Professional Documents
Culture Documents
Operating Manual
English, Version 03
Copyright
The German Operating Manual is the original and form the basis for all
translations.
FORTUNA
Spezialmaschinen GmbH
Eisenbahnstraße 15
D-71263 Weil der Stadt
Germany
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Customer information
The Operating Manual has specially been compiled for the FORTUNA
Skiving Machine ES 50.
It consists of:
Machine description
User manual
The instructions must be read carefully and the reader must thoroughly
familiarise themselves with all details. Failure to comply with the
instructions in the documentation may result in a loss of warranty in case of
damage.
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Summary of customer documentation
Machine description
Among other things the machine description comprises:
Machine data
Safety information
Important safety devices
Personnel (demands and duties)
Machine installation
User manual
The machine's user manual contain all the information necessary to
operate your FORTUNA Skiving Machine ES 50. They must be given to the
operator of the machine. These user manual must always be available at
the machine.
All safety information, regulations and demands stipulated in the “ Machine
description “ section also apply to operations with the machine.
Repair Manual
The Repair Manual contains all information necessary to replace wearing
and spare parts on your Skiving Machine ES 50.
This document must be handed to the member of staff who repairs the
machine. Staff entrusted with this task must be trained by FORTUNA
Spezialmaschinen GmbH.
All safety information, regulations and demands stipulated in the “ Machine
description “ section also apply to the repair and replacement of parts.
Circuit diagram
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A
B
C
D
Table of content
E
Table of contents
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A
B
C
D
Table of content
E
List of figures
Figure 1: View of the machine ...................................................................... 7
Figure 2: CE declaration of conformity ....................................................... 15
Figure 3: Safety informations and nameplate on the machine ................... 16
Figure 4: Installation plan of the machine ................................................... 26
Figure 5: Mains connection cables of the machine .................................... 27
Figure 6: Knife guidance............................................................................. 30
Figure 7: Knife position indicator ................................................................ 35
Figure 8: Regulator ..................................................................................... 37
Figure 9: Details of the machine – front view ............................................. 44
Figure 10: Details of the machine – lateral view ......................................... 29
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Machine data
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1 Machine description
1.1 Machine data
This description of the machine helps you to operate the machine safely
and prevents damage. Please familiarize yourself with the safety
instructions before you transport, connect or start up the machine, see
chapter 1.7 Safety information (page 16).
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Machine data
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The guarantee for function and safe operation can only be given in the case
of appropriate operation and the utilization of the original FORTUNA spare
parts.
Check the functioning of all safety devices at regular intervals.
Contact the FORTUNA after sales service immediately if you find out
deficiencies in the safety area.
The operation of the machine must be carried out by skilled personnel only.
The operation of the machine by persons who are younger than 14 years is
not allowed.
The machine is designed to be operated by one person only and must be
used accordingly.
Make sure that the safety devices and control elements are accessible
without restriction during the operation.
Only use this machine for cutting and skiving of leather or material that is
similar to leather (also artificial leather). If you intend to use any other
materials you must contact one of the FORTUNA-representations or the
FORTUNA Company and ask for written approval.
Any other use of the machine may not correspond with the application
range of the machine. The FORTUNA Company is not responsible for any
damages resulting from the non-observance of these rules.
Other considerations for the correct application of the machine are:
the observance of all recommendations in the Operating Manual and
the execution of all prescribed inspection and maintenance tasks.
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Machine data
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Noise Emissions
Utilized measuring Type ELT 3-215.8510.02
device
Value measured at the 73 dB(A)
operating place
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Machine data
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Applicable rules and regulations
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Guarantees and liabilities
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Copyrights
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1.4 Copyrights
The copyrights of this Operating Manual remain in the property of
FORTUNA. They are only intended to be used by the operator of the
machine and his personnel.
Requirements and rules included in these instructions may not be entirely
or partially
copied
distributed or
given to third persons.
Infringements may be prosecuted.
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Training offers
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Additionally supplied documents
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Safety information
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Safety information
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Safety information
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Safety information
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Safety information
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This zone is marked with a danger label (pictograph). The machine has
been designed for optimum safety in accordance with the latest technical
safety standards.
For further information about safety rules, please refer to this Operating
Manual as well as to the national and international safety recommendations
and laws.
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Safety information
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Symbol Description
This symbol signifies a direct hazard to life and
health. Non-observance of these directions may be
highly dangerous to your health or result in injuries
that could endanger your life.
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Safety information
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Personnel
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Activity Persons
Skilled Persons with Persons with
persons technical electro-technical
education education
Transport X
Start-up X X
Operation X
Troubleshooting X X
Mechanical X
troubleshooting
Electrical X
troubleshooting
Machine setting and X X
tooling
Maintenance X X
Repair work X X
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Personnel
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1.9.1 Operators
A training for the operation of the Skiving Machine ES 50 is mandatory.
The operator must be in a position to stop the machine and to inform the
responsible persons in case of machine breakdowns or problems.
The cleaning and the maintenance work that the operator must carry out
are restricted to the daily emptying of the scrap material bin and the
cleaning of the filters and the operation area.
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Installing the machine
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Installing the machine
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Installing the machine
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Installing the machine
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Turn on the machine for a brief period, then immediately turn off the
machine again.
A right three-phase field exists when the bell knife turns to the rear – seen
from the operator side.
Two of the three phase connections (L1, L2, L3) must be interchanged
when the sense of rotation is not correct.
Even operating the machine with a left three-phase field for only a few
seconds may endamage various machine parts.
1.11 Start-up
1.11.1 Installation of the regulator pedal
Place the foot pedal in the floor space of the machine and screw it down on
an mounting angle. The bottom side of the pedal consists of nonskid rubber
knubs. The connector of the pedal is plugged into the socket on the
backside of the switch cabinet. The plugs with reverse battery protection is
keyed and can only be connected in one position. Please refer to Figure 9:
Details of the machine – front view (page 44).
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User manual
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2 User manual
The Skiving machine ES 50 must be operated from the front side by one
person. The operator must be trained and made familiar with the control
elements prior to the start-up of the machine. For this purpose, Figure 9:
Details of the machine – front view (page 44) should be folded out.
Note: Switching on this interrupter activates the knife, the aspiration, the
grinding device and possibly the drive as well according to the position
of the feed potentiometer.
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User manual
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User manual
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Adjustment process
Slowly turn the adjustment screw in counterclockwise direction. The
grinding intensity is increased.
Slowly turn the adjustment screw in clockwise direction. The grinding
intensity is reduced.
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User manual
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The blunting of the knife must principally be carried out for all work
that is described in this Operating Manual prior to opening the cover.
The distance between the feed roll and the knife edge is reduced or
increased with this adjusting screw (2).
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User manual
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2.2.12 Handle
The handle is included in the tools.
With the handle the scraps can be removed easily and you can check with
it the feeding power.
Thus, the complete cover plate has not to be opened.
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User manual
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User manual
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Programming
Adjust the distance between knife and pressure foot mechanically to 0.4
mm.
Position the analog sensor mechanically and fix it until the seven-segment
display shows 05.00.
Press the SET key (4) to store the zero point.
Move the knife mechanically towards the left position (the distance between
knife and pressure foot is 0.2 mm).
Press the left key ◄ (5) to store this position.
Move the knife mechanically towards the right position (the distance
between knife and pressure foot is 0.6 mm).
Press the right key ► (3) to store this position.
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User manual
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Inscription Setting
Set the external potentiometer at the center
position (value: 5).
Press the regulator pedal until ist stop.
Nmax Use a speed counter to adjust the maximum
speed by means of the potentiometer.
Turning to the right increases the speed.
Turning to the right reduces the speed.
Adjust a low speed by means of the
regulator pedal or an external potentiometer.
Reduce the feed motor speed applying a low
braking force.
The optimum adjustment has been reached
V when the motor neither increases nor
decreases under load.
Turning to the right increases the
amplification.
Turning to the left decreases the
amplification.
Adjust the rated current of the motor used. With
a low speed it must only be possible to stop the
motor applying an increased force and at its
Current maximum speed the motor must not pulse.
Turning to the right increases the motor current.
Turning to the left decreases the motor current.
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User manual
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Jumper
The jumper on the regulator board serves to bridge the external regulator
pedal.
Jumper plugged in - regulator pedal is bridged.
Jumper removed - regulator pedal connected.
Figure 8: Regulator
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Inspection and maintenance work
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2.5 Cleaning
2.5.1 Daily cleaning
The following cleaning must be carried out daily, please refer to Chapter
2.6.2 Cleaning and maintenance schedule (page 43).
Switching off the machine
Emptying the scrap material bin
Open the door of the scrap material bin.
The scrap material bin which is located on the left side of the work table
must be removed.
Extract the filter cartridge, clean it and make sure that it fits correctly.
The scrap material bin must be emptied.
Clean the rubber gasket of the filter cartridge and control if it is damaged.
If the rubber gasket is damaged it must be replaced in order to guarantee
optimal scrap suction.
Insert the filter cartridge.
Replace the scrap material bin.
Close the door of the scrap material bin.
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Inspection and maintenance work
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Do not use compressed air in order to avoid the blowing of dust into
the inside space of the machine.
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Inspection and maintenance work
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Troubleshooting
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2.6.1 Troubleshooting
2.6.1.1 Bad skiving results
Cause Elimination
Bell knife is blunt. Regrind bell knife.
Knife has a burr inside. Remove burr with emery feed
roll or oil stone.
Increased inside knife chamfer. Regrind bell knife.
Grinding wheel is blunt and/or Dress grinding wheel.
clogged.
Adjustment of the bell knife is Readjust distance to presser
incorrect. foot.
Presser foot is worn. Replace presser foot by a new
one.
Stop is worn. Replace stop by a new one.
Play in flat bearing of guide head. Readjust flat bearing.
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Troubleshooting
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Cleaning and maintenance schedule
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Views and detailed drawings
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Views and detailed drawings
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