Professional Documents
Culture Documents
Not only for the doors and windows it can be applied to all kind of openings
such as fanlight, glass blocks, etc. we did a sill concreting of 75 mm thick and
a lintel of 100 mm thickness as mentioned in the BOQ. All the procedures are
Initially we have to give adequate provisions for the door and window frames. At
the site we gave provisions more than the frame sizes to make sure that the header
rames
were fixed at one elevation. We marked it on the top height of the frame. Then
using thread line along the marked level we fixed every frame in that line. Finally
we checked the verticality using the plumb-up adjusted them according to that.
We used
wall fasteners as well to fix it with the brickwork.
2.4.1. Introduction
In our building we had 2 roof slabs at the bathroom area and also 2 water tank slabs at
the same area and the living area we had roof beams and on top of that we were
instructed to have sandwiched panel roof. At the training period we finished all the
roof beams and the shuttering and r/f works for the roof slab and beams at bathroom
area. All of the concreting works were done in grade 20 concrete with water reducing
admixture (Rheobuild-1000).
The roof slab was located at the bathroom area only. There
differences to the normal slab and beams concreting. The only different we had in that
roof slab was to reach the water tank area we had a steel ladder so that we have to
provide a hole like a duct and on top of that we have to provide a brickwork and a
door as well.
Within the university premises there was an auditorium renovation building for the
Faculty of Arts in progress. We were instructed to see the fixing arrangements of the
pinned and roller support arrangement in the field. They provided some different
techniques for the roller support as illustrated in the drawing.
Plumbing works includes supply of water as well as disposal of waste water. For supply
we have used 1000 type of PVC pipes of different diameters as per drawings. We need
not to maintain slopes for supply scheme as it comes under pressure. But for the waste
water disposal we have to maintain slopes as illustrated in the drawings. We used 600
type PVC pipes for this purpose. Most of the time we fixed the pipe network where we
can easily carry out any repairs (such as use of court yard area, using the outside of the
building). It was instructed in the BOQ to have the pipe network 500 mm below the
prepared ground level and sold be concreted on top and bottom. But in the actual case in
nstead we did as digging and compacting that and then fixing as
instructed by our higher officials.
Septic tanks are the crude form of waste water treatment plant; generally provided
with two chambers. In our site we had 4 septic tanks altogether in 2 different sizes.
The first chamber had twice the volume of the 2 nd chamber. This idea is to give
sufficient retention time for the waste to digest using anaerobic bacteria. As the result
of the digestion it will produce methane and other gases like H2S. The gases will
produce bad smell so it is important to have proper techniques to prevent these
uncomforted conditions. At the site during our training period we constructed two
septic tanks.
The very first procedure for the septic tank was setting out. A rough setting out would
be enough because we again have to do the setting out accurately after the excavation
done. The setting out should include some working space after the excavation. We
gave 1 m each side as working space. Then we did the excavation using backhoe
loader for first septic tank and for the other one we did manual excavation as the
Figure 2.39 Raised Water Table table. So we did a cut trench just away
and below the excavation and dewatered
from that continuously using a
submersible pump.
have a smaller slope for the waste water pipe line for the particular septic tank. And
also we raised the provisions provided for the pipe line so that they could be below
ground as well as fulfilling our need also. From that we got the effective height from
it. The septic tanks are to be emptied every 3 years so a small reduction in the height
will result in a higher reduction in capacity. So they will reach the capacity before the
estimated period so that this height different should be taken as a serious problem for
the maintenance.
It was completely a new procedure for us to waterproof the septic tank. The water
proofing was done using a water proofing cement. Initially the grout of the cement
was prepared so that it can be applied on the wall surface. Then we applied it
carefully so that every part of the wall was water tight. It was impossible for us to
water proof in the outside wall of the septic tank as the raised ground water table.
After the water proofing we did the plastering.
Oil trap is also a very good arrangement for a building which is expected to have high
usage of kitchen waste water. The kitchen waste water contains many different waste
materials as digestible waste, oil contaminant and etc. So it is important to treat this
waste water as well to have an environmental friendly building. This one
done during our training period but we learned these things from the drawings. It also
had a soakage pit to settle the treated water to the ground.
The inter connection are of two types. For the water supply system is one kind and for
waste water removal system is another. For the water supply system, every pipe used
was 1000 type PVC as it comes under pressure. And the below ground pipe
connections should 600 mm below the prepared ground surface level. Most of the
time the below ground pipe network should be reached for the repairing so that we
used the court yard as much as possible for this. This water supply system need not to
be laid with any slopes as it comes under pressure. The service ducts for plumbing
works were very useful for the laying of the pipes for the upper floors.
It is also very important to have manholes in the correct position. Usually the
manholes are fixed at where the bending of pipes occur, where the slopes changes,
and usually once every 12.5 m (12.0 m is the usual pipe length we use). Manholes are
very useful to identify the point of blockage so that it can be repaired as soon as
possible. During this period we learned many terminologies regarding the plumbing
wo
calls ledgers and are tied to the building with cross members
called putlogs.
a) Double coupler -The only real load bearing fitting used in scaffolding
and is used to join ledgers to standards
b) Swivel coupler - Composed of two single couplers riveted together so
that it is possible to rotate them and use them for connecting two scaffold
tubes at any angle.
e) Split joint pin - A connection fitting used to joint scaffold tubes end to
end. A center bolt expands the two segments, which grip on the bolt of the
rubes.
g) Putlog end - A flat plate, which fits on the end of a scaffold tube to
convert it into a putlog.
The other one was installing it within the column along with the r/f arrangement. There
altogether 10 number of individual lightening protection rod illustrated in the drawing.
The rod is made of mild steel and should be welded in the lapping point with a lap of 450
mm along its height. After the installation we have to check for its working condition by
connecting them at first floor level and roof top level so it is important to make the
arrangement properly. Unless we do this we have to do it in outside which is a very costly
method compared to this simple method.
There were separated service ducts for the electrical installations as well to circulate the
wiring inside the building. Most of the conduits were laid inside the building which was
an easy and compatible method for building like this. There was a separated electrical
room for the repairs and other works near by the court yard.
2.8. Landscaping
The landscaping idea for our building came after the construction works started which
benchmark for the existing level of the ground little apart but visible to leveling
instrument. And according to the bench mark we have to do the external earth filling
around the building. We were instructed to fill 150 mm below the DPC level of the
building. The main usage is for the temporary benchmark point is for the billing purposes
of the filling.
We did this using the gravel type II and layer by layer of 300 mm and compacted about
150 mm (approximately) using 5 ton roller. Most of the loader works were done by the
backhoe loader and tractor. We have to give the level for every layer using leveling
instrument (we usually gave an offset level about 300 mm and marking them using thread
lines) and the laborers will execute it according to them. In some instances we need to
check the compaction using sand cone test for the perfect compaction (Ex. Checked
compaction at the area for paving interlock).
During our training period many of the building which undertaken by CECB were
declared opened by the president his Excellency Mahinda Rajapakshe. So we were in a
hurry to finish the landscaping and the finishing works for the buildings to be opened. At
most of the building opened we did the landscaping. It was preparing the external ground
CECB has the ISO standard certificate so that it is important to maintain the quality for an
undertaken project. During our training period the officers from the ISO came to check
the project to maintain the certificate for this year as well. The quality maintaining mainly
includes the safety at the site, proper documentation of the procedure, checking quality of
every components included during the construction, proper management of wastages and
management of site and the store and etc. It was our responsibility to check the and
maintain the quality of the project by taking check lists, instructing to wear safety
equipment, maintaining the site be cleaned, proper documentation in issuing work
materials and etc.
The next equipment we anxious to propose is the safety boots. When dealing with
cement and concreting works it is highly recommended. There was a situation that
when there was the excavation for the septic tank the laborer who manually excavated
dumping are
the work though it was recommended by us. So we should push the laborers to wear
the safety boots every time possible.
Control of water: cement ratio is the most important thing in the quality maintenance.
The strength of the concrete will reduce with the increased water content. At the most
of the instances the unskilled laborers will add more water to increase the workability
of the concrete which is completely a wrong procedure. By adding water they are
actually reducing the strength of the concrete though they increase the workability.
The added water content will also results in segregation of concrete as well. So we
instruct the laborers to have the given water content for the concrete before every
mixing starts and only the instructed laborer should add water otherwise they will
mess up with the procedure. We maintained water: cement ratio of 0.48 to 0.52 that is
24 l to 26 l for bag. We used a water reducing admixture so that this range of water
content would be very much adequate.
Doing the slump test is a very good measure to maintain a proper workability for the
concrete. All the apparatus were provided to us so that we used the knowledge we
studied during our academic period. We prepared the apparatus and poured concrete
in three layers and compacting each by doing 25 blows each by the steel tamping rod.
Normally we should get a slump value in the range of 60 to 90 mm to ensure the
be any collapse of shear slump.
The cube test was another test we carried out in the site to measure the strength of the
concrete. First we should apply the form oil to the cube mould of 150x150x150 mm
(the cube casting apparatus) then we should pour the concrete in to 3 layers and
compacting each by doing 35 blows each by the 1.8 kg steel bar having a ramming
square surface of 25x25 mm. After casting the cubes we send them to the Road
Development Department to check the cube strength of 7, 14, 28 days and from the
check results we can identify the defects in the actual concreting part at the site. The
labeling of the cube is also important to identify which part is represented by the cube
so that we can easily identify if a cube test fails.
2.9.5. Checklists
CECB has the ISO certificate and to maintain the certificate they should maintain
records for every element for do day by day. To assist the works we were given the
checklists for each and every part of the building works. It was our responsibility to
maintain the checklist for every work we carried out. The checklists are very useful to
assist any kind of work because all the checks we have to do were properly instructed
there. Actually the checklists made our work easier and it should be instructed to
maintain the checklists in any kind works we carry out.
(Note: See Annex- B for more details)
2.10.1. Stores
Within the premises we had a main store to supply materials to all the sites inside the
premises which was located away from our site at the entrance of the premises. We
also had a small store at the site which was supplying materials to our site.
Figure 2.55 Noticing Different what and when the next order should be made.
Stocks
They should update the quantity after every day
works come to an end. No materials should be issued without an issuing note in or
outside of the site.
We also maintain weather records as to maintain our company ISO certificate and to
have an effect on the weather to expect the same situation for another project.
Weather records are very much important to justify our project process if there are
any delays in the project due to it.
that field. We were given some advices regarding the labor managements by our senior staffs.
Recording of the working laborers and their category should be displayed and updated every
day on the notice board and their issues regarding safety and accommodation facilities,
sanitary facilities at site and accommodation, machinery requirements should be continuously
observed so that they are fulfilled or not.
2.11.2. Payment
Most of the time we did the payment works for the subcontractors. Usually it was
done once a month. For this we should aware what have been done throughout the
month and which part was done by the selected subcontractors to be paid. We used
centerline method of taking off for the measure of the quantity of works done. We
became very expert in that field so that we can manage the labor payment procedure
as well. We used the rates for the Eastern province as we are given the BSR of that.
CHAPTER - 03
3. CONCLUSION
Before concluding I would like to thank my University to give me such a great opportunity to
contact my training in CECB and this kind of training session in our curriculum will really
help the students to get involve with the reality that they have studied. When I went on the
first day my knowledge in the field was almost zero and I was really scared that I can make
or not in the 6 months. Then only I came to know that it was really interesting and the field
knowledge was rally interconnected with our academic studies. There are many people to
guide us throughout the training period and without their support it would be very hard for
me to finish the training. They guide us every time, observe our activities, encourage in our
works and if something go wrong they scold us as well.
The inspection officer from our University instructed us to have some physical feeling on
each and every work we do. After that we did every part of the work and got a great
experience.
At the very early stage it was a bit difficult for me to understand the works carried out and
the terminology they used. Little by little we learned many things during this period. This
is the period that we can learn at the site. So I took it as a golden period of my life time
and learned as much as possible I can. Now I have the confidence to manage a site as a
single person. I have the technical knowledge on concreting, shuttering, r/f, rubble and
brick masonry, landscaping and any kind of work related to construction. We can learn
This training program helped me to get some contacts from many persons with different
knowledge at different stages. The AGM, our resident engineer, engineering assistant,
, TO, WS, co- trainees in different fields like QS, NDT, and
draughtsman, our subcontractors, drivers, laborers and many more. Our behavior will
represent our University so that I learned how to behave with these kinds of different
personnel such a way that it will make proud my University.
CECB is a great place for having the industrial training period. The main objective of the
training program is to learn. Because I was free to do any kind of work during the whole
6 months so that I can learn whatever possible which is totally fulfilling the main
objective.
I gathered most of the knowledge in the building site but nothing from the highway or any
road site. Beca
possible to change from one AGM unit to another. Other than that
shortcomings and I really got a great chance ever here.
It is great to include our training during our academic period. But in some occasions we
only have to rely on the drawing and our knowledge was inadequate in some fields like
selecting a suitable dimension for sanitary appliances, septic tanks, services for a building
- CE 4
training period. We used many survey during the training period so if we have the survey
camp before the training it would be very much helpful.
Inspection officers from our University visited us twice during the period but no one from
the NAITA visited us although they had a branch in Batticaloa town which only about 20
km away from our site. We can improve our shortcomings from their advices so I suggest
them to visit the trainees as much as possible in future.
The University should consider that to give the training to the students such a way that
they gather knowledge from different aspects of engineering especially in civil
engineering. Because there are many paths in civil engineering so they should make sure
that a student walks through each and every path as much as possible. Other than that the
industrial training program is very useful and I recommend that every person finish this
successfully.