PACKAGE TYPE SCREW COMPRESSOR

XG3900W 200
XG3900W-200　　 XG3900W 200H
XG3900W-200H 　 XG3900W-200GH
XG3900W 200GH

XG4730W-250　　 XG4730W-250H　　 XG4730W-250GH

SPECIFICATIONS

KOBELCO COMPRESSORS MANUFACTURING

(SHANGHAI)CORPORATION

DWG. No. 4V40ZS1185P1

Printed 2013.06 ISSUE 03
 Ｐ１

　CONTENTS

〔CONTENTS〕
CONTENTS …… 1
Product Specifications …… 2
Installation Conditions …… 5
Precautions for Piping …… 9
Electric Power Facilities …… 11
Cooling water system …… 14
Lubricating Oil …… 16
Warranty Conditions …… 17
Indemnity …… 17
〔Attached Drawing〕
( ) ITCS Controller
(1) …… 18
(2) External Dimensions …… 20
(3) Foundation Drawing …… 21
(4) System Diagram …… 22
(5) Wiring Diagram …… 24
Wiring for Automatic
(6) …… 25
Alternate Operation

WARNING
　 RESPIRATORY
RESPIRATORYDISORDER
DISORDER

　Do not breathe in nonclean compressed

air or do not use it for any respiratory
equipment; otherwise, a respiratory
disorder may be caused.
 Ｐ２

PRODUCTS SPECIFICATIONS
◆ XG39000W-200
Types
XG3900W-200 XG3900W-200H XG3900W-200GH
Items
Frequency （Hz） 50
Power supply voltage （V） 380/415　3-phase　3-wire type
3
Air discharge volume （m /min） 39 36.6 35.3
Specified pressure （MPa） 0.7 0.8 1.0
Suction Pressure Atmospheric pressure (1 bar)
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa） 07
0.7 08
0.8 10
1.0
Discharge
Max. discharge pressure (Mpa) 0.75 0.85 1.0
condition
Temperature （℃） Cooling water inlet temperature below +10℃
Output （kW） 200
Type 3-phase cage induction totally enclosed
Voltage （V） 380/415
in motor

Number of poles 4P
Main

Protection IP55
Cooling system Air cooling
Starter system Star-Delta
Insulation class F
Output （kW） 0.55
Fan motor

Type 3-phase cage induction totally enclosed

Number of poles 6P
Insulation class Ｂ
Water quality fresh water (see page 16)
16.8 21
Flow rate (m3/h)
Cooling water ｛When the inlet temperature is 35℃｝（see page P4）
parameters Water inlet pressure (Mpa) 0.2～0.5
Total head (m) 15 ※1
Water inlet temperature ( ℃) Less than 35℃
p p connect size
Inlet/outlet water pipe R21-1/2
Discharge pipe connect size （A） R24/ DN100 flange
Initial lubricating oil charge （L） 170
Dimensions: W×D× H (mm) 3060×2120×2150
Weight （kg） 5020
Noise level （dB(A)） 75
NOTES:
(1)Measurement method of Air discharge volume( volumetric flow ) based on GB/T3853(Is equivalent
ISO1217 Appendix C). Suction condition : 20℃ {68゜F} 1bar 0%RH
(2)The discharge pressure gauge indicates a package outlet pressure.
(3)Lubricating oil is filled in a compressor at the factory.
　 Be sure to use『KOBELCO GENUINE SCREW OIL』at the time of the exchange.
(4)The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and 1.5
meter length from all directions of the unit.
(5)The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(6)As for the guaranteed values, consult with us separately.
(※1) When the water inlet/outlet of total head over 15m condition,it will take oversize velocity flow of cooling water.
then the heat exchange pipe maybe generate corrosion.When total head over 15m，please adjust supply valve
to less than 15m.
 Ｐ３

◆ XG4730W-250
Types
XG4730W-250 XG4730W-250H XG4730W-250GH
Items
Frequency （Hz） 50
Power supply voltage （V） 380/415　3-phase　3-wire type
3
Air discharge volume （m /min） 47.3 44.1 40.7
Specified pressure （MPa） 0.7 0.8 1.0
Suction Pressure Atmospheric pressure (1 bar)
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa） 07
0.7 08
0.8 10
1.0
Discharge
Max. discharge pressure (Mpa) 0.75 0.85 1.0
condition
Temperature （℃(ﾟF)） Cooling water inlet temperature below +10℃
Output （kW） 250
Type 3-phase cage induction totally enclosed
Voltage （V） 380/415
in motor

Number of poles 4P
Main

Protection IP55
Cooling system Air cooling
Starter system Direct Starting
Insulation class F
Output （kW） 0.55
Fan motor

Type 3-phase cage induction totally enclosed

Number of poles 6P
Insulation class Ｂ
Water quality fresh water (see page 4-9)
Flow rate (m3/h) 21 ｛When the inlet temperature is 35℃｝（see page P4）
Cooling water
Water inlet pressure (Mpa) 0.2～0.5
parameters
Total head (m) 15 ※1
Water inlet temperature ( ℃) Less than 35℃
Inlet/outlet water pipe connect size R21-1/2
Discharge g pipe
p p diameter （
（A） ） R24/ DN100 flange
g
Initial lubricating oil charge （L） 200
Dimensions: W×D× H （mm） 3060×2120×2150
Weight （kg） 5430
Noise level （dB(A)） 75

NOTES:
(1)Measurement method of Air discharge volume( volumetric flow ) based on GB/T3853(Is equivalent
ISO1217 Appendix C). Suction condition : 20℃ {68゜F} 1bar 0%RH
(2)The discharge pressure gauge indicates a package outlet pressure.
(3)Lubricating oil is filled in a compressor at the factory.
　 Be sure to use『KOBELCO GENUINE SCREW OIL』at the time of the exchange.
(4)The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and 1.5
meter length from all directions of the unit.
(5)The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(6)As for the guaranteed values, consult with us separately.
(※1) When the water inlet/outlet of total head over 15m condition,it will take oversize velocity flow of cooling water.
then the heat exchange pipe maybe generate corrosion.When total head over 15m，please adjust supply valve
to less than 15m.
 Ｐ４

■ Fan properties
FAN AND FAN MOTOR
Type
It
Items
XG3900W XG4730W

Frequency （Hz） 50
Voltage （V） 3-phase 380/415
Output （kW） 0.55
Input air 4750m3/h@60Pa
Fan blade diameter (mm) 550

■ In different cooling water temperature ,each models required cooling water flow.
Flow rate 15℃ 25℃ 35℃
Type L/min m³/h
m /h L/min m³/h
m /h L/min m³/h
m /h
XG3900W-200
209 12.5 244 14.6 280 16.8
XG3900W-200H
XG3900W-200GH
XG4730-250
278 16.7 314 18.8 350 21.0
XG4730-250H
XG4730-250GH
 Ｐ５

　Installation Conditions

1. PLACE NOT TO BE INSTALLED

○ Since this machine is manufactured to be used indoors, do not install it outdoors.

○ Since this machine is equipped with the precision electronic components, install it at
such place where the rain water never enters. A through care must be exercised so
that the machine is never exposed to the rain water even when the machine
is temporarily stored.
○ Do not install the machine especially at such place where there are a lot of dust and
the noxious gas such as chlorine gas, hydrogen sulfide gas, sulfur dioxide, ozone of
high density, etc.
○ It is to avoid it that you install it under the surroundings that it seems to breath in
machine tool cutting oil mist, soluble cutting liquid mist, discharge smoke of boiler,
decomposition gas of plastics and others. When these mist and gas are absorbed, it
is clogged with the oil separator element, and it causes emergency stop.
○ Do not install the machine where the ambient temperature exceeds 40(104ﾟF).
It may cause serious accidents such as burning of the machine and fire.
○ Install the machine on a horizontal floor. If a block etc. is placed beneath the machine,
the compressor may not be running properly.
○ Install the machine to be free from heavy vibration.
○ Please note that the noise level may vary with the building structure or position
within the building where the machine is installed.

2. INSTALLATION SPACE FOR SAFE OPERATION

■ INSTALLATION SPACE
○ Allow a space of 800mm for the left side, 1500mm for the right side, 1000mm for the front,

800mm for the back and 1000mm for the top against the body.
○ Secure an appropriate space for the normal operation around the air inlet on the right
and left side and exhaust outlet on the top the unit.
○ Enough front space is required to open/close the doors and maintain the compressor.
○ Install the machine on the horizontal
floor.
1000mm

80
0m
m
m
0m
80

mm
00 15
维护所需空间 10 00
mm
 Ｐ６

EXHAUST
OPENING
■ INSTALLING A VENTILATING DUCT Install a
ventillating fan
○ Provide a fresh air inlet and an exhaust outlet
installed with a ventilating fan to use the
machine in a closed room.
○ Provide the size of the air intake so as not to
produce negative pressure in the room.
○ Select the ventilating fan bigger than the
Air supply
following table.
○ B
Be careful
f l because
b the
th exhaust
h t heat
h t is
i going
i tot circulate
i l t att the
th air
i intake
i t k ,
and the ambient temperature is higher if the ceiling is lower.
○ The machine is tripped at the room temperature of 40℃ (104ﾟF) or higher.

■Ventilation Method and Fan Capacity

C
Compressor cooling
li air
i Mi i
Minimum ventilation
til ti capacity(※2)
it ( 2)
Items
Generated Allowable Entire ventilation Ventilatin
Exhaust Local Ventilating
calories pressure loss g
air volume ventilation duct & fan
in exhaust duct duct
(※1)
　Model
(MJ/h) (kcal/h) (m3/min) Pa(mmH2O) (m3/min) [m3/min] (m3/min) (m3/min)
XG3900W-200 234 125 23 89
84 20,101
XG3900W 200H
XG3900W-200H or more or more or more or more
XG3900W-200GH
66 50 (5)
XG4730W-250 273 138 27 93
98 23,520
XG4730W-250H or more or more or more or more
XG4730W-250GH

*1: Local ventilation is a method to exhaust air by directly exhausting one third to a half
of compressor-exhausted air using a ventilating fan installed near the compressor exhaust outlet.
*2: Ventilation capacity indicates the value at the allowable room temperature of 5℃ {9゜F}
higher than the ambient temperature.
 Ｐ７

■ INSTALLING A VENTILATING DUCT

○ Be sure to install a ventilating duct if it is

impossible to provide a ventilating fan in
Metal mesh
a totally-closed room.
○ Do not mount the compressor directly on
the ventilating duct with screws
（at inspection, the duct can be removed easily）.
○ IInstall
t ll wire
i nett att the
th exitit off the
th duct
d t so that
th t
birds or big refuse cannot get in.
○ Prevent rain water entering into the exit of
the duct. Discharge fan

○ Minimize a duct bend (maximum tolerance of

50Pa ( 5 mmH2O)) as much as possible to
avoid
id resistance.
i t
○ Maximize a radius as much as possible when
bending the duct.
○ Install a ventilating fan at the exit of the duct
if the exhaust duct has a pressure loss of more
than 50Pa ( 5 mmH2O).
○ In case of installing a ventilating fan in the duct, be sure to select a heat resistant
type 〔80℃ (176ﾟF)〕.
 Ｐ８

■ INSTALLING A VENTILATING TYPE AND A VENTILATING DUCT

① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan
Local ventilation (*1)

CAUTION

・The ventilation capacity is   for  ・Calculate the pressure loss (resistance) in  the  ・The pressure loss (resistance) in 

ventilating the  entire room.  (at  ventilating duct based on the exhaust air  the  ventilating duct is over 50 Pa (5 
the allowable room  volume of the compressor.  If the result is not  mmH2O),  install  a ventilating fan 
temperature of  5℃ {9゜F}  
{9 F}   more than 50 Pa  (5 mmH
( 2O) for air cooling type, 
) g yp , with the specified  capacity inside  
higher than the ambient  the exhaust from the compressor exhaust outlet  the duct taking the pressure loss 
temperature) The air supply  through the duct will be possible. into  consideration.
opening should be adjusted  
opening should be adjusted so  so ・Connect the ventilating duct referring to the 
that the flow rate will be 2 m/s  duct  installation mark at the top of the 
compressor.  The duct should be removable.   Do 
or less.
not fix the duct with screws.  It may hinder repair  Caution
and maintenance work. Use of KOBELCO genuine 
(*1) Local ventilation is a  expansion duct is  recommended, as shown on  To choose a type of fan can
method to exhaust air  directly  the next page.
endure much heat .
exhausting one third to a half of  ・Minimize bents in the duct to avoid resistance.
by  compressor‐exhausted air  (high temperature )[80℃ {176゜
・When installing the duct, provide a full radius.  
using a ventilating  fan  installed  Duct resistance over 50 Pa (5 mmH O) could 
2
near
near the compressor exhaust 
the compressor exhaust reduce the exhaust volume, causing temperature 
outlet. rise to stop the compressor.
・Even if the duct is connected directly to  the 
compressor, the temperature will rise.  In such a 
case, install a ventilating fan mentioned  in the  ・Turn on the ventilating fan while 
previous page (at the allowable room  the  compressor  is running, and 
temperature of 5℃{9゜F} higher than the  turn it off when  the compressor  is 
ambient  temperature).  stopped.
・Prevent rain water from entering the duct  ・The opening area of air inlet shall 
outlet.
l be  adjusted  so that the flow rate 
・If the pressure loss in the ventilating duct is  will be 2 m/s  or less.
over  50 Pa (5 mmH2O), install a ventilating fan at 
the duct outlet. (See method ③.)
・Follow the same installation procedure to 
install  a ventilating fan and air inlet as that of 
entire  ventilation. The opening area for air 
supply shall be adjusted  so that the flow rate will 
be 2 m/s or less.
 Ｐ９

Precautions for Piping

■ Piping
・An unsupported long piping may cause for vibration and, as a result, the devices to
　which such piping is connected may be damaged.
　The piping must be properly supported (using hangers, fasteners, columns, etc.).
・When more than two units of compressors are installed and their discharge piping are
　connected to the same discharge main piping, be sure to provide the stop valves before
　the discharge main piping so that they can be closed when the operations of the
　compressors are stopped.
・Slope the main piping in the discharge air flow direction so that condensate does not
　gather in the middle of piping.
・Provide a drainage at the bottom part of pipe if there is concave or riser piping.
・To prevent condensate reverse flow connect a discharge piping at the top of the main
　piping.
When connecting to the main
piping, connect the discharge
i i from
piping f th above.
the b

Work to be executed
by the customer. Main piping

Emergency valve
Discharge air
（If you increase
Remarks the compressor）

Main piping

Hanger
T
To preventt th
the reverse
flow such as drain.

Hanger Discharge air

Inclination
(Slope along
the air flow.)

Stop valve Stop valve

Flange nipple Flange nipple

Drainage valve Drainage valve

Stop valve Stop valve
Inside water in outside water out
Inside water in outside water out

Prevent drain from flowing back in the discharged air piping.

Prevent the reverse flow drain.
It may cause the drain separator clogging or coolers corrosion.
CAUTION
 Ｐ１０

■Air tank installation

In order to make pressure fluctuation small, install the piping capacity more than surely
proper capacity
it (air
( i reciver
i tank)
t k) in
i discharge
di h piping.
i i
When install separate dryer, a line filter and a check valve, please install in the down
stream of air tank. In addition, please shorten the piping from a compressor to air
tank as much as possible.
*If piping pressure loss from a compressor to air tank becomes big; of driving of load /
unload become frequent, and part life shortens.

◆Air tank capacity

Model Air tank capacity (m3) Model Air tank capacity (m3)

XG3900W-200 Min 4.92 XG4730W-250 Min 5.97

XG3900W-200H Min 4
4.62
62 XG4730W-250H Min 5
5.57
57
XG3900W-200GH Min 4.46 XG4730W-250GH Min 5.14

Note）This is the capacity of the case of load rate 50%, difference of upper and lower limit
pressure 0.1 MPa and a cycle time (load → unload → load) 30seconds.

PH
VR ：Air tank capacity（m3）

t1 ：Unload time（min）

t2 ：Load time（min）

t1＋t2≧0.5min（more than 30sec.）

Qs ：Air discharge volume（m3/min）

PL
t1 t2 Pa ：Suction pressure（MPa）

D ：Difference of upper and lower limit pressure（MPa）

（t1＋t2）× QS × Pa × x（1－x） x ：Load rate

VR＝
D 　（Used air toward air discharge volume Qs）

《XG3900W-200 type calculation example》

t1＋t2＝ 0.5min 　Qs＝39.0ｍ3/min 　Pa＝ 0.101MPa 　D＝ 0.70－0.60＝ 0.10MPa
x=50%（Air tank capacity is surely made the biggest at the time of load rate 50%）

0.5 × 39.0× 0.101 × 0.5 ×(1－0.5)

VR＝ ≒ 4.92 m3
0.10
 Ｐ１１

ELECTRIC POWER FACILITIES

380V/415V-50Hz (3-phase 3-wire type), should be supplied to the unit.

Remove the front cover and introduce the power cable through the opening on the left side,
then connect each cable correctly to the terminal panel in the starter box. For normal
operation, a suitable power source is required. Secure less than ±5 % of rated voltage
during operation. In order to suppress the imbalance of current, imbalance of the voltage
between phases as less than 2 % is required.
In order to suppress the imbalance of current, imbalance of the voltage between phases
as less than 2 % is required.

1. SELECTION OF THE EARTH LEAKAGE BREAKER

○ Install an earth leakage breaker to prevent motor burn out, earth fault, and electrical
shock. Inrush current is supposed to flow at the moment when switching from star
connection to delta connection. Please be sure to choose and use an earth leakage

Recommended
Starting current
Maximum Inrush current breaker model
Model rated current (rms value) Reference
Star-Delta
MITSUBISHI
380V 415V 380V 415V 380V 415V 380V 415V

XG3900W-200 NV800-SEW-3P-
438A 401A 2012A 1740A 8030A 7352A
XG3900W-200H 700A

XG3900W-200GH 482A 441A 2214A 2025A 8837A 8085A

XG4730W-250 NV800-SEW-3P-
XG4730W-250H 526.4A 482A 2418A 2092A 9651A 8837A 800A

XG4730W-250GH

* To prevent unexpected functions during start-up, use earth leakage breakers with
current sensitivity of 200mA.
 Ｐ１２

2. SELECTION OF THE POWER CABLES

○ For the 380V/415V power cables, select EV or CV or VV cables for 600V insulated by the polyvinyl c
○ Earth cable: Connect the earth wire to the earth terminal (marked with E) on the power supply
terminal block.The earth resistance should be 10Ω or less.

Power cable Screw size of terminal panel

Mode Voltage Earth cable
5m within 10m within 20m within Power cable Earth cable
XG3900W 200
XG3900W-200
XG3900W-200H
XG3900W-200GH 380V
185mm2 185mm2 240mm2 2
95mm M12 M12
XG4730W-250 415V

XG4730W-250H
XG4730W-250GH

NOTE: 20 m or longer cables must have a sectional size more than those listed above.
　　　 Use a relay terminal so that the cable size on the local side will be as specified above.

3 Selection of power supply transformer

If the transformer is too small or the wiring is too thin and too long, the motor may not
accelerate sufficiently or may fail to start because of a sharp voltage drop at the start.
Select a transformer of an adequate capacity for the motor considering proper wiring size androuting

Model Transformer capacity Model Transformer capacity

XG3900W-200 XG4730W-250
450kV or more
XG3900W-200H XG4730W-250H 560kV or more
XG3900W-200GH 560kV or more XG4730W-250GH

NOTE: Use appropriate cables and breaker tabulated above.

Use of any wrong size cable may overheat and burn the motor and cables.
An inverter power
p supply
pp y cannot be used.
 Ｐ１３

5. Cable Connection
○
Connection the power cable to compressor in accordance with following drawing.

380V/415V Prower cable backup inlet

380V/415V Prower cable inlet

Control signal harness inlet

○
Case of 380V/415V
Open the starting panel cover and removed the
cotrol panel. Connertion the power cable
and control signal harness to the control panel's
terminal blocks(R/L1,S/L2,T/L3).
1

TB-3

TB-2 TYPE:
SP
2

CP
3

SER N O :
4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CP1
5

POWER:
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OL1
88A NF
NPC
TR
31 32 33 34 35

THF

PE

R/L1 S/L2 T/L3

1
2

TB-3
3
4

TB-2
5
6

CP TYPE:
7

CP1 KA
8

R/L1 S/L2 T/L3

:
R/L1 S/L2 T/L3 CT3
SER N O
9
10

POWER:
11
12
13

CT2
14
15
16

T/L3
17

CT1
18
19

S/L2
20
21
22

MD MC
23
24
2

MS R/L1
25

TB-1
26
27
28
29
30
31
32

TB-1 PE 88A
33

NPC
34

NF SP
35

1 2 3 1

TR
36
37

R/L1 T/L3
S/L2 PE
38
39

V2 W2 U2 U1 V1 W1
40

THF
41
42

PE
1

PE
2

PE

E R/L1 S/L2 T/L3

（客先配線）
R/L1 S/L2 T/L3 E
(connected by customer)
(connected
（客先配線by ）
 Ｐ１４

　 Cooling water system

To keep the pressure difference of cooling water 's inlet/outlet port less than 1 bar.
The design pressure of cooling water system is 5 bar.Thus to keep the pressure of
water inlet less than 5 bar.

1. The water quality of cooling water

The quality of circulating cooling water's good or bad has a great influence on system's service
life.Thus try to choose good quality water for normal working.

Water for Circulating Tendency

Items to be monitored
replenishmen water Corrosion Scale forming
t
ｐH（25℃） 6.0～8.0 6.0～8.0 ○ ○
Electrical conductivity at （25℃）ߤ 200以下 500以下 ○ ○
Total hardness　（CaCO3 ）ppm 50以下 200以下 ○
Alkalinity　CaCO3 ）ppm 50以下 100以下 ○
Chroline ion　（C1 - ）ppm 50以下 200以下 ○
Nitric ion　（SO4 2- ）ppm 50以下 200以下 ○
Iron（Fe） ppm 0.3以下 1.0以下 ○ ○
Ionized silica　（SiO2 ）ppm 30以下 50以下 ○
Sulfuric ion　（S2- ）ppm 0 0 ○
Ammonium ion　（NH4 + ）ppm 0 0 ○
 Ｐ１５

・Be careful about concentration of circulated water through cooling towersystems,

because the concentration increases gradually during continuous
operation. (Replenish cooling water before each quality item reaches
the above listed value.) Determine the water replenishment interval considering
the results of periodic water quality inspection. Especially in case
the compressor is installed in the place which is close to the facilities
discharging sulfurous acid gas (SO2), hydrogen sulfide (H2S), ammonium
gas (NH3) and nitrogen oxide (NOX), make water quality inspection every
6 months when firstly starting the machine because the quality of the circulating
water through the cooling tower will be strongly affected.
・Install a screen or filter in the cooling piping line to prevent large size particle
entering inside the piping.
・When using water from the river near the sea, surely make a water quality
test in advance because salt may be contained.

2. Selection of cooling tower

Items  Heater exchange Flow rate Cooling tower Cooling tower
inlet temperature outlet
(KJ/h) (L/min) t t
(℃) (℃)
Model ｛Kcal/h｝ ｛°F｝ ｛°F｝
XG3900W-200 896,400 41（37） 31（32）
360（720）
XG-3900W-200H ｛214,140｝ ｛106（99）｝ ｛88（90）｝
XG3900W-200GH
XG4730-250 1114200 41（37） 31（32）
448（895）
XG4730-250H ｛266,170｝ ｛106（99）｝ ｛88（90）｝
XG4730-250GH

NOTES)
If the temperature condition is ( ),should to ensure the flow rate of （ ）.
※ When the water inlet/outlet of total head over 15m condition，the heat exchange pipe maybe
generate corrosion.
This time，please adjust supply valve to lower pressure.
When choose water pump ，should to consider the loss pressure of pipeline.

CAUTION

When installation in winter ，should be install discharge valve at the water inlet and instal
l the draw off valve at the water outlet.It will be easier to drain the water in pipeline.
When compressor stopped，should to drain cooling water complete so as to prevent iced up .
 Ｐ１６

　LUBRICATING OIL

1. CONTROL OF LUBRICATING OIL

F the
For
○ th llong and
d good
d use off the
th compressor, proper control
t l off the
th lubricating
l b i ti oilil is
i
necessary.
○ Lubricating oil shall not be mixed with that of a different brand. Mixing oil may
cause deterioration of oil or adherents which may shorten the life of compressor
extremely.
○ Change lubricating oil when the message “Lubricating oil replacement” lights up
on the controller. This message appears every 4,000 hours. Push the reset switch
after changing the lubricating oil.
○ If you change the brand of oil, drain the oil completely, and clean the oil line by
flushing oil, and supply new oil.

2. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

○ Use the genuine lubricating oil we are recommending.

KOBELCO GENUINE SCREW OIL（20L）

GENUINE LUBRICATING OIL
PC-HD11-S001

○ If accidental contact of compressed air with food is expected, vegetable oil

"ANDEROL FGC 32" mayy be used. (Exchange
( g oil within 3000 hours.))
To use the above oil, please contact our company.

ANDEROL FGC 32（19L） P-HD11-525

3. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

○ Two shaft seals for the main motor incorporate a grease valve.
Refill 45 g of grease through each grease valve at intervals of 1200 running hours.
　Refill grease using a grease gun while the motor is running.
KOBELCO TOUGH GREASE
GENUINE GREASE
PS-HD11-507

Supply grease
Model
capacity (g)
XG3900W-200
45
XG3900W-200H
XG3900W-200GH
XG4730W 250
XG4730W-250
60
XG4730W-250H
XG4730W-250GH
○ Never mix different brands of grease. (Sold separately)
 Ｐ１７

WARRANTY CONDITIONS

1. WARRANTY CONDITIONS
The warranty period of this machine shall be 12 months from a date of completion of
the test run or 18 months from the date of shipment, whichever comes earlier.
Note) “After completion of the test run” shall mean
[At the time when the test run ( procedure and activities of receiving materials
test ) is completed after installation at site.]
2. CONTENTS OF WARRANTY
In case a trouble should occur during the warranty period and when it is determined

that the trouble is caused clearly by our defective design, manufacture and or

execution of work, we repair or replace the parts free of change without delay.

3. EXCEPTIONS TO THE APPLICATION OF WARRANTY

Even during the warranty period of this machine, we refuse warranty in the following

cases:

· Trouble caused by the natural disasters or accidents belong human control.

· Trouble caused by a defective material selected or supplied by you, or caused by

a defect resulted from the design designated by you

you.

· Trouble caused by a repair or modification conducted by you without notifying us of the fact.

· Trouble caused by not adhering to the operating procedures, periodical inspections,

maintenance and storage, etc. described in the specification sheets and instruction
manuals issued by us
· Trouble caused by defective foundation
foundation, building and/or equipment other than this machine
machine.

INDEMNITY

Under no circumstances shall, including any illegality, Kobe Steel, Ltd. be liable for

special, indirect, incidental, or consequential damages, including, but not limited to,

loss of production, loss of anticipated profits, loss of operational profits, loss of material

and products, or indirect losses, however same shall be caused.

 Ｐ１８

ITCS CONTROLLER（XG）【The description of each part】

ITCS displays information of operation state, condition setup and Emergency / Caution / Maintenance on a LCD screen,and it can be easily and correctly done depending on
the use conditions.
◎ Main motor overcurrent

◎ Motor coil temperature is high

◎ Fan motor overcurrent

CY STOP
◎ Dryer failure

EMERGENC
◎ Discharge air temperature is high
After oil separator
◎ temperature is high ◎ Emergency stop

◎ Reverse phase ◎ Inverter error

◎ CPU error ◎ External em ergency

Startup disk electric

◎ Sensor error ◎ error

◎ Discharge air temperature is high

◎ After oil separator temperature is high

DISPLAY PART OPERATION PART ◎ External em ergency

ON
CAUTIO
◎ Ambient temperature is high
① LCD SCREEN LIQUID CRYSTAL DISPLAY SCREEN ⑧ ARROW KEY 「↑」「↓」「→」「←」 ◎ Oil separator element clogged
Operation state(discharge pressure, discharge air temperature, 「↑」「↓」「→」and「←」 are movement of cursor, and also are used ◎ Motor coil temperature is high
ambient temperature, operation time, and load rate), condition to increase or decrease values of settings. ◎ Sensor error
setup( keep pressure, auto stop pressure, auto start pressure, ⑨ 「Enter」KEY ◎ Inverter alarm
PID setting·maintenance time and, contents and ・A setting value will be decided if the key "Enter" is pressed
management for machine error are displayed. ・If the "Enter" key is pressed by the specified item (item which ◎ Suction filter change
② Power LAMP(GREEN) cursor blinks), it jumps on the screen of the item. ◎ Oil filter change
It is shown that controller is in a turning-on-electricity state. ⑩ 「Reset」KEY ◎ Oil change
③ Load LAMP(GREEN) ・Change to "setting value change mode" to the item of the present ◎ Oil separator element change

MAINTENANCE
E
It is shown that compressor is under operation. cursor position. ◎ Cooler inspection
④ Auto Start LAMP(GREEN) ・Reset Emergency, Caution and a maintenance. ◎ Motor greasing
It is shown that it is in the state of operation standby. ⑪ 「Remote／Local」KEY ◎ Monitor battery change
⑤ Emergency LAMP(RED) It changes whether starting and a stop of compressor are performed ◎ Maintenance sensor change
It is shown in a compressor that Emergency occurred and stopped. Remote or Local. In a remote case, the orange lamp of "Remote"lights ◎ Pressure loss is high
⑥ Caution LAMP(ORANGE) up, and, in a local case, the green lamp of "Local" lights up. ◎ Lamp test
It is shown in a compressor that the Caution occurred. ⑫ 「Start」KEY
⑦ Maintenance LAMP(YELLOW) A compressor starts and the green lamp lights up.
It is shown in a compressor that the Maintenance occurred and it ⑬ 「Stop」KEY
needs maintenance. A compressor stops and the red lamp lights up. ISSUE
KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1008P1 01
 Ｐ１９

ITCS CONTROLLER（XG）【The
（ ） description of the loading
g function】
ITCS's main functions of indication are as follows.
◆Indication of compressor
compressor's
s operating condition ◆Emergency, Caution, and Maintenance Indications

The compressor's operating condition is indicated on In case of an emergency or caution, the screen shows
what happens and how to deal with it, in addition to its causes.
tthe screen,
e sc ee , including
c ud g running
u gppressure,
essu e, te
temperature,
pe atu e,
Maintenance indication comes out on the screen
current, loading condition, running hour,
automatically when maintenance is required and also shows
running count, load hour and load count. when the next maintenance time comes by indicating the
elapsed time
time.

◆Graph Indication

Graph indication is a useful function to see the

compressor's operating condition.
I iindication
Its di i mode d has
h a function
f i which
hi h shows
h both
b h
the operating condition in real time and running
record. The indicated data consist of three factors:
discharge pressure, current, and loading rate.
◆Setup of compressor's operation setting
Set up the compressor's operation setting on this screen.
Set up the setting of operation mode and pressure on ◆Running Record Indication
“Setup of Compressor Setting 1”.
The compressor's running record is indicated on this screen.
*About a driving mode(effective only Local mode)
【auto】 ：Compressor is automatically start/stop
start/stop.
【manual】：Any kind of load situation continues The latest running record is indicated every five seconds and
driving. every one hour.
（C
※Pressure
P switch
it h （
（○：Valid
V lid 　－： IInvalid）
lid）
Pressure settings This function gathers the running data on a day-to-day and
Control Remote load signal
for controller
week-to-week basis, and indicates those data on a screen of
Local/Remote Local Remote Local Remote Daily Report and Weekly Report
Report.
sure switch

AUTO ○ － － ○

LOC ○ ○ － － In case of an emergency

g y stop
p or caution, the emergency
g y
Pressu

and caution screen shows data gathered for twenty

REM － － ○ ○
minutes after the occurrence. The data will be of use
in analyzing why a trouble happens.
Set up the setting of operation method interlocked with
a dryer, at an instantaneous stop or a power failure and
onomical operation on “Setup of Compressor Setting 2”.
◆Alternate operation of two compressors
This alternate operating function brings about choice
of a master unit or a slave one, rotation of a capacity control
◆Setup of Weeklytimer unit, and also setting of operating pressure Set the
compressor's timer of starting up and stopping differentials
Set the compressor's timer of starting up and stopping
between a master unit and a slave oneone.
on this screen.

There are seven patterns in the setting of date and time.

The setting of using a timer every day is also equipped here. ISSUE

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1009P1 01

 Ｐ２０

EXTERNAL DIMENSIONS ((XG3900W,4730W))

Exhaust

Pow
er c
abl
e in
let

Controller
Air inlet
et
No 10kV inl
specification
cable
er t
inle
Pow cable Oil cooler oil exit
er
Pow After Cooler
drain exit Oil separator oil exit

Motor oil supply

water outlet e inlet

water
wa e

Base hole

Front side Right side

Oil supply

Interior collocation Interior collocation Interior collocation

Air exhaust flange(single delivery)

A ir feed

Oil separator tank

Compressor

Pl f
Planform
Maintenance space Unit mm

ISSUE

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V30ZS1022P1 02

 Ｐ２１

FOUNDATION DRAWING
　
（XG3900W,4730W)

4×M21×300-6g chor bolt Reference GB/T 799 Compressor base plate

Effective thread 65

NOTE:
1 F
1、Foundation
d i should
h ld to furished
f i h d with
i h steell rods.
d
2、Foundation required to be strong the weight.
3、Horizontal level should be ±1/100.

Unit

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V31ZS1013P1 01

 Ｐ２２

SYSTEM DIAGRAM 　 ((XG3900W,4730W))

MARK NAME
PD1 SUCTION PRESSURE DIFFERENCE SWITC H
P1 PRESSURE SENSOR (INSIDE OIL SEPARATOR )
P2 PRESSURE SENSOR (AFTER OIL SEPARATOR )
P3 PRESSURE SENSOR (AIR FEED PRESSURE )
Ai fifter
Air fif
T1 TEMPERATURE SENSOR (ENVIRONMENT TEMPERATURE )
T2 THERMOCOUPLE(MAIN MOTOR COIL TEMPERATURE )
T3 TEMPERATURE SENSOR (INSIDE OIL SEPARATOR )
T5 TEMPERATURE SENSOR (AFTER OIL SEPARATOR )
FS1 WATER FLOW SWITC H
Suction regulating valve OL1 MAIN MOTOR OVERCURRENT RELA Y

Oil vapour mix pipeline

Lubricant pipeline
Air pipeline

Waste liquid pipeline

Cooling air

Spherical valve

Flange connection

Screw thread connection

Lathedog connection

P
Pressure l ti valve
regulating l

Safety valve
Compressor

Flex master

Oil separator element

After cooler
Air inlet

Temperature control valve

Oil fifter

Oil separator tank

Oil cooler

ISSUE

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1061P1 01

 Ｐ２３

CONNECTION DIAGRAM （XG3900W-200,4730W-250)

Pressure sensor
（Air discharge pressure）
Surrounding temperature sensor

Pressure sensor
SUCTION FIFTER PRESSURE DIFFERENCE SWITCH (After oil separator ） Temperature sensor (Main motor coil)

Pressure sensor Discharge temperature sensor

(In oil separator ）
OS temperature sensor
X1 X2 V1 CT

WATER FLOW
RATA SWITCH

LOAD/UNLOAD
SOLENOID VALVE

PW Y1A Y1B Y2
C t ll
Controller

25

Main motor Fan

CUSTOMER’S WIRING

ISSUE
KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1062P1 02
 Ｐ２４

WIRING DIAGRAM ((XG3900W-200, 4730W-250))

CONTROLLER
PT1 PT 2 PT 3 PT4 PT 5 TE1 TE2 TE 3 TE4 TE 5 TE 6

P1-

P2-

P3-

P4-

P5-

T1-

T2-

T4-
P1+

P2+

P3+

P4+

P5+

T1+

T2+

T3+

T3-
T4+

T5+

T5-
380・

USER
415V/220V
50Hz

《Input signals to compressor》 STARTER PANEL

・ Remote・ Run　 （Terminal X8-COM2 → Closed：Run）
R ・ SStop　 （Terminal
・ Remote （T X9 COM2 → OOpen：Stop）
i l X9-COM2 St ）
・ Remote・ Load　 （Terminal XA-COM2 → Closed：Load）　
《Output signals from compressor》

Load/unload Electromagnetic
Loa
・ Emergency stop　（Terminal
stop （Terminal Y0 - COM6 → Closed
Closed：Emergency
Emergency stop）
・ Caution　　　　 （Terminal Y1 - COM6 → Closed：Caution） COMPRESSOR

ctromagnetic valve
・ Maintenance　　 （Terminal Y2 - COM6 → Closed：Maintenance）
・ Remote　　　　 （Terminal Y3 - COM6 → Closed：Remote）
・ Running　　　　 （Terminal Y4 - COM6 → Closed：Running）
（１）Input signals to the compressor should be no-voltage contact
input.Electric current of DC24V is supplied between the
COM2-XA, X8, X9 terminals from the controller side.
　 Voltage could damage the controller.
（２）The rated load to use the output signals from the compressor should be （４）The terminal X9-COM2 has been short-circuited at the factory.
（５）If the panel lamp of the controller is blinking (100 consecut
AC250V 2A or DC 30V 2A at maximum. Remove this terminal in the remote control mode. hours have passed since the Maintenance LED came
（３）Th tterminal
（３）The i l COM2,
COM2 COM6
COM6, XA
XA-X9
X9 andd Y0-Y4
Y0 Y4 for
f remoteness
t is
i preparedd Remote
R t (input
(i t signal
i l to
t controller)
t ll ) should
h ld be
b input
i t by with
t the
hith
b one shot th lamp,
l but
b t continue
ti to
t be
b sent.
t
　　　in the starting panel terminal block TB2. at 500 ms or more.
When you connect with the terminal block TB2, attach a surge killer shorter pulse signals may not be recognized.
*Any modification without prior permission of KOBE STEEL may
and set the line noise at less than 800V.
invalidate the warranty even within the warranty period.
ISSUE

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1064P1 02

 Ｐ２５
WIRING FOR AUTOMATIC OPERATION
Only by wiring for two units of the XG, automatic alternate operation can be carried out. （XG＋XG）
Compressor starts group control by switching over alternately between LOADING PRESSURE and
・THE SETTING POINTS
UNLOADING PRESSURE.
　＜The example of a setting＞
Slave unit will be started automatically if pressure becomes lower than AUTO START PRESSURE.
p
Master performs p
LOAD/UNLOAD control and if air consumption g time
decreases and unloading XG XG
becomes long, it will stop automatically. (*) Setup 1 OPERATION MODE AUTO Setup 1 OPERATION MODE AUTO

Wiring, setup and starting of a compressor are as follows. PRESSURE SWITCH LOC PRESSURE SWITCH LOC

１．Wiring of a compresso（The terminals within the starting boards of two compressor are wired mutually as follows.） UNLOADING PRESSURE 0.68 MPa UNLOADING PRESSURE 0.68 MPa

XG XG LOADING PRESSURE 0.63 MPa LOADING PRESSURE 0.63 MPa

Ｘ８ Ｙ３ AUTO START PRESSURE 0.60 MPa AUTO START PRESSURE 0.60 MPa

ＸＡ Ｙ４ Setup 2 DRYER PREOPERATION OFF Setup 2 DRYER PREOPERATIO OFF

CONTINUOUS OPERATION CONTINUOUS OPERATION
Ｙ３ Ｘ８ AT DRYER FAULT
ON
AT DRYER FAULT
ON

Ｙ４ ＸＡ ECONOMICAL OPERATION OFF ECONOMICAL OPERATION OFF

ＣＯＭ２ ＣＯＭ６ ECONOMICAL CYCLE 30sec ECONOMICAL CYCLE 30sec

ＣＯＭ６ ＣＯＭ２ Setup 3 GROUP CONTROL YES Setup 3 GROUP CONTROL YES

The above serves as signals only for automatic alternate operation, and it differs from the usual. START SELECT MASTER START SELECT MASTER

SLAVE DIFF PRESSURE 0.03 Mpa SLAVE DIFF PRESSURE 0.03 Mpa

２．SETTING OF A COMPRESSOR INITIAL CHARGE 5 min. INITIAL CHARGE 5 min.

The following setup is performed to two compressors respectively.

1) IIn th
the screen off COMPRESSOR SETTING
SETTING, while
hil setting
tti off [GROUP CONTROL] as [YES]
[YES], an ititem off ◇ Withi
Within iinitial
iti l charging
h i titime, SLAVE may nott carry outt continuation
ti ti starting
t ti after
ft
[START SELECT] also sets as [MASTER] for the compressor and as [SLAVE] for another. an automatic operation start.
2) By key of Remote/local, set in Local mode. However, it does not start in the Remote mode. ◇ Please set SLAVE DIFF PRESSURE setting to 0.01MPa or more.
（Please check that the lamp of Local is on.）
3) Please set the pressure sum of UNLOADING PRESSURE and SLAVE DIFF PRESSURE ● UNLOADING PRESSURE -------
+ SLAVE DIFF PRESSURE
(0.01MPa or more) lower than the highest discharge pressure. SLAVE DIFF PRESSURE ↑
-------- ● UNLOADING PRESSURE --------------------------------------- ○ LOAD / UNLOAD

3. STARTING OF A COMPRESSOR
3 　 LOAD / UNLOAD ● LOADING PRESSURE -------
+ SLAVE DIFF
　 Automatic alternate operation starts by pushing the "Start" button of one of compressors. SLAVE DIFF PRESSURE ↑ PRESSURE

-------- ● LOADING PRESSURE --------------------------------------- ○

「The wiring for automatic operation」 （In case of MASTER） （In case of SLAVE）

-------- ● AUTO START PRESSURE ------------------------------- ● AUTO START PRESSURE

M3 SCREW
COM6

COM6
CCOM2

CCOM2

XG XG
COM2

COM2
COM6

COM6
Y3

Y3

XG XG
Y4

Y4
XA

XA
X8

X8

Terminal Panel D

Model Terminal Panel Manufacture ◇ XG performs unloading by the pressure of the sum of UNLOADING PRESSURE and DIFF.
Y4

Y4
Y3

Y3
XA

XA
X8

X8

XG D KOBE STEEL LTD Please set the pressure sum of UNLOADING PRESSURE and SLAVE DIFF
PRESSURE
lower than the highest discharge pressure.

*There
There is no function which changes MASTER by a timer
timer. ISSUE
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1024P1 01
 Ｐ２６
WIRING FOR AUTOMATIC OPERATION
By wiring for XG and VS, XG will serve as a backup machine of VS.If pressure becomes lower than AUTO （XG＋VS）
（XG VS）
START PRESSURE in the state where VS is operating
operating, it will start automatically
automatically. And if pressure becomes higher ・THE SETTING POINTS
than UNLOADING PRESSURE, it will stop. 　＜The example of a setting＞
When XG unloads once, the unloading drive is continued until the LOADING CONDITION of VS becomes 90%
or more, and the DISCHARGE PRESSURE becomes below the AUTO START PRESSURE besides. VS XG
Setup 1 KEEP PRESSURE 0.65 MPa Setup 1 OPERATION MODE AUTO

Wiring, setup and starting of a compressor are as follows. AUTO STOP PRESSURE 0.70 MPa PRESSURE SWITCH LOC

１．Wiring of a compressor AUTO START PRESSURE 0.60 MPa UNLOADING PRESSURE 0.68 MPa

The terminals within the starting boards of two compressor are wired mutually as follows. LOADING PRESSURE 0.64 MPa

ＶＳ XG AUTO START PRESSURE 0.60 MPa

Ｘ８ Ｙ３ Setup 2 DRYER PREOPERATION OFF Setup 2 DRYER PREOPERATIO OFF

CONTINUOUS OPERATION
ＸＡ Ｙ４ CONTINUOUS OPERATION ON
ON AT DRYER FAULT
Ｙ３ Ｘ８ AT DRYER FAULT ECONOMICAL OPERATIO OFF

Ｙ４ ＸＡ ECONOMICAL CYCLE 30sec.

ＣＯＭ２ ＣＯＭ６ Setup 3 GROUP CONTROL YES Setup 3 GROUP CONTROL YES

ＣＯＭ６ ＣＯＭ２ START SELECT MASTER START SELECT SLAVE

２．SETTING OF A COMPRESSOR SLAVE DIFF PRESSURE 0.02 Mpa SLAVE DIFF PRESSURE 0.00 MPa

XG compressor is made the following setup. INITIAL CHARGE 5 min. INITIAL CHARGE 5 min.

(1)In the screen of COMPRESSOR SETTING 3, while setting of [GROUP CONTROL] as [YES],
　 an ititem off [START SELECT] also
l sets
t as [SLAVE]
[SLAVE].。 ◇ Withi
Within iinitial
iti l charging
h i time,
ti SLAVE may nott carry outt continuation
ti ti starting
t ti after
ft
(2)By key of Remote/local, set in Local mode. However, it does not start in the Remote mode. an automatic operation start.
　（Please check that the lamp of Local is on.） ◇ Please set SLAVE DIFF PRESSURE setting to 0.00MPa when you connect XG with the VS.
(3) Please set SLAVE DIFF PRESSURE setting to 0.00MPa.
(4) Please set to become a relation between the following.
The relation between KEEP PRESSURE of VS and LOADING PRESSURE of XG
and UNLOADING PRESSURE of XG: ----------------- ● AUTO STOP PRESSURE

LOADING PRESSURE (XG) < KEEP PRESSURE (VS) < UNLOADING PRESSURE (XG)
　　------------------------------- ● UNLOADING
O G PRESSURE
SS -----------

３．STARTING OF A COMPRESSOR
　 Automatic operation starts by pushing the "Start" button of VS.
Starting standby is carried out when initial charging or pressure is higher than START PRESSURE. ----------------- ● KEEP PRESSURE LOAD / UNLOAD

　　------------------------------- ● LOADING PRESSURE

「The
The wiring for automatic operation」
----------- ● AUTO START PRESSURE ---- ● AUTO START PRESSURE -----------
M3 SCREW M3 SCREW M3 SCREW
XA
X8

Y4
Y3

X8
XA

Y3
Y4

XG VS
Y4
M2 XA
Y3
X8

Y4

X8
XA

Y3

Terminal Panel B Terminal Panel C Terminal Panel D

VS XG
M2
COM2

COM2
M6
COM6

M6
COM6

Model Manufacture
※When the unloading continues for 3 minutes with XG starts,and the inting proof timer passed,
Terminal Panel

VS I B KOBE STEEL LTD

VS I/II C 　it stops automatically.
COM2

COM2
COM6

KOBE STEEL LTD

COM6

XG D KOBE STEEL LTD

ISSUE
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1025P1 01