DG 99 002 - e 05-99 StellgerĂ Te

Heinzmann GmbH & Co.
KG
Engine & Turbine Controls
Am Haselbach 1
D-79677 Schönau (Schwarzwald)
Germany
Phone +49 7673 8208-0
Fax +49 7673 8208-188
E-mail info@heinzmann.com
www.heinzmann.com
V.A.T. No.: DE145551926
HEINZMANN®
Digital Electronic Speed Governors
Product Overview
Actuators
and
Solenoids for Electronic Fuel Injection
Copyright 1999 by Heinzmann GmbH & Co. KG. All rights reserved. This document may not be reproduced or handed on to third parties.
Manual DG 99 002_e / 05-99
Read this entire manual and all other publications appertaining to the
work to be performed before installing, operating or servicing your
equipment.
Warning Practise all plant and safety instructions and precautions.
Failure to follow instructions may result in personal injury and/or

damage to property.
Danger
Please note before commissioning the installation:

Before starting to install any equipment, the installation must have been
switched dead!
Danger!
High
Voltage Be sure to use cable shieldings and power supply connections meeting
the requirements of the European Directive concerning EMI.
Check the functionability of the existing protection and monitoring

Danger systems.
To prevent damages to the equipment and personal injuries, it is

imperative that the following monitoring and protection systems
have been installed:
Overspeed protection acting independently of the speed governor
Danger
Overtemperature protection
Generator installation will in addition require:

Overcurrent protection
Protection against faulty synchronization due to excessive frequency,
voltage or phase differences
Reverse power protection
Overspeeding can be caused by:

Failure of the voltage supply
Failure of the control unit or of any accessory device
Failure of the actuator
Sluggish and blocking linkage
The examples, data and any other information in this manual are
intended exclusively as instruction aids and should not be used in any
particular application without independent testing and verification by
Warning the person making the application.
Independent testing and verification are especially important in any

application in which malfunction might result in personal injury or
damage to property.
Danger
HEINZMANN make no warranties, express or implied, that the

examples, data, or other information in this volume are free of error,
that they are consistent with industry standards, or that they will meet
the requirements for any particular application.
HEINZMANN expressly disclaim the implied warranties of

merchantability and of fitness for any particular purpose, even if
HEINZMANN have been advised of a particular purpose and even if a
particular purpose is indicated in the manual.
HEINZMANN also disclaim all liability for direct, indirect, incidental

or consequential damages that result from any use of the examples,
data, or other information contained in this manual.
HEINZMANN make no warranties for the conception and engineering

of the technical installation as a whole. This is the responsibility of the
user and of his planning staff and specialists. It is also their
responsibility to verify whether the performance features of our devices
will meet the intended purposes. The user is also responsible for correct
commissioning of the total installation.
Content
Contents
Page
1. Product Group 1: Actuators............................................................................................ 1

1.1. Direct working Actuators ........................................................................................... 1
1.1.1. Actuators StG 1 and StG 2 ................................................................................. 2
1.1.2. Actuators StG 2005 up to 2080 .......................................................................... 3
1.1.3. Actuators for special Application....................................................................... 8
1.1.3.1. Actuator StG 2005 P (EDV- No.: 511 00 011 04) ..................................... 8
1.1.3.2. EMR - Actuator (EDV- No.: 521 00 005 00)............................................ 9
1.2. Actuators with Gears................................................................................................ 10
1.2.1. Actuators StG 6 ................................................................................................ 11
1.2.2. Actuator StG 10................................................................................................ 12
1.2.3. Actuators StG 16, StG 30 and StG 40.............................................................. 13
1.2.3.1. Standard Type .......................................................................................... 13
1.2.3.2. Actuators with 90° Rotation Angle .......................................................... 14
1.2.4. Actuators StG 64 and StG 90 ........................................................................... 15
1.2.5. Actuator StG 180.............................................................................................. 16
1.3. Actuators with integrated Positioning Electronic .................................................... 16
1.4. Actuators in Ex- Protection Type............................................................................. 18
1.4.1. Certified from PTB Braunschweig by EEx d II B T5 (flameproof enclosure) 18
1.4.2. Certified from CSA by class I, division 2, group D......................................... 19
1.5. Solenoids for Electronic Fuel Injection.................................................................... 20
2. Order Specifications for Manuals................................................................................. 22
Product Summary HEINZMANN

Product Group 1: Actuators
1. Product Group 1: Actuators
1.1. Direct working Actuators
permanet magnet
feedback probe
governor output shaft
feedback cam
armature
fig. 1: Sectional Drawing of Actuator
Product Summary HEINZMANN 1

1.1.1. Actuators StG 1 and StG 2
90°
17,5 17,5
15 15
M6
M6
17 15,6
Ø 8f7
Ø 8f7
Ø 8f7
Ø 8f7
110
110
17 17
53
22
22
M6 10 40 10 40
6 92 20,6 60 18,6 60
104 101,6 62,5
101,6
StG 1-02-F and StG 2-02-F StG 1-02-F StG 2-02-F
fig. 2: StG 1-02-F and StG 2-02-F
Actuator StG 1 - 02 F StG 2 - 02 F

EDV- No. 501-00-002-01 501-00-006-00
Rotation angle 68° 68°
Maximum torque 0,6 Nm 0,9 Nm
Holding torque 0,3 Nm 0,45 Nm
Note: Actuators without return spring. Operation with KG 1 - .. F resp.

KG 2 - .. F only.
For further informations please refer the manuals E 82 001-e and E 83 010-e.
2 Product Summary HEINZMANN

1.1.2. Actuators StG 2005 up to 2080
max. Fuel 39 Stop
83,5
30°
5
14
15
M6
46,5 16
36° Rotation Angle

127
88
view X with terminal strip view X with plug-in connector

(shown without output shaft and pointer) (shown without output shaft and pointer)
1
2
3
4
5
fig. 3: Actuator StG 2005 - 01

36°
X
Fue l Co mbu
g s tib
llun le
Fü
100 0
131
HEI NZMANN
GmbH+Co.
Drehzahlregler
Am Haselbach 1
D-79677 SchÎnau
8
Germany
Tel:(07673)8208-0
Fax:(07673)8208-88
55
15
17 M8
17 40 12,5 68
25 69 92
112 108
122
137

1
2
3
4
5

36°
X
SAE Serration 3/8" - 36 Fuel Combu

g s tib
l lun le
Fü
100 0
155
HEI NZM ANN
GmbH+Co.
Drehzahlregler
Am Haselbach 1
D-79677 SchÎnau
Germany
Tel:(07673)8208-0
Fax:(07673)8208-88
67
15
19 M8
20 60 11 86
28 97 110
146 128
144
157

1
2
3
4
5

36°
X
SAE Serration 1/2" - 36

HEINZMANN R
GmbH + Co. Serial No.
Am Haselbach 1
D-79677 SchÎ nau for BasicSystem E
Germany
Telefon: (07673) 8208-0 Range Voltage
170
Telefax: (07673) 8208-88
Patents pending
78
100 0
Füllung Fuel Combustible
15
16 M8
10 90 16 70
25 123 100
173 120
165
174

1
2
3
4
5
fig. 6: ActuatorStG 2080 - 01

Actuator with plug StG 2005 - 01 SV StG 2010 - 01 SV StG 2040 - 01 SV

EDV- No. 511-00-009-01 511-00-010-01 512-00-011-02
Actuator with StG 2005 - 01 KV StG 2010 - 01 KV StG 2040 - 01 KV
terminal strip
EDV- No. 511-00-009-00 511-00-010-00 512-00-011-01
Rotation angle 36° 36° 36°
Maximum torque 0,8 Nm 1,4 Nm 6,5 Nm
Holding torque 0,4 Nm 0,7 Nm 3,2 Nm
Actuator with plug StG 2040 - 02 SV StG 2080 - 01 SV StG 2080 - 02 SV

EDV- No. 512-00-012-01 514-00-002-01 514-00-009-00
Actuator with StG 2040 - 02 KV StG 2080 - 01 KV StG 2080 - 02 KV
terminal strip
EDV- No. 512-00-012-00 514-00-002-00 514-00-010-00
Maximum torque 4,5 Nm 11 Nm 7 Nm
Holding torque 2,2 Nm 5,5 Nm 3,5 Nm
For further informations please refer the manual E 94 004-e.

1.1.3. Actuators for special Application
1.1.3.1. Actuator StG 2005 P

(EDV- No.: 511 00 011 04)
105
100
99 87,5
165
149
116
25
7
61
fig. 7: Actuator StG 2005 P
Actuator for direct assembly at block injection pump of type A and P.

1.1.3.2. EMR - Actuator

(EDV- No.: 521 00 005 00)
10
Ø 54,6
108
36
51,5
55
Ø 23,6
170
Ø 13,5
23,5
80,5
7 pins plug
68
by DIN 72585 (AMP)
Ø 8,5
19
96
151 55
83,5
93
70
48
10
20,5
Ø 8,5
130
fig. 8: EMR- Actuator
Electronic engine governor, special application for Deutz. Usage at the engine types
1012 and 1013.

1.2. Actuators with Gears
feedback probe
feedback cam
governor output shaft
gearbox
dc disk armature
motor
fig. 9: Sectional Drawing of the Actuators StG 6 up to StG 10
governor output shaft feedback probe
feedback cam
gearbox
dc disk armature
motor
fig. 10: Sectional Drawing of the Actuators StG 16 up to StG 90

1.2.1. Actuators StG 6

125
94
36°
83
23
182,5
100 0
50
173
151
133
5,5
X 123
7
100
80
75
95
110
fig. 11: Actuators StG 6 - 01 and StG 6 - 02 - V
Standard Actuator StG 6 - 01 StG 6 - 02 V

EDV- No. 502-00-001-00 502-00-001-03
Actuator with displaced plug StG 6 - 03 StG 6 - 06 - V
EDV- No. 502-00-001-02 502-00-001-05
Maximum torque 4 Nm 6 Nm
Holding torque 2 Nm 3 Nm
For further informations please refer the manuals E 87 012-e und DG 95 102-e.

1.2.2. Actuator StG 10

125
94 36°
83
23
10 0 0
50
FÏllung Fuel Combustible
202
193
173
155
5,5
X 143
7
100
80
75
95
110
Actuator StG 10 - 01
EDV- No. 502-00-015-00
Rotation angle 36°
Maximum torque 10 Nm
Holding torque 5 Nm

1.2.3. Actuators StG 16, StG 30 and StG 40
1.2.3.1. Standard Type

216 180
30 81
38

10 0
42°
50
0
HEINZMANN R
GmbH + C o. Serial No.
Am Haselbac h 1
D-79677 SchÎnau for BasicSystem E
Germany
Telefon: ( 07673) 8208- 0
Telefax: (07673) 8208-88
Range Voltage
Patents pending
66
289
M8
238
Diese Schraube darf nicht verstellt werden!

Never turn this screw!
Ne pas toucher a cette vis!
A B 74
72
18
12
2
11 70 72
79,5
151,5
180
81
section A-B
38
100
42°
50
0
125,4
146
HEINZMANN R
GmbH + C o. Serial No.

217
Am Haselbach 1
D-79677 SchÎnau for BasicSystem E
Ger many
Telefon: ( 07673) 8208- 0
Telefax: (07673) 8208-88
Range Voltage
Pate nts pending
166
112,7 Diese Schraube darf nicht verstellt werden!

134
actuator without base
fig. 13: Actuators StG 16 - 01, StG 30 - 01 and StG 40 - 01
Actuator StG 16 - 01 StG 30 - 01 StG 40 - 01

EDV- No. 504-00-013-00 504-00-014-02 504-00-032-00
Maximum torque 15 Nm 28 Nm 44 Nm
Holding torque 7,5 Nm 14 Nm 22 Nm

1.2.3.2. Actuators with 90° Rotation Angle
125
70
150
90°
214
172 21
10
0
Füllung
MS3 10 2E1 8-9 P
F C
E B
Fuel
15
D A
50
Combustible
SAE -Kerbverzahnung 1/2"-36

0
260,5
105
HEINZMANN Serial No.:

188
GmbH + C o.
Am H aselb ach 1
D - 796 77 Schönau (Schwa rzwald)
for Basic System E
Germ any
Phon e: (0 76 73) 82 08 - 0 Range Voltage
T ele fax: (0 7 6 73) 82 08 - 88

19
17
M8 75
295
fig. 14: Actuators StG 16.90 - 02, StG 30.90 - 04 and StG 40.90 - 03
Actuator StG 16.90 - 02 StG 30.90 - 04 StG 40.90 - 03

EDV- No. 504-00-027-00 504-00-030-00 504-00-034-00

1.2.4. Actuators StG 64 and StG 90

259 258
25 121
45

100
42°
50
0
100
393
M12
R
HEINZMANN
GmbH + Co . Serial No.
Am H asel bach 1
321
D -79677 S chÎnau
Germany
for BasicSystem E
Telefo n: (07673) 8208-0
Telefa x: (07 673) 820 8-88
Range Voltage
Patents pending
2
90
88
20
A B
14 77,5 100
109,5
208
258
121
section A-B
45
100
42°
50
0
171,5
195
305

223
HEINZMANN
GmbH + Co . Serial No.
Am H asel bach 1
D -79677 S chÎnau
Germany
for BasicSystem E
Telefo n: (07673) 8208-0
Range Voltage
171,5 Telefa x: (07 673) 820 8-88
Patents pending
195
actuator without base
fig. 15: Actuators StG 64 - 01 and StG 90 - 01
Actuators StG 64- 01 StG 90 - 01

EDV- No. 505-00-002-02 505-00-005-02
Holding torque 32 Nm 45 Nm
For further informations please refer the manuals E 82 001-e and E 83 010-e.

1.2.5. Actuator StG 180

100 50
M 12
100
150
200 21,5
304
42 25
25
100
42°
50
0
45
SAE Serration 3/4"- 48

126

305
144
233
M10
72 100
88
137 252,5
256 277,5
287,5
Actuator StG 180 - 01

EDV- No. 505-00-008-00
Rotation angle 42°
Maximum torque 180 Nm
Holding torque 90 Nm
For further informations please refer the manual DG 95 111-e.

1.3. Actuators with integrated Positioning Electronic

Measurements refer to chapter 1.2.3.2.
Actuator StG 16.90 - 02 StG 30.90 - 03 StG 40.90 - 01

EDV- No. 504-00-027-00 504-00-028-01 504-00-034-00
Input signal: standard PWM

Output signal: standard 1 - 9 V
Optional current- or voltage signals.

1.4. Actuators in Ex- Protection Type
1.4.1. Certified from PTB Braunschweig by EEx d II B T5

(flameproof enclosure)
EEx d IIB T5
Serial No.
PTB No. Ex-96.D.1030
A
0 Fül
lun
g
Fu
50
el
%
SAE- Serration SAE- Serration
Co
1/2"-36 1/2"-36
m
bu
227
stib
le
100%
86
18 18
70
4xM10- 20 deep
100
82,5 125
134
33 224
290
B A
° o ie d
90 ecif
y
nl
p
p. s s
em ble
>
rT a
fo e c
s
U
le
stib 0
bu
m
Co
el
0%
Fu
5
g
lun
Fül
100%
Cable coupling piece PG 11
168
Cable coupling piece PG 9
225
253
fig. 17: Actuator StG 2120

130,5
19,5
70 17
EEx d IIB T5
x 1,5
Serial No.
PTB No. Ex-97.D.1046
Never turn this screw! M20
50
274
88
0
M20x1
,5
Combustible
178
50
90° rotation angle

FÏllung Fuel
108
0
10
12
100 M10
35 70 82,5
295
104
150
125 166
M8 90 20
17
19
Use cables specified
Serration SAE 1/2"-36

162
0
10
Combustible
50
FÏllung Fuel
86
0
62
21 21
22
214
fig. 18: Actuator Stg 30.90 - 05
Actuator StG 2120 StG 30.90 - 05

EDV- No. 514-00-001-02 504-00-031-02
Holding torque 6,5 Nm 14 Nm
1.4.2. Certified from CSA by class I, division 2, group D
Actuators: StG 2010 - 01,StG 2040 - 01 and StG 2080 - 01 described in chapter
1.1.2. have the certification number LR 77078-2.
Actuator: StG 30.90 - 03 described in chapter 1.3. has the certification number LR
77078-1

1.5. Solenoids for Electronic Fuel Injection
Palet
0,25 50±2
Ø6
49
0,2 travel 40-2 5+1
32,5
4
Ø 2,5H7
Ø 3,2
Ø 17,6-0,1
Ø 19-0,05 18,6
Ø 3H7
36±0,1
3
13 4,5+0,1
30±0,1
24
42
Solenoid RM 01
48
Solenoid SM 01
Ø 38-0,15
Ø 35-0,12
16±0,5
8
19±0,5
32,5
46,5±1
Solenoid SM 02
57,5
43,5
42
48
62,1
16
19
48
54
32,5
shown without cover
Solenoid SM 03
fig. 19: Solenoids for Electronic Fuel Injection

Solenoid RM 01 SM 01 SM 02 SM 03
EDV- No. 400-00-053-00 400-00-054-00 400-00-051-00 400-00-055-00
Pallet travel 0,2 mm 0,25 mm 0,25 mm 0,25 mm
Rest air gab 0,05 mm 0,05 mm 0,05 mm 0,05 mm
Solenoid force at
travel begin 100 N 200 - 300 N 200 - 300 N 200 - 300 N

2. Order Specifications for Manuals
There is no charge for our technical manuals ordered in reasonable quantities.

Order the necessary manuals on our speed governors from your nearest
HEINZMANN location.
(Please click on “HEINZMANN location” to see the list of our subsidiaries and agents in the
world).
Please include the following information:

• your name,
• the name and address of your company (you can simply include your business card),
• the address where you want the manuals sent (if different from above),
• the number(s) (as on front page bottom right) and title(s) of the desired manual(s),
• or the technical data of your HEINZMANN equipment,
• the quantity you want.
You can directly use the following fax-form for ordering one or several manuals.
Most of the manuals are available as acrobat PDF-files, too. On request they can be send via
e-mail.
We solicit comments about the content and the presentation of our publications. Please, send
your comments to:
HEINZMANN GmbH & Co. KG

Service Department
Am Haselbach 1
D-79677 Schönau
Germany

Fax Reply
Order for HEINZMANN technical manuals

Fax-Hotline +49 7673 8208 194
Please send me the following manuals:
Quantity No. of the manual Title
Please send me your new sales documentation about
( ) the HEINZMANN Analogue Governors Application:....................................................
( ) the HEINZMANN Digital Governors Application:....................................................
( ) the HEINZMANN Gas Engine Equipment Application:....................................................
Company ......................................................................................................................................
Contact Person..............................................................................................................................
Department ...................................................................................................................................
Adress........................................................... Country/Code/Town..............................................
Phone............................................................ Fax .........................................................................
E-Mail...........................................................................................................................................
Activity.........................................................................................................................................
Date ..............................................................

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Heinzmann GmbH & Co.

Solenoids for Electronic Fuel Injection

Warning Practise all plant and safety instructions and precautions.

Failure to follow instructions may result in personal injury and/or

Please note before commissioning the installation:

Check the functionability of the existing protection and monitoring

To prevent damages to the equipment and personal injuries, it is

Generator installation will in addition require:

Overspeeding can be caused by:

Independent testing and verification are especially important in any

HEINZMANN make no warranties, express or implied, that the

HEINZMANN expressly disclaim the implied warranties of

HEINZMANN also disclaim all liability for direct, indirect, incidental

HEINZMANN make no warranties for the conception and engineering

1. Product Group 1: Actuators............................................................................................ 1

2. Order Specifications for Manuals................................................................................. 22

Product Summary HEINZMANN

1. Product Group 1: Actuators

1.1. Direct working Actuators

governor output shaft

fig. 1: Sectional Drawing of Actuator

Product Summary HEINZMANN 1

1.1.1. Actuators StG 1 and StG 2

104 101,6 62,5

StG 1-02-F and StG 2-02-F StG 1-02-F StG 2-02-F

fig. 2: StG 1-02-F and StG 2-02-F

Actuator StG 1 - 02 F StG 2 - 02 F

Note: Actuators without return spring. Operation with KG 1 - .. F resp.

2 Product Summary HEINZMANN

1.1.2. Actuators StG 2005 up to 2080

max. Fuel 39 Stop

36° Rotation Angle

view X with terminal strip view X with plug-in connector

fig. 3: Actuator StG 2005 - 01

Product Summary HEINZMANN 3

view X with terminal strip view X with plug-in connector

fig. 4: Actuator StG 2010 - 01

4 Product Summary HEINZMANN

SAE Serration 3/8" - 36 Fuel Combu

view X with terminal strip view X with plug-in connector

fig. 5: Actuator StG 2040 - 01

Product Summary HEINZMANN 5

SAE Serration 1/2" - 36

GmbH + Co. Serial No.

view X with terminal strip view X with plug-in connector

fig. 6: ActuatorStG 2080 - 01

6 Product Summary HEINZMANN

Actuator with plug StG 2005 - 01 SV StG 2010 - 01 SV StG 2040 - 01 SV

Actuator with plug StG 2040 - 02 SV StG 2080 - 01 SV StG 2080 - 02 SV

For further informations please refer the manual E 94 004-e.

Product Summary HEINZMANN 7

1.1.3. Actuators for special Application

1.1.3.1. Actuator StG 2005 P

fig. 7: Actuator StG 2005 P

Actuator for direct assembly at block injection pump of type A and P.

8 Product Summary HEINZMANN

1.1.3.2. EMR - Actuator

by DIN 72585 (AMP)

fig. 8: EMR- Actuator

Product Summary HEINZMANN 9

1.2. Actuators with Gears

governor output shaft

fig. 9: Sectional Drawing of the Actuators StG 6 up to StG 10