AJKA-SOLUTION s.r.o.

Malešice 42 Tel.: +420 725 858 895

375 01 Dříteň E-mail: info@ajka-solution.cz
Česká republika www.ajka-solution.cz

Profesional profile
Roman Michálek

Work experiences:

02/2021 – 10/2021 Gestamp Louny

 Supplier quality leader
- I was responsible for all supplier quality task in Gestamp Louny
- Claim management using 8D and others quality tools
- SAP user for quality transaction
- Supplier development
- PPAP
- Charge back
- Management of Incoming quality technicians team
- C suppliers’ escalation
- Supplier visits and auditing
- Involvement in project phase
KPI
- Customer complaints caused by supplier non-quality
- Charge back to suppliers
- PPM at suppliers
- C suppliers
- Number of supplier issues opened in official database Fullstep
- PPAP for new parts
-

09/2020 – 12/2020 Nexen Tire Europe s.r.o.

 Quality Inspection manager
- Responsible for team of 70 employees to perform final quality inspection on
tyres during 24/7 production
- The final quality check was done visually by operators and automatically by
uniformity and balance machines
- I was responsible to manage the department during increase of production
to full capacity
- I also managed SOP of additinaly firewall for the first OEM deliveries
- Headcount/budget responsibility
KPI
- Customer claims
- NOK parts leakage through our quality wall
- Machine capacity
- Stable quality check flow

IN: 06774661 VAT: CZ06774661 DUNS: 496018103

The company is registered at the Regional Commercial Court in České Budějovice, Section C, Record No. 27203, dated January 17, 2018.
/continuation

06/2019 – 03/2020 Kostal Group

 Global Claim manager
- Screen regularely with the Supplier quality managers and Quality managers
of all worldwide subsidiaries the status of potential high value claims to
suppliers
- Review in details the claims with potential above 100.000,- Euro with
local Supplier quality manager, Quality manager and Purchasing
manager
- Lead the local Supplier quality complaint manager to compile all
documentation necessary to prepare a successful negotiation with
the supplier
- Control and lead the big cases (identified by Global supplier quality
manager)
- Prepare the negotiation with the supplier by leading the local
Supplier quality complaint manager (who will have to prepare all
necessary documentation)
- Carry out a Lessons learned project in case of missing the target for
the negotiation result with all involved internal parties

12/2015 – 05/2019 Kostal CZ

 Supplier quality manager Kostal Czech republic and Kostal Bulgaria
- Improvement of supplier quality for 2016-2018 vs 2015 result
- Numbe rof claims reduced from 467 (claims opened during 2015
before I joined Kostal) to 154 in 2018 with the same sales
- Responsible for Kostal plants in Zdice CZ, Smolyan and Pazardzhik BG
- Incoming control
- Claim management
- Charge back
- VDA auditing
- Supplier development
- PPAP management
- APQP management
- I was responsible to built up and develop new Supplier quality
departments in Kostal Bulgaria Smolyan and Pazardzhik

12/2013 – 11/2015 Valeo Rakovník

 Site SQA technician leader
- Organize work of quality auditors and SQA technicians
- KPI regular reporting based on define frequency
- Ensure correct communication with SQA network according to
defined rules
- Leading of QR QRQC if QM not present
- Scrap reporting in SAP (daily, scrap protocol)

IN: 06774661 VAT: CZ06774661 DUNS: 496018103

The company is registered at the Regional Commercial Court in České Budějovice, Section C, Record No. 27203, dated January 17, 2018.
/continuation

- Ensure First reaction in case problem (stop line, block suspect parts,
launch components sorting activity)
- Register problems due to suppliers into SRM database and ensure QR
within 24 hrs
- Stock management (quarantine zone, incoming components)
- Ensure follow up of Action plan for Rework activity
- Ensure of reinvoicing of NQC to suppliers
- Ensure management and validation of Yearly Initial samples
- Ensure that actions are fully in line with the production planning MPS
- Responsible for Incoming inspection, Sorting and Rework area
- Up-date the Incoming inspection procedure with the support of
PQA/SQA/Quality manager (reception, control, trouble shooter)
- Manage the controls performed at Incoming inspection (according to
CP defined by SQA/PQA specific instruction)
- Ensure the overall VTK files are up-dated
- Manage the Nonconformed parts (scrap, return to supplier)
- Ensure the update of SAP according to the status of parts
- Participant to the QRQC meetings (Supplier, APU)
- Ensure that all detected non-conformities in terms of product and
process will be followed in order to avoid any reoccurence

09/2012 – 11/2013 Valeo Rakovník

 SQA engineer
- Responsible for quality of delivered components from my suppliers
- Management of Quick reaction and sorting activities (8D)
- Management of PDCA FTA from suppliers
- Visit at supplier site and evaluation of Quick reaction and
Implemented actions review of supplier processes

10/2010 – 09/2012 Valeo Rakovník

 Customer care, Quality engineer
- Customer care for all products delivered to Ford and PSA
- Manage internal quality issues
- Handle customer claims
- Ensure customer satisfaction
- Quick reaction in case of any issue
- Validation of new processes or components
- Present problems in PDCA QRQC form (more detailed Valeo 8D tool)
- Cooperate with Project manager
- Reduction of NQC
- Perform flash audits on assembly lines
- Validate any process or product modification
- Manage customer databases

10/2006 – 09/2010 Valeo Rakovník

IN: 06774661 VAT: CZ06774661 DUNS: 496018103

The company is registered at the Regional Commercial Court in České Budějovice, Section C, Record No. 27203, dated January 17, 2018.
/continuation

 Production supervisor
- Management of production lines
- Daily follow up of production indicators QCDM
- Cooperation with Quality and Methods
- Scrap reduction
- Planning of resources RCCP
- Daily quality results on QRQC
- KOSU reduction and Efficiency improvement

10/2005 – 05/2006 PENTRE Kovo CZ

 Strategical buyer
- To ensure, that all material will be delivered in time and required quality for
each order for best possible price

02/2002 – 08/2005 LEGO Group

 Production supervisor
- Management of production
- resource planning, daily production issues
- HR issues
- Performance review with all employes
- Transfer of know-how from danish company to Czech Republic plant
- Tuning of new products

01/1999 – 12/2000 Au-pair in UK

Education:

1988 – 1993 SOU strojírenské Horní SlavkovName of the school

A level, mechanical engineering

Skills:

Languages:
o English – fluent
o Czech - native
 Office user, SAP

IN: 06774661 VAT: CZ06774661 DUNS: 496018103

The company is registered at the Regional Commercial Court in České Budějovice, Section C, Record No. 27203, dated January 17, 2018.
/continuation

 Methods (APQP, FMEA, 8D, RCCP, Run and Rate, Capacity verification, CP)
 and more
 xxx

Other skills / Certification:

 VDA 6.3 auditor

 Internal auditor IATF 16949, Internal auditor ČSN ISO 9001

IN: 06774661 VAT: CZ06774661 DUNS: 496018103

The company is registered at the Regional Commercial Court in České Budějovice, Section C, Record No. 27203, dated January 17, 2018.