Vol. 4 - 3. LIFTING, HANDLING AND TRANSPORTATION Guy TABLE OF CONTENTS Maritime Pusnes AS 3. LIFTING, HANDLING AND TRANSPORTATION 3.1. Fairlead, 500 ARF 3.2. Chain Stopper, QRS 83 3.3. Guide Roller With Load Cell 3.4. Mooring Winch 450 HW#+140 TU {Traction type) 3.4.1. Gear case unit 3.5. Power Sheave Uni 3.6. Bow Roller Retractable 3.7. Cardan Suspension, BL 3.8. Guide Roller For Hose Handling Winch 3.9. Hose Handling Winch, 400 HW. 3.10. Bow Door. 3.11. Calibration Equipment . 3.12. Local Control Console, Hydraulic/Electric (RCPHIE) - 3.13, Ball Valve Cabinet 3.14, Valve Unit Skid.. 3.15. Accumulator Rac! 3.16. Motor - Pump U! 3.17. Piping Diagram / Hydraulic System 3.18. Hydraulic Power Unit. 3.19. Starter Cabinet 3.20. Electric Equipment Cabinet. 3.21. Remote Control Post Elec! 3.22. UPS 24V DC. 3.23. Bridge Console Plates. 3.24, Junction Box.. 3.25. Data Logger. (RPE). BLS Samsung HN 1408 - 1 of 9 \1146,224.222.14\dokument!Prosjekti03 OL\1750 Samsung BLS HN140813, Dokumentasjominstruksjonsbokivol_1103_Lifting and handling docVol. 1 - 3. LIFTING, HANDLING AND TRANSPORTATION Gary 3.4 Fairlead, 500 ARF Maritime Pusnes AS 3. LIFTING, HANDLING AND TRANSPORTATION | equipment only. substantial property damage. Position. Use tarpaulin to cover the equipment during transport. 3.1. Fairlead, 500 ARF i © 1 111396 (Volume 2, chpt. 1) 16,2 tonnes Improper lifting and handling might cause serious or fatal injury to personnel, and | Secure properly during transport, to avoid damage and to keep the equipment in The 500 ARF is delivered in 2 separate pieces. The cylinder bracket (including cylinder) and the fairlead (including the roller) itself. hydraulic cylinder is not damaged, cylinder is properly secured. Before lifting of the fairlead, make sure that the roller inside the fairlead is properly secured from sliding, Lifting equipment can be connected to top plate of the fairlead. Ensure that the stainless steel coating is not damaged or that sharp edges are created during lifting / handling, When lifting and handling the cylinder bracket, always make sure that the Before lifting make sure that the hydraulic Soft slings or a basket should be used when lifting the bracket. BLS Samsung HN 1408, \\146,.224.222.14idokumentiProsjokti0s OL11760 Samsung BLS HN1400119, Dokumemtasjoniinstruksjonsbokivol_1103_Lifting and handling doc 2o0f9Vol. 1 - 3. LIFTING, HANDLING AND TRANSPORTATION Gur 3.2 Chain Stopper, QRS 83 7 Maritime Pusnes AS 3.2. Chain Stopper, QRS 83 Drawing. Ne 213362 (Volume 2, cht. 2) Weight 5,2 tonnes: Delivered in one piece. Use soft slings or basket during handling. 3.3. Guide Roller With Load Cell f ing: No, _ | 213363 (Volume 2, chpt. 3) [Weight 10,77 tonnes Delivered in one piece. Use soft slings or basket during handling 3.4. Mooring Winch 450 HW+140 TU (Traction type) Drawing. No. ~~ 1111397 (Volume 2, chpt. 4) Weight __| 17,0 tonnes ‘The mooring winch will be delivered in two main pieces, Traction winch unit w/calliper's and disc brake protection cover. ree When lifting and handling of the traction winch, make sure that no damage can be made during handling. The callipers and the protection cover will be delivered separate from the traction unit. Soft sling or a basket should be used when lifting the traction winch unit. 341, Gear case unit : Be observant to the hydraulic pipes from the hydraulic motors to the steering valve. Soft slings or a basket should be used when lifting the gear case unit. BLS Samsung HN 1408 3of 9 { sProsiokti03 OLL1760 Samsung BLS HN1408\13 DokumontasjonUnstruksjonsbokWvol_1108 Lifting and handling docVol. 4 - 3. LIFTING, HANDLING AND TRANSPORTATION any 3.5 Power Sheave Unit Maritime Pusnes AS 3.5, Power Sheave Unit Drawing, No. [213365 (Volume 2, chpt. 5) Weight | 1,2 tonnes i The PSU will be delivered as one unit. When lifting and handling of the PSU, make sure that the hydraulic pipes and the tightening mechanism not will be damaged. Before lifting insure that the tightening mechanism is safely secured, and dismantle the One protection cover on the side to avoid damage to this. No lifting in the tightening wheel is legal, There is a lifting point in the one support leg on the opposite side of the hydraulic motor side. Use soft slings connected to the mentioned lifting point, and around the foundation bracket for the hydraulic motor. 3.6. Bow Roller Retractable Drawing. No. ~ z [717400 (volume 2, chpt. 6) Weight : [0.42 tonnes Delivered in one piece Use soft slings or basket during handling. BLS Samsung HN 1403 40f9 L.\Prosjekt®3 OLII750 Samsung BLS HN'408113 Dokumentasjon\instruksjonsbokvol_1102_Litting and hhandiing.doeVol. 4 - 3. LIFTING, HANDLING AND TRANSPORTATION Gury 3.7 Cardan Suspension, BLC 20” Maritime Pusnes AS 3.7. Cardan Suspension, BLC 20” [Drawing Nor 7] 171308 (Volume &, chpt 7) | Weight 6,4 tonnes | The cardan suspension will be delivered in several units. * Cylinder which operates in the longitudinal direction of the ship is delivered separate together with the cylinder bracket Roller bracket which leads the hose line over the cardan suspension Swivel which is between the cardan suspension and the cargo line 20” Ball valve wlactuator Various pipe brackets and mounting brackets The actual cardan suspension The actual cardan suspension is the main unit to handle. This has to be lifted with Dreelfour different soft slings mounted so the cardan suspension can be lifted straight up During lifting and handling of the cardan suspension it is important to avoid damage to the cylinders, hoses and pipes. Rest of the equipment can be lifted with soft slings or a basket. Roller bracket vagy i Cylinder Wibracket 20" Ball valve Cardan suspension 3.8. Guide Roller For Hose Handling Winch Drawing. No. 1319098 (volume 2, chpt. 8) Weight 0,88 tonnes Delivered in one piece Use soft slings or basket during handling BLS Samsung HN 1408. 5 of 9 {:AProsjektio3 OL\4750 Samsung BLS HN1400\12 Dokumentasjoninstruksjonsbokvol03_Litting and handling.doeVol. 1 - 3. LIFTING, HANDLING AND TRANSPORTATION 3.9 Hose Handling Winch, 400 HW 3.9. Hose Handling Winch, 400 HW. Drawing: No, 213364 (Volume 2, chpt. 9) Weight 5,6 tonnes Delivered in one piece Gh Maritime Pusnes AS Before lifting make sure that the band brake is tightened around the brake drum to avoid rotation during handling. Be careful when put down of the hose winch unit, to avoid damage to the bracket and the band brake. Be observant to the hydraulic pipes from the hydraulic motors to the steering valve. Use soft slings or basket during handiing, Bow Door 111399 (volume 2, chpt. 10) 1,7 tonnes. Delivered in two boxes. The bow door will be made by yard, Use soft slings or basket during handling. 3.11. Calibration Equipment Drawing. No: ~ | 319100 (volume 2, chpt. 11) Weight : 0,77 tonnes Delivered in two boxes. Use soft slings or basket during handling. “BLS Samsung HN 1408 LProsjekti03 OLM750 Samsung BLS HN1408\13 DokumentasjoniInstruksjonsbok\vol_1\03_Liting and handling doc 6 of 9Vol. 1 - 3. LIFTING, HANDLING AND TRANSPORTATION 3.12 Local Control Console, Hydraulic/Electric (RCPHIE) | PUSNES J 3.12. Local Control Console, Hydraulic/Electric (RCPH/E) We ‘Drawing. No, _| 213358 (Volume 2, chpt. 12) ~] 0.2 tonnes Delivered in one piece. Use soft slings or basket during handling. 3.13. Ball Valve Cabinet | Drawing. No. 213366 (volume 2, chpt. 13) Weight : 0,04 tonnes Delivered in one piece. ei Use soft slings or basket during handling, 3.14. Valve Unit Skid wing: Now "| 111395 (volume 2, chpt. 14) [Weight 0,7 tonnes Delivered in one piece. Use soft slings or basket during handling. 3.15. Accumulator Rack ‘Drawing. No. 319095 (volume 2, chpt. 15) | i : 0.4 tonnes Delivered in one piece. Use soft slings or basket during handling, 3.16. Motor - Pump Unit | Drawing. No. ce | 202830 (Volume 2, chpt. 16) ight Se 10,8 tonnes Delivered in one piece on a common foundation. Use soft slings or basket during handling. BLS Samsung HN 1408, |1146.224.222.14\dokumentiProsjekti02 OLI17S0 Samsung BLS HN14081%3 Dokumentasjoniinsteuksjonsbokivol_1\03_Lifting and handling. doe 7of9Vol. 1 - 3. LIFTING, HANDLING AND TRANSPORTATION aay 3.17 Piping Diagram / Hydraulic System Ma ing Diagram / Hydraulic System | 192942.10100 (volume 2, chpt. 17) 192949.10100(volume 2, chpt. 17) [0.12 tonnes ae Delivered in separate boxes. Use soft slings or basket during handling 111394 2,4 tonnes See vol. 3. Delivered in one piece. Use soft slings during handling. 3.19. Starter Cabinet 319014 0,2 tonnes See vol. 4. Three cabinets, one for each pump. Use soft slings or basket during handling, Electric Equipment Cabinet : ]319016 | 0,15 tonnes ‘See vol. 4 Delivered in one piece. Use soft slings or basket during handling. BLS Samsung HN 1408, 8 of 9 \\146.224.222.14\dokument\Prosjekt03 OLI1750 Samsung BLS HN1408\13 Pokumentasjon\Instruksjonsbokivol_103_Lifting and hanaling docVol. 1 - 3. LIFTING, HANDLING AND TRANSPORTATION 3.21 Remote Control Post Electric (RCPE) Drawing, No. Remote Control Post Electric (RCPE) ‘1319680 [ PUSNES J Maritime Pusnes AS See vol. 3 and 4 319015 "| 0,04 tonnes Delivered in one piece {See voi. 4 Use soft slings or basket during handling. 3.23. Bridge Console Plates | Drawi — 7319017 | 0,7 tonnes See vol. 4 Delivered in two pieces Junction Box Use soft slings or basket during handling 319769 See vol. 4 Delivered in one piece. 3.25. Data Logger Drawing. No. — 7] 319705 Hl ees | See vol. 4 Delivered in one piece. BLS Samsung HN 1408 LLaProsjokti03 OL117S0 Samsung BLS HN1405\13 Dokumentasjonlinstruksjonsbokivol_1103_Lifting and handling. dee 9of9