MWM Tcg2032 Tem Io Cg260

0 1 2 3 4 5 6 7 8 9
Client KES Stock 16K New-1

A A
Client MWM Asia Pacific Pte. Ltd.
Order no. 1365536
B B
Wiring colours
PE conductor YE/GN
Multi-core cable Core colours see circuit diagram
All other lines BU
C C
D D
E E
Plant specifications
Operating voltage 24 VDC
Protection measure extra low voltage
00 M0422-91-0127 21.08.13 Bm
F Plant KES Stock 16K New-1 Order no. Type = F
Date 21.08.13 TEM-Evo IO 1365536 TCG 2020 V16K
Resp. Beuermann Plant section +
Cover page Part number Indenture no.
Chck. Bardel Auxiliaries Page 0
State Change Date Name Std. 10.12.2008 Source Repl.f © MWM GmbH 1251 6931 UE 0422-91 of 120 Bl.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: MWM AP / KES Stock 16K New-1 Page : 1

A A
No. Comment
0000 Cover page
0001 Summary
0002 Summary
0003 reserved (3-8)
0009 Remarks
0010 Abbreviations:
B 0011 Assignment I/O-Controller B

0012 Reserved
0013 Assignment I/O-Controller
0016 reserved (16-18)
0020 Reserved
C C
0022 reserved (22-29)
0030 Supply of the I/O controllers
0031 Supply of the I/O controllers
0032 Reserved (32-33)
0034 Interface for system control
0036 Reserved
D D
0040 Reserved
0041 Jacket water cooling circuit
0042 Reserved
0043 Intercooler circuit
0044 reserved (44-53)
0054 Temperature measurement exhaust
E E
0055 reserved (55-57)
0058 Mains fault
0059 reserved (59-69)
0070 Enable key switch manual
0071 reserved (71-72)

Plant section +
Resp. Beuermann
Summary Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: MWM AP / KES Stock 16K New-1 Page : 2

A A
No. Comment
0073 Gas rail interface
0075 Reserved
0078 reserved (78-90)
B 0091 Parametrisable messages B

0092 Parametrisable messages
0093 Reserve (93-94)
0095 Parametrisable counted values
0096 reserved (96-97)
0098 Parametrisable measured values
0099 Reserved (99-101)
0102 Operating terminal
0103 Reserved
C C
0104 Supply
0105 Reserved
0106 Pin assignment and configuration I/O-Controller
0109 reserved (109-111)
0112 Dimensions CANopen bus coupler
0113 Dimens. power and I/O modules
D D
0114 reserved (114-119)
0120 Bill of materials
E E

Plant section +
Resp. Beuermann
Summary Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F Plant KES Stock 16K New-1 Order no. Type =A1 F

Resp. Beuermann Plant section +H1
reserved (3-8) Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A 1.) This cir cuit diagr am shows t he t er m i nal assignment in 9.2) S i g n a l s w i t h a q u i c k s t o p f u n c t i o n w i t h o u t p u m p l a g : A

symbolic representation. Internal watchdog
Obser ve t he ci r cui t di agrams of the HAS switching box manufacturer.
I n t e r n a l q u i c k st op
2.) Conduct or cr oss section external lines to DIN EN 50156-1: E x t e r n a l q u i c k s t o p w i t h o u t s t op del ay
shielded: minimum 0.75 mm². Signals switch on a potential- fr ee contact to turning off of the
s h i e l d e d : at l east 0. 5 m m ² . auxiliary gensets.
This contact must be
3.) Conductor types exter nal contr ol lines: wi r ed accor di ng t o the TEM-Evo circuit diagrams.
flexible (See AGS page 17 and I/O-Controller page 104)
Oil resistant or extensively oil resistant
B fine wire B
e.g. NYSLYÖ, NYSLYCYÖ, LiY-CY, JZ500 10.) Designation system for location according to DIN EN 61346
Sign ( + ) , location 4 characters:
4.) Connection shielded lines:
=A1+T1: TEM-Evo genset cabinet n
The shielding may be r emoved at maximal 15 cm.
=A1+A1: Genset n
5.) Shielding may only be connected on one side. =A1+A1: Motor n
(preferably at the I/O controller)
=A1+A1: Generator n
Contact load exter nal signal pr ovider:
=A1+A1: Auxi l i ar y genset switchgear cabinet n
at least 100 mA, 30 V DC =A1+A1: Centr al field ( i nc luding modem system)
C C
6.) Digital outputs provide: =A1+E1: Ext ernal n
activated +24VDC =A1+E1: Cabinet door
deactivated: 0VDC
11.) Designation system for components according to DIN 61346
C u r r ent load : maximum 0.3 A Sign (-), page, type (K,F,U,A,...), counter e.g.: -10K1. -6Q2
Inductive loads (e.g. contacts) provided with a suppressor diode
. 12.) Designation system for terminals and plugs according to DIN EN 61346
7.) Di gital inputs: Sign (-), type (X = terminal, XG = connector)
Digital signals must be at least close to 150 ms
i n o r d e r t o b e r ecognised. 13.) Designation system for cross reference according to DIN EN 61346
D Page no. 1..2 digit, point, current path no. 1-digit D
8.1) The power switch must be
o p e n e d a t t h e f o l l o w i n g f a ul t s. e.g.: 2.6, 18.0
M ains faults
Generator faults 14.) For the pin assignment of the I/O-Controller refer to pages 106f.
Del ay t i m es m ust be complied with minimum (<150 ms).
8.2) S i g n a l f e e d b a c k f or ci r cui t br eaker 15.) It is recommended to put fuses with auxiliary contacts.
The signal must be cabled directly with the TEM-Evo system. F o r t h e r e c o m m e n d e d i n p u t o n t he I/O-Controller see page 49.
9.1) Saf et y r el evant si gnal s m ust al ways be connected 16.) Precondition for the reverse power monitoring:
to the safety chain.
E S c a l ing 0 % power = 4 mA E
See protection system (AGS page 16-24): S e nsor pr ovides power signal < - 5 %

Remarks Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
Abbreviations:
AES Demand external start preparations NK Emergency cooling circuit

AGS TEM-Evo genset cabinet NKAT E x h a u s t a f t e r t he cat al yser
ALD Intake air throttling NKS Emergency cooler - dry cooler
AVW Intake air preheating NMOT Exhaust after engine
B AWT Exhaust heat exchanger B
QEÜ Acknowledgement of external monitoring
BY Bypass
RL Cabin ventilation
DK Leakage check RV Cont r ol valve
FHS Key switch manual SAV Safety shut-off valve

FU Frequency inverter SWKS Sandwich dry cooler
SWT Lubrication oil heat exchanger
C GK Intercooler circuit C
GKS I n t e r c o oler /dr y cooler ZAS Central field
ZG Dual gas operation
HAS A u x i l i a r y p o w e r u n i t c ont r ol cabi net ZGM Dual gas operation with admixture mode
HK Heating circuit
IAE Intelligent sampling unit
KAT Catalyser
D D
KWT Cooling water heat exchanger
MK Jacket water circuit

MS Modem wiring diagram
E E

Abbreviations: Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K01 -11K03
A DIM8 8 digital inputs DIM8 8 digital inputs A
1250 1533 1250 1533
1 DI1 34.0 Demand 1 DI1 35.0 Power switch fault
5 DI2 34.1 Island operating mode 5 DI2 58.2 Mains fault not assigned
2 DI3 34.2 Black start 2 DI3 35.1 Automatic circuit breaker tripping auxil
6 DI4 34.3 Circuit breaker feedback 6 DI4 39.6 Overtemperature mains starter unit not assigned
3 DI5 34.4 Speed + 3 DI5 not assigned
B B
7 DI6 34.5 Speed - 7 DI6 77.0 SAV A not assigned
4 DI7 76.6 Leakage check not assigned 4 DI7 70.0 Key switch manual not assigned
8 DI8 not assigned 8 DI8 not assigned
C -11K02 C
DIM8 8 digital inputs

1250 1533
1 DI1 73.0 Gas pressure gas control system

5 DI2 74.0 Temperature control gas rail not assigned
2 DI3 41.6 MK differential pressure controller

6 DI4 41.7 MK control valve stop (+)
D D
3 DI5 41.8 MK control valve stop (-)
7 DI6 43.6 GK differential pressure controller

4 DI7 43.7 GK control valve stop (+)
8 DI8 43.8 GK control valve stop (-)
E E

Assignment I/O-Controller Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

Reserved Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-13K01
A DIM8 8 digital inputs A
1250 1533
1 DI1 91.0 Parametrisable message 01

B B
C -13K02 C
DIM8 8 digital inputs

1250 1533


D D

E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-14K01
A DIM8 8 digital inputs A
1250 1533
1 DI1 95.0 Parametrisable counter value 1

3 DI5 not assigned
B B
7 DI6 not assigned
4 DI7 not assigned
8 DI8 not assigned
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-15K01
A DOM8 8 digital outputs A
1250 1535
1 DO1 37.0 Automatic mode of operation
5 DO2 37.1 Engine running

2 DO3 37.2 Collective alarm
6 DO4 37.3 Collective fault

3 DO5 39.0 Mains starter not assigned
B B
7 DO6 76.0 Leakage control start not assigned
4 DO7 39.1 Pre-lubrication pump
8 DO8 39.2 Lubrication oil filling
C -15K02 C
DOM8 8 digital outputs

1250 1535
1 DO1 41.0 MK preheating

5 DO2 41.1 not assigned
2 DO3 41.2 MK pump
6 DO4 41.3 MK Control valve

D D
3 DO5 41.4 MK Control valve
7 DO6 43.0 GK pump
4 DO7 43.1 GK Control valve warmer
8 DO8 43.2 GK Control valve colder
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-19K01
A AIM2 2 analogue inputs 0..20mA A
1250 1537
1 +AI1 38.0 Demanded power

2 Us
3 -AI1
4 SH
5 +AI2 38.2 Actual power generator
6 Us
B 7 -AI2 B
8 SH
C C
D D
-19K03
AIM2 2 analogue inputs 0..20mA
1250 1537
1 +AI1 54.0 Exhaust after engine

2 Us
3 -AI1
E 4 SH E
5 +AI2 54.2 Exhaust after KAT not assigned

6 Us
7 -AI2
8 SH

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-21K01
A AIM2 2 analogue inputs 0..20mA A
1250 1537
1 +AI1 98.0 Parametrisable measurement 01

2 Us
3 -AI1
4 SH
5 +AI2 98.2 Parametrisable measurement 02
6 Us
B 7 -AI2 B
8 SH
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
24V COS_SYS+ 104.1

A 24V COS_SYS- A
104.1
24V COS_P+ 104.2
24V COS_P- 104.2
-30K01
4 8 2 3 6 7
B Sys24VDC Sys0V 24VDC 0V 24VDC 0V B
COS PM2S
CANopen bus coupler Double Supply
1250 1531
CAN C_H C_L C_GD

7 2 3
C C
-30X1
120 Ohm
-X1
5 4 3
=A1
+T1 See wiring diagram
C_GD
C_H
C_L
D D
Page 57
TEM-Evo AGS
E E
communication CPU
Remark:
I/O-Controller
Configuration please
of the I/O controller
on page 106 - 108
n ot e.

Supply of the I/O controllers Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
24V PM1S+ 104.3

A A
24V PM1S-
104.3
-31K01
2 3 6 7
B 24VDC 0VDC 24V I/Os 0V I/Os B
PM1S
Single supply
1250 1541
C C
D D
E E

Supply of the I/O controllers Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

Reserved (32-33) Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K01
11.0
A A
DI1 DI2 DI3 DI4 DI5 DI6
1 5 2 6 3 7
B B
24V COS+
35.0
C C
=A1
+E1
D D
Circuit breaker feedback
Island operating mode
Island operating mode
E E
(at operating mode
(at operating mode

Island Power +)
Island Power -)
Black start
Black start
closes at
closes at
closes at
opens at
Speed +
Speed -
Demand
Demand
ON
100 103 106 102 101

Interface for Part number Indenture no.
Chck. Bardel Auxiliaries system control Page 34
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K03
11.5
A A
DI1 DI3
1 2
B AFin B
104.0
24V COS+ 24V COS+
34.7 39.6
C C
=A1
+E1
D D
Automatic circuit breaker tripping
Power switch fault
E E
auxiliary genset
opens at
opens at
Fault
Fault
118
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-15K01
15.0 24V 24V 24V 24V
A A
DO1 DO2 DO3 DO4
1 5 2 6
B B
24V PM1- 39.0
C C
=A1 =A1
+E1 +E1
+ - + - + - + -
D D
Automatic mode of operation
E E
Collective alarm
Collective alarm
Collective fault
Collective fault
Engine running
Engine running
Automatic
24V at
24V at
0V at
0V at

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-19K01
19.0
A + - + -
A
DC DC
DC DC
Us +AI1 -AI1 SH Us +AI2 -AI2 SH
2 1 3 4 6 5 7 8
B B
C C
=A1
+E1
+ - + -
D D
Alternative over serial
Actual power generator

0..20mA =-31.25..125%
(max. -43.75..225%)
(0)4..20mA=0..125%
E E
Demanded power
(max. 300%)
Interface
199 198
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-15K01 -11K03
15.0 24V 24V 24V 11.5
A A
DO5 DO7 DO8 DI4
3 4 8 6
B B
24V COS+ 24V COS+

35.3 41.6
37.6 24V PM1- 24V PM1- 41.0
C C
=A1
+E1
+ - + -
D D
Overtemperature mains starter unit

Lubrication oil filling
Pre-lubrication pump
E E
Mains starter
not assigned
not assigned
Valve open
opens at
Pump ON
24V at
24V at
Fault
ON
ON

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-15K02 -11K02
15.0 24V 24V 24V 24V 24V 11.0
A A
DO1 DO2 DO3 DO4 DO5 DI3 DI4 DI5
1 5 2 6 3 2 6 3
B B
39.7 24V COS+ 24V COS+ 43.6
39.4 24V PM1- 24V PM1- 43.0
C C
=A1
+E1
+ - + - + - + -
D D
Direction of adjustment warmer
Direction of adjustment colder
MK control valve stop (+)
MK control valve stop (-)

MK differential pressure
Differential pressure
E E
MK Control valve
MK Control valve
Limit stop cold
Limit stop warm

MK preheating
not assigned
controller
closes at
closes at
closes at
MK pump
24V at
24V at
24V at
24V at
ON
ON
126 867 868

Jacket water Part number Indenture no.
Chck. Bardel Auxiliaries cooling circuit Page 41
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-15K02 -11K02
15.0 24V 24V 24V 11.0
A A
DO6 DO7 DO8 DI6 DI7 DI8
7 4 8 7 4 8
B B
41.9 24V COS+ 24V COS+ 58.0
41.6 24V PM1- 24V PM1- 104.3
C C
=A1
+E1
+ - + - + -
D D
Direction of adjustment warmer
Direction of adjustment colder
GK control valve stop (+)
GK control valve stop (-)

GK differential pressure
GK Control valve warmer
GK Control valve colder
Differential pressure
E E
Limit stop cold
Limit stop warm

controller
closes at
closes at
closes at
GK pump
24V at
24V at
24V at
ON
309 885 886

Intercooler circuit Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-19K03
19.0
A + - + -
A
DC DC
DC DC
2 1 3 4 6 5 7 8
B B
C C
=A1
+E1
+ -
D D
4...20mA = 0...1000°C
4...20mA = 0...1000°C
Exhaust after engine
E E
Exhaust after KAT
not assigned
286 287
Temperature measurement exhaust Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K03
11.5
A A
DI2
B B
43.9 24V COS+ 24V COS+ 70.0
C C
D D
E E
not assigned
siehe Bl. 91
Mains fault

Mains fault Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K03
11.5
A A
DI7
B B
58.4 24V COS+ 24V COS+ 73.0
C C
D D
E E
Key switch manual
not assigned
closes at
Release
105
Enable key switch manual Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K02
11.0
A A
DI1
B B
70.2 24V COS+ 24V COS+ 74.0
C C
=A1
+E1
D D
Gas pressure gas control
before the gas valves
E E
opens at
system
Fault
124
Gas rail interface Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K02
11.0
A A
DI2
B B
73.3 24V COS+ 24V COS+ 76.6
C C
D D
Temperature control gas rail
E E
not assigned
opens at
Fault
147
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-15K01 -11K01
15.0 24V 11.0
A A
DO6 DI7
7 4
B B
74.2 24V COS+ 24V COS+ 77.0
C C
D D
Leakage control start
E E
Leakage check
not assigned
not assigned
opens at
24V at
Fault
ON
125
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-11K03
11.5
A A
DI6
B B
76.8 24V COS+ 24V COS+ 91.0
C C
D D
E E
not assigned
opens at
SAV A
Fault

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-13K01
13.0
A A
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8
1 5 2 6 3 7 4 8
B B
77.2 24V COS+ 24V COS+ 92.0
C C
=A1
+E1
D D
Parametrisable message 01
Remark:
Not for the

E connection of E
safety-critical
signals
Mains fault
opens at
opens at
opens at
opens at
opens at
opens at
opens at
opens at
Fault
Event
Event
Event
Event
Event
Event
Event
119
Parametrisable messages Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-13K02
13.0
A A
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8
1 5 2 6 3 7 4 8
B B
91.9 24V COS+ 24V COS+ 95.0
C C
=A1
+E1
D D
Remark:
Not for the

E connection of E
safety-critical
signals
opens at
opens at
opens at
opens at
opens at
opens at
opens at
opens at
Event
Event
Event
Event
Event
Event
Event
Event
Parametrisable messages Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

Reserve (93-94) Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-14K01
14.0
A A
DI1 DI2 DI3 DI4
1 5 2 6
B B
92.9 24V COS+
C C
=A1
+E1
D D
Parametrisable counter
E E
Counter event
Counter event
Counter event
Counter event
closes at
closes at
closes at
closes at
value 1
value 2
value 3
value 4

Parametrsable Part number Indenture no.
Chck. Bardel Auxiliaries counter values Page 95
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-21K01
21.0
A + - + -
A
DC DC
DC DC
2 1 3 4 6 5 7 8
B B
=A1 =A1
+E1 +E1
Beschaltung Beschaltung
bei bei
aktivem + - + - aktivem
Sensor Sensor
C C
=A1
+E1
Beschaltung Beschaltung
bei bei
passivem passivem
+ - Sensor + - Sensor
D D
E E
Parametrisable
measurement 01
Parametrisable
measurement 02
(0) 4..20mA
(0) 4..20mA
Generator
Generator
Lager A
Lager B
521 522
Parametrisable Part number Indenture no.
Chck. Bardel Auxiliaries measurement values Page 98
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

Reserved (99-101) Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
=A1
A +T1 A
Visu_Txd
Visu_Rxd
Visu_GND
See wiring diagram
TEM-Evo AGS
Page 60
B B
C C
WH
GN
BN
-W_B1
104.7 BRT-
104.6 BRT+
104.7 BRT_PE
-102A1XG1 -102A1XG2
PE
-102A1 1 2 1 2 3 4 5 6
24V GND Rx- Rx+ Rx- Tx+ Tx- Tx-
D D
Operating terminal
E E

Operating terminal Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
35.3
0
0
State Change
0V
PE
AFin
+24V
6A
Date
Typ B
-104F1
24V DC power supply 30.9 24V COS_SYS+ 1
2
Bus coupler
Electronics
24V COS_SYS-
1
1
30.9
Name Std.
Date
6A
Typ B
-104F2
24V DC power supply 24V COS_P+
Chck. Bardel
30.9
1
Bus coupler
21.08.13
Resp. Beuermann
power
24V COS+
14
13
95.0
2
2
30.9 24V COS_P-
Plant
10.12.2008 Source
6A
Typ B
-104K1
104.7
-104F3
Plant section
24V DC power supply 31.9 24V PM1S+
Auxiliaries
1
digital outputs 1
12 14
11
3
24V PM1S-
3
14
13
31.9
Repl.f
43.4 24V PM1-
KES Stock 16K New-1

4
4
Supply
TEM-Evo IO
5
5
©
6A
6
6
Typ B
-104F6
24V DC power supply
MWM GmbH
Operating terminal
102.4 BRT+
1
Shutdown BRT-
Digital outputs 102.4
Connection to
TEM power unit BRT_PE
control cabinet 102.4
7
7
+T1
=A1
Order no.
1365536
See circuit diagram

Part number
22
24
12
14
TEM-Evo AGS
21
11
-104K1
1251 6931
P age 17
A1
A2
104.3
UE
8
8
+E1
=A1
Type
Auxiliary contacts
Automatic circuit breaker
Auxiliaries
fault
0422-91
Indenture no.
TCG 2020 V16K
PE
0V
+24V
9
9
+H1
=A1
Page 104
of 120 Bl.
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
-30K01 -11K01 -11K02 -11K03 -13K01 -13K02 -14K01

COS DIM8 DIM8 DIM8 DIM8 DIM8 DIM8
Pwr PWR IO RUN RUN RUN RUN RUN RUN
SF PF IO MF MF MF MF MF MF
BA Pwr DI 1 DI 1 DI 1 DI 1 DI 1 DI 1
IF PF DI 2 DI 2 DI 2 DI 2 DI 2 DI 2
DI 3 DI 3 DI 3 DI 3 DI 3 DI 3
B DI 5 DI 5 DI 5 DI 5 DI 5 DI 5 B
CAN
1 5 1 5 1 5 1 5 1 5 1 5 1 5
C ADDRESS C
OFF ON 2 6 2 6 2 6 2 6 2 6 2 6 2 6
1
2 3 7 3 7 3 7 3 7 3 7 3 7 3 7
4
8
16
32
64 4 8 4 8 4 8 4 8 4 8 4 8 4 8
1 0
D D
Remark:
The modules of the I/O-Controller are aligned on
a 35mm top hat rail (EN 50022).
The sequence described on Page 106, 107 and 108

has to be followed.
The total length of the I/O Controllers is: 277 mm
E E

Pin assignment and Part number Indenture no.
Chck. Bardel Auxiliaries configuration I/O-Controller Page 106
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
-19K01 -19K03 -21K01

AIM2 AIM2 AIM2
RUN RUN RUN
MF MF MF
AI 1 AI 1 AI 1
AI 2 AI 2 AI 2
B B
1 5 1 5 1 5
C C
2 6 2 6 2 6
3 7 3 7 3 7
4 8 4 8 4 8
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
-31K01 -15K01 -15K02

PM1S DOM8 DOM8
RUN RUN RUN
MF MF MF
DO 1 DO 1
DO 2 DO 2
DO 3 DO 3
DO 4 DO 4
B DO 5 DO 5 B
DO 6 DO 6
DO 7 DO 7
DO 8 DO 8
1 5 1 5 1 5
C C
2 6 2 6 2 6
3 7 3 7 3 7
4 8 4 8 4 8
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
48.5 76.5
B B
C C
109
1
D 2
4
D
8
16
32
64
E E

Dimensions CANopen bus coupler Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
12,9 76.5
B B
C C
109
D D
15
E E

Dimens. power and I/O modules Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A Bill of materials A
No. Qty. Name Item no Part number Supplier Ref. Note
1 1 Operating terminal BRT 3 000 005 1247 3955 KZ MWM =A1+H1-102A1 **

2 1 CAN connection plug =A1+H1-30X1
3 3 I/O controller module: AIM2 4 100 157 1250 1539 KZ MWM =A1+H1-19K01 **
B =A1+H1-19K03 B
=A1+H1-21K01
4 1 I/O controller module: CANopen COS 4 100 150 1250 1531 KZ MWM =A1+H1-30K01 **
5 6 I/O controller module: DIM8 4 100 151 1250 1533 KZ MWM =A1+H1-11K01 **
=A1+H1-11K02
=A1+H1-11K03
=A1+H1-13K01
=A1+H1-13K02
=A1+H1-14K01
C C
6 2 I/O controller module: DOM8 4 100 152 1250 1534 KZ MWM =A1+H1-15K01 **
=A1+H1-15K02
7 1 I/O controller module: PM1S 4 100 155 1250 1541 KZ MWM =A1+H1-31K01 **
8 1 Coupling relay DC24V =A1+H1-104K1
9 1 Automatic circuit breaker 6A type B =A1+H1-104F6
10 3 Automatic circuit breaker 6A type B =A1+H1-104F1
=A1+H1-104F2
=A1+H1-104F3
D D
E E
* not in the MWM scope of delivery ** Please indicate the order number on your spare part ordering

Plant section +
Resp. Beuermann
Bill of materials Part number Indenture no.
0 1 2 3 4 5 6 7 8 9

MWM Tcg2032 Tem Io Cg260

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0 1 2 3 4 5 6 7 8 9

Client KES Stock 16K New-1

Content of: MWM AP / KES Stock 16K New-1 Page : 1

B 0011 Assignment I/O-Controller B

F Plant KES Stock 16K New-1 Order no. Type = F

Content of: MWM AP / KES Stock 16K New-1 Page : 2

B 0091 Parametrisable messages B

F Plant KES Stock 16K New-1 Order no. Type = F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

A 1.) This cir cuit diagr am shows t he t er m i nal assignment in 9.2) S i g n a l s w i t h a q u i c k s t o p f u n c t i o n w i t h o u t p u m p l a g : A

F Plant KES Stock 16K New-1 Order no. Type =A1 F

AES Demand external start preparations NK Emergency cooling circuit

FHS Key switch manual SAV Safety shut-off valve

IAE Intelligent sampling unit

MK Jacket water circuit

F Plant KES Stock 16K New-1 Order no. Type =A1 F

1 DI1 34.0 Demand 1 DI1 35.0 Power switch fault

8 DI8 not assigned 8 DI8 not assigned

DIM8 8 digital inputs

1 DI1 73.0 Gas pressure gas control system

2 DI3 41.6 MK differential pressure controller

7 DI6 43.6 GK differential pressure controller

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

1 DI1 91.0 Parametrisable message 01

8 DI8 91.7 Parametrisable message 08

DIM8 8 digital inputs

1 DI1 92.0 Parametrisable message 09

2 DI3 92.2 Parametrisable message 11

7 DI6 92.5 Parametrisable message 14

F Plant KES Stock 16K New-1 Order no. Type =A1 F

1 DI1 95.0 Parametrisable counter value 1

8 DI8 not assigned

F Plant KES Stock 16K New-1 Order no. Type =A1 F

1 DO1 37.0 Automatic mode of operation

5 DO2 37.1 Engine running

6 DO4 37.3 Collective fault

8 DO8 39.2 Lubrication oil filling

DOM8 8 digital outputs

1 DO1 41.0 MK preheating

2 DO3 41.2 MK pump

6 DO4 41.3 MK Control valve

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

1 +AI1 38.0 Demanded power

1 +AI1 54.0 Exhaust after engine

5 +AI2 54.2 Exhaust after KAT not assigned

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

1 +AI1 98.0 Parametrisable measurement 01

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

24V COS_SYS+ 104.1

CAN C_H C_L C_GD

F Plant KES Stock 16K New-1 Order no. Type =A1 F

24V PM1S+ 104.3

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

DI1 DI2 DI3 DI4 DI5 DI6

Island operating mode

(at operating mode

(at operating mode

100 103 106 102 101