Electronic Engine Control (EEC) units through one single
electrical connector (for both channel A and channel B).
Mechanical interfaces:
- the fuel filter dP transducer is bolted to the Main Fuel
Filter (MFF) housing.
Functional Description
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Fuel Filter Differential Pressure Transducer - 2/2
Operation
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Fuel Flow Transmitter - 1/2
Interfaces
Fuel interfaces:
- the fuel flow transmitter inlet is connected to the Fuel
Metering Unit (FMU),
- the fuel flow transmitter outlet is connected to the Split
Control Unit / Servo Valve Assembly (SCU/SVA).
Electrical interfaces:
- the fuel flow transmitter is connected to the Electronic
Engine Control (EEC) units through one single electrical
connector (for both channel A and channel B).
Mechanical interfaces:
- the fuel flow transmitter is connected to the forward
compressor stator assembly by a bracket.
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Fuel Flow Transmitter - 2/2
Operation
Functional Description
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FMU Differential Pressure Transducer - 1/2
Interfaces
Fuel interfaces:
- The Fuel Metering Unit (FMU) differential Pressure
(dP) transducer is immersed in the fuel flow.
Electrical interfaces:
- The FMU dP transducer is connected to the Electronic
Engine Control (EEC) units through one single electrical
connector (for both channel A and channel B).
Mechanical interfaces:
- The FMU dP transducer is bolted to the FMU.
Functional Description
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FMU Differential Pressure Transducer - 2/2
Operation
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611-3-732160-99-01-A: ENGINE WIRING HARNESSES • ADJUSTMENT OF THE ARTIFICIAL FEEL UNIT (AFU)
• ADJUSTMENT OF THE MECHANICAL LINKAGE
• VISUAL INSPECTION
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION V0
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Engine Systems
Ignition
Purpose
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Ignition System
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Ignition Power Supply Components
Identify and Locate
Purpose
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Ignition Exciter - 1/2
Interfaces
Electrical interfaces:
- each ignition exciter input is connected to the A/C 115V
AC power (normal source) or the 115V AC battery
(backup source) through the Electronic Engine Control
(EEC),
- each ignition exciter output is connected to an ignition
lead.
Air interfaces:
The Variable Bleed Valve (VBV) duct cooling air flows
through the air rubber manifold into the exciter box
shroud to cool down the exciters.
Mechanical interfaces:
Each exciter is connected to the exciter box by four
bolts.
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Ignition Exciter - 2/2
Operation
Functional Description
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Ignition Distribution Components
Identify and Locate
The two left and right igniters are located within the
Combustor Diffuser Nozzle (CDN) case, in the 6 and 7
o'clock positions.
The two ignition leads are routed from the aft side of the
exciters in the 6 o’clock position to the two left and right
igniters.
Purpose
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Ignition Leads
Interfaces Bleed Valve (VBV) duct airflow is then routed through
each ignition lead to cool down both igniters.
Electrical interfaces:
- ignition lead No. 1 input is connected to the aft side of Functional Description
ignition exciter No. 1,
- ignition lead No. 2 input is connected to the aft side of The main components of each ignition lead are:
ignition exciter No. 2, - an electrically shielded cable with a metal braid,
- ignition lead No. 1 output is connected to the forward - a cooling conduit,
side of the right igniter, - each ignition lead has a silicone rubber seal at the
- ignition lead No. 2 output is connected to the forward connection to the igniter.
side of the left igniter.
Ignition lead No. 1 is shorter than ignition lead No. 2.
Air interfaces:
- each ignition lead inlet is connected to the passive
Core Compartment Cooling (CCC) system rubber air
manifold,
- each ignition lead outlet is connected to an igniter
through the cooling conduit (around the ignition lead) to
provide cooling air.
Mechanical interfaces:
- the ignition leads are mechanically secured to the
ignition system exciter boxes and igniter plugs.
Operation
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Ignition Leads
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Igniters
Interfaces
Electrical interfaces:
- the right igniter input is connected to ignition lead
No. 1,
- the left igniter input is connected to ignition lead No. 2.
Mechanical interfaces:
- each igniter is connected to the Combustor Diffuser
Nozzle (CDN) case by a threaded igniter bushing and an
igniter adapter.
Air interfaces:
- each igniter cooling inlet is connected to the ignition
lead cooling outlet,
- the right and left igniters are surrounded by igniter
cooling conduit shrouds.
Operation
Functional Description
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Igniters
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• VISUAL INSPECTION
• MECHANICAL CLEANING
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION
• INSTALLATION/ REMOVAL
• VISUAL INSPECTION
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Engine Systems
Starting ENG
START
The engine starting system is located at the front of the The SAV controls the airflow sent directly to the PAS.
Accessory GearBox (AGB), between the 8 and 12 In case of failure, a manual override allows the SAV to
o'clock positions. be opened or closed manually.
The engine starting system consists of: The PAS magnetic plug collects metallic particles.
- the Pneumatic Air Starter (PAS) equipped with a During PAS maintenance inspection, the presence of
magnetic plug, metallic particles on the magnetic plug means that the
- the Starter Air Valve (SAV), PAS is damaged.
- the starter air duct.
Purpose
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Starting Components
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Pneumatic Starter And Valve System - 1/2
Interfaces
Air interfaces:
- the Starter Air Valve (SAV) air inlet is connected to the
pylon interface by the starter air duct,
- the SAV air outlet is connected to the Pneumatic Air
Starter (PAS) air inlet,
- the PAS discharges the air in the engine compartment.
Electrical interfaces:
- the SAV solenoid control (input) is connected to both
Electronic Engine Control (EEC) units (channel A and
channel B),
- the SAV pressure transducer (output) is connected to
both EEC units (channel A and channel B).
Mechanical interfaces:
- the SAV is connected to the starter air duct and the
PAS by V-Band clamps,
- the PAS is connected to the Accessory GearBox (AGB)
through a splined output shaft, secured with a V-Band
clamp with o-rings to prevent oil leakage.
Oil interfaces:
- the PAS oil inlet and outlet are connected to the AGB.
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Pneumatic Starter And Valve System - 2/2
Operation - 2: "NORM"
- 3: "IGN/START"
At engine start, the Electronic Engine Control (EEC)
units control the Starter Air Valve (SAV) through The main components of the air-actuated SAV are:
electrical signals sent to the SAV solenoid. - a dual channel solenoid,
The SAV regulates the air supply to the Pneumatic Air - a butterfly valve,
Starter (PAS) through the butterfly valve. - a pressure transducer,
- an external wrench connection (manual override).
The SAV pressure transducer transmits the closed
position indication to the EEC units (channel A and The main components of the PAS are:
channel B). - a turbine,
- a planetary reduction gear,
The PAS axial turbine is supplied with pressurized air - an overrunning clutch,
from the SAV. This axial turbine transforms the air power - a splined output shaft,
into mechanical power (torque). - a magnetic plug.
The PAS axial turbine transmits the torque to the
Accessory GearBox (AGB) through a planetary
reduction gear and through an overrunning clutch to the
splined output shaft.
Functional Description
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Pneumatic Air Starter Magnetic Plug
Interfaces
Oil interfaces:
- the Pneumatic Air Starter (PAS) magnetic plug is
immersed in the PAS oil sump.
Mechanical interfaces:
- the PAS magnetic plug is installed on the lower section
of the PAS.
Operation
Functional Description
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• VISUAL INSPECTION
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• INSTALLATION/ REMOVAL
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Engine Systems
Air
Purpose
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Air System
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SB/BAI Valve - General
Identify and Locate
Purpose
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SB/BAI Valve - Details - 1/2
Interfaces
Air interfaces:
- the inlet port of the Start Bleed / Booster Anti-Ice
(SB/BAI) valve is connected to stage 7 of the High
Pressure Compressor (HPC),
- the outlet port of the SB/BAI valve is connected to the
BAI tube in the direction of the flow splitter.
Fuel interfaces:
- the two servo-fuel ports of the actuator are connected
to the Split Control Unit / Servo Valve Assembly
(SCU/SVA) by a fuel pipe,
- the drain outlet is connected to the core drain mast by
a drain pipe.
Electrical interfaces:
- the Rotational Variable Differential Transducer (RVDT)
is connected to the Electronic Engine Control (EEC)
units.
Mechanical interfaces:
- the SB/BAI valve is connected to an engine core
bracket with bolts,
- the SB/BAI valve is connected to the air ducts with
coupling clamps and metal seals.
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SB/BAI Valve - Details - 2/2
Operation Transducer (RVDT),
- the SB exhaust port.
When ice formation on the booster is a concern, the
Electronic Engine Control (EEC) receives the order to The RVDT converts the mechanical position of the
switch on the system from the cockpit. actuator to an electrical position signal.
Through the Electro-Hydraulic Servo Valve (EHSV), the The RVDT sends two independent signals: one signal to
EEC commands the opening of the Start Bleed / Booster EEC channel A and one signal to EEC channel B.
Anti-Ice (SB/BAI) valve. Only one signal is needed to determine the valve
When the SB/BAI valve is open, warm air is delivered position.
from the High Pressure Compressor (HPC) stage 7 to One EEC controls the SB/BAI valve at any time.
the Booster flow splitter via the booster anti-ice tube and
manifold. The BAI airflow is provided anytime the SB function is
The HPC stage 7 warm air increases the temperature in active. Between 0% and approximately 22% stroke, air
the split fairing. This warm air exhausts from the flow is flowing for BAI only. Above approximately 22%, start
split fairing through 188 notches located on the fairing bleed air is introduced while BAI flow remains active.
forward lip.
Functional Description
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Cooling - HPTACC & LPTACC Valves
Identify and Locate
Purpose
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Cooling - HPTACC Valve - Interface
Interfaces
Air interfaces:
- the inlet port of the High Pressure Turbine Active
Clearance Control (HPTACC) valve is connected to the
ACC inlet louver through the ACC inlet duct and the
ACC forward Y-duct,
- the outlet port of the HPTACC valve is connected to
the HPTACC air manifold through the ACC aft HPT valve
elbow duct.
Fuel interfaces:
- the two servo-fuel ports of the actuator are connected
to the Split Control Unit / Servo Valve Assembly
(SCU/SVA) by a fuel manifold bolted on the HPTACC
valve with a gasket seal,
- the drain outlet is connected to the core drain mast by
a drain pipe.
Electrical interfaces:
- An electrical engine harness connects the Linear
Variable Differential Transducer (LVDT) to the Electronic
Engine Control (EEC) units.
Mechanical interfaces:
- the HPTACC valve is connected to the hoses with hose
clamps,
- the HPTACC valve is attached to the Combustor
Diffuser Nozzle (CDN) assembly with brackets.
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Cooling - LPTACC Valve - Interface
Interfaces
Air interfaces:
- the inlet port of the Low Pressure Turbine Active
Clearance Control (LPTACC) valve is connected to the
ACC inlet louver through the ACC inlet duct and the
ACC forward Y-duct,
- the outlet port of the LPTACC valve is connected to
the manifold cooling assembly through the LPTACC aft
valve Y-duct.
Fuel interfaces:
- the two servo-fuel ports of the actuator are connected
to the Split Control Unit / Servo Valve Assembly
(SCU/SVA) by a fuel manifold bolted on the LPTACC
valve with a gasket seal,
- the drain outlet is connected to the core drain mast by
a drain pipe.
Electrical interfaces:
- the Linear Variable Differential Transducer (LVDT) is
connected to the Electronic Engine Control (EEC) units.
Mechanical interfaces:
- the LPTACC valve is connected to the hoses with hose
clamps,
- the LPTACC valve is attached to the Combustor
Diffuser Nozzle (CDN) assembly with brackets.
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Cooling - LPTACC & HPTACC Valves - Details
Operation
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Cooling - MTC system - General
Identify and Locate
Purpose
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Cooling - MTC Actuators (Left Shown)
Interfaces electrical position signal sent to the EEC units.
Fuel interfaces:
- the two servo-fuel ports on each Modulated Turbine
Cooling (MTC) actuator are connected to the Split
Control Unit / Servo Valve Assembly (SCU/SVA) by a
fuel manifold bolted on the MTC actuator with a gasket
seal,
- the drain port of each MTC actuator is connected to the
core drain mast by a fuel manifold bolted on the MTC
actuator with a gasket seal.
Electrical interfaces:
- Engine electrical harnesses connect the left MTC
actuator to the Electronic Engine Control (EEC) unit
channel A and the right MTC actuator to the channel B
for Linear Variable Differential Transducer (LVDT)
position signal feedback.
Mechanical interfaces:
- each MTC actuator is connected to the corresponding
MTC valve by a push/pull rod linkage mechanism,
- the MTC actuators are attached to a Combustor
Diffuser Nozzle (CDN) bracket by bolts.
Functional Description
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Cooling - MTC Valves (Left Shown)
Interfaces
Air interfaces:
- the air inlets of the Modulated Turbine Cooling (MTC)
valves are immersed in the compressor discharge air
flow coming from the High Pressure Compressor (HPC)
module,
- the Compressor Discharge Pressure (CDP) air inlets of
the Modulated Turbine Cooling (MTC) valves are
connected to the inner combustor forward manifold and
a single, 360-degree MTC tube assembly to direct CDP
air in the direction of the HPT Stage 1 blades.
Mechanical interfaces:
- the right MTC valve is connected to the right MTC
actuator via a push/pull rod linkage mechanism,
- the left MTC valve is connected to the left MTC
actuator via a push/pull rod linkage mechanism,
- the MTC valves are bolted to the outside of the
Combustor Diffuser Nozzle (CDN) case.
Functional Description
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Cooling - MTC System - Operation
Operation
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Cooling - EEC Cooling Blower - General
Identify and Locate
Purpose
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Cooling - EEC Cooling Blower - Details - 1/2
Interfaces also facilitate the removal and installation of the EEC
cooling blowers.
Air interfaces: They are attached to the rigid tubes with collars.
- the air inlet of each blower is connected to an air inlet
located in the inlet cowl,
- the air outlet of each blower is connected to the two
Electronic Engine Control (EEC) plenums.
Electrical interface:
- each blower is connected to the aircraft 115 VAC
supply via the blower power supply relay.
Mechanical interfaces:
- the blowers are connected to a bracket on the fan case
with bolts,
- the rigid pipes and the flexible pipes of the EEC cooling
system are attached with brackets and collars.
Functional Description
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Cooling - EEC Cooling Blower - Details - 2/2
Operation
When one of the two EEC units requires cooling, the two
blowers are activated.
If one of the two blowers fails, the remaining one is
sufficient to cool down the two EEC units.
The check valve ensures that the EEC units are not
vented by a reverse flow if a differential pressure occurs.
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Compressor Control - VBV System - General
Identify and Locate
Purpose
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Compressor Control - VBV Actuators - General
Identify and Locate
Purpose
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Compressor Control - VBV System - Details
Interfaces - the VBV bellcranks,
- the turnbuckles.
Air interfaces:
- the inlets of the Variable Bleed Valve (VBV) doors take The VBV doors rotate around axes that are integrated
the air from the primary air flow, into the VBV rear gaskets.
- the outlets of the VBV doors discharge the air in the Each VBV door is equipped with four seals to reduce air
secondary air flow through the fan hub and the VBV leakage.
ducts. The two VBV doors adjacent to the 6 o’clock position are
larger, due to the shape of the fan hub.
Fuel interfaces:
- Each VBV actuator has two fuel connections to the
Split Control Unit/Servo Valve Assembly (SCU/SVA).
- Each VBV actuator has a drain connection to the core
drain mast.
Electrical interfaces:
- Engine electrical harnesses connect the left and right
VBV actuators to the Electronic Engine Control (EEC)
units (channel A and channel B) for Linear Variable
Differential Transducer (LVDT) position signal feedback.
Mechanical interfaces:
- the VBV actuators are connected to the fan hub with
screws,
- the VBV rear gaskets of the VBV doors are connected
to the fan hub with bolts,
- two VBV supports are connected to the fan hub to
guide the VBV actuating ring in rotation.
Functional Description
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Compressor Control - VBV Actuator - Details
Interfaces side of the actuator body.
Fuel interfaces:
- the two servo-fuel ports of the Variable Bleed Valve
(VBV) actuator are connected to the Split Control Unit /
Servo Valve Assembly (SCU/SVA) by a fuel manifold
bolted on the VBV acutator with a gasket seal,
- tha drain port of each VBV actuator is connected to the
core drain mast by a fuel manifold bolted on the VBV
acutator with a gasket seal.
Mechanical interfaces:
- the VBV actuators are connected to the fan hub with
captive screws,
- the VBV actuators are connected to the VBV actuating
ring via the VBV actuating turnbuckle and VBV actuating
bellcrank.
Electrical interfaces:
- the Linear Variable Differential Transducer (LDVT) of
each VBV actuator is connected to an EEC unit.The left
VBV actuator is connected to the channel A and the right
one to the channel B.
Functional Description
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Compressor Control - VBV System - Operation
Operation
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Compressor Control - VSV System - General
Identify and Locate
Purpose
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Compressor Control - VSV Actuators - General
Identify and Locate
Purpose
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Compressor Control - VSV System - Details
Interfaces - a lever arm for each IGV or VSV with a pin for its
connection to the related actuation ring.
Electrical interfaces:
- each Variable Stator Vane (VSV) actuator provides
position signal feedback to the Electronic Engine Control
(EEC) units through the Linear Variable Differential
Transducer (LVDT).
Fuel interfaces:
- the two servo-fuel ports of each VSV actuator are
connected to the Split Control Unit / Servo Valve
Assembly (SCU/SVA) by a fuel manilod bolted on the
actuator with gasket seal.
- the drain port of each VSV actuator is connected to the
core drain mast by a fuel manifold bolted on the VSV
actuator with a gasket seal.
Mechanical interfaces:
- the actuation rings are connected to the vanes via
individual VSV lever arms.
- the VSV actuators and bellcrank assemblies are
connected to the High Pressure Compressor (HPC)
case by bolts.
Functional Description
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Compressor Control - VSV Actuators - Details
Interfaces
Fuel interfaces:
- the two servo-fuel ports of each Variable Stator Vane
(VSV) are connected to Split Control Unit / Servo Valve
Assembly (SCU/SVA) by a fuel manifold bolted on the
VSV actuator with a gasket seal,
- the drain port of each VSV actuator is connected to the
core drain mast by a fuel manifold bolted on the VSV
actuator with a gasket seal.
Electrical interfaces:
- the Linear Variable Differential Transformer (LDVT) of
the VSV actuators is connected to the EEC units.
Mechanical interfaces:
- the VSV actuators are connected to the High Pressure
Compressor (HPC) case,
- the right VSV actuator is connected to the four VSV
actuating ring bridge and the IGV actuating bridge
connectors via the right VSV bellcrank assembly,
- the left VSV actuator is connected to the four VSV
actuating ring bridge and the IGV actuating bridge
connectors via the left VSV bellcrank assembly.
Functional Description
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Compressor Control - VSV System - Operation
Operation
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Compressor Control - TBV System - General
Identify and Locate
The Transient Bleed Valve (TBV) inlet air tube, the TBV
and the TBV outlet air tube are located on the
Combustor Diffuser Nozzle (CDN) case at the 2 o'clock
position.
Purpose
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Compressor Control - TBV
Interfaces
Fuel interfaces:
- the two servo-fuel ports of the Transient Bleed Valve
(TBV) actuator are connected to the Split Control Unit /
Servo Valve Actuator (SCU/SVA) by fuel pipes,
- the drain outlet is connected to the core drain mast by
a drain pipe.
Air interfaces:
- the inlet of the TBV is connected to the forward TBV air
tube,
- the outlet of the TBV is connected to the aft TBV air
tube.
Mechanical interfaces:
- the TBV is attached to the forward TBV air tube and
the aft TBV air tube with single latch V-retainer couplings
and metal seals.
Electrical interface:
- the single Linear Variable Differential Transducer
(LDVT) of the TBV is connected to the EEC units.
Functional Description
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Compressor Control - TBV System - Operation
Operation
When the valve opens, the airflow goes from the High
Pressure Compressor (HPC) stage 10 through the
forward TBV air tube, the TBV, the aft TBV air tube and
the left and right TBV ducts to the Turbine Rear Frame
(TRF).
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Fan Compartment Overheat Components
Identify and Locate
Purpose
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Engine Systems
Engine Indicating
Purpose
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Engine Indicating
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Power Indicating - N1 and N2 Sensors
Identify and Locate
Purpose
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Power Indicating - N1 sensor
Interfaces
Electrical interfaces:
- the N1 sensor is connected to Electronic Engine
Control (EEC) units channel A and channel B,
Mechanical interfaces:
- the N1 sensor is inserted in a guide sleeve through the
No.4 fan frame strut with an o ring and held in place with
two bolts.
Operation
Functional Description
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Power Indicating - N2 Sensor
Interfaces
Electrical interfaces:
- the N2 sensor is connected to the Electronic Engine
Control (EEC) channel A and channel B,
Mechanical interfaces:
- N2 sensor is bolted to the Transfer Tube (TT) of the
accessory drives.
Operation
Functional Description
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Temperature Indicating - EGT and CCT Sensors
Identify and Locate
Purpose
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Temperature Indicating - EGT Sensors
Interfaces
Air interfaces:
The probe of each Exhaust Gas Temperature (EGT)
sensor is immersed in the engine exhaust gas flow.
Electrical interfaces:
Each sensor is connected to an EGT Harness with two
Kp/Kn lugs.
Mechanical interfaces:
- a gasket is installed between each EGT sensor and the
Turbine Center Frame (TCF) case and secured with
bolts.
- each EGT sensor contains a spring which pushes the
sensor against the Low Pressure (LP) stage 1 nozzle in
order to be sealed with the internal engine casing.
Operation
Functional Description
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Temperature Indicating - EGT Harnesses
Interfaces
Electrical interfaces:
The left harness connects the Exhaust Gas Temperature
(EGT) sensors No.1, No.8, No.7, No.6 to Electronic
Engine Control (EEC) unit channel A.
The right harness connects the EGT sensors No.2,
No.3, No.4, No.5 to EEC unit channel B.
The left harness is connected to engine harness HJ8A.
The right harness is connected to engine harness HJ8B.
Mechanical interfaces:
The EGT harnesses are attached to the core case by
clamps and brackets.
Operation
Functional Description
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Temperature Indicating - CCT
Interfaces
Air interfaces:
The Core Compartment Temperature (CCT)
thermocouple senses the air near the engine
Environmental Control System (ECS) bleed ducting.
Electrical interfaces:
The CCT sensor is connected to Electronic Engine
Control (EEC) channel A.
Mechanical interfaces:
The CCT sensor is bolted to a bracket located on the
High Pressure Compressor (HPC) case.
Operation
Functional Description
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Analyzers - Vibration Sensors
Identify and Locate
Purpose
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Turbine Center Frame Accelerometer
Interfaces
Electrical interfaces:
- the connector of the Turbine Center Frame (TCF)
accelerometer is connected to Electronic Engine Control
(EEC) channel A.
Mechanical interfaces:
- the sensor housing of the TCF accelerometer is bolted
to the TCF,
- the lead cable of the TCF accelerometer is attached
with clamps to the core case,
- the connector flange is bolted to a bracket located on
the High Pressure Compressor case.
Operation
Functional Description
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Engine Systems
Oil
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Oil System - General
Identify and Locate
Purpose
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Oil System - Details
Operation - the oil indicating system composed of:
• the Oil Level Sensor (OLS),
The oil storage system keeps a sufficient quantity of oil • the Oil Pressure and Temperature Sensor (OPTS),
to continuously supply the oil distribution system. • the Oil Filter Delta Pressure Sensor (OFDPS),
• the Oil Debris Monitoring System (ODMS) sensor,
The oil distribution system is composed of three different • the ODMS unit.
circuits:
- a supply circuit which supplies lubricating oil to the
engine sumps, Accessory GearBox (AGB), Transfer
GearBox (TGB) and Integrated GearBox (IGB),
- a scavenge circuit which recovers, filters and delivers
the oil back to the oil tank,
- a vent circuit which balances the internal air pressures
in the oil system.
Functional Description
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Oil Storage Component - Oil Tank
Identify and Locate
Purpose
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Oil Tank - 1/2
Interfaces - the scupper to retain spilled oil and route it to an
overboard drain,
Air interfaces: - a strainer to prevent oil system contamination at
- the oil tank is connected to the vent line via the air/oil servicing,
separator. - a duct in the middle of the strainer for sampling,
- a sealing flapper to prevent oil leakage and oil mist
Oil interfaces: from escaping the oil tank when the oil fill cap is
- the oil tank outlet is connected to the oil lubrication unit incorrectly locked.
via a tube equipped with an outlet gasket seal,
- the oil tank inlet is connected to the oil scavenge line
via the ODMS.
Mechanical interfaces:
- the oil tank is connected to the fan frame via three
brackets,
- the oil tank is connected to the ODMS on the top flange
via six bolts and an O-ring seal,
- the oil tank houses the Oil Level Sensor (OLS). The
OLS is bolted to a machined boss.
Functional Description
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Oil Tank - 2/2
Operation
The oil tank stores the engine oil and provides it to the
lubrication system when the engine is operated.
The oil tank receives the oil from the scavenge pumps of
the oil lubrication unit through the air/oil separator of the
Oil Debris Monitoring System (ODMS).
The Accessory GearBox (AGB) vents the air extracted
from the oil through the ODMS Tank Pressurizing Valve
(TPV) connected to the vent line.
The TPV pressurizes the oil tank at high altitude to make
sure that the oil lubrication unit oil pump is always fed
with the correct oil pressure.
The outlet strainer filters the oil at the oil outlet to protect
the anti-leak valve and the supply pump of the oil
lubrication unit.
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Oil Distribution - Components 1/3
Identify and Locate
Purpose
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Oil Distribution - Components 2/3
Identify and Locate
Purpose
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Oil Lubrication Unit - 1/2
Interfaces
Oil interfaces:
- the supply inlet is connected to the oil tank through the
Anti-Leak Valve (ALV),
- the supply outlet is connected to the supply line
through the Non Return Valve (NRV),
- five scavenge oil lines are connected to the Transfer
GearBox (TGB), Accessory GearBox (AGB), sump A,
sump B and sump C,
- the scavenge outlet is connected to the oil tank through
the Oil Debris Monitoring System (ODMS).
Mechanical interfaces:
- the oil lubrication unit is driven by the Accessory
GearBox (AGB) through a shaft with a rotational seal,
- the oil lubrication unit is attached to the AGB rear face
with seven screws,
- the Oil Filter Delta Pressure (OFDP) sensor is
connected to the oil lubrication unit by 2 screws,
- the oil filter cover is secured to the oil lubrication unit
with 4 bolts and nuts.
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Scavenge Screen Plugs and Magnetic Bars
Interfaces
Oil interfaces:
- the double-stage strainer scavenge screen plug is
immersed in the scavenge oil flow from the Transfer
GearBox (TGB) and sump C, upstream of the scavenge
pumps,
- the triple-stage strainer scavenge screen plug is
immersed in the scavenge oil flow from the Accessory
GearBox (AGB), sump A and sump B, upstream of the
scavenge pumps.
Mechanical interfaces:
- each scavenge screen plug is secured to the oil
lubrication unit with one screw, and features o-rings to
ensure oil sealing.
Functional Description
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Oil Filter Cartridge
Interfaces
Oil interfaces:
- the oil filter cartridge is immersed in the oil flow
downstream of the supply pumps.
Mechanical interfaces:
- the oil filter cartridge is installed in the oil lubrication
unit housing and kept in position by the oil filter cover.
NOTE: The oil filter cartridge and oil filter cover feature
o-rings to prevent oil leakage.
Functional Description
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Oil Lubrication Unit - 2/2
Operation Functional Description
The oil lubrication unit is supplied with oil from the oil The oil lubrication unit has a single aluminium cast
tank via the Anti-Leak Valve (ALV). housing.
The oil lubrication unit: The oil lubrication unit consists of:
- pressurizes oil through the supply pump, - six gerotor pumps (one double-supply pump and five
- filters oil through the oil supply filter, scavenge pumps),
- delivers oil to the engine sumps, the Accessory - a filter cartridge,
GearBox (AGB) and the Transfer GearBox (TGB) for the - two scavenge screen plugs (one double-stage strainer
lubrication and cooling of the gears and bearings. and one triple-stage strainer),
- an Anti-Leak Valve (ALV),
The oil filter filters the oil downstream of the supply - a Pressure Relief Valve (PRV),
pump. If the filter begins to become clogged, the oil filter - a ByPass Valve (BPV),
delta pressure (OFDP) sensor will alert the flight crew to - a driven gear and a shaft,
"approaching, impending or actual bypass. In the event - an oil filter,
of filter clogging, the unfiltered oil is routed through a - an Oil Filter Delta Presssure Sensor (OFDPS).
bypass valve in the oil lubrication unit outlet to the Main
Heat Exchanger (MHX) and to sumps A, B and C, and to
the AGB and TGB.
The five scavenge pumps draw the oil from the engine.
The oil flows from the scavenge pumps are mixed at the
scavenge outlet before returning to the oil tank.
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Non Return Valve - 1/2
Interfaces
Oil interfaces:
- the Non Return Valve (NRV) inlet is connected to the
oil lubrication unit via the oil supply line,
- the NRV outlet is connected to the Servo Fuel Heater
(SFH) via the oil supply line.
Mechanical interface:
- the NRV housing is bolted to the oil supply line.
Functional Description
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Non Return Valve - 2/2
Operation
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Eductor Valve - 1/2
Interfaces
Air interfaces:
- the air inlet is connected to the High Pressure
Compressor (HPC) stage 7 via an air pipe,
- the air outlet is connected to the Center Vent Tube
(CVT) via an air pipe.
Mechanical interfaces:
- the eductor valve mounting lug is connected to
Compressor Diffuser Nozzle (CDN) case and the High
Pressure Turbine (HPT) case with three bolts and a
support bracket,
- the inlet fitting is connected to the HPC stage 7 air pipe
with one B-nut,
- the outlet fitting is connected to the pipe with one
B-nut.
Functional Description
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Eductor Valve - 2/2
Operation
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Oil Distribution - Components 3/3
Identify and Locate
Purpose
The MHX uses cold low pressure fuel to cool the engine
supply oil.
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Main Heat Exchanger - 1/2
Interfaces
Oil interfaces:
- the oil inlet is connected to the Surface Air Cooling Oil
Cooler (SACOC),
- the oil outlet is connected to the sumps and Accessory
GearBox (AGB) / Transfer GearBox (TGB) via the supply
oil line,
- the Oil Pressurizing Valve (OPV) fuel outlet is
connected to the engine oil dampers.
Fuel interfaces:
- the fuel inlet is connected to the boost circuit of the
Fuel Metering Unit (FMU),
- the fuel outlet is connected to the high pressure stage
of the Main Fuel Pump (MFP).
Mechanical interfaces:
- each oil tube is connected to the Main Heat Exchanger
(MHX) with four bolts, nuts and gasket seals,
- each low pressure fuel tube is connected to the MHX
with four bolts and nuts and gasket seals,
- the MHX is attached to the fan frame with four bolts.
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Main Heat Exchanger - 2/2
Operation
Functional Description
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Engine Surface Air Cooling Oil Cooler - 1/2
Interfaces
Oil interfaces:
- each SACOC oil inlet is connected to the Servo Fuel
Heater (SFH),
- each SACOC oil outlet is connected to the Main Heat
Exchanger (MHX).
Gasket seals prevent oil leakage between tubes
connections.
Mechanical interfaces:
- each SACOC panel is attached to the fan frame with
one hard mounted block (two bolts) and six sliding
mount assemblies (six bolts).
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Engine Surface Air Cooling Oil Cooler - 2/2
Operation expansion.
Functional Description
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Oil Level Sensor - 1/2
Identify and Locate
The Oil Level Sensor (OLS) is located inside the oil tank,
in the 4 o’clock position.
Purpose
The OLS measures the quantity of oil in the oil tank and
transmits the information to Electronic Engine Control
(EEC) Channel A for display on the flight deck indication.
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Oil Level Sensor - 2/2
Interfaces
Electrical interface:
- the Oil Level Sensor (OLS) is connected to Electronic
Engine Control (EEC) unit channel A by a connector.
Mechanical interface:
- the OLS is installed on the top of the oil tank with two
screws and an O-ring.
Oil interface:
- the OLS body is immersed in oil, inside the oil tank.
Operation
Functional Description
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OPT and OFDP sensors
Identify and Locate
Purpose
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Oil Pressure And Temperature Sensor
Interfaces - a dual differential pressure measurement system
(membrane and strain gauge),
Electrical interfaces: - a dual temperature measurement system with a
- the Oil Pressure and Temperature (OPT) sensor is Resistive Thermal Device (RTD),
connected to the Electronic Engine Control (EEC) units - two electrical connectors,
by electrical connectors. - a mounting flange with intrusive pressure ports.
Mechanical interface:
- the OPT sensor is mounted on the oil supply line by
means of a mounting flange with two screws and one
O-ring.
Operation
Functional Description
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Oil Filter Delta Pressure Sensor
Interfaces
Electrical interface:
- the Oil Filter Delta Pressure (OFDP) sensor is
connected to the Electronic Engine Control (EEC) units
by an electrical connector.
Mechanical interface:
- the OFDP sensor is mounted on the oil lubrication unit
with two O-rings and two screws.
Operation
Functional Description
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Oil Debris Monitoring System
Identify and Locate
Purpose
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Air Oil Separator - 1/2
Interfaces
Oil interfaces:
- the oil inlet of the air/oil separator is connected to the
oil scavenge line,
- the oil outlet of the air/oil separator is connected to the
oil tank.
Air interface:
- the air outlet of the air/oil separator is connected to the
Accessory GearBox (AGB) by a vent line trough the
Tank Pressurizing Valve (TPV) .
Mechanical interfaces:
- the air/oil separator is mounted on the top of the oil
tank with an O-ring and six screws,
- the air/oil separator is connected to the oil scavenge
line with gasket seal and four screws,
- the air/oil separator is connected to the vent line by an
intermediate flange with gasket seal and four screws (an
o-ring mounted on the flange prevent oil leakage),
- the air/oil separator is connected to the ODM sensor
with two screws (two o-rings mounted on the ODM
sensor prevent oil leakage).
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Air Oil Separator - 2/2
Operation
Air and oil coming from the scavenge line of the oil
lubrication unit are separated within the air/oil separator.
Functional Description
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Oil Debris Monitoring Sensor
Interfaces
Electrical interface:
- the Oil Debris Monitoring (ODM) sensor is connected
to the ODM unit by the ODM harness.
Mechanical interface:
- the ODM sensor is mounted on the air/oil separator
with a mounting flange, an O-ring and two screws.
Operation
Functional Description
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Oil Debris Monitoring Harness
Interfaces
Electrical interfaces:
- the Oil Debris Monitoring (ODM) harness input is
connected to the ODM sensor,
- the ODM harness output is connected to the ODM unit
through a connector.
Mechanical interfaces:
- the ODM harness is attached to fan frame brackets by
clamps.
Operation
Functional Description
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Oil Debris Monitoring Unit
Interfaces
Electrical interfaces:
- the Oil Debris Monitoring (ODM) unit input is connected
to the ODM sensor through the ODM harness,
- the ODM unit output is connected to Electronic Engine
Control (EEC) unit channel B.
Mechanical interface:
- the ODM unit is bracket-mounted with dampers on the
fan case with four nuts and washers.
Operation
Functional Description
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Engine Low Oil Pressure Switch And Harness
Identify and Locate
Purpose
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• INSTALLATION/ REMOVAL
611-3-792105-99-02-A: MAGNETIC BAR
• INSTALLATION/ REMOVAL IN THE SCAVENGE SCREEN PLUG 611-3-793415-99-01-A: LOW OIL PRESSURE SWITCH
• INSTALLATION/ REMOVAL
611-3-792105-99-03-A: OIL FILTER CARTRIDGE
• INSTALLATION/ REMOVAL
611-3-792105-99-04-A: SCAVENGE SCREEN PLUG
611-3-792130-99-01-A: ENGINE SURFACE AIR COOLING OIL COOLER (SACOC) 611-3-793620-99-01-A: ODM UNIT
• FUNCTIONAL TEST V0
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Introduction
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Introduction
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Architecture
It consists of:
- two fault-tolerant Electronic Engine Control (EEC) units
(Channel A and Channel B) with a Cross Channel Data
Link (CCDL),
- dual control sensors for critical input and feedback,
- dual harnesses and connectors for critical signals,
- dual coils on critical solenoids and torque motors,
- single hydro-mechanical parts: pumps, valves and
actuators,
- two single airframe Air Data Computers (ADCs) inputs
each connected to both EEC units,
- a single Engine Interface Unit (EIU) data input directly
connected to EEC channel A and connected to EEC
channel B through the CCDL,
- single airframe discrete inputs connected to both EEC
units, with the exception of dual discretes (master lever,
Thrust Control Malfunction Accomodation (TCMA) and
Nacelle Anti-Ice (NAI)),
- quad ARINC-429 data (two per channel) output to the
aircraft,
- dual ethernet test bus input for EEC units
programming, monitoring and adjustments.
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FADEC Architecture
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EEC Units High Level Channel Architecture
Functional Description
A hierarchy is assigned to the list of possible faults that
The common Full Authority Digital Engine Control could lead to a channel switch.
(FADEC) system includes two redundant Electronic
Engine Control (EEC) channels. Both channels are
capable of controlling the engine. The dual redundant
architecture minimizes the effects of control system
faults on engine operation.
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Aircraft Systems connected to the EEC units
Interfaces - the autothrust engagement and disconnect,
- the engine position,
Many aircraft (A/C) computers and systems interface - the Thrust Control Malfunction Accomodation (TCMA)
with the Electronic Engine Control (EEC) units. - the Thrust Reverser (T/R) control,
- the Nacelle Anti-Ice (NAI),
Digital communication is either direct to the EEC units or - a master lever reset to each EEC channel.
indirect through the Engine Interface Unit (EIU).
The power inputs through the EIU include:
The equipment directly connected to the EEC units is: - 28 VDC A/C power source,
- the Display Management Computers (DMCs), - 115 VAC for ignition exciter power.
- the Flight Management and Guidance Computer
(FMGC),
- the Flight Warning Computers (FWCs),
- the Generator Control Unit (GCU),
- the EIU,
- the Air Data Computers (ADCs).
The analog signal input from the A/C to the EEC units is
the Throttle Lever Angle (TLA).
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Electrical Interfaces
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Aircraft Electrical Interfaces with EEC units
Interfaces
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Engine Electrical Interfaces with EEC units
Interfaces - the N2 Speed Sensor,
- the T12 sensor,
Engine electrical interfaces with the Electronic Engine - the Oil Pressure and Temperature Sensor (OPTS),
Control (EEC) units are connectors J3, J5, J6, J7, and - the Oil Filter Delta Pressure Sensor (OFDPS),
J8 via: - the Oil Level Sensor (OLS),
- HJ3A, HJ5A, HJ6A and HJ8A harnesses to channel A, - the fuel filter differential pressure transducer,
- HJ3B, HJ5B, HJ6B and HJ8B harnesses to channel B, - the FMU strainer differential pressure transducer,
- HJ7 harness between channels A and B for the Cross - the Starter Air Valve (SAV),
Channel Data Link (CCDL). - the NAI pressure transducer (downstream),
- the Oil Debris Monitoring System (ODMS) unit -
HJ3A and HJ3B harnesses are connected to: channel B only.
- the Permanent Magnetic Alternator (PMA).
HJ7 harness ensures CCDL connection between
HJ5A and HJ5B harnesses are connected to: channel A and B of the EEC units.
- the Fuel Metering Unit (FMU),
- the Split Control Unit/Servo Valve Assembly HJ8A and HJ8B harnesses are connected to:
(SCU/SVA), - the Start Bleed/Booster Anti-Ice (SB/BAI) valve position
- the N1 Speed Sensor, feedback,
- the Fuel Flow Meter (FFM), - the Transient Bleed Valve (TBV) position feedback,
- the T25 sensor, - the Low Pressure Turbine Active Clearance Control
- the fuel temperature transducer, (LPTACC) valve position feedback,
- the fuel manifold pressure transducer, - the High Pressure Turbine Active Clearance Control
- the Variable Bleed Valve (VBV) actuators position (HPTACC) valve position feedback,
feedback, - the Fuel Return Valve (FRV),
- the Variable Stator Vane (VSV) actuators position - the NAI pressure transducer (upstream),
feedback, - the accelerometer (channel A for the Turbine Center
- the Modulated Turbine Cooling (MTC) actuators Frame and channel B for bearing No. 1),
position feedback, - the T3 sensor,
- the Nacelle Anti-Ice (NAI) Pressure Regulating - the EGT sensors (channel A for No. 1, 8, 7 and 6 and
Shut-Off Valves (PROSVs), (PRSOV1 – channel A / channel B for No. 2, 3, 4 and 5),
PRSOV2- channel B). - the fan compartment temperature sensors,
- the Core Compartment Temperature (CCT) sensor -
HJ6A and HJ6B harnesses are connected to: channel A only.
- the Pressure Sub-System (PSS) box,
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Fault Detection
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Engine Signals Validation Process
Operation
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EEC Channel Selection And Output Driver
Operation - Modulated Turbine Cooling (MTC) valve: Open,
- Fuel Return Valve (FRV): Closed,
Only one Electronic Engine Control (EEC) channel is - Starter Air Valve (SAV): Closed,
active. - Nacelle Anti-Ice (NAI) valve: Regulating.
The other channel is in standby status although it also
performs sensor and software computation and The EEC provides three disconnection functions as
exchanges data with the active channel and the aircraft. follows:
Disconnect Function 1 - Torque Motors:
The active and standby selection is based on a health - FMV,
comparison between channels. - VBV,
Each channel consolidates several fault conditions into a - VSV,
channel health status word. - PMV,
- TBV.
These fault conditions include output wraparound faults. Disconnect Function 2 - Torque Motors:
The EEC units use wraparound monitors for all EEC - SB/BAI valve,
outputs, including torque motor drivers, solenoid drivers, - LPTACC valve,
and the ARINC 429 output bus on each channel. - HPTACC valve,
An output wraparound fault will be detected whenever - MTC valve,
the sensed current disagrees with the driver value for a - FRV,
sufficient time interval. - TCMA Cutback.
Disconnect Function 3 - Solenoids:
In the event the valves are not controlled (no current), - SAV,
they move to their respective hardware failsafe - NAI valve upstream,
positions: - NAI valve downstream.
- Fuel Metering Valve (FMV): Closed,
- Variable Bleed Valve (VBV): Open, NOTE : Either EEC channel shall be able to energize its
- Variable Stator Vane (VSV): Closed, associated NAI valve solenoid regardless of channel in
- Pilot Metering Valve (PMV): Uniform Flow, control status.
- Transient Bleed Valve (TBV): Closed,
- Start Bleed/Booster Anti-Ice (SB/BAI) valve: Closed,
- Low Pressure Turbine Active Clearance Control
(LPTACC) valve: Closed,
- High Pressure Turbine Active Clearance Control
(HPTACC ) valve: Closed,
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Annunciation Indicating
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N1 General ECAM E/WD
Functional Description digital value is displayed and the digital value is replaced
by two amber crosses.
The N1 (low pressure rotor speed) indication is
displayed on the Engine/Warning Display (E/WD) of the The N1 throttle reference symbol is a small cyan circle,
Electronic Centralized Aircraft Monitoring (ECAM). which follows the position of the cockpit throttle.
N1 parameter display:
- analog display: in percent, from 20 to 110 % rpm,
- digital display: in percent, on four digits from 0 to 120.0
% with a step of 0.1 % rpm.
N1 indication behaviour:
- steady green: normal operation,
- steady amber: if N1 ACTUAL is more than N1 MAX +
1% for more than 5 seconds, the needle and the digital
value change to amber. The N1 maximum value is
displayed in an analog form by means of a thick amber
mark across the N1 scale.
- steady red: the N1 digital value and needle become
red if N1 ACTUAL is more than N1 redline + 0.1%. A
small redline appears across the N1 scale and then
remains at the maximum value that has been reached.
The N1 exceedance indication disappears after engine
start or after a maintenance action. This maintenance
action is accessed through the Multipurpose Control &
Display Unit (MCDU). The N1 Redline is represented by
a red arc of circle that starts at the redline limit (101%)
and finishes at the end of the scale (110%).
- two amber dashes across the decimal point: In case of
a failure or loss of both N1 probes, the EEC computes a
theoretical value through the other engine parameters.
Others N1 indications remain unchanged.
- two amber crosses: in case of invalidity of N1
Indication, the needle is removed, a box around the
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N1: REV, AVAIL and Bump ECAM E/WD
Functional Description
BUMP parameter display:
The Thrust Reverser Operation indication (REV), the In certain take-off conditions, the pilot has the ability to
Positive Engine Relight Indication (AVAIL) and the bump increase the thrust of the engines by pressing a specific
indication (B) are displayed on the Engine/Warning pushbutton located on the throttle lever. This function is
Display (E/WD) of the Electronic Centralized Aircraft optional.
Monitoring (ECAM). - digital display: for each engine, a special "B" (BUMP)
appears on the right part of the N1 dial just above the
REV parameter display: digital indication.
- digital display: "REV" displayed in the N1 dial to give
the thrust reverser status for each engine. BUMP indication behaviour:
- green "B": appears if the engine is operating, the N1
REV indication behaviour: value is valid and the BUMP function engaged at EEC
- green "REV" indication in a gray box (outline): appears level.
only when the aircraft is on ground and the Maximum - amber "B": appears on ground if the engine is
Reverse (MREV) is the limit mode and the thrust operating, the N1 value is valid and the BUMP function
reverser is fully deployed. engaged at Engine Interface Unit (EIU) level (information
- amber "REV" indication in a gray box: appears if the received by the EIS through the FWC) but not at EEC
thrust reverser is fully deployed or the thrust reverser is level.
not stowed and not locked. - cyan "B": appears on ground if the BUMP function is
- two amber crosses: in case of invalid REV data, two engaged at EIU level.
amber crosses are displayed and the gray box is
removed.
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Exhaust Gas Temperature ECAM E/WD
Functional Description the EGT actual is valid, is replaced by an amber arc of
circle.
The Exhaust Gas Temperature (EGT) indication and the
engine thermal indication are displayed on the NOTE: There are 2 EGT amber line values:
Engine/Warning Display (E/WD) of the Electronic - the EGT start amber line during the starting sequence,
Centralized Aircraft Monitoring (ECAM). - the EGT Max Continuous Thrust (MCT) amber line
after the starting sequence.
EGT parameter display: The EGT amber line mark will be removed if:
- analog display: in celsius degrees from 0 to 1200 °C, - the Throttle Lever Angle (TLA) exceeds 36.6 degrees,
- digital display: in celsius degrees with four digits from - the Throttle Lever Angle (TLA) exceeds 33.3 degrees
–99 to 2048 °C. with either flex mode, Derated Take-Off (DTO), or Soft
Go Around Limit Mode engaged,
EGT indication behaviour: - the alpha floor protection is commanded,
- steady green: normal operation, - the auto Take-Off Go Around (TOGA) is active,
- gray box around the EGT value: when the EGT actual - the reverse mode is selected.
is valid (no box is displayed otherwise).
- steady amber: if the EGT value exceeds the amber line
limit, the needle and digital value change to amber. the
EGT amber line value is displayed in analog form by
means of a thick amber mark across the EGT scale.
- steady red: if the EGT value exceeds the red line limit,
the needle and digital value change to red and a small
red line appears across the EGT scale and remains at
the maximum value reached. This EGT exceedance
indication disappears after engine start or after a
maintenance action accessed through the Multipurpose
Control & Display Unit (MCDU). The EGT redline is
represented by a red arc of circle that starts at the
redline limit value (1060°C) and finishes at the end of the
scale (1200 °C).
- amber crosses and arc of circle: in case of invalid EGT
data, the needle and the gray box around the digital
display are removed, the digital value is replaced by two
amber crosses and the EGT scale, which is white when
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N2 ECAM E/WD
Functional Description when an EEC critical control system processing or
memory fault is detected, the digital value is replaced by
The N2 indication (high pressure rotor speed) is two amber crosses.
displayed on the Engine/Warning Display (E/WD) of the
Electronic Centralized Aircraft Monitoring (ECAM).
N2 parameter display:
N2 indication behaviour:
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N2 ECAM E/WD
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Fuel Flow and Fuel Used ECAM E/WD and SD
Functional Description Fuel filter clog display:
"CLOG" in amber color appears under the digital
The fuel flow indication is displayed on the fuel-used indication, when the fuel pressure loss across
Engine/Warning Display (E/WD) of the Electronic the fuel filter is excessive.
Centralized Aircraft Monitoring (ECAM). Two messages are defined by the Flight Warning
The fuel used and fuel filter clog indications are Computers (FWCs) for filter clogging monitoring, one for
displayed on the ECAM System Display (SD). the impending bypass (level 2 alert), one for an effective
bypass (level 1 alert).
Fuel flow parameter display:
- digital display: in kg/h or in lbs/h on five digits. Cooling indication display:
"COOLING" message is displayed by the DMC in
Fuel flow indication behaviour: pulsing green when the engine is cooling, during
- steady green: normal operation, pre-start motoring to avoid bowed rotor.
- amber crosses: if the fuel flow data is invalid, the value This message is displayed on the E/WD screen, at the
is replaced by amber crosses. left engine 1) and at the right (engine 2) of the fuel flow
indication.
Fuel used parameter display:
- digital display: in kg or in lbs (DMC option by pin
program), on five digits from 0 to 45,360 Kg (0 to 99,980
lbs).
The fuel used by each engine is computed from the
engine start to the engine shutdown. When the engine
shuts down (A/C on ground, master lever OFF and
engine not operating), the fuel used displayed is
recorded by the Display Management Computers
(DMCs). This value is reset when the engine starts on
ground.
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Oil Quantity and Pressure ECAM SD
Functional Description - steady red: below an N2 threshold, the needle and the
digital value change to red if the pressure drops below
The oil quantity and pressure indications are displayed the oil low pressure redline of 17 .4 PSI. Above this
on the System Display (SD) of the Electronic Centralized threshold, the oil low pressure value increases
Aircraft Monitoring (ECAM). proportionally to the N2 value. The low pressure zone is
delimited by a red arc of circle.
Oil quantity parameter display: - amber crosses: in case of invalid oil pressure:
- analog display: in percent of the max. oil quantity • the needle is removed,
(24.25 quarts). • the digital value is replaced by 2 amber crosses,
- digital display: in quarts or liters (set by Display • the red arc of circle is removed,
Management Computer (DMC) pin program), on three • the green pulsing effect is no longer operative,
digits from 0.0 to 99.5 quarts. • the scale is still displayed in white color.
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Oil Temperature ECAM SD
Functional Description
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N1/N2 Vibration and Nacelle Temperature ECAM SD
Functional Description and 6, in case of advisory display. It has to be requested
by the flight crew in all other flight phases.
The N1 & N2 vibration and nacelle temperature The Nacelle temperature indication is replaced by
indications are displayed on the System Display (SD) of starting sequence indications while the starting
the Electronic Centralized Aircraft Monitoring (ECAM). sequence is performed.
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Starting Sequence Indications ECAM SD
Functional Description
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& Annunciation
Annunciation
Maintenance System
The engine maintenance system monitors engine The CFDS consists of:
operation and provides information to the flight deck and - one CFDIU (Central Fault Data Interface Unit) installed
maintenance personnel concerning engine health. in the electronics bay,
The system reports engine status and failure information - two Multipurpose Control Display Units (MCDU)
in a clear, concise manner. installed in the cockpit on either side of the throttles.
The CFDIU communicates with the EEC’s via the
Maintenance information is dedicated first to line Engine Interface Unit (EIU).
mechanics, but it also provides pertinent information to
various levels of shop maintenance personnel and Failure indications
engineering.
The maintenance logic divides all failure indications into
Interfaces classes depending on effect on engine operation:
- Class 1 failures trigger FWC logic to display ECAM
All on-wing engine maintenance data, fault detection warnings and suggested pilot corrective actions.
logic and aircraft communication is managed by the - Class 2 failures trigger FWC logic to give other ECAM
Electronic Engine Control (EEC) units. indications.
The EEC communicates with the aircraft Centralized - Class 3 faults and scheduled maintenance faults do not
Fault Display System (CFDS) to report faults and trigger ECAM messages.
provide on-wing engine testing and configuration
capability. Class 1 and 2 faults are printed out at the end of the
flight in the post-flight report.
The EEC interfaces with two systems to directly Class 3 faults and scheduled maintenance are
announce engine status and failure information to the accessible via the MCDU after the flight has ended.
flight deck:
- The Flight Warning System (FWS), Maintenance personnel may interrogate the EEC via the
- The Centralized Fault Display System (CFDS). MCDU screen and keys to determine the cause of the
ECAM warning/indications.
The FWS consists of:
- two Flight Warning Computers (FWCs),
- the Electronic Centralized Aircraft Monitor (ECAM).
The FWC uses engine data, maintenance and status to
display engine parameters and health status on the
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Flight Warning System
Purpose visual means.
3. Crew information through the ECAM part of the
The Flight Warning System (FWS) is an avionics system Electronic Instrument System (EIS) by display of:
which provides the flight crew with operational - warning/caution messages,
assistance for both normal (through memo information) - relevant system data.
and abnormal (through alerts) configurations of the 4. Crew guidance in corrective actions by display of
aircraft. The caution and warning display is processed warning/caution related procedure messages.
by the FWS. 5. Operational warning/caution priority carried out by
real-time hierarchical management of warning.
The propulsion system messages generated by the
FWS are: The visual messages computed by the FWS are
- the alerts, presented on the following ECAM display:
- their associated procedure or status, - Engine and Warning Display (E/WD) (for alerts,
- the memos. memos/limitations, abnormal procedures),
Memos are indications informing the crew of the - System Display (SD) format (for the status page
particular normal state of one system of the aircraft. information: inoperative systems, limitation, information,
These memos are the result of a flight crew selection procedures and approach procedure, maintenance).
and aim at reminding the flight crew of this selection.
Memos can also appear as an indication of an automatic The ECAM and Centralized Fault Display System
system function being active. (CFDS) apply different criteria for the display and report
generation of fault data depending on fault class:
For all class 1 and 2 faults, the FWCs transmit the
Functional Description corresponding warnings and cautions (maintenance
status) to the CFDS to establish the current leg and last
There are two identical Flight Warning Computers leg ECAM report as well as to print the Post-Flight
(FWC), which have the same propulsion system Report (PFR).
monitoring capability.
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Centralized Fault Display System
Purpose installed in the electronic rack which receives all the
maintenance data from the system bites in a meaningful
The Centralized Fault Display System (CFDS) provides form. The CFDIU is controlled by two Multipurpose
a central maintenance aid which allows extraction of the Control and Display Units (MCDUs), which display BITE
maintenance information and initiation of the various data results from the systems and initiate maintenance
maintenance tests, at system or subsystem level, from tests.
the flight deck. - an optional multi-purpose printer.
The basic functions of the CFDS are: The CFDS has two operating modes:
- processing of the aircraft computer system faults - normal mode: the EEC units continuously report faults
received from the BITE words transmitted by the faulty to the CFDS during flight and ground operation.
system (EEC). It reports the list of Class 1 or 2 faults.
This information along with scheduled maintenance - interactive or menu mode: used by maintenance
items is also available from the EEC through the last leg personnel to generate EEC fault reports and to initiate
report and scheduled maintenance fault report functions. specific built-in-tests when the aircraft is on ground.
Functional Description
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Annunciation
Fault Description
Class 1 faults - Flight deck effect - Recorded in the Class 2 faults have no immediate operational
Post-Flight Report (PFR) consequences on the current flight or on subsequent
flights, but may have consequences if a second fault
Class 1 faults are categorized in “NO GO”, “GO IF” or occurs. These faults should be repaired within a short
“GO” dispatch conditions. The Master Minimum delay (refer to A/C documentation). They are indicated
Equipment List (MMEL) defines the “GO IF” or “GO” to the crew by means of a "STS" indication, which
conditions in order to allow dispatch of the aircraft. pulses after the 2nd engine shutdown, on ground. They
Class 1 faults may have operational consequences on can be displayed, on request, on the ECAM status page
the current flight, or on subsequent flights. under the MAINTENANCE title.
These faults are normally displayed in real time on the
upper Electronic Centralized Aircraft Monitoring (ECAM) NOTE: The warning messages (class 1 and 2 faults)
warning display. In some cases, the Flight Warning presented to the crew are transmitted in real time by the
System (FWS) applies inhibitions and warning message FWS to the Centralized Fault Display System (CFDS)
display is delayed during critical flight phases when crew which memorizes them.
must not be disrupted.
SMR faults [only applicable to engines] (long-time
Class 1 fault warning messages are displayed according dispatch) and Class 3 faults (unlimited dispatch)
to three alert levels, depending on their severity and the
required crew corrective action. Warning messages may These faults are detected and recorded by the systems.
also be associated with specific sounds. They do not have any operational consequences on the
- Level 3 display: Red warning & Red message. This current flight or on the following flight(s).
corresponds to an emergency situation and the crew will These faults are recorded in the Non Volatile Memory
have to take immediate corrective actions. (NVM) of the Electronic Engine Control (EEC) units only
- Level 2 display: Amber caution & Amber message. to be interrogated at Maintenance Review Board (MRB)
This corresponds to an abnormal situation and / Maintenance Planning Document (MPD) defined
corrective action is not immediately required. intervals.
- Level 1 display: Amber message & "CLR" push button
illuminated on the ECAM control panel. This level
corresponds to an alert situation and the affected system
must be monitored by the crew.
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Powerplant Fault Class Assignment
The Electronic Engine Control (EEC) automatically Class 3 faults "UNLIMITED" (unlimited-time
determines the criticality level of the fault, or combination dispatch)
of faults, to establish the dispatch state of the
control/indication system and comply with the engine These faults are detected and recorded in the Non
and aircraft safety objectives. Volatile Memory (NVM) of the EEC and have no
The fault classes assigned by the EEC are different from consequences on aircraft safety or availability but may
those assigned by the aircraft. have an economic impact (fuel burn, Display
Management Computers (DMC), etc.).
Class 1 faults "NO GO" (MEL Entry) These faults have an "UNLIMITED" condition and do not
have any impact on the dispatch of the aircraft. They
These faults may have an operational consequence may remain unrepaired during the entire engine life.
(safety may be involved) on the current flight. They are
indicated to the crew in flight (except during Flight Scheduled Maintenance (SM) Faults "LONG TIME"
Warning Computer (FWC) inhibition phases). [only applicable to engines] (long-time dispatch)
These faults do not comply with the dispatch criteria and
should be corrected prior to aircraft dispatch. However, These faults are detected and recorded in the EEC NVM
there may be possible maintenance, or operational to be interrogated at Maintenance Review Board (MRB)
procedures that allow dispatch with the fault(s). The / Maintenance Planning Document (MPD) defined
Aicraft Maintenance Manual (AMM) and the Minimum intervals.
Equipment List (MEL) refer to these particular cases. These faults do not have any operational consequences
on the current flight or on following flight(s), but may
Class 2 faults "TIME LIMITED" (short-time dispatch) have operational consequences if a second fault occurs.
They are time-limited conditions and may be hidden to
These faults do not have any operational consequences the flight crews up to the next "A" check (750hrs) when
(safety) on the current flight or on following flight(s), but they must be cleared.
may have consequences if a second fault occurs. They
are indicated to the crew on ground by a "STS" NOTE:
indication on the Electronic Centralized Aircraft The EEC may re-evaluate a particular fault and change
Monitoring (ECAM) status page after shutdown of the its priority to a higher class level.
engines. For example, if there is a SM fault set on the active
channel and the standby channel becomes inoperative,
or, the same fault is set on both active and standby
channels, the EEC will re-evaluate the situation and
change the fault level to a Class 1 condition.
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Aircraft Status - Fault Storage in EEC Memory
During normal mode operation, the Centralized Fault During menu mode operation, fault data storage is kept
Display System (CFDS) transmits flight phase changes. in a dedicated RAM only.
The Electronic Engine Control (EEC) responds
accordingly for fault storage and transmission.
The CFDS has a special clearing function for the BITE
memories of all the systems (simulation of 64 flights
while on ground).
Aircraft Status
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Powerplant MCDU
Engine Main Menu
& Reports
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Last and Previous Leg Reporting
Last leg report
This report lists the most recent (100 max.) class 1 and
2 faults (up to 12 per flight leg) detected during the 63
flights prior to the last flight.
Flight leg numbers are displayed in reverse
chronological order and the faults within each leg are
displayed in chronological order with the oldest fault first.
Troubleshooting (snapshot) data relative to each fault is
displayed by pressing the key with the “>” symbol
adjacent to it.
When no faults have been recorded during any of the
previous 64 flight legs, a ”NO FAULT DETECTED”
message is displayed.
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Line Replaceable Unit Identification Reporting
LRU identification report
- thrust rating,
- EEC unit ATA numbers,
- EEC unit part numbers,
- Application software (AS) part number,
- Open Multimedia Application Platform (OMAP)
software part number,
- Pressure Sub-System (PSS) part number,
- N1 Trim (0 through 7),
- engine serial number: the engine serial number
function screen displays the current engine serial
number and provides the functionality to change this
engine serial number. If an EEC unit is changed, or
moved to another engine, the engine serial number must
be changed through the Multipurpose Control and
Display Unit (MCDU). The serial number must
correspond to that engraved on the engine data plate.
The EEC restricts the values entered to 6 characters.
The new serial number is stored in both channels.
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Troubleshooting Reporting
Troubleshooting report
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Troubleshooting Reporting
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Class 3, Ground and Scheduled Maintenance Report
Class 3 report
Ground report
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Powerplant MCDU
Tests
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FADEC, Actuators and Blower Tests
These tests are available through the engine tests menu hydraulically disabled at sub-idle motoring speeds.
of the menu mode.
The motoring test rotates the full open and full closed
FADEC test electro-hydraulic controlled actuators while the engine is
dry motoring.
This is a static, engine off, FADEC built-in self-test. This test can be run with the CFDS communicating with
During the test, the Electrical Engine Control (EEC) unit either channel (A or B) of the EEC. The channel that the
diagnostics are performed and output drivers are CFDS is communicating with is the channel that will
energized, but actuators do not move. become active and control the actuator movement.
This test can be run with the Centralized Fault Display Blower test
System (CFDS) communicating with either channel (A or
B) of the EEC units. The channel that the CFDS is This test verifies the operation of the EEC blowers.
communicating with is the channel that becomes active. The EEC units provide EEC cooling blower information
to the EIU over ARINC-429 to command power to the
Actuators Test blowers. The EEC units receive a discrete feedback
from the blowers which provide a status of the blowers
The actuators test verifies the operation of the (ON or OFF).
fuel-driven actuator servo loops. This includes detection
of electrical and position faults. This test can be run with the CFDS communicating with
either channel (A or B) of the EEC. The channel that the
The tested actuators are: CFDS is communicating with is the channel that will
- the Fuel Metering Valve (FMV), become active and control the blower command.
- the Pilot Metering Valve (PMV),
- the Variable Stator Vane (VSV),
- the Variable Bleed Valve (VBV),
- the Transient Bleed Valve (TBV),
- the Fuel Return Valve (FRV),
- the Start Bleed - Booster Anti-Ice (SB/BAI) valve.
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Ignition and Harness Tests
These tests are available through the engine tests menu
mode.
Ignition test
Harness test
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Wet Motoring and Engine Idle Tests
These tests are available through the engine tests menu sub-idle motoring speeds.
mode. This test can be run with the CFDS communicating with
either channel (A or B) of the EEC. The channel that the
Wet motoring test CFDS is communicating with is the channel that will
become active and control the actuator movement.
This test reports the fuel system faults and leak check
results for the valves located downstream of the High
Pressure Shut-Off Valve (HPSOV). This is a wet
motoring test.
This test moves the fuel valves to aid in fuel system
checkup.
The purpose of this test is to check for leaks when the
fuel system manifold valves are pressurized and report
any faults in the fuel system.
This test can be run with the Centralized Fault Display
System (CFDS) communicating with either channel (A or
B) of the Electronic Engine Control (EEC) units. The
channel that the CFDS is communicating with is the
channel that will become active and control the actuator
movement.
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Thrust Reverser Tests
The main menu for the Thrust Reverser (T/R) tests is This test can be run with the CFDS communicating with
available through the engine tests menu. It allows the either channel (A or B) of the EEC. The channel that the
selection by the operator of a full T/R Cycling test or a CFDS is communicating with is the channel that will
test of the Isolation Control Valve (ICV). become active and control the actuator movement.
The ICV test confirms that the ICV is not failed in the
open position.
The ICV test is similar to the T/R test, but during this test
the EEC units will not energize the ICV solenoid. Only
the "ICV failed open" and "dual-pressure switch on"
faults are reported for this test.
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Powerplant MCDU
Special Functions
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Special Functions 1/3
Water Wash are cycled to coat the servo valves with preservation oil.
The function ends when the master lever is returned to
This function is conducted as part of the overall water OFF.
wash procedure. This function closes the Variable Bleed This function can be run with the CFDS communicating
Valves (VBVs) and opens the Variable Stator Vanes with either channel (A or B) of the EEC. The channel
(VSVs) to aid in engine washing. This is a dry motoring that the CFDS is communicating with is the channel that
function. will become active.
This function can be run with the Centralized Fault
Display System (CFDS) communicating with either
channel (A or B) of the Electronic Engine Control (EEC).
The channel that the CFDS is communicating with is the
channel that will become active.
This function clears the oil chip counters for the oil
debris monitoring system.
This test can only be run with the CFDS communicating
with EEC channel B.
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Special Functions 2/3
NAI Lock Open - Auto-thrust disconnect,
- Thrust Control Malfunction (TCM) enable from Spoiler
The Nacelle Anti-Ice (NAI) lock open function is used to and Elevator Computer (SEC) relay.
lock the NAI valves in their open position or to unlock the
NAI valves from their open position. There are two possible statuses:
This function is used by the operator for dispatch - Y (Yes): discrete input circuit is detected closed and
purposes if one NAI valve is failed closed. valid,
The NAI unlock option is used after a corrective - N (No): discrete input circuit is detected open or invalid.
maintenance action is performed.
This function also has a protection to avoid locking both
NAI valves in the open position. Having both NAI valves
locked in the open position may cause an overpressure
risk for the NAI.
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Exceedance Report become active.
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Engine Balancing Function
Accelerometer Configuration Ground Run
The accelerometer configuration function allows the The purpose of the "conduct ground run" screen is to
operator to choose between a primary and alternate allow the operator to initiate a ground run and to collect
accelerometer that detects fan and Low Pressure vibration data.
Turbine (LPT) unbalance. An alternate accelerometer is
offered due to time constraints when changing out the
primary accelerometer, which is located on
No. 1 bearing housing flange.
Coefficient Calculation
Coefficient Selection
Weight Entry
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Aircraft Integrated
Data System
Purpose PROGRAMMING
- Displays identification information
One of the functions of the FDIMU is the generation of - Allows reconfiguration of limits, counters
reports as a result of specific events defined by trigger - Reports inhibition.
conditions. The FDIMU is able to record data which can
be stored or transmitted through various optional ASSIGNMENT REMOTE PRINT
devices. - Displays a list of reports printed by using the remote
print button.
While the Centralized Fault Display System (CFDS) is
intended to assist line maintenance in isolating faults LOAD STATUS
detected by the BITE functions of the aircraft systems, - Displays the status of all airborne data loader
the main objective of the AIDS is preventive: operations.
- Long term trend monitoring of engines avoids
expensive unscheduled maintenance. PCMCIA
- Continuous monitoring of engines is also intended to - Displays the functions of the PCMCIA (Personal
substitute fixed interval inspections with on-demand Computer Memory Card) disk management.
maintenance.
LIST OF PREVIOUS REPORTS
In addition, the AIDS may be used for special - Displays a list of the last stored reports.
investigations and troubleshooting on a system level.
STORED REPORTS
- Displays a list of all the stored reports.
Operation
MANUAL REQUEST REPORTS
The main AIDS menu is selected from the Multipurpose - Provides all the report names and associated numbers.
Control & Display Unit (MCDU) main menu screen.
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AIDS - Parameter Call-Up Function
Identify and Locate - Databits: Number of databits to be used for decimal
conversion (1 to 18). 18 is the default value.
The parameter call-up function is displayed by the Sets of label call-ups can be stored for later recall or
Multipurpose Control & Display Unit (MCDU). sent in real time to the printer.
Functional Description
LABEL CALL-UP
Parameter values are displayed in binary form.
To display a label call-up, the operator enters the
following parameters, separated by a slash(/):
- EQ: Equipment number entered using 2 characters.
- SYS: System number (1, 2, 3, or 4).
- LAB: Parameter label entered in octal (001 to 377).
- SDI: Source destination identifier (00, 01, 10, or 11).
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AIDS - Reports 1/2
Purpose - Basic reports used for trend monitoring
- Engine cruise report
The data stored and processed in the Flight Data - Engine take off report
Interface and Management Unit (FDIMU) can be read in - Engine climb report
the form of printed reports, which are triggered and
generated when specific conditions are met. - Reports triggered in case of an event
- Engine gas path advisory report
Operation - Engine mechanical advisory report
- Engine divergence report
A set of predefined standard reports, specified by
AIRBUS (as part of the standard Aircraft Integrated Data - On demand reports for maintenance
System (AIDS) software installation) is generated. - Engine report on request
New reports (user programmable reports) can be - Engine run-up report
created depending on the operator’s needs and - Engine start report
preferences.
For the LEAP-1A engine, the FDIMU provides engine Specific Training Points
health reports for engine component, sensor and
actuator health monitoring. Aircraft Condition Monitoring System (ACMS) reports
should not be used for Trouble Shooting except for very
A report is a comprehensive set of data related to a specific cases to be reviewed (Vibration sensor health
specific event (e.g. limit exceedance of engine assessment, Engine indicating intermittent breaks,
parameters). etc….. )
Reports are used in routine follow-up (trend monitoring)
and to provide information in case of specific events. In
addition, they may be used for various tasks such as
hard landing detection, special investigations and
troubleshooting on a system level.
Functional Description
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AIDS - Reports 2/2
Functional Description T/O delta N1 summary data (part of the ENGINE
TAKE-OFF REPORT)
ENGINE CRUISE REPORT: The history of the difference between the maximum
This report is a collection of data collected over a period value of N1 (N1MX) and the actual N1 during previous
of time during which the aircraft met the appropriate take-offs is provided for both engines. This data is
stability criteria. Only one report is generated per flight calculated a few seconds after entry into the take-off
leg. flight phase, independently from the generated report.
If no stability is detected, then a report is generated with
the "NO STABLE FRAME CONDITION" message in its
last line.
The report mainly contains operating data for both
engines, including vibration data.
All the data is an average over the required stability
period, except:
- Serial number, flight hours, running time, cycle.
- Autopilot status.
- Engine quality number used as stability indicator.
- Oil consumption from the previous flight.
- Engine vibration status word, engine control word,
status of Full Authority Digital Engine Control (FADEC)
sensors.
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Fault Detection
& Annunciation
Trouble Shooting
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Troubleshooting - General
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Troubleshooting - Fault Retrieval Principle
The Post-Flight Report (PFR), automatically printed at
the end of the flight, is available via the Multipurpose
Control and Display Unit (MCDU) after the flight and
printed or transmitted by the Aircraft Communication
And Reporting System (ACARS).
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Troubleshooting - Fault Message
Fault messages are shown in a “clear language 302 = Fault code
message” format (up to 48 characters): - TEO SUPPLY TEMP SNSR = FAULT TYPE source
AAAAAA ENGXY-FFFF-FAULT TYPE Source
The three most probable faulty components are:
Architecture of the fault message: - Oil Pressure and Temperature (OPT) sensor
- AAAAAA = ATA 6 digits of the most probable faulty Line - EEC Channel A
Replaceable Unit (LRU) - Harness HJ6A
- X = Engine position (1 or 2)
- Y = Channel A, B or D for both channels
- FFFF = Fault code number on 4 digits.
The first digit means:
- 0 = FADEC internal fault – SNECMA
- 1 = Aircraft fault – AIRBUS
- 2 = Nacelle Anti Ice (NAI) or Thrust Reverser
Actuation System (TRAS) fault - AIRCELLE
NOTE: a unique fault code is defined for faults
on channel A, B or on both channels (D)
- FAULT TYPE source
Example
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Troubleshooting – How to start?
The troubleshooter will find the appropriate procedure to
be applied directly in the fault symptoms master list of
the TroubleShooting Manual (TSM).
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Troubleshooting – Fault Isolation
Troubleshooting procedures are defined to isolate faulty 1- Visual inspection of the connector EEC side
components. 2- Check/Replace the EEC (difficult access to the LRU)
Fault messages are the entry point for TroubleShooting 3- Visual inspection of the LRU (if any/required)
Manual (TSM) procedures. 4- Check/Replace the LRU
5- Check/Replace the Harness (same harness for CORE
A troubleshooting procedure: and FAN)
1- Gives the list of possibles causes
2- Delivers the job set-up information Do the fault confirmation procedure to confirm that the
3- Gives the procedure for fault confirmation fault is fixed.
4- Gives the procedure for fault isolation and repair
5- Then, gives the procedure for close-up.
Below are the main three cases with their basic related
procedure:
- No Fault confirmation: No maintenance action required
- No Fault confirmation but repetitive fault: dedicated
procedure
- Fault Confirmation: do the fault isolation procedure
depending on the location of the LRU.
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