This document is the property of PT PERTAMINA HULU MAHAKAM (PHM).

It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

INSPECTION
Revision No – 2

FIELD OPERATIONS
TATA KERJA INDIVIDU

MHK-ENTY-TKI-FOP-INS-0005

PERTAMINA HULU MAHAKAM

CORROSION ~ TOUCH UP PAINTING WORK
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :2 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

DIGITAL SIGNATURE SECTION

No Role Name Position Entity Date

1 Drafter Farih MITRANINGSIH CORROSION ENGINEER III FO\INS\COR 23-09-2019
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

08:14 AM
2 Reviewer Rian ASHARI HEAD OF CORROSION FO\INS\COR 30-09-2019
PREVENTION SERV. 08:46 AM
3 Approver Joko HADISUBROTO HEAD OF INSPECTION DEPT. FO\INS 30-09-2019
09:06 AM
4 Authorizer Joko HADISUBROTO HEAD OF INSPECTION DEPT. FO\INS 30-09-2019
09:09 AM

This document has been revised with latest approval by:

No Role Name Position Entity Date

1 Approver Budi TEDJOLUKITO INSPECTION METHOD FO\INS\MTH 16-10-2020
ENGINEER III 03:50 PM
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :3 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

REVISION LOG

Revision # Date Main Modifications

0 03-08-2006 First issue
1 01-02-2012 Revision to touch up painting work procedure
2 30-09-2019 Referential Adaptation to PHM
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

Minor Revision - Template conversion from CMS PHM template into

13-03-2020 PHM STK template and Document number alignment from MHK-
ENTY-SOP-FOP-INS-0005
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :4 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

TABLE OF CONTENT

I. PURPOSE........................................................................................................................ 5
II. FIELD OF APPLICATION ................................................................................................ 5
III. METHOD/TECHNIQUE/TOOLS ...................................................................................... 5
IV. DEFINITION ..................................................................................................................... 5
V. REFERENCE ................................................................................................................... 5
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

A. CORPORATE REFERENCES ................................................................................. 5

B. INTERNAL REFERENCES ...................................................................................... 5
C. EXTERNAL REFERENCES ..................................................................................... 6
VI. RESPONSIBILITIES ........................................................................................................ 6
A. CORROSION ENGINEER ....................................................................................... 6
B. INSPECTION ENGINEER ........................................................................................ 6
C. SITE INSPECTION SUPERVISOR .......................................................................... 6
D. PAINTING INSPECTOR .......................................................................................... 6
VII. COMPETENCY ................................................................................................................ 6
VIII. PROCEDURE .................................................................................................................. 7
A. EQUIPMENT ............................................................................................................ 7
B. MATERIALS ............................................................................................................. 7
C. WORKING PROCEDURES ..................................................................................... 9
D. RECORDS ............................................................................................................. 11
IX. KEY PERFORMANCE INDICATOR (KPI) ..................................................................... 11
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :5 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

I. PURPOSE
The purpose of this procedure is to describe the equipment used and the procedure of surface
preparation, painting application and inspection for touch up painting work of steel surfaces.

II. FIELD OF APPLICATION

Touch up painting work is intended to repair localized minor painting deterioration and to prevent
the spreading of this deterioration. Touch up paint shall consist of 3 layers, i.e. primer,
intermediate and top coat.
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

III. METHOD/TECHNIQUE/TOOLS
1. Method : Comprehensive Corrosion ~ Touch Up Painting Work refers to the method
applied by the COMPANY.
2. Technique : All the procedures or instructions are defined directly and sequentially.
3. Tools : All tools needed to perform this procedure Corrosion ~ Touch Up Painting
Work will depends on the requirements and in compliance with PT PHM
standards.

IV. DEFINITION
Term Definition
N/A

V. REFERENCE

Unless otherwise stipulated, the applicable version of these documents, including relevant
appendices and addendums, is the latest revision published at the effective date of this
document.

A. CORPORATE REFERENCES
Document Document Number
Document Title
Type PHM No. Prev. No.
N/A

B. INTERNAL REFERENCES
Document Document Number
Document Title
Type PHM No. Prev. No.
SPE MHK-COMP-SPE-EP- External protection of
COR-0450 structures and equipment by
painting Maintenance works.
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :6 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

Document Document Number

Document Title
Type PHM No. Prev. No.
SPE MHK-COMP-SPE-EP- Valves
PVV-0142
Manual SSPC PA2 Measurement of Dry Coating
Thickness with Magnetic
Gages
Form MHK-ENTY-FRM- Painting inspection report
FOP-INS-0112
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

C. EXTERNAL REFERENCES
Document Type Document Number Document Title
N/A

VI. RESPONSIBILITIES
A. CORROSION ENGINEER
 Review painting survey result,
 Issue recommendation for minor scope of painting maintenance,
 Coordinate the audit of touch up painting result with site inspection supervisor

B. INSPECTION ENGINEER
 Coordinate with Site Inspection Supervisor for touch up painting work.

C. SITE INSPECTION SUPERVISOR

 Manage touch up painting work on site,
 Coordinate with Corrosion Engineer in performing audit of touch up paint result,
 Compile reports of touch up painting,
 Highlight any other issue related to touch up painting work.

D. PAINTING INSPECTOR
 Perform spot inspection after touch up painting work,
 Prepare touch up painting inspection report and submit to Site Inspection Supervisor
with copy to Corrosion Engineer.
 Highlight non conformance from touch up painting work.

VII. COMPETENCY
Competency and qualification to perform this job will be adapted to meet the required technical
aspect and as required from FO.
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :7 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

VIII.PROCEDURE
A. EQUIPMENT
 Hand Tools are non-powered tools including chipping hammer, wire brush, abrasive
paper, and scrapper.
 Power Tools are power-assisted tools including rotary wire brush, needle scaler, piston
scaler, and grinders.
 Paint mixer. Only power mixer is allowed.
 Painting Application Equipment including paint brushes, paint rollers, containers, and
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

rags.
 Painting Thickness Gauge including wet film thickness (wft) gauge and dry film
thickness (dft) gauge.
 Environment Condition Check Equipment including surface thermometer, sling
psychrometer, digital hygrometer, psychrometric calculator and psychrometric table.
B. MATERIALS
Paint material for Primer, Intermediate and Top Coat consist of:
 Component A (Resin)
 Component B (Curing Agent)
Paint and thinner products are listed in Table 1 below refer to MHK-COMP-SPE-EP-COR-
0450 rev.07 and paint product datasheet.

Table 1. Painting System

Constitutions Carboline Chugoku Hempel International Jotun Maestria PPG

Paint Carbomastic Bannoh Hempadur Interseal670 Jotamastic Ferrocote Sigma Cover
Material 15 Alu 1500 AL 4588MIO HS Alu 87 Alu Alu 630 Alu
Dry Film
Thickness 150 150 150 150 150 150 150
(Microns)
Wet Film
Thickness 170 210 180 185 175 175 185
(Microns)

Volume
90 72 85 82 87 88 83
Solids (%)

Pot Life
Primer

1-1.5 hours 1.5-2 hours 2 hours 2-3 hours 1-1.5 hours 1 hour 1.5 hours
(28oC -32oC)

Induction
None None 10 minutes None 10 minutes None None
Time
Min. 24 Min. 10
Min. 12 hours Min. 16 Min. 9 hours
Interval Min. 48 hours hours Min. 8 hours hours
hours
Between
Max. Max. 9
Coat Max. unlimited Max. 30 Max. 3 months Max.
unlimited Max. 1 year months
days unlimited

International Jotun
Thinner #10 Epoxy Thinner Thinner 91-
Thinner GTA415 / Thinner No. 67-232 v01
Thinner #72 Thinner A 08450 92
GTA220 17
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :8 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

Constitutions Carboline Chugoku Hempel International Jotun Maestria PPG

Sigma
Paint Carboguard Bannoh Hempadur Interseal 670 Jotamastic
Ferrocote Cover
Material 893 1500 AL 4588 HS 87
630 Color

Dry Film
Thickness 150 150 150 150 150 150 150
(Microns)

Wet Film
Thickness 195 210 190 185 185 190 185
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

(Microns)

Volume
77 72 80 82 82 80 83
Solids (%)
Intermediate

Pot Life
2-3 hours 1.5-2 hours 2 hours 2-3 hours 1-1.5 hours 1 hour 1.5 hours
(28oC -32oC)

Induction
None None 10 minutes None 10 minutes None None
Time

Min. 24 Min. 10 Min. 12

Min. 8 hours Min. 9 hours
Interval hours Min. 6 hours Min. 8 hours hours hours
Between
Max. Max. 9
Coat Max. 30 Max. unlimited Max. 3 Months Max. Max.
unlimited months
days unlimited 1 year

International Jotun
Thinner #2 Epoxy Thinner 91-
Thinner Thinner 08450 GTA415 / Thinner No. 67-232 v01
Thinner #33 Thinner A 92
GTA220 17

Paint Carbothane Unymarine Hempathane Sigmadur

Interthane 990 Hardtop XP Polystria
Material PU134 HS 5561 550

Dry Film
Thickness 50 50 50 50 50 50 50
(Microns)

Wet Film
Thickness 90 90 80 90 80 100 90
(Microns)

Volume
57 57 65 57 63 52 56
Solids (%)
Top Coat

Induction
None 30 minutes None None None 15 minutes None
Time

Pot Life
1.5 hours 8-12 hours 1.5 hours 1.5 hours 1 hours 2-3 hours 4 hours
(28oC -32oC)

Min. 24 hours Min. 8 hours Min. 7 hours Min. 10 Min. 6 hours

Interval Min. 16 hours Min. 10 hours
hours
Between
Max. Max. Max. Max.
Coat Max. unlimited Max. unlimited
unlimited unlimited unlimited Max. 1 year unlimited

International Jotun
Thinner #25 Urethane Thinner 21-
Thinner Thinner 08080 GTA056 or thinner No. 61-161 v01
Thinner #82 thinner A 06
GTA713 10/26
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :9 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

C. WORKING PROCEDURES
ENVIRONMENT CONDITIONS CHECK
Measure and record climatic conditions before the work commences including:

 Dew point,
 Relative humidity,
 Ambient temperature,
 Substrate temperatures.
Painting works shall not proceed if:
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

 Temperature of the substrate is less than 3oC above dew point

 The relative humidity is more than 85% RH
 The weather is rainy or foggy, except under shelter, and subject to verification of
the atmospheric condition
The minimum or maximum temperature of the ambient atmosphere and the substrate
are not within the limits given in the product data sheets (usually 10°C for epoxy
based paint and 5°C for acryl-polyurethane topcoat).
SURFACE PREPARATION
Surface preparation consists of solvent cleaning followed by hand tool cleaning
and/or power tool cleaning.
C.2.1. SOLVENT CLEANING
All oil, grease, soil and other soluble contaminants on the surface of the
steel shall be removed by solvent cleaning. Before cleaning with solvent,
remove any heavy oil or grease by scraper. Wipe or scrub the surface with
rags or brushes wetted by solvent (cleaner) or fresh water. For final
cleaning, use clean solvent or fresh water with clean rags or brushes.
Ensure there shall be no visible oil, grease and other soluble contaminants
after solvent cleaning.
C.2.2. POWER TOOL CLEANING AND / OR HAND TOOL CLEANING
Cleaning tool used in touch up paint removes all loose mill scale, loose rust,
loose paint and other loose detrimental foreign matter. It is not intended to
remove adherent mill scale, rust and paint. Mill scale, rust and paint are
considered adherent if they cannot be removed by scraper.
Power tools shall be used whenever possible except where the work is
inaccessible for power tools and inadequate of pressured air supply (min.7
bar is required). If there is no power supply for power tools, cleaning by hand
tool can be the last option.
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :10 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

MIXING
1. Clean brushes and paint container with specified thinner as per table 1.
2. Prepare a proper amount of resin (component A) and stir in the container. Make
sure the amount of resin (component A) can be used within expected pot life.
3. Add parts of curing agent (component B) to parts of resin (component A). Mix
thoroughly until uniformly blended. Allow some time (induction time) for the
components to be induced. Make sure amount of materials can be used within
expected pot life. Use thinner when necessary but not exceeding 10% at a time.
4. Always check pot life, induction time, mixing ratio, interval between coat and
thinner type for primer, intermediate, and top coat according to paint product data
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

sheet

APPLICATION
1. Stripe coat sharp edges and welds before painting. Apply primer using brush
across the surface. Initial strokes shall have parallel orientation. Leave the paint
for about 5 – 10 seconds before starting the subsequent strokes.
2. Apply subsequent strokes in the perpendicular orientation to the previous stroke.
3. Apply each coat evenly across the surface and measure the thickness with WFT
thickness gauge until WFT (Wet Film Thickness) as per table 1 is achieved.
Ensure the coats are complete and seal any pinholes from the previous coat.
Check visually for defect areas or any area not covered properly and repair the
paint as necessary.
4. Repeat steps 1 to 7 for intermediate and top coats. Check and ensure interval
time for each constitution (primer / intermediate) has been passed as per table 1.
This is to allow primer and intermediate fully cured and build their strength by
releasing their solvent to the air.
5. Clean all equipment with specific thinner as per table 1.
Note:
 All painting materials that have been mixed and already exceeding their pot life
cannot be reused and shall be discharged.
 Thinners are not interchangeable (use only thinner for each constitution as per
table 1)

CHECKS AND INSPECTION

Check the following points and record the results:
1. Measure and record coating thickness including Wet Film Thickness (WFT) and
Dry Film Thickness (DFT) of each constitution as per SSPC PA2. The range of
coating thickness (WFT and DFT) is 80% - 120% of specified thickness (WFT
and DFT) in table 1.
2. Examine the finish painting. If surface defects presents, they are to be repaired.
The guideline for repair is listed in section 7.6.
 TATA KERJA INDIVIDU
DOC OWNER :FO-INS DOC NUMBER :MHK-ENTY-TKI-FOP-INS-0005
REVISION NO :2
EFFECTIVE DATE :30-09-2019
TITLE :CORROSION ~ TOUCH UP
PAINTING WORK EXPIRED DATE :30-09-2022
PAGE :11 of 11
This document is the property of PT PERTAMINA HULU MAHAKAM (PHM). It must not be stored, reproduced or disclosed to others without written authorisation from PT PHM.

REPAIR SYSTEM
Repair system for touch up painting work is classified as per table below:

Table 2. Repair System

Problem Repair Treatment

Sagging, bubbling, Use sand paper or abrasive paper to clean the defects
running, orange skin followed by repainting on defect area.
19250517 - Achmad-Rizal ZAMRONI | Uncontrolled Paper Copy | CMS | 16-08-2021 3:37 PM

Use sand paper or abrasive paper on the spot that having

Low and Over
low or over thickness. Then do re-painting on that spot
Thickness
according to specified thickness in table 1.

Remove paint on damage area. Then do re-painting as

Cracking
per touch up painting procedure.

D. RECORDS
After work complete, all data shall be recorded in painting inspection report. Example of
painting inspection report can be seen in MHK-ENTY-FRM-FOP-INS-0112.

IX. KEY PERFORMANCE INDICATOR (KPI)

1. This TKI is used as a reference in the procedure for Corrosion ~ Touch Up Painting Work in
area under PT PHM.
2. This TKI is used as a reference that explains responsibilities of each function in regard to
Corrosion ~ Touch Up Painting Work.