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‘Technology can do everything, at the end it is about

leadership & people to unlock the value’

Brewery of the Future Zone Roadmaps


A revolution enabling a flexible, productive and sustainable operation

25th September 2020


0 Template

2
Productivity Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

In-line quality control, 100% Automated process & in-


• XXX • XXX • XXX
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning

Flexible & Automated


• XXX • xxx • …
100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations

Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated
PACKAGING

changeover
• XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Flexibility Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

From Brew, Pack Line to


Network Processing • XXX • XXX • XXX
Network production
COMMON PLATFORMS

100% downstream product &


Late Differentiation • XXX • XXX • XXX
pack customization

Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility

100% digital RM, product & pack


Traceability • XXX • XXX • XXX
tracking

Multi purpose 100% beverage capabilities for
BREW

• XXX • XXX • XXX


brewing equipment any beverage

Multi purpose
PACK

packaging equipment
• XXX • XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
COMMON PLATFORMS

Heat energy XXX XXX XXX


reduction
• • • 100% Heat recovery & re-use

Water quality • XXX • XXX • XXX


100% water quality

Water reduction, • XXX • XXX • XXX


reclaim & re-use 1 HL Water = 1HL Beer,

CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency

Byproduct • XXX • XXX • XXX 100% material recycling.


valorization 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


1 Europe

6
Productivity Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• Inline diacetyl analysis • Inline micro analysis


• SIBA 1.0 100% Automated process & in-
In-line quality control, • automatic inline sampling of incoming goods • Simplified (inline) beer headspace analysis
• Buttermilk
process optimization • Soy-milk
• Fill Auto TPO measurement for can and bottle • Inline monitoring and correction of line quality control
fermentation parameters
Most efficient & • Anti bacterial coating of surfaces, hydrophobic
COMMON PLATFORMS

coating, to avoid build up of micro 100% Automated parameter-


parameter-based • Foam filler • xxx
cleaning
• Autonomous Cleaning robots based cleaning
• Clean spectrum

Flexible & Automated • Automatic CIP caps on filler • Use of drones to supply small spares
• PACKER: Cobot to feed carton magazines • AGV's bring material and waste to operator or
100% Automated material
Material handling &
feeding • Automatic de-shrouding and de-strapping machine request preparation, handling & supply.

Central operation • AGV's bring material and waste to operator or


10110 control • Remote assistance machine request • Brewing control tower
100% central controlled
towers • Integrated material tracking & inventory operations

Predictive • Full line: LMS to forecast failures based on PLC


maintenance &
0 downtime due to equipment
data • Digital twin self diagnosis
modulation • Full line: Smart glasses for trouble shooting failures . 100% utility modulation

Raw material 100% Materials pre-processed


• DDH • Hop yield enhancement • Low DMS (easy to brew) malt
BREWING

efficiency for most efficient brewing

Most efficient • Very High Gravity fermentations


• VHG Brewhouse
New types of yeast
• Wort boiling 2.0 Double throughput with lean
processing & micro- • Bubble bath

organism • In line heating of the wort to the kettle processing equipment

Automated • scanners to receive and check materials


• Automated counting of beer, bottles, caps,
PACKAGING

changeover
• Full line: Change-over -part delivery on request
cartons
0 changeover time
• Universal format parts for fast CO

• self learning EBI's without test bottles 0 operator intervention, dark


Smart, self regulating
• Glue measurement in-line with auto • Heat load indicator for wort
equipment adaptation of glue knife operation

New to the world New to ABI New to Brewery


Flexibility Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• Onsite production of CIP chemicals for From Brew, Pack Line to


Network Processing • Presorted bottles before entering the lines • Continuous filtration and stabilization (KG free packaging and Brewing
Network production
COMMON PLATFORMS

• Decentralized piping

• High gravity storage in BBT 100% downstream product &


Late Differentiation • Pre-printed bottles - LABELER: Tattoo • Sequential fermentation
• In-line carbon blender pack customization

Flexible Batch Size • Pre-printed bottles - LABELER: Tattoo 100% batch size flexibility

100% digital RM, product & pack


Traceability • track in real time position of trucks with goods • Integrated traceability system
tracking

• Remove cereal cooker and replace with Jet
Multi purpose • Continuous brewing streams instead of batch 100% beverage capabilities for
BREW

• DFT (Jupille) cooker


brewing equipment process
• Yeast cropping centrifuge any beverage

Multi purpose Full automatic HDI with camera and pressure Put different machines on a pack line next to
PACK

• •
packaging equipment
• Intermittent – Chanel platform
regulation each other no obstacles 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• Electrical movers – To move from gas to • Upgrading existing boilers to green fuels
Green electricity • Energy – Hydrogen 100% green electricity sourcing,
electricity (ex.jupille) • Heat pumps facilities  utilities (excess heat
supply & storage • Electrical trucks for transport intern and extern from the heat grid to the brewery)
• Induction heating in the process step storage & generation
• Cold aging: Increased cold aging temperature
• Low pressure (one stage) compressed air 3.0 B
Electrical energy • High efficient pump technology and
reduction
• DFT (Jupille)
gravityChange the Filler Concept and Crown
• Work to Power /Motion to electricity = Motors 100% onsite generation
working in 2 directions
Cork the Bottle in the carrousel

• Energy – Hydrogen
Green heat • EaaS in Jupille • Thermal insulation for tanks and piping with
• develop heat resistant glass (Pyrex) and Flash 100% green heat energy
generation & storage • Magneto heat transfer
Pasteurize the Bottle with beer in it sourcing, generation & storage
COMMON PLATFORMS

• Cold CIP’s • Production of DAL water without HEATING • Brewery avoid steam or HTHW production
Heat energy Energy - Electrification of heat De-alcoholization with vacuum and/or with above 105°C
reduction
• • 100% Heat recovery & re-use
• Freshness membrane filtration • No tunnel Pasteurizer

Water quality • Rain water collection


100% water quality

Water reduction, • Water - Recycling = Grey water


• Green Lemon • Bags In keg’s instead of cleaning
reclaim & re-use • Separating Sanitary waste water 1 HL Water = 1HL Beer,

CO2 generation,
collection & CO2 • Automating CO2 connection based on purity 100% CO2 processing quality &
quality efficiency

Byproduct • Evergrain
• Energy - Waste digesting to BIO-Fuel 100% material recycling.
valorization • Energy - BIO- oils – Gasoil from de-alcohol
100% by-product conversion

Community Network • Water - Water to the community Integrated communal systems

New to the world New to ABI New to Brewery


2 Africa

10
Productivity Roadmap Africa
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

• Beer Guard • In-vessel monitoring and control


In-line quality control, • In-line quality instrumentation to detect
100% Automated process & in-
• In-line quality and auto release • Beer Guard 3.0
process optimization contamination/defects • Beer Guard 2.0
line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning
• Offloading of raw material through one • Plug and play silo
Flexible & Automated • Upstream quality & integrity of raw mats • Floor to separate material from ops • AI Image inspection with Robotic Arm
• Auto bottles & cans reject removal sorting
100% Automated material
Material handling & • Packaging Sorting / Washing Centers
feeding • Auto de-strapping, foil, interlayer • Automated Cullet / Label bins • Smart AGV for line loading to Depalletiser preparation, handling & supply.
• Continue Centralised Control Rooms
Central operation • Centralised Control Rooms Ibhayi, • Continue Centralised Control Rooms
control
• TrakSYS MES 100% central controlled
10110 Newlands, SA • Self diagnose stoppages
• Smart Bearing, Seal, Shaft materials to operations
towers • TrakSYS MES Ibhayi and Alrode
predict failure
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

• Predictive Brewing: with the use of AI


Raw material 100% Materials pre-processed
• Milling, mashing, Separation upgrades to • XXX • XXX
BREWING

efficiency for most efficient brewing


deal with variable ingredients

Most efficient • Multiple yeast handling future proofing


• Multiple yeast handling capability
• Water cooled cones: Keeping yeast settled
• Continuous Yeast Propagation Capability - Double throughput with lean
processing & micro-
• Concentrated wort production FRESH is betterx processing equipment
organism in Cone cool, without freezing

Automated • Line automated set up • No change parts for can filler and seamer • Filler with quick CIP / Flush capability
PACKAGING

changeover
• Digital Change Over – Retrofit kit on both • Automated Line conveyor control for different • Conveyors and other equipment auto adjustable 0 changeover time
Labelers and Filer (Project Reflex ) pack sizes and no change parts

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Flexibility Roadmap Africa
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
• Automation – networked packaging
• Hygienic/ flash pasteurization at interface
• Packaging 3D Printing ( Country or Zone From Brew, Pack Line to
Network Processing • Continue Cellar Automation • Packaging Network – Dry Area focus
Level – scan machine components and
• Packaging Network – Machine Grouping – • Machine Capability Centers Network production
COMMON PLATFORMS

keep as library?) - 3rd Party • Low costapproach


solutionsP10
to mixing FV's as an
not line
alternative to DFT which is costly
• 'Unitank OptiFilter 100% downstream product &
Late Differentiation • Flexible Separation methods • Warm stabilization
• Small batch tankering (e.g. grain base)
• Filler – Late differentiation of beer • Order on Demand – Mix Pallets pack customization
• Reduction of maturation times
• Digital Printing - Washable ink
• Packer that can deal with Bottles and Cans
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• online measurement and inline monitoring
• EBI linked to glass production plant
100% digital RM, product & pack
Traceability • XXX • Blockchain technology for traceability of • XXX
raw mats tracking
• Use dried yeast / microorganisms at scale
• Concentrated wort production
Multi purpose • Self-cleaning and health monitoring tanks • Design of bio-processing vessel 100% beverage capabilities for
BREW

• Use of enzymes
brewing equipment (bots, surface coatings…) • Brewing with 100% Barley any beverage
• Flexible sourcing of starches
• Spirits Filling

Multi purpose Clamping Starwheels - Retrofit


PACK


packaging equipment • Flexible starwheels
• XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap Africa - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity • Smart Utilities linked to environment ( 100% green electricity sourcing,
• XXX • XXX
supply & storage How to use Excess heat or Cold) storage & generation
• Utilisation of correct cooling media e.g. NH3
cooling media versus glycol
Electrical energy • Ambient fill straight from tank
reduction
• Ambient filling
• Connected modulation
• XXX 100% onsite generation
Power Factor Correction
•• Magneto
Predictive
•• Heat Maintenance Sensors
centre upgrades
• Solar thermal installation • Smart Utilities linked to environment ( How to
Green heat • CHP (NEW and IBH) use Excess heat or Cold) • XXX 100% green heat energy
generation & storage • Biogas (put in boiler to use excess gas) • Biomass (build a plant to burn biomass sourcing, generation & storage
• Utilities Raw Material Sourcing (Coal)
Boiler
•• VHG Economiser Replacement
COMMON PLATFORMS

Brewing
Heat energy • Connected modulation
• Heat Centre • XXX 100% Heat recovery & re-use
reduction • Ultra High Gravity Brewing
• Heat recovery from diesel generators

Water quality • XXX • XXX • XXX


• In-Tank TopScan Camera technology 100% water quality
• Cleaning optimized for actual cleanliness
• CIP Filtration capability – clean CIP liquid is
and not process/ time based
more effective
Water reduction, • Affordable Water treatment - on site • Real time bio monitoring for microbe
• Flash and Tunnel Pasteurization of FAB 1 HL Water = 1HL Beer,
reclaim & re-use • Water free rinsing control
• Zero extract losses at the Filler – brimfull
• Dry floor pack hall
• Smart CIP
CO2 generation, • BTS Water Recovery
• CO2 collection upgrades: COC mains design 100% CO2 processing quality &
collection & CO2 • XXX • XXX
and CIP capability
quality efficiency

Byproduct • By-product downstream processing • XXX • XXX 100% material recycling.


valorization 100% by-product conversion

Community Network • Plant User Network and Controls • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


3 APAC

14
Productivity Roadmap APAC
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
• OG in UT
• Diacetyl inline • Online DO checking(MF/LT)
In-line quality • Inline labelling quality check • carton blank & corrugate dimensional check • AI Robot to get sample
• Inline seaming quality check • Inline coding inspection • Online iodine test 100% Automated process & in-
control, process
optimization
• BS PI checking • filling level inspecting precisely on line • Inline micro detector line quality control
• Inline iron analysis • Auto PQA
• Inline process& finished beer analysis • TPO non destructive
COMMON PLATFORMS

Most efficient &


100% Automated parameter-
parameter-based • Auto COP • Automatic cleaning robot
cleaning
based cleaning
• Unloading with Container • Arm-grasping for starch unloading
• 0 Operator in BTS
Flexible & Automated • Auxiliary material dosing • The refrigerator starts and stops automatically
AGV for materials & By-product handling
• AGV for materials & By-product handling
0 operator in water treatment plant
100% Automated material
Material handling & •
• Carton feeding automatically system

feeding • Carton feeding automatically system • Automatic label feeding preparation, handling & supply.
• Fully automatic can lid feeding
• Fully automatic can lid feeding • auto shrink & film feeding
Central operation
10110 control • CCR civil 100% central controlled
• Zone War Room operations
towers
Predictive
maintenance & 0 downtime due to equipment
• the vibration of the motor monitoring • Smart bottle/can for conveyor diagnose
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• Smart Silo
BREWING

efficiency for most efficient brewing

Most efficient
Waste yeast AI support
• Super enzyme Double throughput with lean
processing & micro- •
• DDH
organism processing equipment

Automated • Bottle & can Filler no change parts


PACKAGING

changeover
• Packer changeover automatically • Changing shrink automatically
• Labeler no change parts
0 changeover time

• De-wrapper & De-strapper for depalletizer 0 operator intervention, dark


Smart, self regulating
automatically • Partition automatic • Robotic arms to remove fallen bottles
equipment • Palletizer & Depalletizer SAM monitoring operation

New to the world New to ABI New to Brewery


Flexibility Roadmap APAC
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• Centralized ingredient/wort/yeast center From Brew, Pack Line to


Network Processing
• Conveyor connection between lines Network production
COMMON PLATFORMS

100% downstream product &


Late Differentiation • EHG APAC • Dry yeast to reduce propagation • Beer powder
pack customization

• Smaller MOQ volume


• Small capacity boilers
Flexible Batch Size • Identify the ID of empty 100% batch size flexibility
bottle/crown/label/carton… automatically
• Check good case in line

• Supplier Inventory monitoring 100% digital RM, product & pack


Traceability • Full traceability from raw material to POS tracking

• flexible storage for specialty malts or malt


Multi purpose 100% beverage capabilities for
BRE
W

• Flexible equipment for beverage extracts


brewing equipment • Distilling Equipment any beverage

Multi purpose Multi labeler Multi capper


PACK

• •
packaging equipment
• Conveyor flexibility for multi package
• Multi packer • Multi beverage filler 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap APAC
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
• Solar apply in middle capability
Green electricity • Wind energy in use • Solar apply in all APAC breweries 100% green electricity sourcing,
• High efficiency compressor • Energy storage battery • Tidal energy
supply & storage • Tidal energy • New type of agent for cooling storage & generation
• Solar in all breweries

Electrical energy • Baseload control


reduction • Auto shutdown procedure alarm system
• The equipment starts and stops automatically 100% onsite generation

• Bio-gas boiler install


• 100% biogas recovery in all breweries
Green heat • Effluent Terminal Monitoring with TOC/COD • Recovery Heat from NG boiler
• Recovery Heat from air compressed system 100% green heat energy
generation & storage for BTS • Packaging energy integration with brewing
• Smart bottle washer--cleanliness sourcing, generation & storage

• MSB and SS for all local brand


COMMON PLATFORMS

Heat energy • Heat exchanger efficiency monitoring • Heat balance for bottler washer • Heat pump
reduction • Freshness S&S • New insulation material • Heat center upgraded 100% Heat recovery & re-use
• Dynafill—high temp & hygienic filling

• RO for BTS effluent water and reuse in


Water quality production 100% water quality
• Underwater robot that inspects and cleans
• Ionized air used to clean bottles
Water reduction, • Multi-step CIP process water tanks
• Water center
reclaim & re-use • Air - cooled vacuum pump on the bottle line
• Multi-CIP
• CIP Robot for all container 1 HL Water = 1HL Beer,
• Water center in all breweries
• CO2 recovery predict tool
CO2 generation, • Increase separate CO2 recovery pipeline
• Recovery CO2 from NG boiler 100% CO2 processing quality &
collection & CO2 system for Special brand. • New CO2 membrane to separated O2 for UTs
• Use N2 instead of CO2
quality
• CO2 recover from ACF/DRY at regeneration efficiency
step
• Sludge is sold to third parties
• CO2 is sold to third parties • CO2 sell license obtain & sold to third parties
Byproduct • Using hot melt solution instead of Film more than 20 breweries 100% material recycling.
valorization Stretch-wrapper for palletizer to avoid • No DE/KG Kieselguhr 100% by-product conversion
Finished goods dumping

Community Network Integrated communal systems

New to the world New to ABI New to Brewery


3a APAC - Brewing

18
Productivity Roadmap APAC - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

• Sensors and AI to monitor and auto 100% Automated process & in-
In-line quality control, • Online measurement system per CCT
• Purge yeast AI Support adjust mashing process based on PC,
process optimization • Fuzzy system control (Wort, Beer)
Sensory etc
line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning
• Automatic Hop kit & dosing
Flexible & Automated • 100% elimination manual unloading of corn
• Enzyme, Zinc, CaSo4 automatic addition
starch by (1) low capex unloading solution • No use of Kieselguhr
100% Automated material
Material handling & • Malt bulk loading and flexible storage
feeding or (2) on-site corn starch “dilution” preparation, handling & supply.
• Starch Silos to replace starch warehouse
Central operation
control
• Lighthouse support • Zone War room 100% central controlled
10110 • Paperless and Mobile control
• Remote Support • Zone control tower operations
towers

Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

• BUD malt process • DDH


Raw material
• Super enzyme • Local malt production for Bud 100% Materials pre-processed
optimization • XXX
BREWING

efficiency • Farm quality data control for most efficient brewing


• Starch recipe optimization for brewhouse

Most efficient • VHG / UHG


• Isaac APAC • Falcon II
• Yeast “medium” or dry yeast to reduce • XXX
Double throughput with lean
processing & micro- • EHG
• MIRA China 1.0 processing equipment
organism propagation complexity

Automated
PACKAGING

changeover • XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Productivity Roadmap – APAC Brewing
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Low Capex Automatic Hop Make –up & dosing


• 100% elimination manual unloading
Automated • Enzyme, Zinc, CaSo4 automatic addition 100% automated
of corn starch by (1) low capex
Raw Mat. • Bulk loading and flexible storage for specialty malts • No use of Kieselguhr material supply & waste
or malt extracts unloading solution or (2) on-site corn
handling removal
• Low cost Starch Silos to replace starch warehouse starch “dilution”

Simplification • Centralized ingredient/wort


• Supplier Inventory monitoring Minimal complexity and
of upstream process center (Korea)
• Customized Mixed malt by supplier no manual handling of
processes & • Corn Starch Supplier on-site to avoid
Kitting ingredients
drying steps in selected breweries

• BUD malt process optimization


Full Value Purified raw materials
• DDH • Local malt process for production of
and for most efficient
• Super enzyme for brewhouse (TEL, Low Bud malt
ingredient processing for multiple
malt ratio) • Farm quality data control
utilization products
• Starch recipe benchmark & optimization

Most efficient  Isaac APAC


• VHG / UHG Use best in class
micro-  MIRA China 1.0
 Falcon II • Yeast “medium” or dry yeast to microorganisms, recipes
organism &
processing  EHG reduce propagation complexity and equipment

In Line
Control
&
• Sensors and AI to monitor and auto
• Online measurement system per CCT adjust mashing process based on PC, 100% Automated
automated • Purge yeast AI Support
• Fuzzy system control (Wort, Beer) Sensory etc processing and control
process
optimization

Central Full automated control


operation • Lighthouse support • Zone War room task and operators shift
10110 • Paperless and Mobile control
control  Remote Support • Zone control tower to value adding tasks in
towers future proof workspace
Flexibility Roadmap APAC - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

• BBX system
• Zone War room • Paperless and Mobile control From Brew, Pack Line to
Network Processing • MES
• Zone control tower • Customer brewing project
• QMS support Network production
COMMON PLATFORMS

• Auto process traceability • Customized Packaging material


• QR code traceability
• Upgrade multi-blending systems for more 100% downstream product &
Late Differentiation • XXX • XXX
ingredient dosing pack customization

Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility

100% digital RM, product & pack


Traceability • XXX • XXX • XXX
tracking

• Smaller MOQ volume in brewing


Multi purpose 100% beverage capabilities for
BREW

• CSD Capabilities (BBCo Scope) • XXX • XXX


brewing equipment any beverage
• Distilling Equipment (BBCo Scope)

Multi purpose
PACK

packaging equipment
• XXX • XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Flexibility Roadmap – Brewing
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• BBX system
• MES • Zone War room • Paperless and Mobile control From line to network
Network Time management
• • Zone control tower • Customer brewing project production with
processing QMS support
• • Auto process traceability • Customized Packaging material l extended capabilities
• QR code traceability

Central facilities
Com- supplying kits to react
pounding & fast and close to the
Kitting market.

Multi-
Full flexibility for any
purpose • Smaller MOQ volume in brewing and process
beverage/product that
Bio- flexibility understanding on CCT (TBC)
we want to bioprocess.
reactors

Customize products as
Late
• Upgrade multi-blending systems for more late as possible, just
differentiati
ingredient dosing before packaging or
on
even in POC

From beer
• CSD Capabilities (BBCo Scope) Capability to produce
to beverage
• Distilling Equipment (BBCo Scope) products beyond beer
and beyond
Sustainability Roadmap APAC - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

• New type of agent for cooling


Electrical energy • Tidal energy
reduction
• Auto shutdown procedure • The equipment starts and stops
• Solar in all breweries
100% onsite generation
automatically

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage

• MSB for all brands


COMMON PLATFORMS

Heat energy • S&S for all brands • New insulation material • Wort Production from Supplier
reduction 100% Heat recovery & re-use
• Use of Syrup as adjuncts where cost feasible

Water quality • XXX • XXX • XXX


100% water quality

• CIP Robot for all container


Water reduction, • CIP Water Recycle
• All recycle water be treated • Build up "Beer powder" in the market 1 HL Water = 1HL Beer,
reclaim & re-use • Multi-CIP
• Water center in all breweries

CO2 generation, • Optimization of fermentation back pressure


collection & CO2 • Cold Caustic CIP in fermenters • Super yeast for more CO2 production 100% CO2 processing quality &
• Use N2 instead of CO2 as per GOPs
quality efficiency

Byproduct • Spent grains to biscuits/ human food 100% material recycling.


• Cinderella • Build up "Beer powder" in the market
valorization • Yeast powder food 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


Sustainability Roadmap – Brewing
Today 2020 1 – 3 years / 2021-2023 The Beach - Carbon
3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030
neutral ready PKG line

Water • CIP Water Recycle • CIP Robot for all container


reduction/ 1 L Water to 1 L of beer in
• Multi-CIP • All recycle water be treated • Build up "Beer powder" in the market
reclaim all water stressed areas
• Water center in all breweries

Heat • MSB for all brands


reduction/ • S&S for all brands
recovery & • Use of Syrup as adjuncts where cost • New insulation material No unnecessary heat lose
• Wort Production from Supplier
integration feasible

Replace all
non-green • New type of agent for cooling
• Auto shutdown procedure • Tidal energy Only regeneratable
energy • The equipment starts and stops
• Solar in all breweries energy sources
sources automatically

CO2 • Optimization of fermentation back pressure


reduction • Use N2 instead of CO2 as per GOPs • Cold Caustic CIP in fermenters • Super yeast for more CO2 production Carbon Neutral by 20XX

Co-product
& Full • Spent grains to biscuits/ human
ingredient • Cinderella food • Build up "Beer powder" in the market Zero waste & best value
utilization • Yeast powder food
3b APAC - Packaging

25
Productivity Roadmap APAC - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, 100% Automated process & in-


• XXX • XXX • XXX
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning
• auto bottles & cans reject removal
Flexible & Automated • auto corrugate supply from WR
• auto carton supply from WR
• auto waste label removal • auto label supply from WR 100% Automated material
Material handling & • auto crown supply from WR • auto foil supply from WR
feeding • auto tray supply from WR preparation, handling & supply.
• auto lid supply from WR
Central operation • PKG control tower – Brewery Level • PKG control tower – Zone Level
control
100% central controlled
10110 • Camera stops - route cause analysis • Exoskeleton to support lifting • XXX
towers • Auto data collection • Smart EBI connected to Bottle washer operations

Predictive
maintenance &
0 downtime due to equipment
• Auto predictive maintenance • XXX • XXX
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated • auto adjust fill level at filler • Bottle & can Filler no change parts
• Conveyors and other equipment auto
PACKAGING

changeover • packer no change parts • Labeler no change parts 0 changeover time


adjustable and no change parts
• bottle washer no change parts • Packer & Palletizer no change parts

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Productivity Roadmap – APAC Packaging
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

Pack Mat • auto corrugate supply from WR • auto bottles & cans reject removal
100% automated
handling • auto carton supply from WR • auto waste label removal • auto label supply from WR
material supply & waste
(Logistics) • auto tray supply from WR • auto crown supply from WR • auto foil supply from WR
removal
• auto lid supply from WR

• auto de-strapping, foil, interlayer removal


Pack Mat • auto de-wrapping for empty can & bottle de- • auto label feeding
• auto crown feeding
Feeding palletizer • auto foil feeding 100% automated
• auto folding carton feeding
(Operation) • auto corrugate, tray, carton feeding • auto shrink & film feeding material feeding
• centralized hot melt supply
• auto lid feeding

• auto adjust fill level at filler • Bottle & can Filler no change parts
Change • Labeler no change parts • Conveyors and other equipment auto 100% change over on
• packer no change parts
Over • Pack grouping Packer & Palletizer no adjustable and no change parts the fly and no change
• bottle washer no change parts
change parts over parts

• in line seaming quality check


• on line filler CIP monitoring
• label quality check in line • in line beer release at filler
In Line • real time micro monitoring
• damage can inspection • TPO non destructive 100% automatic in-line
Control • Zero Packaging losses
• EBI bottle defect identification • auto PQI checks
• zero Beer losses
• carton blank & corrugate dimensional check • pack mat in line control
• filling level inspecting precisely on line

• PKG control tower – Brewery Level • PKG control tower – Zone Level
Data • Camera stops - route cause analysis Dark Operations
• exoskeleton to support lifting
10110 Control & • auto predictive maintenance &
Maintenance • smart EBI connected to Bottle washer
• Auto data collection Fully Control Tower
Flexibility Roadmap APAC - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

From Brew, Pack Line to


Network Processing • Conveyor connection between lines • XXX • XXX
Network production
COMMON PLATFORMS

• Multi labeler 100% downstream product &


Late Differentiation • Multi packer • Multi capper • XXX
pack customization
• Filling valve with the electrical technical

Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility

• Auto ID empty bottle/crown/label/carton… • Check good case in line


100% digital RM, product & pack
Traceability • Check fill level for each valve in line • Auto monitoring the crown crimp size and • XXX
• Check labelling quality in line cap damage rejection tracking

Multi purpose 100% beverage capabilities for


BREW

• Viscous beverage filling • Multi beverage filler • XXX


brewing equipment any beverage

Multi purpose
PACK

packaging equipment
• XXX • XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Flexibility Roadmap – Packaging
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

From line to network


• Conveyor connection between lines
Modularity • x • x production with
extended capabilities

Late • Multi labeler


differentiati • Multi packer • Multi capper • x 1 to infinity batch
on • Filling valve with the electrical technical

• Identify the ID of empty


bottle/crown/label/carton… automatically • Check good case in line Visibility and control of
Traceability • Check filling level for each valve precisely in • Auto monitoring the crown crimp size • x parameters along the
line. and cap damage rejection supply chain
• Check labelling quality in line

• Auto changeover for the drop-in packer • Auto changeover for filler
• Auto changeover for the de-palletizer & • Auto changeover for labeler
palletizer Any pack format with
Change • no change parts for packer
• Auto changeover for bottle washer • no change parts for filler & labeler minimal change over
Over • no change parts for the de-palletizer
• Auto changeover for EB & FBI times
• Auto changeover for conveyor…
& palletizer
• no change parts for bottle washer…

From beer Capability to produce


• Viscous beverage filling • Multi beverage filler x
to beverage beverages beyond beer
Sustainability Roadmap APAC - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

Electrical energy • Alternative to bottle washer


reduction
• Dynafill—high temp & hygienic filling • Flash pasteurizer + hyg filling
• Alternative to pasteurizer
100% onsite generation

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
• Packaging energy integration with brewing
COMMON PLATFORMS

Heat energy • energy integrated bottle washer • Alternative to bottle washer


• Smart bottle washer--cleanliness 100% Heat recovery & re-use
reduction • energy integrated pasteurizer • Alternative to pasteurizer
• High efficient tunnel pasteurizer

Water quality • XXX • XXX • XXX


100% water quality

Water reduction, • Using the recycled water for bottle washer’s


• Recycling packaging water to utility • XXX
1 HL Water = 1HL Beer,
reclaim & re-use tanks

CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
• Using hot melt solution instead of Film
Byproduct Stretch-wrapper for palletizer to avoid • XXX • XXX 100% material recycling.
valorization Finished goods dumping 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


Sustainability Roadmap – Packaging
Today 2020 1 – 3 years / 2021-2023 The Beach - Carbon
3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030
neutral ready PKG line

Water • Using the recycled water for bottle washer’s


reduction/ tanks • Recycling packaging water to utility • x x
reclaim

Heat • Packaging energy integration with brewing


reduction/ • energy integrated bottle washer • Alternative to bottle washer Zero heat generation
recovery & • energy integrated pasteurizer • Smart bottle washer--cleanliness
• Alternative to pasteurizer required for packaging
integration • High efficient tunnel pasteurizer

Electricity • Dynafill—high temp & hygienic filling • Alternative to bottle washer


reduction • Flash pasteurizer + hyg filling x
• Alternative to pasteurizer

CO2
• x • x • x x
reduction

Packaging
• Using hot melt solution instead of Film 100% recyclable materials
Material • x
Stretch-wrapper for palletizer to avoid • x no packaging of packaging
reduce/ re-
Finished goods dumping reduce amount used
use/ recycle
3c APAC - Utilities

32
Productivity Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, 100% Automated process & in-


• XXX • XXX • XXX
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning

Flexible & Automated


• XXX • XXX • XXX
100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation
control
100% central controlled
10110 • XXX • XXX • XXX
towers operations

Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated
PACKAGING

changeover • XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Productivity Roadmap – Utility
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

BTS • O operator in BTS Green BTS


• Automatic control O operator in BTS

10110
Flexibility Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

From Brew, Pack Line to


Network Processing • XXX • XXX • XXX
Network production
COMMON PLATFORMS

100% downstream product &


Late Differentiation • XXX • XXX • XXX
pack customization

Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility

100% digital RM, product & pack


Traceability • XXX • XXX • XXX
tracking

Multi purpose 100% beverage capabilities for


BREW

• XXX • XXX • XXX


brewing equipment any beverage

Multi purpose
PACK

packaging equipment
• XXX • XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Flexibility Roadmap – Utility
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• x • x • x

• x • x • x

• x • x • x

• x • x • x

• x • x x
Sustainability Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity • Solar in all breweries 100% green electricity sourcing,


• XXX • Wind energy
supply & storage • Tidal energy storage & generation

• Metering at level 4 • High efficiency compressor


Electrical energy
reduction
• Baseload control • New type of agent for cooling • XXX 100% onsite generation
• Auto shutdown procedure • The equipment starts and stops automatically

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
• Metering at level 4 • MSB and SS for all local brand
COMMON PLATFORMS

Heat energy • Heat exchanger efficiency • Recovery heat from NG boiler • MSB and SS for all brand
reduction • Heat center • Heat balance for bottler washer • Cancel the pasteurizer 100% Heat recovery & re-use
• Heat pump • New insulation material

Water quality • XXX • XXX • XXX


100% water quality
• Metering at level 4 • CIP Robot for all container
• RO Water from BTS is used at production
• Strom Water Collection • All recycle water be treated
Water reduction, • 0 reject water from RO system
• CIP water recycle • Water center in all breweries
reclaim & re-use • Multi- CIP • New type of membrane for RO
• Waterless vacuum pump\ 1 HL Water = 1HL Beer,
• Ionized air used to clean bottles
• Metering at level 5
• Metering at level 4 • CO2 Interregional transfer in China
CO2 generation, • CO2 sell license • Use N2 instead of CO2 • New CO2 membrane to separated O2
collection & CO2 100% CO2 processing quality &
• CO2 Predict tool • Packaging CO2 consumption monitoring • Recovery CO2 from NG boiler
quality • Decrease the fermentation tank pressure system efficiency

Byproduct • XXX • XXX • XXX 100% material recycling.


valorization 100% by-product conversion
• multi-skill
• Interdepartmental operation • Brewery control tower
Community Network • Global control tower Integrated communal systems
• AR/VR Training system • Center control room
• War room

New to the world New to ABI New to Brewery


Sustainability Roadmap – Utility
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Metering at level 4 • CIP Robot for all container • RO Water from BTS is used at
• Strom Water Collection • All recycle water be treated production
Water • CIP water recycle • Water center in all breweries • 0 reject water from RO system 1hl/hl water
• Multi- CIP • New type of membrane for RO • Waterless vacuum pump\
• Metering at level 5 • Ionized air used to clean bottles

• Metering at level 4 • MSB and SS for all local brand


• Heat exchanger efficiency • Recovery heat from NG boiler
Heat • MSB and SS for all brand
• Heat center • Heat balance for bottler washer TPE NO.1
• Cancel the pasteurizer
• Heat pump • New insulation material

• High efficiency compressor


• Metering at level 4 • New type of agent for cooling
Electricity • Baseload control • Solar in all breweries 100% Renewable
• Wind energy
• Auto shutdown procedure • Tidal energy electricity
• The equipment starts and stops
automatically

• Metering at level 4 • CO2 Interregional transfer in China • New CO2 membrane to


• CO2 sell license • Use N2 instead of CO2 separated O2
CO2 • CO2 Predict tool 0 CO2 purchase
• Packaging CO2 consumption • Recovery CO2 from NG boiler
• Decrease the fermentation tank pressure
monitoring system

• multi-skill
• Interdepartmental operation • Brewery control tower
People Global control tower 0 operator
• AR/VR Training system • Center control room
• War room
4 SAZ

39
Productivity Roadmap Europe - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

In-line quality control, 100% Automated process & in-


• XXX • XXX • XXX
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning

Flexible & Automated


• XXX • xxx • …
100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations

Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated
PACKAGING

changeover
• XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Flexibility Roadmap Europe - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

From Brew, Pack Line to


Network Processing • XXX • XXX • XXX
Network production
COMMON PLATFORMS

100% downstream product &


Late Differentiation • XXX • XXX • XXX
pack customization

Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility

100% digital RM, product & pack


Traceability • XXX • XXX • XXX
tracking

Multi purpose 100% beverage capabilities for
BREW

• XXX • XXX • XXX


brewing equipment any beverage

Multi purpose
PACK

packaging equipment
• XXX • XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap Europe - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
COMMON PLATFORMS

Heat energy XXX XXX XXX


reduction
• • • 100% Heat recovery & re-use

Water quality • XXX • XXX • XXX


100% water quality

Water reduction, • XXX • XXX • XXX


reclaim & re-use 1 HL Water = 1HL Beer,

CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency

Byproduct • XXX • XXX • XXX 100% material recycling.


valorization 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


4a SAZ - Brewing

43
Productivity Roadmap SAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, • Brewing instrumentation & data collection infr. 100% Automated process & in-
• NIR + MIR tech for inline analysis • 100% inline quality control
process optimization • Online inventory control – Smart silo’s line quality control

Most efficient & • Dedicated short CIP for heating surfaces 100% Automated parameter-
COMMON PLATFORM

• Efficient CIP mechanical device, cameras to


parameter-based • Self cleaning transportation system • Sterilization without water
cleaning (pneumatic)
verify effectiveness of CIP based cleaning

Flexible & Automated • Robots to manipulate packages


• Automated dosage of raw materials
• Automated malt unloading system
100% Automated material
Material handling & • Cold storage for juices, flavors, functionals
feeding • Flow scale for malt & adjuncts preparation, handling & supply.

Central operation • Online process monitoring & smart camera’s


10110 control • Online comm. network: suppliers & sales • AI controlled brewing • Machine learning to optimize equipment
100% central controlled
towers • Data collection infrastructure operations

Predictive • Wireless smart sensors,


maintenance & • AI to predict failure • Robots performing maintenance & 0 downtime due to equipment
• Equip. perf. Monitoring
modulation • 3D printed spare parts
• Smart spare parts control adjustments failures . 100% utility modulation

Raw material • DDH 100% Materials pre-processed


• Centralized high gravity wort for fermentation • Extract recovery using centrifuge
BREWING

efficiency • Opticellar for most efficient brewing

Most efficient • Brewhouse automation • Cold block & Cellar automation • 100% brewery automation
VHG brewing – optimized yeast for VHG, speed DFT – dynamic fermentation Intern. wort diffuser, height regulation system
Double throughput with lean
processing & micro- • • •
organism • Optimized yeast for SO2/ esters production • Fermented beer concentration, dried yeast • Continuous filtration +stabilization processing equipment

Automated
PACKAGING

changeover
0 changeover time

Smart, self regulating 0 operator intervention, dark


equipment operation

New to the world New to ABI New to Brewery


Productivity Roadmap – Brewing REMOVE

Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Automated Operations in Cellar Area


• Automated dosages of raw materials
• NIR + MIR technology for inline
Connect, • Brewing instrumentation & data collection
analysis • No human
automate infrastructure • 100% inline analysis
• Robots to manipulate packages intervention
equipment • Brewhouse automation • 100% automated operation
• Supervisory system unification • 100% inline analysis
& process • Online process monitoring
• Automated malt unloading system
• Smart cameras for process monitoring
• Cold block automation

Smart • Online inventory control


• Smart brewery
production • Online communication net – Suppliers, • Machine learning to optimize
• Brewery production controlled by modulation
& auto Brewery and Sales process/equipments parameters
artificial intelligence • Auto correct
correct • Smart Silos
equipments
equipment

• Wireless smart Sensors


Maximized • 100% equipment
• Data collection infrastructure • Artificial intelligence to predict
asset • Robots performing maintenance and efficiency
• Equipment performance monitoring failure
utilization adjustments • Zero
• 3D printer to produce spare parts • Smart spare parts control
predictely downtime/failures
• Automated lubrication

• DDH
• Extract recovery using centrifuge
• Very High Gravity • Maximized capacity /
• Opticellar
Maximize • High gravity wort transported to brewery equipment
• Dynamic Fermentation
capacity for fermentation
• Mash off at lower temperatures
• More efficient CO2 removal
• Dedicated short CIP for heating
surfaces
Flexibility Roadmap SAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

From Brew, Pack Line to


Network Processing • … • … • …
Network production
COMMON PLATFORM

100% downstream product &


Late Differentiation • … • Carboblender in packaging line, no BBT
pack customization

• Fermenter capacity diversification


Flexible Batch Size • Flexible Mash Filter
• Flexible mashing volume
• … 100% batch size flexibility

100% digital RM, product & pack


Traceability • … • … • …
tracking

Multi purpose 100% beverage capabilities for


BREW

• … • Flexible wort filtration


brewing equipment any beverage

Multi purpose
PACK

packaging equipment
• … • … • … 100% packaging capabilities

New to the world New to ABI New to Brewery


Flexibility Roadmap – Brewing REMOVE

Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Flow scale for malt and adjuncts • Flexible wort filtering


Versatile
• Flexible mashing volume • Vacuum evaporation
and • Self cleaning transportation system • Full flexible brewing
• External heat exchanger in • Internal wort diffuser with height
multipurpose • Pneumatic transportation system in terms of volume
brewkettle regulation system
equipment
• Fermenter capacity diversification • Continuous filtration + stabilization

• Fermented beer concentration


Late • Cold storage for juices, flavors, functionals • Multibeverages being
• Carboblender in packaging line
differentiation produced anywhere
• No BBT

Most • Use of dried yeast


efificient • Optimized yeast for SO2 production • Optimized yeast for ester production • Most eficiente micro-
micro- • Optimized yeast for VHG • Optimized yeast for fast organism to choose
organism fermentations
Sustainability Roadmap SAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• … • … • …
supply & storage storage & generation

• Brewing – Utilities connectivity


Electrical energy • Connected energy recovery system
reduction
• Sectorized consumption measurement • Dynafill, warm filling in packaging
• DFT External cooling for fermenters 100% onsite generation
• Smart shutdown

Green heat • … • … • … 100% green heat energy


generation & storage sourcing, generation & storage
• High vacuum water deaeration system
• Use of saturated steam • Steam condensate return pump
COMMON PLATFORM

Heat energy Wireless online steam trap monitor Central energy storage tank
• Vacuum evaporation
reduction
• •
• Heat recovery fermentation 100% Heat recovery & re-use
• Simmer & Strip • Two stage wort cooling
• External heat exchanger in brewkettle…

Water quality • … • … • …
100% water quality

• Carboblender in Packaging line


Water reduction, • Dedicated short CIP for heating surfaces • No BBT
• Sterilization without water
reclaim & re-use • CO2 for deaeration • Efficient CIP mechanical device 1 HL Water = 1HL Beer,
• Smart cameras to define CIP recipe

CO2 generation,
collection & CO2 • More efficient CO2 removal • … • … 100% CO2 processing quality &
quality efficiency

Byproduct • … • … • … 100% material recycling.


valorization 100% by-product conversion

Community Network • … • … • … Integrated communal systems

New to the world New to ABI New to Brewery


Sustainability Roadmap – BrewingREMOVE
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• High vacuum water deaeration system


• Steam condensate return pump
• Use of saturated steam • Best zone in TPE
Heat • Central energy storage tank • Vacuum evaporation
• Wireless online steam trap monitor (Optimized heat
Consumption • Two stages wort cooling • Heat recovery from fermentation
• Simmer & Strip consumption)
• External heat exchanger in brewkettle

• Brewing – Utilities connectivity • Warm filling in Packaging (use of • Connected energy recovery system • Best zone in TPE
Energy
• Sectorized consumption measurement cooling energy of the beer) for the brewery (Optimized energy
Consumption
• Smart shutdown • Smart brewery modulation • External cooling for fermenters consumption)

• Carboblender in Packaging line


Water • Dedicated short CIP for heating surfaces • No BBT
• Sterilization without water 1 HL water / 1 HL beer
Consumption • CO2 for deaeration? • Efficient CIP mechanical device
• Smart cameras to define CIP recipe
4b SAZ - Packaging

50
Productivity Roadmap SAZ – Packaging – RGB Lines
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, 100% Automated process & in-


process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based
cleaning
based cleaning

Flexible & Automated • Auto forklifts in DPL/PL & goods area


• Auto de-strapping, foil & interlayer removal
• Auto-forklifts feeding goods area in line and 100% Automated material
Material handling & goods area inline with equipment
feeding • Can lids shrink film, stretch film preparation, handling & supply.

Central operation • Line Monitoring System for all equipment • Line Monitoring System with AI control • Planning & production with warehouse
control
100% central controlled
10110 • Line Monitoring System integrated with • Smart glasses for remote assistance visibility
towers Camera for root cause of downtime maintenance • AI suggestion in control tower operations

Predictive
maintenance &
0 downtime due to equipment
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


BREWING

efficiency for most efficient brewing

Most efficient
Double throughput with lean
processing & micro-
organism processing equipment

Automated • Sorting line to guarantee the quality of


PACKAGING

changeover containers • Filler and Labeler with self-adjusting parts 0 changeover time
• Change parts in Filler and Labeler

Smart, self regulating • Conveyors and other equipment auto 0 operator intervention, dark
• Multi palletizer • Multi-Pasteurizer controlled by AI
equipment adjustable operation

New to the world New to ABI New to Brewery


Productivity Roadmap – SAZ Packaging – RGB Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Auto-Forklifts in DPL/PL and Goods Area


• Planning and Production with a
Pack Mat nearly lines to minimize movements to • Auto-Forklifts feeding Good Area in 100% Supply Chain
Warehouse vision optimize Goods in
handling infeed Line and Goods Area inline with Automatic to Supplier
Lines and Plants based in Lead Time
(Logistics) • Sorting line to guarantee the quality of equipment until usage in Line
and Historical Usage.
containers

• Auto De-Strapping, Pallets Inspector and


• Crown Feeding Automatic
Pack Mat Crater Inspector after Decrater.
• Labels Feeding Automatic • Goods Area and Waste Removal 100% Automatic and No
Feeding • Crowns and Labels semi-automatic
• Pallets and Craters Reposition Integrated and autonomous Operation Needed.
(Operation) minimizing operator time (Magazine for
Automatic.
hours).

• Conveyors and other equipment


• Change parts in Filler and Labeler: Quick Fix
auto adjustable and no change parts 100% change over on
for Starwheels and Guides. Height • Filler and Labeler with self-adjusting
Change Over • Multi-Pasteurizer controlled by AI the fly and no change
Adjustment Semi- Auto parts for any type of container
with different floors in different over parts
• Multi palletizer for more than one line
controllers

• Quality test in line for Bottle Washer, Filler • Aseptic Filling Work cell - Closing
and Pasteurizer and hermetic
In Line • Automatic inputs ERP data for cost • Non-polarized plastic inspection • Real time micro monitoring
100% automatic in-
Control improvement • AI for control process between EBI • Pasteurization process
line checks
• Label/coding/package inline inspection and bottle washer and Pasteurizer with microwaves
analyzing defects in small granularity • EBI bottle test in loop.
• Inline CIP monitoring

• Line Monitoring System for all equipment and


Data Control • Line Monitoring System with AI
integrated in Database for failures, productions Dark Operations
10110 & control
and maintenance plan execution • AI sugestion in control tower &
Maintenance • Line Monitoring System integrated with Camera • Smart glasses for remote assistance
Fully Control Tower
System to identify the root cause of downtime maintenance
Productivity Roadmap SAZ – Packaging – OW Lines
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, 100% Automated process & in-


• … • … • ….
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • … • …. • ….
cleaning
based cleaning

Flexible & Automated


• Auto-Forklifts in DPL/PL and Goods Area • Auto-Forklifts feeding Good Area
100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation • Line Monitoring System for all equipment • Line Monitoring System with AI control • Planning & production with warehouse
control
100% central controlled
10110 • Line Monitoring System integrated with • Smart glasses for remote assistance visibility
towers Camera for root cause of downtime maintenance • AI suggestion in control tower operations

Predictive
maintenance &
0 downtime due to equipment
• … • … • …
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• … • … • …
BREWING

efficiency for most efficient brewing

Most efficient
• …. • …. • …
Double throughput with lean
processing & micro-
organism processing equipment

Automated • Filler/Rinser with self-adjusting parts


PACKAGING

changeover • Change parts in Filler and Labeler • … 0 changeover time


• Autofit packer for different package formats

• Multi-Pasteurizer controlled by AI
Smart, self regulating 0 operator intervention, dark
• Multi palletizer • xx • Conveyors and other equipment auto
equipment
adjustable
operation

New to the world New to ABI New to Brewery


Productivity Roadmap – SAZ Packaging – OW Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Planning and Production with a


Pack Mat • Auto-Forklifts in DPL/PL and Goods Area • Auto-Forklifts feeding Good Area in 100% Supply Chain
Warehouse vision optimize Goods in
handling nearly lines to minimize movements to Line and Goods Area inline with Automatic to Supplier
Lines and Plants based in Lead Time
(Logistics) infeed. equipment until usage in Line
and Historical Usage.

• Auto De-Strapping, Foil and Interlayer


Pack Mat Removal. • Can Lids, Shrink, Stretch and Folding • Goods Area and Waste Removal
100% Automatic and No
Feeding • Can Lids, Shrink Film, Stretch Film and Carton Automatic inline integrated Integrated and autonomous remote
Operation Needed.
(Operation) Folding Carton working semi-automatic with in Goods Area. controlled by operators.
Magazine to optimize into some hours.

• Filler/Rinser with self-


• Change parts in Filler/Rinser: Quick • Conveyors and other equipment auto
adjusting parts for any type of 100% change over on
Change Fix for Starwheels and Guides. adjustable and no change parts
container the fly and no change
Over Height Adjustment Semi- Auto • Multi-Pasteurizer controlled by AI with
• Autofit packer for different different floors in different controllers over parts
• Multi palletizer for more than one line
package formats

• Quality test in line for Filler, Pasteurizer and Packer


• Inline CIP monitoring
In Line • Automatic inputs ERP data for cost improvement • Real time micro monitoring 100% automatic in-line
• Inline seamer inspection
Control • Coding/package inline inspection analyzing
• AI control in packer
• Pasteurization process with microwaves checks
defects in small granularity

• Line Monitoring System for all equipment


and integrated in Database for failures, • Line Monitoring System with
Data Control Dark Operations
10110 &
productions and maintenance plan execution AI control
• AI suggestion in control tower &
• Line Monitoring System integrated with • Smart glasses for remote
Maintenance Camera System to identify the root cause Fully Control Tower
assistance maintenance
of downtime
Flexibility Roadmap SAZ - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

• Interconected production lines; From Brew, Pack Line to


Network Processing • Packaging Network – Machine Grouping – • Packaging Network – Dry Area focus
• Multi-SKU equipments
not line approach P10 • Machine Capability Centers Network production
COMMON PLATFORMS

• Depall / Palletizing Cell.


• Filler – Late differentiation of beer 100% downstream product &
Late Differentiation • Packaging 3D / CNC Milling Center;
• Digital Printing - Washable ink • Order on Demand – Mix Pallets
• Direct container printing; pack customization
• Packer that can deal with Bottles and Cans

Flexible Batch Size • … • … • … 100% batch size flexibility

• QR Code printer / Readers; • EBI linked to glass production plant for


100% digital RM, product & pack
Traceability • Automatic data feed ing in MES; traceability • …
• RF ID containers; • Blockchain for traceability of raw mats tracking

Multi purpose • Modular Machines; 100% beverage capabilities for


BREW

• Spirits Filling • …
brewing equipment • Al-in-One Machines any beverage
• Flexible setup kits (1 kit for many SKUs);
Multi purpose • Clamping Starwheels
PACK

packaging equipment • Automatic Changeover


• … • … 100% packaging capabilities
• Modular Machines

New to the world New to ABI New to Brewery


Flexibility Roadmap – SAZ Packaging – OW Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• P2a Packaging Network – Dry Area focus


• Interconected production lines; (Shared machines between lines) From line to network
• Multi-SKU equipments (1 Depall for Can/ • Packaging Network – Machine • P2b Packaging Network – Dry Area focus
Modularity production with
Bottles); Grouping – not line approach P10 (Shared machines between lines)
extended capabilities
•Depall / Palletizing Cell. • Machine Capability Centers (Machine
grouping instead of Line) F10

• Filler – Late differentiation of beer


Late (CO2, Blender) F8
•Packaging 3D / CNC Milling Center; • Digital Printing (RGB, CAN, OWG) -
differentiati Washable ink F3
• Order on Demand – Mix Pallets F9 1 to infinity batch
•Direct container printing;
on • Packer that can deal with Bottles and
Cans F5

• EBI linked to glass production plant


• QR Code printer / Readers; for traceability P11 Visibility and control of
Traceability • Automatic data feed ing in MES; • Blockchain technology for • x parameters along the
• RF ID containers; traceability of raw mats P12 supply chain

• Flexible setup kits (1 kit for many SKUs); Any pack format with
Change • Clamping Starwheels - Retrofit F6;
• x minimal change over
Over • Automatic Chageover.
• Modular Machines. times

From beer
• Modular Machines; • Spirits Filling F11 Capability to produce
to • x
• Al-in-One Machines beverages beyond beer
beverage
Flexibility Roadmap – SAZ Packaging – RGB Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• P2a Packaging Network – Dry Area focus


• Packaging 3D Printing ( Country or Zone (Shared machines between lines) From line to network
• Packaging Network – Machine • P2b Packaging Network – Dry Area focus
Modularity Level – scan machine components and keep production with
Grouping – not line approach P10 (Shared machines between lines)
as library?) - 3rd Party P9 extended capabilities
• Machine Capability Centers (Machine
grouping instead of Line) F10

• Filler – Late differentiation of beer


Late (CO2, Blender) F8
• Digital Printing (RGB, CAN, OWG) -
differentiati • x Washable ink F3
• Order on Demand – Mix Pallets F9 1 to infinity batch
on • Packer that can deal with Bottles and
Cans F5

• ALEX
EBI linked to glass production plant
for traceability P11 Visibility and control of
Traceability • x • Blockchain technology for • x parameters along the
traceability of raw mats P12 supply chain

Any pack format with


Change
• Clamping Starwheels - Retrofit F6 • x minimal change over
Over
times

From beer
• Spirits Filling F11 Capability to produce
to • x
beverages beyond beer
beverage
Sustainability Roadmap SAZ - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• … • … • …
supply & storage storage & generation

• Conveyors, variable speed & Auto shut-off • Automated shut-off • Automated detector of fluid leakage
Electrical energy
• Consumption measure in each equipment • High efficiency pumps: Pasteurizer and BW • Low air pressure requirements 100% onsite generation
reduction
• Intelligent LED lightening • Low air pressure requirements • Smart machinery for min consumption

Green heat • … • … • …
100% green heat energy
generation & storage sourcing, generation & storage
COMMON PLATFORMS

Heat energy • …
reduction
• …. • V… 100% Heat recovery & re-use

Water quality • … • … • … 100% water quality


• Conveyors Lubrication with a Wet System
• Production Cells or Dry Lubrication.
minimizing water consumption. • Equip inline or cells to minimize conveyor
Water reduction, • BWasher Cleaning Process Autonomous.
• Bottle Washer using Reuse Water • BWasher using reuse Water and Ionized Air 1 HL Water = 1HL Beer,
reclaim & re-use • Pasteurizer heating by Microwaves or Flash
• Pasteurizer using Cooling Tower • Pasteurizer using Cooling Tower
before Fills.
CO2 generation, • High efficiency vacuum pumps in filler
• Use of N2 for inert atmosphere • … • … 100% CO2 processing quality &
collection & CO2
quality • Use of N2 to make push out in beer lines efficiency

Byproduct • Zero extract losses at the Filler – brimfull 100% material recycling.
• … • …
valorization tolerance / Volumetric Filling 100% by-product conversion

Community Network • … • … • … Integrated communal systems

New to the world New to ABI New to Brewery


Sustainability Roadmap – SAZ Packaging – RGB Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

• Conveyors Lubrication with a Wet System


• Equipments inline or in cells to • Production Cells or Dry Lubrication.
minimizing water consumption. Reduce Water
Water reduce or minimize conveyors. • BWasher Cleaning Process
• Bottle Washer using Reuse Water in Last Consumption to
reduction/ • BWasher using reuse Water and Autonomous.
Tanks and Last Rinser in just one water jet. minimum required and
reclaim Ionized Air to Last Rinse. • Pasteurizer heating by Microwaves
• Pasteurizer using Cooling Tower 100% Reusage.
• Pasteurizer using Cooling Tower in Water or Flash PZ before Fills.
• Automated shutt-off

• Bottle Washer in Cold Process using • Bottle Washer in Cold Process using
• Bottle Washer in Cold Process using
Heat Chemical Solution more efficient. Chemical Solution more efficient.
Chemical Solution more efficient.
reduction/ • Cold CIP in Filler. • Cold CIP in Filler. Zero heat generation
• Cold CIP in Filler.
recovery & • Pasteurizer using Cooling Tower. • Flash Pasteurizer or Heating Water required for packaging
• Flash Pasteurizer or Heating Water
integration • High effiency exchangers by Microwaves.
by Microwaves.
• Heat pumps in BW and Pasteurizer • Automated shutt-off

• Automated report of shut-off • Automated shut-off • Automated detector of fluid leakage


Electricity • EE consumption measure in each equipment • High efficiency pumps in Pasteurizer • Low air pressure requirements
Reduce EE consumption
reduction • Intelligent LED lightening and BW • Smart machinery modulation to
• Conveyors with variable speed • Low air pressure requirements achieve the minimum consumption

• High efficiency vacuum pumps in filler


Be self-sufficient as
CO2 • Use of N2 for inert atmosphere
• x zone in the supply of
reduction • Use of N2 to make push out in beer lines.
CO2

Packaging 100% recyclable


Material • Zero extract losses at the Filler – materials
reduce/ re- • x brimfull tolerance / Volumetric • x no packaging of
use/ Filling S1 packaging
recycle reduce amount used
Sustainability Roadmap – SAZ Packaging – OW Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach - Carbon
neutral ready PKG line

• Water free rinsing ( ionized air) S2


• Dry floor pack hall – Hygienic Wet Area S3
Water • Flash and Tunnel Pasteurisation of
• Move to Parameter based cleaning instead of
reduction/ FAB P16 • x x
time based cleaning S4
reclaim
• Ambient filling P13

Heat
reduction/ • Smart Utilities linked to environment Zero heat generation
• x
recovery & ( How to use Excess heat or Cold) S5 required for packaging
integration

Ruben
Electricity
• x • x • x x
reduction
ALEX

CO2
• x • x • x x
reduction

Packaging 100% recyclable


Material • Zero extract losses at the Filler – materials
reduce/ re- • x brimfull tolerance / Volumetric • x no packaging of
use/ Filling S1 packaging
recycle reduce amount used
4c SAZ - Utilities

61
Productivity Roadmap SAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, 100% Automated process & in-


• XXX • XXX • XXX
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning

Flexible & Automated


• XXX • xxx • …
100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations

Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated
PACKAGING

changeover
• XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Productivity Roadmap – Utility
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

Water 1hl/hl water

 Bottle washer heat exchanger


Heat  CO2 recovery energy  Heat pump pasteurizer TPE NO.1
 Surplus Heat center

 Decentralized NH3 Free Cooling


 Conveyors automation system
 Remote EE Substation/ realiability 100% Renewable
Electricity  Air compressed centrifugal  Absorption chiller
 Active Harmonic Filters electricity
 Performance batteries

 CO2 recovery 100% mindset  CO2 automated collection


CO2 0 CO2 purchase
 CO2 extraction plant

 Auto-filter cooling tower


 Smart glasses + tablets operation
 MES Systems  Predictive analyses for OHs
People 0 operator
 Energy management system  Advanced process control
 3D printer (spare parts)
 E&F Modulation Tool
Sustainability Roadmap SAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
COMMON PLATFORMS

Heat energy XXX XXX XXX


reduction
• • • 100% Heat recovery & re-use

Water quality • XXX • XXX • XXX


100% water quality

Water reduction, • XXX • XXX • XXX


reclaim & re-use 1 HL Water = 1HL Beer,

CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency

Byproduct • XXX • XXX • XXX 100% material recycling.


valorization 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


Sustainability Roadmap – Utility
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach

Water  Food grade chemical treatment • Dry cooling tower 1hl/hl water

 CO2 recovery energy


 Bottle washer heat exchanger
 Residual boiler heat
 Heat pump pasteurizer • Solar boiler
Heat  Solar makeup water for boilers TPE NO.1
 Surplus Heat center • Absorption biogas compresor
 “Pellets” biomass
 Garbage biomass
 BTS Biogas Recover

• Decentralized NH3 Free Cooling


• Conveyors automation
system
• Air compressed centrifugal  Remote EE Substation/reliability
• Absorption chiller 100% Renewable
Electricity • Reluctant magnetic motors  Active Harmonic Filters
• Performance batteries electricity
• Shutoff packaging  Renewable energy
• Air leakage detection
• Biodigestor
• Photovoltaic energy

• CO2 automated collection


 CO2 recovery 100% mindset
• CO2 purity meters
 CO2 extraction plant
CO2 • CO2 ECO2 Plant 0 CO2 purchased
 CO2 online logistics
 N2 generation

 Auto-filter cooling tower


People • Energy management system  Advanced process control 0 operator
• NH3 camera
5 MAZ

66
Productivity Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• In-line Brewhouse Control: Kg/Ton, TºC,


RPM, O2, mS, IBUs, Color, ºP, pH. • In line Sample Check nondestructive: ºP,
• In-line Fermentation/ Maturation pH, SO2, CO2, O2, Color, Haze, etc.
Process/quality control: ºP, pH, Diacetyl, • Fermentations Control Automatic and Real
Acetaldehyde, Cell Count. SO2, Hl beer – time. Fermentation Charts available
In-line quality KEX. CO2, Color, Micro, Haze, ABV
• In line Seamer Check w/ data feed
• Real time Process, Quality, Micro index & 100% Automated process & in-
control, process • Automatic EBI false reject Control Extract losses monitoring.
line quality control
• In line label/coding check w/ reaction • In line TPO Check nondestructive
optimization • Bottle washer Smart monitoring integrated • Real time micro index monitoring
to Depal/EBI • Auto PQI check
• EBI Automatic calibration • Automatic Micro Control - PCR /
• Online Fermentations Control Chart Photoluminescence in filtration
• Online Total Extract Losses Traking

• In line CIP monitoring w/ data feed – • In line ozone control sensors which contol
Most efficient & Concentration Adjustment in brewing & the sterilization or water production
packaging process 100% Automated parameter-
parameter-based
cleaning
• Cleaning in Place: Caustic Shots for TCCs • Auto Cleaning Silos and Grain transport based cleaning
or Conventional Tank System
• Using RotoJets instead Spray Balls • Conveyor auto cleaning

• Auto Crown feeding


Flexible & • Auto Lid feeding
Automated Material
• Centralized glue supply for labelers
• No glued labels and auto label feeding 100% Automated material
• Auto carton feeding
handling & feeding preparation, handling & supply.
• Automated cleaning robots integrated to
control tower

New to the world New to ABI New to Brewery


Productivity Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

10110
• MES implementation
• Action Plan track and online routine -
• MES AI for process control • TEL: Integrated Tracking & Monitoring
Interactiolog
Central operation • Integrated troubleshooting with AI – Brewing, Packaging and Logistic
• Smart cameras to monitor production 100% central controlled
Interaction Log suggested action • Brewery integrated control tower
control • SEGUE (LBO) controlled line
towers (Apan/Yuc)
• Packaging control tower • AI integrated brewery operations
• Centralized machines control • Brewery integrated control tower
• Packaging wifi Coverage
• Loses online tracking • AIl integrated brewery
• Online WorkStation
• Control Tower for EBI (Apan)

• Auto cleaning for cooling tower and


evaporative condenser
• Online Tech documentation - ACADIA
• Self lubricating
• Remote assistance with E-glasses
• Drone automated inspection for Tanks,
• Tablet / smart glasses to access safety • Auto calibrating systems
Silos and Cellars Building
and technical information during • Automated predictive labors based in
• Sensor for conductivity monitoring
Predictive equipment inspection / Maintenance
• Exoskeleton to support lifting
vibration , pressure, temperature, time 0 downtime due to equipment
• 3D printer for parts analysis
maintenance &
• Single point LOTOTO each machine
• No calibration needed for pressure and
• ATO in 100% Breweries
failures . 100% utility
modulation • Conveyor monitoring system
temperature sensors
• All parts 3D printed database modulation
• Parts scan and print online
• Smart bottle/can for conveyor diagnose
• Augmented reality maintenance
• Maintenance count
• Self lubricating or lubrication free
• Sensor for vibration , pressure,
components
temperature monitoring
• Abnormality prediction AI
• Robot arms to fix remotely

• Efficient, fast Wort Filtration – Mash Filter


• Efficient, fast wort clarification procedure.
Mech. separation as main technology
Raw material • Continuos Brewhouse for "Main Wort" + • Flexible and Capable Brewhouse, 100% Materials pre-processed
Batch Brewhouse for "Special Wort". adapted to be produce on a large and
efficiency Using the concept of post Brewhouse small scale with a high brand mix. for most efficient brewing
differenciation
• Special Wort concentration to be used as
differenciator stream downstream

New to the world New to ABI New to Brewery


Productivity Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• Immobilized yeast Technology


• Haze Stabilization Technology
• Dynamic Fermentation System • 100% Opticellar 2.0 (Including Beer
installation - Iso MIX in CCTs Recovery from yeast)
Most efficient • CCTs Design with multiple and high • Holding vessels which let the brewery Double throughput with lean
processing & micro- • . performance cool system - allow filling at mix different kind of beers (Like
organism different volumes 1,8%ABV process) processing equipment
• In Line Process Control: ºP, pH, Cell • Holding vessels which let the brewery
count, Diacetyl, SO2, CO2, O2. mix different kind of beers (Like
1,8%ABV process)

• BMF as Beer Filtration Standard Like - • "One continuous filter" per packaging line
Added Quito / Valle Kiesselgür less. concept for main brands.
Most Efficient
• In Line Haze Stabilization System • Design the Brewery without BBts - …
finishing • Syrup and Flavor/Extract in line Dossing Filtration run direct to Carboblender /
System Mixer to Packaging

 Filler no change parts


 Caser decaser no change heads
Automated  Labeler no change parts
 Multi formats lines Apan 0 changeover time
 Auto adjustable conveyors and sensors • Self detect change over by line feed pallet
changeover  Modular labeler
 Schedule integration to
 Quick CIP technology (ECA)
logistics/packaging and brewery

Smart, self regulating 0 operator intervention, dark


• . • . • .
equipment operation

New to the world New to ABI New to Brewery


Flexibility Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

From Brew, Pack Line to


Network Processing • . • . • .
Network production

• Opticellar 2.0 100% downstream product &


Late Differentiation • Syrup and Flavor/Extract in line Dossing. • Holding vessels which let the brewery mix • .
different kind of beers . pack customization

Flexible Batch Size • . • . • . 100% batch size flexibility

100% digital RM, product & pack


Traceability • . • . • .
tracking

Multi purpose • Dynamic Fermentation • Immobilized yeast Technology
• Design the Brewery without BBts. 100% beverage capabilities for
brewing equipment • BMF as Beer Filtration Standard. • Haze Stabilization Technology.
any beverage

Multi purpose
packaging equipment
• . • One continuous filter" per packaging line. • . 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

Green electricity 100% green electricity sourcing,


• . • Photovoltaic generation on site
supply & storage storage & generation

• Split NH3 system in Low and High


• High efficiency motors IE3 / IE4
temperature stages
Electrical energy • Evaporative water chillers
• Split compressed air systems in different
reduction
• . • NH3 discharge pressure based in WBT
circuits with different pressure and
100% onsite generation
• Pet Blowers at lower pressure or with
dewponit
water
• Direct NH3 cooling in safe cellars concept.

• HWHP instead steam


• Boiler economizers type condensing
• Solar thermal
Green heat • Steam saturation
generation & • . • Low pressure boilers
• Magneto air compresor to recover heat 100% green heat energy
• Heat Center ( hot water centralized
storage • Biogas boilers/ Turbine/ engine sourcing, generation & storage
system)
• Cold D water systems
• Hydrogen usages as fuel

• High efficiency bottle washer • Plate wort Heat exchangers with High
• Thermal insulated bottle washers efficiency / small gap between hot wort
Heat energy • Fract Boiling/ Simmer & Strip / Pfaduko and hot water temperature
reduction
• .
• Ecostripper & Vacuum Evaporator • Bottle washer at low temperature 100% Heat recovery & re-use
• Cool CIP in Brewing Areas, Alt. • Flash pasteurizer
Detergents

New to the world New to ABI New to Brewery


Sustainability Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• On line E&F monitoring


• Heat exchanger efficiency auto monitoring
• Automated sampling and analysis • BTS 100% Automated
Water quality • .
• Redox analysis to identify critical effluent • Treatment flow according COD in effluent
100% water quality
to receive in calamity tank • Efficient membranes in RO systems

• Water conservation pasteurizer (swing)


• Bottle washer Smart monitoring
• Dry vacuum pumps for fillers
integrated to Depal/EBI regulating
• Dry lube in packaging conveyors
chemical and temperature
• Auto chem dossing & purges in boilers,
Water reduction, • Dry rinses in non returnables lines
reclaim & re-use
• No chemical CIP Technology (ECA) cooling towers & evaporative condenser
• Water reuse in plants with bigger
1 HL Water = 1HL Beer,
• Water free lubrication system
production capacity > 4 MHLs/year
• Water free rinsing
• Water reuse in smaller operation
• Water Free vacuum pumps
• Water free pasteurizer

• ECOBrew Recovery Plants


• Automatic carbonators • CO2 extraction plant from boiler chimney
CO2 generation, • Automatic CO2 collection in plants with malt beverages & CSD
• Nitrogen usage in can seamer • Real time CO2 purity & storage 100% CO2 processing quality &
collection & CO2 • .
quality
• CO2 recovery plant with capacity to monitoring efficiency
recover CO2 from SVs and BBTs • CO2 as refrigerant
Counterpressure
• LIQUIVAP CO2 condensation/vaporization

Byproduct • . • . • . 100% material recycling.


valorization 100% by-product conversion

Community Network • . • . • . Integrated communal systems

New to the world New to ABI New to Brewery


5a MAZ - Brewing

73
5c SAZ - Backup

74
General Productivity Flexibility Sustainability
• Speed & Data Mgmt • Brewery/Logistics Setup • CO2 Consumption
• Eliminate root causes • Team Communication • Water Consumption
downtime • Starwheels and Guides • Chemical Consumption
• Comand center Changeover (CIP & COP)
• Manual Shutdown

Productivity Flexibility Sustainability


1-3 Years  LMS & Data Gathering
 Camera System integrated with LMS
to identify the root cause of
downtime
 Automatic inputs ERP data fr cost
improvment

3-6 Years
 LMS with AI Control
 Smart Glasses for remote
assistance maintenace

6-10 Years  Control Tower and Big Data sharing results between
Breweries.
 AI suggestion in Control Towre
 Conveyors auto adjustable and no change parts
 Goods Area and Waste Removal integrated and
autonomous
 Planning and roduction with warehouse vision optimize
 Goods i lines and plants based i lead time and hstorical
usage
Depalletizer Productivity Flexibility Sustainability
• Brewery/Logistics Setup; • Brewery/Logistics Setup; • Manual Shutdown
• Quality of materials • Team Communication; • Manual Waste Removal
• Reduce manual inputs • High machine • Dispose of damaged
avaliability. pallets

Productivity Flexibility Sustainability


1-3 Years  Auto-Forklifts and Goods Area nearly lines • Machine / BBT / Warehouse
 Sorting line to guarantee the quality of Communication
containers  Automatic Shutdown Integrated
(linked flowmeter);
 Auto De-Strapping with LMS & Data Gathering to
 Pallet Inspector • Automatic setup;
monitore line performance.
 Autofit multidepalletizer for 2 or more lines • Pallet automatic destrapping /
unwrapping.
3-6 Years
• Multi-SKU Equipment;  Waste Removal Automatic or
 Pallets reposition automatic • Multi-Line high Semi-Automatic to guarantee a
output Equipment; clean area.

6-10 Years
• Self-Contained process cell;
 Automatic pallets replace and
• Adaptative machine (various
waste removal
SKUs at same time)
Decrater Productivity Flexibility Sustainability
• Reduce manual inputs • Brewery/Logistics Setup • Manual Shutdown
• Reduce setup itme • Team Communication • Manual Waste Removal
• Dispose of damaged
boxes
• Discharge table cleaning

Productivity Flexibility Sustainability


1-3 Years  Decrowner before Decrater
• Robotic arm decrater;  Automatic Shutdown Integrated
• Quick chageover by with LMS & Data Gathering to
switching heads monitore line performance.

3-6 Years  Multifunctional robot for


decrate/crater with automatic  Waste Removal Automatic or
head change for different Semi-Automatic to guarantee a
containers clean area.
 Crate inspection

6-10 Years
 Automatic box inspection to
 Adjustable material to pick up • Adaptative heads – Fit any crater
remove from line damaged
different types of bottles in any position
boxes
Bottle Washer Productivity Flexibility Sustainability
• Quality analysis inline • Diameter flexible; • Heat Consumption
• Reduce manual • Adaptable fingers / • Water Consumption
interventions pushers; • Chemical Consumption
• AI process control (CIP & COP)
• Manual Shutdown

Productivity Flexibility Sustainability


1-3 Years  Automatic Quality test (concentration,  Water Usage in Last Tanks in
temperature, nozzle pressure) Reusage Water. Just one Rinser
• Automatic adjustment of bottle
integrated with MES Water sniff.
 Self Cleaning filter lanes;
 Automatic Data Management for
 Intelligent system for prediction Heat/Water/Chemical Monitoring
energy, water and steam
to eliminate wastes.
consumption
3-6 Years  External Heat Exchange for
optimize Heat Consumption.
 AI control between BW and EBI • Independent finger adjustment to  External Cleaning System to reduce
to correct production parameters fit any bottle; tanks cleaning necessity.
 New Chemical Solution to reduce
work temperature.
6-10 Years

• BW cell for sorting line.


EBI Productivity Flexibility Sustainability
• Quality analysis inline • Variable diameter / • Manual Shutdown
• Reduce manual height; • Manual Waste Removal
interventions • Dispose of rejected
• AI process control bottles
• Discharge reject table

Productivity Flexibility Sustainability


1-3 Years  Automatic test bottle (loop)  Automatic Shutdown Integrated
with LMS & Data Gathering to
• Automatic belts/ height setup for monitore line performance.
linear EBI;  Rejection Table to Bottle Washer
and Crater Robot to discharge
rejection table.
3-6 Years
 Improve technology inspetion to
 AI control between BW and EBI
reduce false rejection and increase
to correct production parameters
reliability. Images quality and
 Non-Polarized plastic insection
processing speed.

6-10 Years

 Self Learning EBI without test


• Full sorting cell w flexible EBI
bottles
Rinser Productivity Flexibility Sustainability
• Reduce setup itme • Less movable parts; • Heat Consumption
• Zero losses • Less complexity; • Water Consumption
• Zero complaints • No human intervention. • Manual Shutdown

Productivity Flexibility Sustainability


1-3 Years  Quick fix for guides  Zero Heat Usage.
 Heigh adjustment semi automatic • Automatic height / diameter rails
 Reduce Water Sniffs to 2 in New
 Quality test in line adjustment;
Water and others 6 to Reusage
 Empty can inspection before rinser • Belt Rinser – Vaccum belt cans
 Can Coding inspection before rinser Water System.
twister.
 Shutdown Automatic with Filler

3-6 Years  Self adjusting parts for any type  Reduce Water Sniffs to 1 in New
of container Water and others 7 to Reusage
• Belt technology to fit heavy
Water System.
containers.
 Ionized Air to Zero Water
Consumption.

6-10 Years  Self adjustable for changovers


 Real time micro monitoring
• No rinser equipment – Ionic
cleaning at filler.
Filler Productivity Flexibility Sustainability
• Quality Checks/Control • No human intervention; • CO2 Consumption
• Infeed Crown/Lids • Less interchangeable • Water Consumption
• CIP & COP parts; • Chemical Consumption
• Zero Losses • Multi-beverage filler. (CIP & COP)
• Manual Shutdown

Productivity Flexibility Sustainability


 Automatic Data Management for
1-3 Years  Automatic COP & CIP (False Lid/Bottle) • One kit for 2+ SKUs; CO2, Beer and Water
 Quick fix for starwheels and guides • 3D printed CO kits; Consumption.
 Heigh adjustment semi automatic • Automatic height adjustment;  CO2 Recovery into Secondary Flush
 Quality test inline
• Lightweight CO parts; System goes back to a Closed
 Level inspection
• Parameter checker to ensure high System for First Flush.
quality changeover.  Shutdown Integrated with
Planning.
3-6 Years  TPO analyses in line
 Continuous Cleaning  Automatic System for Keep Filler
 Automatic Infeed Crowner. • High output Linear filler – No
Clean without Scrubbing for 7
 Self adjusting parts for any type of container starwheels;
 Inline CIP monitoring days.
• Automatic Diameter Adjustment;
 Inline Seamer/crowner inspection  Automatic CIP/COP Equipment.
 Aseptic Filling workcell

6-10 Years

 Real time micro monitoring • Multi beverage filler  XXXX


Pasteurizer Productivity Flexibility Sustainability
• Quality Checks/Control • Multi-PU pasteurizer • Heat Consumption
• AI control process • Water Consumption
• Reduce setup time • Chemical Consumption
(CIP & COP)
• Manual Shutdown

Productivity Flexibility Sustainability


1-3 Years  Qualit test inline  Cooling Tower in 100%
 Measurement of the Pasteurizers
temperature of the water by  Automatic Data Management for
optical fiber sensors (Real time Heat/Water/Chemical Monitoring
PU) to eliminate wastes.

3-6 Years  External Heat Exchange for


optimize Heat Consumption.
 External Cleaning System to reduce
 Control process by AI • Custom PU adjustment per lane
tanks cleaning necessity.
 Internal Conveyors for waste
removal.
6-10 Years  Real time micro monitoring
 Pasteurization process with
• Automatic container identification;
microwaves
• Self-adjusted PU per lane;  XXXXXXX
 Multipasteurizer controlled by AI
with different floors in different • Multi PU setpoint per lane.
controllers
Labeler Productivity Flexibility Sustainability
• Reduce setup time • Brewery/Logistics Setup • Labels & Glue
• Quality Checks/Control • Team Communication Consumption
• Starwheels and Guides • Water Consumption
Change to Diameter • Manual Shutdown
• Quality Adjustments in • Discharge reject table
Ramp-Up and dispose rejected
bottles

Productivity Flexibility Sustainability


1-3 Years  Labels feeding semi automatic
 Automatic Shutdown Integrated
 Label and coding inspection analyzing
defects in small granularity with LMS & Data Gathering to
• Modular labeler;
 Quick Fix for starwheels and guides monitore line performance.
• 3D printed CO kits;
 Auto-col Labels to eliminate Glue
Consumption.

3-6 Years • Self-adjustment of labeling


parameters;  Waste Removal Automatic or
 Self adjusting parts for any type of container
 Label feeding automatic • Diameter-flexible starwheels; Semi-Automatic to guarantee a
clean area.

6-10 Years
 Automatic rejection table
disposure to Bottle Washer with
 Custom label printers
Automatic Waste Removal
(Labels, Crowns and Beer).
Packer Productivity Flexibility Sustainability
• Reduce setup time • Brewery/Logistics Setup • Carton/Shrink & Glue
• Quality Checks/Control • Team Communication Consumption
• Starwheels and Guides • Energy Consumption
Change to Diameter • Manual Shutdown
• Quality Adjustments in
Ramp-Up

Productivity Flexibility Sustainability


1-3 Years  Inline package inspection
 Automatic Shutdown Integrated
 Automatic reel change
 Hot melt inspection • Automatic guiderails adjustment; with LMS & Data Gathering to
• 1 Machine for RGB/OW (crater + monitore line performance.
packer)  Folding Carton and/or Shrink
Automatic change by Robot Arms.

3-6 Years
 Control process by AI • Automatic parameters  Waste Removal Automatic or
 Shrink, Folding cartoon automatic asjustments; Semi-Automatic to guarantee a
inline integrated in goods area • Automatic fingers Changeover; clean area.

6-10 Years
• Adjustable fingers – 1 kit for all  Integrated Temperature Control
 Autofit packer or different package formats SKUs; for Oven to optimize Energy
Consumption.
Crater Productivity Flexibility Sustainability
• Reduce manual inputs • Same of Decrater • Manual Shutdown
• Reduce setup itme • Manual Waste Removal
• Charge table cleaning

Productivity Flexibility Sustainability


1-3 Years
 Automatic Shutdown Integrated
with LMS & Data Gathering to
monitore line performance.

3-6 Years  Multifunctional robot for


decrate/crater with automatic
 Waste Removal Automatic or
head change for different
Semi-Automatic to guarantee a
containers
clean area.
 Complete Crate inspection
 Crate reposition automatic
6-10 Years
 Automatic box inspection to
 Adjustable material to pick up
remove from line damaged
different types of bottles
boxes
Palletizer Productivity Flexibility Sustainability
• Brewery/Logistics Setup; • Same of Depall • Labels & Glue
• Quality of materials Consumption
• Reduce manual inputs • Water Consumption
• Manual Shutdown

Productivity Flexibility Sustainability


1-3 Years  Autofit multipalletizer for 2 or more
lines
 Quality pallet inspection  Automatic Shutdown Integrated
with LMS & Data Gathering to
monitore line performance.

3-6 Years
 Waste Removal Automatic or
 Pallets reposition automatic Semi-Automatic to guarantee a
clean area.

6-10 Years

 Automatic pallets replace and


waste removal
6 NAZ

87
Productivity Roadmap NAZ - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

In-line quality control, 100% Automated process & in-


• XXX • XXX • XXX
process optimization line quality control

Most efficient &


COMMON PLATFORMS

100% Automated parameter-


parameter-based • XXX • XXX • xxx
cleaning
based cleaning

Flexible & Automated


• XXX • xxx • …
100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations

Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated
PACKAGING

changeover
• XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Flexibility Roadmap NAZ - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

• XXX • XXX • XXX From Brew, Pack Line to


Network Processing
Network production
COMMON PLATFORMS

• XXX • XXX • XXX


100% downstream product &
Late Differentiation
pack customization

Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility

• XXX 100% digital RM, product & pack


Traceability • XXX • XXX
tracking

Multi purpose XXX XXX 100% beverage capabilities for
BREW

• • • XXX
brewing equipment any beverage

Multi purpose
PACK

• XXX • XXX
packaging equipment
• XXX 100% packaging capabilities

Change
colors

New to the world New to ABI New to Brewery


Sustainability Roadmap NAZ - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
COMMON PLATFORMS

Heat energy XXX XXX XXX


reduction
• • • 100% Heat recovery & re-use

Water quality • XXX • XXX • XXX


100% water quality

Water reduction, • XXX • XXX • XXX


reclaim & re-use 1 HL Water = 1HL Beer,

CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency

Byproduct • XXX • XXX • XXX 100% material recycling.


valorization 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


6a NAZ - Brewing

91
Zone project 1YP overview ‘21
Zone Initiative Description Pilot/ P/F/S Brewery Start-up date
Scale-up

NAZ PQC Can line packaging quality control Pilot PROD CRT TBD
automation
NAZ X ray Seam Automated and benchtop X-ray non-intrusive PQC Scale up PROD CRT TBD
Benchtop inspection with CMC supplier

NAZ Automated In-line TPO analysis Pilot PROD CRT TBD


TPO analysis

NAZ Maintenance Vibration & telemetry Scale-up PROD Multi TBD

NAZ Freshness Simmer & Strip process implementation Scale up SUSTAIN Multi
NAZ Rainbow Inline flavor blending Scale-up PROD + FLEX LA/CVL/STL Q1-Q3

NAZ Jacob Bud Light 18°Plato Pilot PROD + FLEX TBD Q1-Q3
NAZ San Fernando High efficien seltyer yeast Scale-up PROD + FLEX LA/BVL/CVL Q1-Q2

NAZ FED-Batch 26°P Seltzer fermentation Pilot PROD + FLEX LA Q1-Q3

NAZ Star wheel Krones Flexible Star wheel solution Pilot PROD + FLEX CRT TBD
NAZ Multi Variety Variety pack in Baldwinsville, Cartersville Pilot FLEX BVL /CRT Q2-Q3

NAZ Utilities Compressor/Boiler APC Pilot PROD + SUSTAIN STL TBD


NAZ Pasteurizers Pasteurizer replacement Scale up SUSTAIN NWK, JAX

92
Productivity Roadmap NAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

• Non-manual process sampling/analysis 100% Automated process & in-


In-line quality control, • Sparge water inline acidification
• KF inlet turbidity measurement • XXX
process optimization • Conductivity/color for water to beer interfaces
• Yeast growth/health inline measurement line quality control

Most efficient &


100% Automated parameter-
COMMON PLATFORM

• SCIP in all facilities


parameter-based • Cleaning spray-jet efficiency feedback (audio) • XXX
cleaning
• Caustic strength/AR instant feedback based cleaning

Flexible & Automated • Stainless steel grain silos


• Chips off the floor/chip process automation (1) • High efficient dry hopping
• Measurement/adjustments per railcar of raw
100% Automated material
Material handling & • Optimal tote management • Inline mill grind measurement
feeding material (tip scale) preparation, handling & supply.

Central operation
10110 control • Consistent & accurate data collection (MES)
• Flink/brewing control system ZBS
• XXX
100% central controlled
access/troubleshooting operations
towers

Predictive • Technician tablet real-time troubleshooting


maintenance & • Automatic AP calibrations/sampling 0 downtime due to equipment
• YS variable back pressure – lower flow rates, • XXX
modulation flow staging, and MNT costs
• Device monitoring (valves, amps, vibration) failures . 100% utility modulation

Raw material • Extract density measurement for TEL losses (2) 100% Materials pre-processed
• YS outlet flow meters for TEL losses
• High efficient and flexible malt/adjunct mills • Track extract loss at every loss point
BREWING

efficiency • Tank empty precision to 1-2 bbls


• Cane sugar receiving in granulated form for most efficient brewing

Most efficient • CCYP large quantity/small batch capability


Bypass piping (A to C, skip B)
• Automated brew scheduling – BHSE/Ferm/Fin
Mash decanting from LT (throughput/capacity)
Double throughput with lean
processing & micro- •
• Dynamic fermentation and monitoring

organism • High-high gravity capabilities processing equipment

Automated
PACKAGING

changeover
• XXX • XXX • XXX 0 changeover time

Smart, self regulating 0 operator intervention, dark


• XXX • XXX • XXX
equipment operation

New to the world New to ABI New to Brewery


Flexibility Roadmap NAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

From Brew, Pack Line to


Network Processing • XXX • XXX • XXX
Network production
COMMON PLATFORM

• Sugar and flavor injection point consolidation (3) 100% downstream product &
Late Differentiation • Powder injection to lagering/finishing • Value brand RDF wort consolidation • XXX
• Finishing flavor kitting and pre-blending pack customization

• Grain modulation or co-bot


Flexible Batch Size • Fermenter/UT/Lager minimum batch • XXX • XXX 100% batch size flexibility
retrofit to reduce minimum batch sizes (4)

• Supersac racking with barcode scan tracking


• Instantaneous tracking of finished product 100% digital RM, product & pack
Traceability • Tote injection barcode tracking to data • Grain silo tracking for railcar inclusion/trace
down to railcar/material #
collection systems (BPA, LIMS, etc.) tracking

• Sugar topper – ultra high gravity brewing


Multi purpose • On-site yeast propagation & complexity 100% beverage capabilities for
BREW

• Density measurement in all ferm vessels • XXX


brewing equipment • Seltzer production optimization (5) any beverage

Multi purpose
PACK

packaging equipment
• XXX • XXX • XXX 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap NAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

Electrical energy
reduction
• Filtering stabilization at warmer temps • XXX • XXX 100% onsite generation

Green heat • Steam traps with no mechanical parts – high


• XXX • XXX 100% green heat energy
generation & storage efficiency/low maintenance
sourcing, generation & storage
COMMON PLATFORM

Heat energy OZONE for SCIPs


• BK inline density measurement for evap rate
XXX
reduction

accuracy
• 100% Heat recovery & re-use

Water quality • XXX • XXX • XXX


100% water quality

Water reduction, • XXX • XXX • XXX


reclaim & re-use 1 HL Water = 1HL Beer,

CO2 generation,
collection & CO2 • Ferm CO2 collection optimization/technology • XXX • XXX 100% CO2 processing quality &
quality efficiency

Byproduct/Coproduct • Produce high quality spent grain/yeast for sale


• High alcohol/contaminants to a still • XXX 100% material recycling.
valorization • DE/perlite recovery & sale
100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


Brewing Priority

PRESENTATION TITLE GOES HERE 2017 96


6a NAZ - Packaging

97
Productivity Roadmap NAZ - Packaging

New to the world New to ABI New to Brewery


Productivity Roadmap NAZ
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
• Inline sampling at CVL on filler
• Can line packaging quality control 100% Automated process & in-
In-line quality control,
• Automated and benchtop X-ray non-intrusive • Inline sampling roll out to other NAZ breweries • Inline sampling all NAZ breweries
process optimization PQC inspection with CMC supplier line quality control
• In-line TPO analysis
Most efficient & • Incline Micro Analysis in CVL • Inline Micro Analysis in NAZ 100% Automated parameter-
COMMON PLATFORM

parameter-based • Automated Routine Filler Cleaning in CVL • Automated Routine Equipment Cleaning in CVL • Automated Routine Equipment Cleaning in
cleaning • Automated Routine Filler Cleaning in NAZ NAZ based cleaning

Flexible & Automated • Automated Material Loading of Can Fillers @ • Automated loading of Bottle Fillers in CVL
All Sites • Automated loading of Labelers in CVL
• Automated loading of Bottle Fillers in NAZ 100% Automated material
Material handling & • Automated loading of Labelers in NAZ
feeding • Automated Material Loading of Packers in CVL • Automated Loading of Can Fillers/Pack in NAZ preparation, handling & supply.

Central operation
10110 control • Control Tower in CVL • Control Tower in NAZ
• XXX
100% central controlled
• Equipment DT Video Monitoring in CVL • Equipment DT Video Monitoring in NAZ operations
towers

Predictive • 100% Predictive Monitoring of VFDs and


maintenance & • 100% Predictive Monitoring of VFDs and 0 downtime due to equipment
gearboxes in CVL • XXX
modulation • Vibration & telemetry
gearboxes in NAZ failures . 100% utility modulation

Raw material 100% Materials pre-processed


• XXX • XXX • XXX
BREWING

efficiency for most efficient brewing

Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment

Automated • Automated Bottle changeovers in NAZ


• Automated Can Changeover in NAZ
PACKAGING

changeover
• Automated bottle Changeovers in CVL • Automated Can Changeover in CVL
• Automated Packer changeover in NAZ
0 changeover time
• Automated Packer changeover in CVL

• Labeler is able to self adjust to input • Packer is able to self adjust to input in CVL 0 operator intervention, dark
Smart, self regulating • Packer is able to self adjust to input
parameters in CVL • Labeler is able to self adjust to input in NAZ
equipment • Filler is able to self adjust to inline input in CVL • Filler is able to self adjust to inline input in NAZ
parameters in NAZ operation

New to the world New to ABI New to Brewery


Flexibility Roadmap NAZ - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

From Brew, Pack Line to


Network Processing • XXX • XXX • XXX
Network production
COMMON PLATFORM

• In House Variety Pack – CVL/BVL


• Variety pack 2.0 100% downstream product &
Late Differentiation • XXX • XXX
• Inline flavor blending pack customization
• Bud Light 18°Plato

• Highly Flexible Packer in CVL (sacrifice speed) • Highly Flexible Packer in Innovation Breweries
Flexible Batch Size
parallel to existing Packer. (sacrifice speed) parallel to existing Packer.
• XXX 100% batch size flexibility

100% digital RM, product & pack


Traceability • XXX • XXX • XXX
tracking

Multi purpose • High efficient seltzer yeast 100% beverage capabilities for
BREW

• XXX • XXX
brewing equipment • 26°P Seltzer fermentation
any beverage

Multi purpose Multipurpose Bottle Handling in CVL


PACK


packaging equipment
• Flexible Star wheel solution
• nFinity packer
• Multipurpose Bottle Handling in NAZ 100% packaging capabilities

New to the world New to ABI New to Brewery


Sustainability Roadmap NAZ - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity 100% green electricity sourcing,


• XXX • XXX • XXX
supply & storage storage & generation

• 100% Level 4 E&F in CVL


Electrical energy
reduction
• Compressor/Boiler APC • 100% Level 4 E&F in NAZ • XXX 100% onsite generation

Green heat • XXX • XXX • XXX 100% green heat energy


generation & storage sourcing, generation & storage
• 100% Level 4 E&F in CVL
COMMON PLATFORM

Heat energy • Simmer & Strip process implementation


100% Level 4 E&F in NAZ XXX
reduction • Pasteurizer replacement
• • 100% Heat recovery & re-use

Water quality • XXX • XXX • XXX


100% water quality

• 100% Level 4 E&F in CVL


Water reduction, • 100% Level 4 E&F in NAZ
• Eliminate Water from Conveyors in CVL • Zero Water Use Pasteurization in NAZ
reclaim & re-use • Reduce/eliminate Water from Rinsers in CVL
• Zero Water Use Pasteurization in CVL 1 HL Water = 1HL Beer,

CO2 generation, • 100% Level 4 E&F in NAZ


collection & CO2 • 100% Level 4 E&F in CVL • 100% N2 Usage in Seaming and Filling in NAZ 100% CO2 processing quality &
• 100% N2 Usage in Seaming and Filling in CVL
quality efficiency

Byproduct • XXX • XXX • XXX 100% material recycling.


valorization 100% by-product conversion

Community Network • XXX • XXX • XXX Integrated communal systems

New to the world New to ABI New to Brewery


Cognex Pilot – Secondary Code PQC
From To
15 minute 99%
PQC Checked

Manual
Labor
L62 Minimal Protection
Low Productivity Automated L62 Maximum Protection
High Productivity

.14%
checked Low Cost

Hardware WE ARE PLC


Change
Install / HERE Integration Rollout for CVB
PQC check
Image begins All Lines begins
standard
Collection

VIDEO
September October November December January
Vendor
Onsite Official Pilot /
Image
Scope Data Collection Pilot close-
Collection
Begins out
Complete 102
DataMonsters – Full Can Damage Inspection
From To
• Automated checks with Vision or Laser
Technology

• Manual checks every 15 minutes • Working through 3 options- Option 1 –


100% inspection with AI Vision.
(3 cans each check) Option 2 – 100% inspection with Laser Tech
Option 3 – Benchtop Laser Tech with automated

VIDEO
sample solution (1 can every 30 seconds)
• Less than .02% verified (3 of
18,000 cans) • ***Working with Cognex on another
solution as this vendor solution has
many gaps/hurdles to overcome

1st solution Decision Point


WE ARE Laser Inline
install – for solution or
HERE solution
model switch to
expected Cognex (R&D in
creation -
FAILED progress)

September October November December January


Vendor
2nd vision TBD
Onsite
solution Presenting
Scope
testing Benchtop
started Solution 103
LineSpex– DVR Downtime Viewer
Milestones:
• LineSpex Scope/Quote
• PO Released
• Hardware Received
• Conduit Scope – IN PROGRESS
• Hardware Install / Configuration
• Downtime Viewer Pilot
• Control Tower Integration

WE ARE
HERE LineSpex Camera
Quote PO Conduit Install and DT Control
Issued Scope / Viewer Config Tower
Quote Begins Integration

2019 – 2Q20 September October November December January February


Ongoing Vendor Continue
Vendor Conduit L62 Full plant
Onsite and wire
Discussions Complete rollout
Scope Hardware Official Pilot /
work
Received Data Collection
begins
Begins Full LineSpex deck here
Fiber Laser– Can Code and Vision PQC
From To
15 minute 99%
PQC Checked

VIDEO
Manual
Labor
L62 Minimal Protection
Low Productivity
Automated
Vision PQC L62 Maximum Protection
High Productivity

Illegible
Codes Clean Code

WE ARE
Ongoing remote HERE
discussions and Ready for PO for new can
development updates line or 2021 L62 (12-14wk
lead time)

Mar-Aug September October November December


Vendor Onsite Scope Final Vendor Facility
and solution visit for solution
development approval
105
Automated Intelligent Vehicle (AIV) & Cobot Update
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production

Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Verusen – AI for MRO Optimization
From To
Manual Rapid
Review Suggestions

Minimal Minimal Optimization


Data Driven
Historical
Inventory High level of error Inventory Maximum Savings
And Optimization
Decisions

Slow Very quick


Process process

Accepted Savings:
$3.63M
$3.37M
$2.4M

$360k

July August Sept To Date ***CWC reduction is estimated to be realized within the next 12 months
Interaction Log

Milestones:
• TOR and Checklist Standards
Management Checklist
• NAZ Macro Sites Rollout (routines)
• Weekly Updates Action log
• Vertical Sites Kickoff (Infinity)
• Vertical Sites Rollout – IN PROGRESS
• Finalize all VPO Reporting
• Transition to Support Group

Top Issues
• Actions Backlog 1. Speed/Performance issues with system:
Found domain “api-interactionlog.ab-inbev.com” was being inspected on each launch. Removed this requirement. Monitoring
for improvements.
Working with ABI Cloud team on infrastructure improvements
• Full 2020-21 schedule 2. Reporting in IAL and ability to easily and quickly see daily checklist performance: Collaborative Tabs finalized based on
feedback, working with PowerBI team to build. Delivery of feature week of 10/26.
3. Can’t directly open hyperlinks to shared folder files: DELAYED – Working with Solutions to address issues with permissions.
Updated delivery 10/15.
PRESENTATION TITLE GOES HERE 2016 109
SEMEQ
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production

Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
DeepHow
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production

Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Segue
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production

Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
SmartGlasses
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production

Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Smart, Mobile, and Automated Brewery
Topic Action/Update Completion Percent
Date Complete
Mobile – optimize Interaction Log Deployment status: 7/31/2021 70%
employee effectiveness • All Macro Breweries Go-Live complete
through maximized • Vertical sites kickoff meetings started 8/24. Full
implementation by 11/30/20
flexibility and
• Weekly Status Update emails started 9/4
functionality of daily • Top 3 issues:
tools • Speed issues (high usage periods) – working with
IAL server and NAZ Network teams to trace issue
• Checklist Reporting concerns - Implementing
PowerBI Tracking reports. Example here
• Hyperlink security issue (Chrome) – working with
O365 solution, in progress.
• Actions Backlog and Full 2020-21 schedule
Smart Glasses 10/31/20 80%
• RealWear HTM-1 Glasses Initial testing complete
• Vuzix vulnerability scan complete and clean. Pilot active
• Project Charter complete and signed by all parties
• Plan to use RealWear during Universal Bottle Handling
installation due to vendor - test scheduled 9/16/20
• Production testing demo recordings available here

TBD Scoping
(scope
change)
Smart, Mobile, and Automated Brewery

Topic Action/Update Completion Percent


Date Complete
Smart – integrate APC ABI PLC – Project Segue Speed Control 12/15/20 70%
intelligence into process • SLB L66 Line Startup near completion – Segue to be
control to continually modified to include new packer – pending legal
restrictions with Sleek startup issues. Current
improve equipment
expectation, line available to continue mid-October
throughput • SLB L36 2020 – progress resumed. Tag creation near
completion. Logic testing expected to start 9/15/20
• Global kickoffs continue for multiple zones

12/1/20 40%

DeepHow status: 3/1/21 20%


• PO Released to Vendor 9/4/20 (delayed
• System Administrator Training on 9/11/20
• Rollout plan development in progress, kickoffs expected
due to
by end of September funding
• Headset testing/funding under review release)
6a NAZ - Utilities

116
Utilities Priorities

117
Productivity Roadmap NAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

In-line quality control, 100% Automated process & in-


process optimization line quality control

Most efficient &


100% Automated parameter-
COMMON PLATFORM

parameter-based
cleaning
based cleaning

Flexible & Automated


100% Automated material
Material handling &
feeding preparation, handling & supply.

Central operation
control
• Level 4 metering enabler 100% central controlled
10110 • Expand Control Towers • Control Towers for ALL
• Control Tower pilot operations
towers

Predictive
maintenance & • Continuous Steam Trap Monitoring • Continuous Steam Trap Monitoring for ALL 0 downtime due to equipment
pilot & expansion • Advanced leak detection Robot failures . 100% utility modulation
modulation

Raw material 100% Materials pre-processed


BREWING

efficiency for most efficient brewing

Most efficient
Double throughput with lean
processing & micro-
organism processing equipment

Automated
PACKAGING

changeover
0 changeover time

Smart, self regulating 0 operator intervention, dark


equipment operation

New to the world New to ABI New to Brewery


Sustainability Roadmap NAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM

Green electricity • Thunder Ranch Wind Farm (OK) – COMPLETE • Grid Storage for VPPA Price Arbitrage 100% green electricity sourcing,
supply & storage • Mich Ultra Solar Farm (TX) – IN SERVICE 2Q21 • Over-build off-site renewables in US for Global storage & generation

• Level 4 Metering • Expand On-site Solar


Electrical energy • On-site Solar for ALL
reduction
• Baseload Control & Advanced Modulation • Magneto for end of life compressor
• Magneto for ALL 100% onsite generation
• Magneto air compressor pilot replacement

• Solar to H2 electrolyzers
Green heat • Purchased “Blue/Turquise” H2 Co-fire • Q Hydrogen 100% green heat energy
• Solar Thermal Heat Integration
generation & storage pilot sourcing, generation & storage
• Biomass Boiler

• Level 4 Metering • Boiler Stack Condensing Heat Recovery


COMMON PLATFORM

Heat energy • Miura Boiler – decentralized steam generation Alternate to Tunnel Pasteurization
• Boiler Stack Condensing Heat Recovery
reduction

• Advanced Heat Center for ALL 100% Heat recovery & re-use
• Advanced process controls (SORBA) • Advanced Heat Recovery (APAC Heat Center)

Water quality • Electrical Catalyte Analyte pilot


100% water quality

• Level 4 Metering
Water reduction, • Cambrian Full-treat for Potable Re-use • Expand Full-treatment for Potable Re-use • Full-treatment for Potable Re-use for ALL
reclaim & re-use 1 HL Water = 1HL Beer,
• Water-less CO2 Scrubbers (ECO2Brew)

CO2 generation, • ECO2Brew Advance Purity Collection


collection & CO2 • Advanced Amine Technology Boiler • Direct Air Capture CO2 Recovery • Boiler Stack CO2 sequestration for ALL 100% CO2 processing quality &
quality Stack CO2 Recovery efficiency

Byproduct • Soluble protein from Spent Grain • Bev-grade CO2 Supplier to Industry • 100% recycling rate for ALL (waste-to-energy) 100% material recycling.
valorization 100% by-product conversion

Community Network • Community Solar Projects Integrated communal systems

New to the world New to ABI New to Brewery

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