Professional Documents
Culture Documents
BOF Roadmap 2020
BOF Roadmap 2020
2
Productivity Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
6
Productivity Roadmap Europe
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Flexible & Automated • Automatic CIP caps on filler • Use of drones to supply small spares
• PACKER: Cobot to feed carton magazines • AGV's bring material and waste to operator or
100% Automated material
Material handling &
feeding • Automatic de-shrouding and de-strapping machine request preparation, handling & supply.
changeover
• Full line: Change-over -part delivery on request
cartons
0 changeover time
• Universal format parts for fast CO
• Decentralized piping
Flexible Batch Size • Pre-printed bottles - LABELER: Tattoo 100% batch size flexibility
Multi purpose Full automatic HDI with camera and pressure Put different machines on a pack line next to
PACK
• •
packaging equipment
• Intermittent – Chanel platform
regulation each other no obstacles 100% packaging capabilities
• Electrical movers – To move from gas to • Upgrading existing boilers to green fuels
Green electricity • Energy – Hydrogen 100% green electricity sourcing,
electricity (ex.jupille) • Heat pumps facilities utilities (excess heat
supply & storage • Electrical trucks for transport intern and extern from the heat grid to the brewery)
• Induction heating in the process step storage & generation
• Cold aging: Increased cold aging temperature
• Low pressure (one stage) compressed air 3.0 B
Electrical energy • High efficient pump technology and
reduction
• DFT (Jupille)
gravityChange the Filler Concept and Crown
• Work to Power /Motion to electricity = Motors 100% onsite generation
working in 2 directions
Cork the Bottle in the carrousel
• Energy – Hydrogen
Green heat • EaaS in Jupille • Thermal insulation for tanks and piping with
• develop heat resistant glass (Pyrex) and Flash 100% green heat energy
generation & storage • Magneto heat transfer
Pasteurize the Bottle with beer in it sourcing, generation & storage
COMMON PLATFORMS
• Cold CIP’s • Production of DAL water without HEATING • Brewery avoid steam or HTHW production
Heat energy Energy - Electrification of heat De-alcoholization with vacuum and/or with above 105°C
reduction
• • 100% Heat recovery & re-use
• Freshness membrane filtration • No tunnel Pasteurizer
CO2 generation,
collection & CO2 • Automating CO2 connection based on purity 100% CO2 processing quality &
quality efficiency
Byproduct • Evergrain
• Energy - Waste digesting to BIO-Fuel 100% material recycling.
valorization • Energy - BIO- oils – Gasoil from de-alcohol
100% by-product conversion
10
Productivity Roadmap Africa
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Automated • Line automated set up • No change parts for can filler and seamer • Filler with quick CIP / Flush capability
PACKAGING
changeover
• Digital Change Over – Retrofit kit on both • Automated Line conveyor control for different • Conveyors and other equipment auto adjustable 0 changeover time
Labelers and Filer (Project Reflex ) pack sizes and no change parts
• Use of enzymes
brewing equipment (bots, surface coatings…) • Brewing with 100% Barley any beverage
• Flexible sourcing of starches
• Spirits Filling
•
packaging equipment • Flexible starwheels
• XXX • XXX 100% packaging capabilities
Green electricity • Smart Utilities linked to environment ( 100% green electricity sourcing,
• XXX • XXX
supply & storage How to use Excess heat or Cold) storage & generation
• Utilisation of correct cooling media e.g. NH3
cooling media versus glycol
Electrical energy • Ambient fill straight from tank
reduction
• Ambient filling
• Connected modulation
• XXX 100% onsite generation
Power Factor Correction
•• Magneto
Predictive
•• Heat Maintenance Sensors
centre upgrades
• Solar thermal installation • Smart Utilities linked to environment ( How to
Green heat • CHP (NEW and IBH) use Excess heat or Cold) • XXX 100% green heat energy
generation & storage • Biogas (put in boiler to use excess gas) • Biomass (build a plant to burn biomass sourcing, generation & storage
• Utilities Raw Material Sourcing (Coal)
Boiler
•• VHG Economiser Replacement
COMMON PLATFORMS
Brewing
Heat energy • Connected modulation
• Heat Centre • XXX 100% Heat recovery & re-use
reduction • Ultra High Gravity Brewing
• Heat recovery from diesel generators
Community Network • Plant User Network and Controls • XXX • XXX Integrated communal systems
14
Productivity Roadmap APAC
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
• OG in UT
• Diacetyl inline • Online DO checking(MF/LT)
In-line quality • Inline labelling quality check • carton blank & corrugate dimensional check • AI Robot to get sample
• Inline seaming quality check • Inline coding inspection • Online iodine test 100% Automated process & in-
control, process
optimization
• BS PI checking • filling level inspecting precisely on line • Inline micro detector line quality control
• Inline iron analysis • Auto PQA
• Inline process& finished beer analysis • TPO non destructive
COMMON PLATFORMS
Most efficient
Waste yeast AI support
• Super enzyme Double throughput with lean
processing & micro- •
• DDH
organism processing equipment
changeover
• Packer changeover automatically • Changing shrink automatically
• Labeler no change parts
0 changeover time
• •
packaging equipment
• Conveyor flexibility for multi package
• Multi packer • Multi beverage filler 100% packaging capabilities
Heat energy • Heat exchanger efficiency monitoring • Heat balance for bottler washer • Heat pump
reduction • Freshness S&S • New insulation material • Heat center upgraded 100% Heat recovery & re-use
• Dynafill—high temp & hygienic filling
18
Productivity Roadmap APAC - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
• Sensors and AI to monitor and auto 100% Automated process & in-
In-line quality control, • Online measurement system per CCT
• Purge yeast AI Support adjust mashing process based on PC,
process optimization • Fuzzy system control (Wort, Beer)
Sensory etc
line quality control
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Automated
PACKAGING
In Line
Control
&
• Sensors and AI to monitor and auto
• Online measurement system per CCT adjust mashing process based on PC, 100% Automated
automated • Purge yeast AI Support
• Fuzzy system control (Wort, Beer) Sensory etc processing and control
process
optimization
• BBX system
• Zone War room • Paperless and Mobile control From Brew, Pack Line to
Network Processing • MES
• Zone control tower • Customer brewing project
• QMS support Network production
COMMON PLATFORMS
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
• BBX system
• MES • Zone War room • Paperless and Mobile control From line to network
Network Time management
• • Zone control tower • Customer brewing project production with
processing QMS support
• • Auto process traceability • Customized Packaging material l extended capabilities
• QR code traceability
Central facilities
Com- supplying kits to react
pounding & fast and close to the
Kitting market.
Multi-
Full flexibility for any
purpose • Smaller MOQ volume in brewing and process
beverage/product that
Bio- flexibility understanding on CCT (TBC)
we want to bioprocess.
reactors
Customize products as
Late
• Upgrade multi-blending systems for more late as possible, just
differentiati
ingredient dosing before packaging or
on
even in POC
From beer
• CSD Capabilities (BBCo Scope) Capability to produce
to beverage
• Distilling Equipment (BBCo Scope) products beyond beer
and beyond
Sustainability Roadmap APAC - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Heat energy • S&S for all brands • New insulation material • Wort Production from Supplier
reduction 100% Heat recovery & re-use
• Use of Syrup as adjuncts where cost feasible
Replace all
non-green • New type of agent for cooling
• Auto shutdown procedure • Tidal energy Only regeneratable
energy • The equipment starts and stops
• Solar in all breweries energy sources
sources automatically
Co-product
& Full • Spent grains to biscuits/ human
ingredient • Cinderella food • Build up "Beer powder" in the market Zero waste & best value
utilization • Yeast powder food
3b APAC - Packaging
25
Productivity Roadmap APAC - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Predictive
maintenance &
0 downtime due to equipment
• Auto predictive maintenance • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
Automated • auto adjust fill level at filler • Bottle & can Filler no change parts
• Conveyors and other equipment auto
PACKAGING
Pack Mat • auto corrugate supply from WR • auto bottles & cans reject removal
100% automated
handling • auto carton supply from WR • auto waste label removal • auto label supply from WR
material supply & waste
(Logistics) • auto tray supply from WR • auto crown supply from WR • auto foil supply from WR
removal
• auto lid supply from WR
• auto adjust fill level at filler • Bottle & can Filler no change parts
Change • Labeler no change parts • Conveyors and other equipment auto 100% change over on
• packer no change parts
Over • Pack grouping Packer & Palletizer no adjustable and no change parts the fly and no change
• bottle washer no change parts
change parts over parts
• PKG control tower – Brewery Level • PKG control tower – Zone Level
Data • Camera stops - route cause analysis Dark Operations
• exoskeleton to support lifting
10110 Control & • auto predictive maintenance &
Maintenance • smart EBI connected to Bottle washer
• Auto data collection Fully Control Tower
Flexibility Roadmap APAC - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
• Auto changeover for the drop-in packer • Auto changeover for filler
• Auto changeover for the de-palletizer & • Auto changeover for labeler
palletizer Any pack format with
Change • no change parts for packer
• Auto changeover for bottle washer • no change parts for filler & labeler minimal change over
Over • no change parts for the de-palletizer
• Auto changeover for EB & FBI times
• Auto changeover for conveyor…
& palletizer
• no change parts for bottle washer…
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
• Using hot melt solution instead of Film
Byproduct Stretch-wrapper for palletizer to avoid • XXX • XXX 100% material recycling.
valorization Finished goods dumping 100% by-product conversion
CO2
• x • x • x x
reduction
Packaging
• Using hot melt solution instead of Film 100% recyclable materials
Material • x
Stretch-wrapper for palletizer to avoid • x no packaging of packaging
reduce/ re-
Finished goods dumping reduce amount used
use/ recycle
3c APAC - Utilities
32
Productivity Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation
control
100% central controlled
10110 • XXX • XXX • XXX
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
Automated
PACKAGING
10110
Flexibility Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
• x • x • x
• x • x • x
• x • x • x
• x • x • x
• x • x x
Sustainability Roadmap APAC - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Heat energy • Heat exchanger efficiency • Recovery heat from NG boiler • MSB and SS for all brand
reduction • Heat center • Heat balance for bottler washer • Cancel the pasteurizer 100% Heat recovery & re-use
• Heat pump • New insulation material
• Metering at level 4 • CIP Robot for all container • RO Water from BTS is used at
• Strom Water Collection • All recycle water be treated production
Water • CIP water recycle • Water center in all breweries • 0 reject water from RO system 1hl/hl water
• Multi- CIP • New type of membrane for RO • Waterless vacuum pump\
• Metering at level 5 • Ionized air used to clean bottles
• multi-skill
• Interdepartmental operation • Brewery control tower
People Global control tower 0 operator
• AR/VR Training system • Center control room
• War room
4 SAZ
39
Productivity Roadmap Europe - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
43
Productivity Roadmap SAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
In-line quality control, • Brewing instrumentation & data collection infr. 100% Automated process & in-
• NIR + MIR tech for inline analysis • 100% inline quality control
process optimization • Online inventory control – Smart silo’s line quality control
Most efficient & • Dedicated short CIP for heating surfaces 100% Automated parameter-
COMMON PLATFORM
Most efficient • Brewhouse automation • Cold block & Cellar automation • 100% brewery automation
VHG brewing – optimized yeast for VHG, speed DFT – dynamic fermentation Intern. wort diffuser, height regulation system
Double throughput with lean
processing & micro- • • •
organism • Optimized yeast for SO2/ esters production • Fermented beer concentration, dried yeast • Continuous filtration +stabilization processing equipment
Automated
PACKAGING
changeover
0 changeover time
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach
• DDH
• Extract recovery using centrifuge
• Very High Gravity • Maximized capacity /
• Opticellar
Maximize • High gravity wort transported to brewery equipment
• Dynamic Fermentation
capacity for fermentation
• Mash off at lower temperatures
• More efficient CO2 removal
• Dedicated short CIP for heating
surfaces
Flexibility Roadmap SAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Multi purpose
PACK
packaging equipment
• … • … • … 100% packaging capabilities
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach
Heat energy Wireless online steam trap monitor Central energy storage tank
• Vacuum evaporation
reduction
• •
• Heat recovery fermentation 100% Heat recovery & re-use
• Simmer & Strip • Two stage wort cooling
• External heat exchanger in brewkettle…
Water quality • … • … • …
100% water quality
CO2 generation,
collection & CO2 • More efficient CO2 removal • … • … 100% CO2 processing quality &
quality efficiency
• Brewing – Utilities connectivity • Warm filling in Packaging (use of • Connected energy recovery system • Best zone in TPE
Energy
• Sectorized consumption measurement cooling energy of the beer) for the brewery (Optimized energy
Consumption
• Smart shutdown • Smart brewery modulation • External cooling for fermenters consumption)
50
Productivity Roadmap SAZ – Packaging – RGB Lines
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation • Line Monitoring System for all equipment • Line Monitoring System with AI control • Planning & production with warehouse
control
100% central controlled
10110 • Line Monitoring System integrated with • Smart glasses for remote assistance visibility
towers Camera for root cause of downtime maintenance • AI suggestion in control tower operations
Predictive
maintenance &
0 downtime due to equipment
modulation failures . 100% utility modulation
Most efficient
Double throughput with lean
processing & micro-
organism processing equipment
changeover containers • Filler and Labeler with self-adjusting parts 0 changeover time
• Change parts in Filler and Labeler
Smart, self regulating • Conveyors and other equipment auto 0 operator intervention, dark
• Multi palletizer • Multi-Pasteurizer controlled by AI
equipment adjustable operation
• Quality test in line for Bottle Washer, Filler • Aseptic Filling Work cell - Closing
and Pasteurizer and hermetic
In Line • Automatic inputs ERP data for cost • Non-polarized plastic inspection • Real time micro monitoring
100% automatic in-
Control improvement • AI for control process between EBI • Pasteurization process
line checks
• Label/coding/package inline inspection and bottle washer and Pasteurizer with microwaves
analyzing defects in small granularity • EBI bottle test in loop.
• Inline CIP monitoring
Central operation • Line Monitoring System for all equipment • Line Monitoring System with AI control • Planning & production with warehouse
control
100% central controlled
10110 • Line Monitoring System integrated with • Smart glasses for remote assistance visibility
towers Camera for root cause of downtime maintenance • AI suggestion in control tower operations
Predictive
maintenance &
0 downtime due to equipment
• … • … • …
modulation failures . 100% utility modulation
Most efficient
• …. • …. • …
Double throughput with lean
processing & micro-
organism processing equipment
• Multi-Pasteurizer controlled by AI
Smart, self regulating 0 operator intervention, dark
• Multi palletizer • xx • Conveyors and other equipment auto
equipment
adjustable
operation
• Spirits Filling • …
brewing equipment • Al-in-One Machines any beverage
• Flexible setup kits (1 kit for many SKUs);
Multi purpose • Clamping Starwheels
PACK
• Flexible setup kits (1 kit for many SKUs); Any pack format with
Change • Clamping Starwheels - Retrofit F6;
• x minimal change over
Over • Automatic Chageover.
• Modular Machines. times
From beer
• Modular Machines; • Spirits Filling F11 Capability to produce
to • x
• Al-in-One Machines beverages beyond beer
beverage
Flexibility Roadmap – SAZ Packaging – RGB Lines
Today 2020 1 – 3 years / 2021-2023 3 – 6 years / 2023 -2026 6 – 10 years / 2026-2030 The Beach
• ALEX
EBI linked to glass production plant
for traceability P11 Visibility and control of
Traceability • x • Blockchain technology for • x parameters along the
traceability of raw mats P12 supply chain
From beer
• Spirits Filling F11 Capability to produce
to • x
beverages beyond beer
beverage
Sustainability Roadmap SAZ - Packaging
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
• Conveyors, variable speed & Auto shut-off • Automated shut-off • Automated detector of fluid leakage
Electrical energy
• Consumption measure in each equipment • High efficiency pumps: Pasteurizer and BW • Low air pressure requirements 100% onsite generation
reduction
• Intelligent LED lightening • Low air pressure requirements • Smart machinery for min consumption
Green heat • … • … • …
100% green heat energy
generation & storage sourcing, generation & storage
COMMON PLATFORMS
Heat energy • …
reduction
• …. • V… 100% Heat recovery & re-use
Byproduct • Zero extract losses at the Filler – brimfull 100% material recycling.
• … • …
valorization tolerance / Volumetric Filling 100% by-product conversion
• Bottle Washer in Cold Process using • Bottle Washer in Cold Process using
• Bottle Washer in Cold Process using
Heat Chemical Solution more efficient. Chemical Solution more efficient.
Chemical Solution more efficient.
reduction/ • Cold CIP in Filler. • Cold CIP in Filler. Zero heat generation
• Cold CIP in Filler.
recovery & • Pasteurizer using Cooling Tower. • Flash Pasteurizer or Heating Water required for packaging
• Flash Pasteurizer or Heating Water
integration • High effiency exchangers by Microwaves.
by Microwaves.
• Heat pumps in BW and Pasteurizer • Automated shutt-off
Heat
reduction/ • Smart Utilities linked to environment Zero heat generation
• x
recovery & ( How to use Excess heat or Cold) S5 required for packaging
integration
Ruben
Electricity
• x • x • x x
reduction
ALEX
CO2
• x • x • x x
reduction
61
Productivity Roadmap SAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
Water Food grade chemical treatment • Dry cooling tower 1hl/hl water
66
Productivity Roadmap MAZ
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
• In line CIP monitoring w/ data feed – • In line ozone control sensors which contol
Most efficient & Concentration Adjustment in brewing & the sterilization or water production
packaging process 100% Automated parameter-
parameter-based
cleaning
• Cleaning in Place: Caustic Shots for TCCs • Auto Cleaning Silos and Grain transport based cleaning
or Conventional Tank System
• Using RotoJets instead Spray Balls • Conveyor auto cleaning
10110
• MES implementation
• Action Plan track and online routine -
• MES AI for process control • TEL: Integrated Tracking & Monitoring
Interactiolog
Central operation • Integrated troubleshooting with AI – Brewing, Packaging and Logistic
• Smart cameras to monitor production 100% central controlled
Interaction Log suggested action • Brewery integrated control tower
control • SEGUE (LBO) controlled line
towers (Apan/Yuc)
• Packaging control tower • AI integrated brewery operations
• Centralized machines control • Brewery integrated control tower
• Packaging wifi Coverage
• Loses online tracking • AIl integrated brewery
• Online WorkStation
• Control Tower for EBI (Apan)
• BMF as Beer Filtration Standard Like - • "One continuous filter" per packaging line
Added Quito / Valle Kiesselgür less. concept for main brands.
Most Efficient
• In Line Haze Stabilization System • Design the Brewery without BBts - …
finishing • Syrup and Flavor/Extract in line Dossing Filtration run direct to Carboblender /
System Mixer to Packaging
Multi purpose
packaging equipment
• . • One continuous filter" per packaging line. • . 100% packaging capabilities
• High efficiency bottle washer • Plate wort Heat exchangers with High
• Thermal insulated bottle washers efficiency / small gap between hot wort
Heat energy • Fract Boiling/ Simmer & Strip / Pfaduko and hot water temperature
reduction
• .
• Ecostripper & Vacuum Evaporator • Bottle washer at low temperature 100% Heat recovery & re-use
• Cool CIP in Brewing Areas, Alt. • Flash pasteurizer
Detergents
73
5c SAZ - Backup
74
General Productivity Flexibility Sustainability
• Speed & Data Mgmt • Brewery/Logistics Setup • CO2 Consumption
• Eliminate root causes • Team Communication • Water Consumption
downtime • Starwheels and Guides • Chemical Consumption
• Comand center Changeover (CIP & COP)
• Manual Shutdown
3-6 Years
LMS with AI Control
Smart Glasses for remote
assistance maintenace
6-10 Years Control Tower and Big Data sharing results between
Breweries.
AI suggestion in Control Towre
Conveyors auto adjustable and no change parts
Goods Area and Waste Removal integrated and
autonomous
Planning and roduction with warehouse vision optimize
Goods i lines and plants based i lead time and hstorical
usage
Depalletizer Productivity Flexibility Sustainability
• Brewery/Logistics Setup; • Brewery/Logistics Setup; • Manual Shutdown
• Quality of materials • Team Communication; • Manual Waste Removal
• Reduce manual inputs • High machine • Dispose of damaged
avaliability. pallets
6-10 Years
• Self-Contained process cell;
Automatic pallets replace and
• Adaptative machine (various
waste removal
SKUs at same time)
Decrater Productivity Flexibility Sustainability
• Reduce manual inputs • Brewery/Logistics Setup • Manual Shutdown
• Reduce setup itme • Team Communication • Manual Waste Removal
• Dispose of damaged
boxes
• Discharge table cleaning
6-10 Years
Automatic box inspection to
Adjustable material to pick up • Adaptative heads – Fit any crater
remove from line damaged
different types of bottles in any position
boxes
Bottle Washer Productivity Flexibility Sustainability
• Quality analysis inline • Diameter flexible; • Heat Consumption
• Reduce manual • Adaptable fingers / • Water Consumption
interventions pushers; • Chemical Consumption
• AI process control (CIP & COP)
• Manual Shutdown
6-10 Years
3-6 Years Self adjusting parts for any type Reduce Water Sniffs to 1 in New
of container Water and others 7 to Reusage
• Belt technology to fit heavy
Water System.
containers.
Ionized Air to Zero Water
Consumption.
6-10 Years
6-10 Years
Automatic rejection table
disposure to Bottle Washer with
Custom label printers
Automatic Waste Removal
(Labels, Crowns and Beer).
Packer Productivity Flexibility Sustainability
• Reduce setup time • Brewery/Logistics Setup • Carton/Shrink & Glue
• Quality Checks/Control • Team Communication Consumption
• Starwheels and Guides • Energy Consumption
Change to Diameter • Manual Shutdown
• Quality Adjustments in
Ramp-Up
3-6 Years
Control process by AI • Automatic parameters Waste Removal Automatic or
Shrink, Folding cartoon automatic asjustments; Semi-Automatic to guarantee a
inline integrated in goods area • Automatic fingers Changeover; clean area.
6-10 Years
• Adjustable fingers – 1 kit for all Integrated Temperature Control
Autofit packer or different package formats SKUs; for Oven to optimize Energy
Consumption.
Crater Productivity Flexibility Sustainability
• Reduce manual inputs • Same of Decrater • Manual Shutdown
• Reduce setup itme • Manual Waste Removal
• Charge table cleaning
3-6 Years
Waste Removal Automatic or
Pallets reposition automatic Semi-Automatic to guarantee a
clean area.
6-10 Years
87
Productivity Roadmap NAZ - Brewing
PLATFORM 1YP - 2021 3YP – 2022 - 2024 10YP – >2024 DREAM
Central operation
10110 control • XXX • XXX • XXX
100% central controlled
towers operations
Predictive
maintenance &
0 downtime due to equipment
• XXX • XXX • XXX
modulation failures . 100% utility modulation
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
Flexible Batch Size • XXX • XXXX • XXX 100% batch size flexibility
• • • XXX
brewing equipment any beverage
Multi purpose
PACK
• XXX • XXX
packaging equipment
• XXX 100% packaging capabilities
Change
colors
Electrical energy
reduction
• XXX • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • XXX • XXX • XXX 100% CO2 processing quality &
quality efficiency
91
Zone project 1YP overview ‘21
Zone Initiative Description Pilot/ P/F/S Brewery Start-up date
Scale-up
NAZ PQC Can line packaging quality control Pilot PROD CRT TBD
automation
NAZ X ray Seam Automated and benchtop X-ray non-intrusive PQC Scale up PROD CRT TBD
Benchtop inspection with CMC supplier
NAZ Freshness Simmer & Strip process implementation Scale up SUSTAIN Multi
NAZ Rainbow Inline flavor blending Scale-up PROD + FLEX LA/CVL/STL Q1-Q3
NAZ Jacob Bud Light 18°Plato Pilot PROD + FLEX TBD Q1-Q3
NAZ San Fernando High efficien seltyer yeast Scale-up PROD + FLEX LA/BVL/CVL Q1-Q2
NAZ Star wheel Krones Flexible Star wheel solution Pilot PROD + FLEX CRT TBD
NAZ Multi Variety Variety pack in Baldwinsville, Cartersville Pilot FLEX BVL /CRT Q2-Q3
92
Productivity Roadmap NAZ - Brewing
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
Central operation
10110 control • Consistent & accurate data collection (MES)
• Flink/brewing control system ZBS
• XXX
100% central controlled
access/troubleshooting operations
towers
Raw material • Extract density measurement for TEL losses (2) 100% Materials pre-processed
• YS outlet flow meters for TEL losses
• High efficient and flexible malt/adjunct mills • Track extract loss at every loss point
BREWING
Automated
PACKAGING
changeover
• XXX • XXX • XXX 0 changeover time
• Sugar and flavor injection point consolidation (3) 100% downstream product &
Late Differentiation • Powder injection to lagering/finishing • Value brand RDF wort consolidation • XXX
• Finishing flavor kitting and pre-blending pack customization
Multi purpose
PACK
packaging equipment
• XXX • XXX • XXX 100% packaging capabilities
Electrical energy
reduction
• Filtering stabilization at warmer temps • XXX • XXX 100% onsite generation
CO2 generation,
collection & CO2 • Ferm CO2 collection optimization/technology • XXX • XXX 100% CO2 processing quality &
quality efficiency
97
Productivity Roadmap NAZ - Packaging
parameter-based • Automated Routine Filler Cleaning in CVL • Automated Routine Equipment Cleaning in CVL • Automated Routine Equipment Cleaning in
cleaning • Automated Routine Filler Cleaning in NAZ NAZ based cleaning
Flexible & Automated • Automated Material Loading of Can Fillers @ • Automated loading of Bottle Fillers in CVL
All Sites • Automated loading of Labelers in CVL
• Automated loading of Bottle Fillers in NAZ 100% Automated material
Material handling & • Automated loading of Labelers in NAZ
feeding • Automated Material Loading of Packers in CVL • Automated Loading of Can Fillers/Pack in NAZ preparation, handling & supply.
Central operation
10110 control • Control Tower in CVL • Control Tower in NAZ
• XXX
100% central controlled
• Equipment DT Video Monitoring in CVL • Equipment DT Video Monitoring in NAZ operations
towers
Most efficient
XXX XXX XXX
Double throughput with lean
processing & micro- • • •
organism processing equipment
changeover
• Automated bottle Changeovers in CVL • Automated Can Changeover in CVL
• Automated Packer changeover in NAZ
0 changeover time
• Automated Packer changeover in CVL
• Labeler is able to self adjust to input • Packer is able to self adjust to input in CVL 0 operator intervention, dark
Smart, self regulating • Packer is able to self adjust to input
parameters in CVL • Labeler is able to self adjust to input in NAZ
equipment • Filler is able to self adjust to inline input in CVL • Filler is able to self adjust to inline input in NAZ
parameters in NAZ operation
• Highly Flexible Packer in CVL (sacrifice speed) • Highly Flexible Packer in Innovation Breweries
Flexible Batch Size
parallel to existing Packer. (sacrifice speed) parallel to existing Packer.
• XXX 100% batch size flexibility
Multi purpose • High efficient seltzer yeast 100% beverage capabilities for
BREW
• XXX • XXX
brewing equipment • 26°P Seltzer fermentation
any beverage
•
packaging equipment
• Flexible Star wheel solution
• nFinity packer
• Multipurpose Bottle Handling in NAZ 100% packaging capabilities
Manual
Labor
L62 Minimal Protection
Low Productivity Automated L62 Maximum Protection
High Productivity
.14%
checked Low Cost
VIDEO
September October November December January
Vendor
Onsite Official Pilot /
Image
Scope Data Collection Pilot close-
Collection
Begins out
Complete 102
DataMonsters – Full Can Damage Inspection
From To
• Automated checks with Vision or Laser
Technology
VIDEO
sample solution (1 can every 30 seconds)
• Less than .02% verified (3 of
18,000 cans) • ***Working with Cognex on another
solution as this vendor solution has
many gaps/hurdles to overcome
WE ARE
HERE LineSpex Camera
Quote PO Conduit Install and DT Control
Issued Scope / Viewer Config Tower
Quote Begins Integration
VIDEO
Manual
Labor
L62 Minimal Protection
Low Productivity
Automated
Vision PQC L62 Maximum Protection
High Productivity
Illegible
Codes Clean Code
WE ARE
Ongoing remote HERE
discussions and Ready for PO for new can
development updates line or 2021 L62 (12-14wk
lead time)
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Verusen – AI for MRO Optimization
From To
Manual Rapid
Review Suggestions
Accepted Savings:
$3.63M
$3.37M
$2.4M
$360k
July August Sept To Date ***CWC reduction is estimated to be realized within the next 12 months
Interaction Log
Milestones:
• TOR and Checklist Standards
Management Checklist
• NAZ Macro Sites Rollout (routines)
• Weekly Updates Action log
• Vertical Sites Kickoff (Infinity)
• Vertical Sites Rollout – IN PROGRESS
• Finalize all VPO Reporting
• Transition to Support Group
Top Issues
• Actions Backlog 1. Speed/Performance issues with system:
Found domain “api-interactionlog.ab-inbev.com” was being inspected on each launch. Removed this requirement. Monitoring
for improvements.
Working with ABI Cloud team on infrastructure improvements
• Full 2020-21 schedule 2. Reporting in IAL and ability to easily and quickly see daily checklist performance: Collaborative Tabs finalized based on
feedback, working with PowerBI team to build. Delivery of feature week of 10/26.
3. Can’t directly open hyperlinks to shared folder files: DELAYED – Working with Solutions to address issues with permissions.
Updated delivery 10/15.
PRESENTATION TITLE GOES HERE 2016 109
SEMEQ
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
DeepHow
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Segue
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
SmartGlasses
Objective:
Automate quality sample delivery/transfer
Example:
- pick up 18 samples on the seamer discharge
- delivering the samples to the seam x-ray infeed
- return the x-rayed samples back to production
Next Steps:
Omron AIV Demo Video
• Test uneven & wet floor/AIV robot sensitivities
(CVL test week of Oct 12th with Omron and MiR)
Omron Cobot Demo Video
• Finalize scope to support the 2021 x-ray seam project
• Determine preferred AIV & cobot vendors
• Obtain quotes
Smart, Mobile, and Automated Brewery
Topic Action/Update Completion Percent
Date Complete
Mobile – optimize Interaction Log Deployment status: 7/31/2021 70%
employee effectiveness • All Macro Breweries Go-Live complete
through maximized • Vertical sites kickoff meetings started 8/24. Full
implementation by 11/30/20
flexibility and
• Weekly Status Update emails started 9/4
functionality of daily • Top 3 issues:
tools • Speed issues (high usage periods) – working with
IAL server and NAZ Network teams to trace issue
• Checklist Reporting concerns - Implementing
PowerBI Tracking reports. Example here
• Hyperlink security issue (Chrome) – working with
O365 solution, in progress.
• Actions Backlog and Full 2020-21 schedule
Smart Glasses 10/31/20 80%
• RealWear HTM-1 Glasses Initial testing complete
• Vuzix vulnerability scan complete and clean. Pilot active
• Project Charter complete and signed by all parties
• Plan to use RealWear during Universal Bottle Handling
installation due to vendor - test scheduled 9/16/20
• Production testing demo recordings available here
TBD Scoping
(scope
change)
Smart, Mobile, and Automated Brewery
12/1/20 40%
116
Utilities Priorities
117
Productivity Roadmap NAZ - Utilities
PLATFORM 1-3 YEAR 4-6 YEAR 7-10 YEAR DREAM
parameter-based
cleaning
based cleaning
Central operation
control
• Level 4 metering enabler 100% central controlled
10110 • Expand Control Towers • Control Towers for ALL
• Control Tower pilot operations
towers
Predictive
maintenance & • Continuous Steam Trap Monitoring • Continuous Steam Trap Monitoring for ALL 0 downtime due to equipment
pilot & expansion • Advanced leak detection Robot failures . 100% utility modulation
modulation
Most efficient
Double throughput with lean
processing & micro-
organism processing equipment
Automated
PACKAGING
changeover
0 changeover time
Green electricity • Thunder Ranch Wind Farm (OK) – COMPLETE • Grid Storage for VPPA Price Arbitrage 100% green electricity sourcing,
supply & storage • Mich Ultra Solar Farm (TX) – IN SERVICE 2Q21 • Over-build off-site renewables in US for Global storage & generation
• Solar to H2 electrolyzers
Green heat • Purchased “Blue/Turquise” H2 Co-fire • Q Hydrogen 100% green heat energy
• Solar Thermal Heat Integration
generation & storage pilot sourcing, generation & storage
• Biomass Boiler
Heat energy • Miura Boiler – decentralized steam generation Alternate to Tunnel Pasteurization
• Boiler Stack Condensing Heat Recovery
reduction
•
• Advanced Heat Center for ALL 100% Heat recovery & re-use
• Advanced process controls (SORBA) • Advanced Heat Recovery (APAC Heat Center)
• Level 4 Metering
Water reduction, • Cambrian Full-treat for Potable Re-use • Expand Full-treatment for Potable Re-use • Full-treatment for Potable Re-use for ALL
reclaim & re-use 1 HL Water = 1HL Beer,
• Water-less CO2 Scrubbers (ECO2Brew)
Byproduct • Soluble protein from Spent Grain • Bev-grade CO2 Supplier to Industry • 100% recycling rate for ALL (waste-to-energy) 100% material recycling.
valorization 100% by-product conversion