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W W W . B P M A - E L E A R NI N G .C O.UK
W W W . B P M A - C P S A.C O.UK
TRAINING GUIDE
DELIVERING EXCELLENCE THROUGH
INDEPENDENT PUMP TRAINING
CONTENTS
E-Learning 06
Pumping Fundamentals 11
Pump Selection 12
Pump Testing 13
AN ORGANISATION’S ABILITY TO
Pump Systems 14 LEARN, AND TRANSLATE THAT
LEARNING INTO ACTION RAPIDLY
Hydraulic Design of Centrifugal Pumps 15
IS THE ULTIMATE COMPETITIVE
Pump Repair and Maintenance 16 ADVANTAGE.
CPSA 17 JACK WELCH
FORMER GENERAL ELECTRIC CEO
Meet the BPMA Trainers 20
Additional Training 22
02
WHY CHOOSE BPMA
PUMP TRAINING?
INDEPENDENCE
All BPMA courses are independent and have been designed by
industry experts to support those new to pumps and those with more
experience. Helping people to achieve their full career potential by
adding and building on practical skills and experience gained through
on the job training.
03
THE BRITISH PU M P M A NU F A C TU RE RS AS S O C I AT I O N
GETTING THE
MOST FROM
YOUR BPMA
PUMP TRAINING
ALL BPMA COURSES CARRY CPD
ACCREDITATION AND THE FOLLOWING
INFORMATION SHOULD HELP WITH
CHOOSING THE RIGHT TRAINING FOR YOU.
04
T R AI N I N G G U I D E
PUMP
TECHNOLOGY
OUR COURSES
TRAINING Beginning with the basic E-Learning
“Introduction to Pumping Technology” and the
classroom-based “Pumping Fundamentals”
TRAINING COURSE courses. We offer a range of courses that have
INFORMATION been designed to dovetail with each other
allowing students to customise the training to
With an expanding global economy and
their individual needs.
the high number of young people still
being drawn to media-based industries, UK Choosing courses from the suite of BPMA
companies must develop their employees’ training gives students a bespoke programme
skills to maintain a strong manufacturing of career training that can, along with practical
base. With limited availability of skilled staff, on the job training, take them from a novice
employers need to understand the value of through to a skilled Systems professional.
developing the knowledge of their workforce.
Our courses can be delivered at our West
BPMA Pumping Fundamentals Courses are Midlands conference centre or “in-house”
aimed at all sectors purchasing and operating If you have a minimum of eight delegates
pumps, including engineering, contractors, any course or combination of courses can be
end-users, procurement, service and delivered in-house at your premises, subject
maintenance personnel. to availability of dates.
E-LEARNING
THE WORLDS
FIRST AND STILL
THE BEST!
SOME YEARS AGO, THE BPMA LAUNCHED AN
INITIATIVE IN E-LEARNING FOR THE PUMP INDUSTRY.
06
T R AI N I N G G U I D E
INTRODUCTION
TO PUMPING TECHNOLOGY
INTENDED AUDIENCE
This course covers the very basics of Pumping
Technology and is aimed at those who are new
to pumps, to all the ancillary staff working
alongside sales and technical colleagues.
Such as those who may be involved in admin,
accounts, reception etc and who would benefit
from an understanding of the language used
of pump types and their uses.
COURSE DESCRIPTION
The course follows the format of a PowerPoint
type presentation and is broken down into
chapters each with a short test at the end
of a chapter for students to monitor their
progress and understanding. On completion
of the course is a final test, this is a selection
of randomised questions will give a final score
and determines if the student has achieved a
pass, credit or distinction that will be shown
on their certificate from the BPMA.
A pass rate of 60% must be obtained to
gain NOCN certification.
COURSE PROGRAMME
A pass rate of 60% must f Introduction f Pumping Issues
be obtained to gain NOCN f What is a Pump? f Pumping Systems
certification.
f Units & Dimensions f Legal Issues
Study in your own time f The Pump Family f The Pump Industry
and at your own pace. f Rotodynamic pumps f Dictionary of Terms
Working in this way you f Rotary Positive f Conversion Factors
can gain a recognised Displacement f Suggested Reading
qualification.
f Reciprocating PD Pumps f Final Test Instructions
IN DETAIL
INTRODUCTION
TO PUMPING TECHNOLOGY
This course is aimed directly at those new type is appropriate and chapter 10 discusses
to the industry or those who need a basic the significance of a pumping system and the
understanding of pump technology. complexity of the principal components.
This course is suitable for all personnel who The final chapter covers the legal issues
need a grounding or refresher in the basics surrounding the pump industry and why they
of pumping. These may be the staff manning are so important.
your reception desk, newcomers to your
The course covers 16 separate chapters.
organisation, less experienced staff or even
Chapters 2 to 11 each have individual tests,
non-engineering management.
drawn at random from a pool of questions, to
The course has been set at a basic level but ensure the participant has fully understood the
will still test the participant to ensure they contents.
have fully understood its contents.
A final test is taken from the large pool of
The first chapters of the course outline some questions covered in the course content.
of the physical properties used in pumping and
look at the units and dimensions commonly
used and subsequently explain in more detail
how and when they are used.
Later chapters cover the basics of selecting
the different types, also where and when each
08
T R AI N I N G G U I D E
ESSENTIALS
OF PUMPING TECHNOLOGY
INTENDED AUDIENCE
This course, is aimed at those who have
a strong basic knowledge of Pumps, their
differences and uses and with a good
understanding of standard pumping systems.
candidates who will find this challenging
world-class course most beneficial will have a
good engineering background and are likely to
be involved with some aspects of managing
including specifying, selling sourcing, installing,
servicing and maintaining pump equipment.
COURSE DESCRIPTION
Following the format of the Introduction to
e-Learning course divided into chapters each
with a short test at the end for students to
monitor their progress and understanding.
At the completion of the course is a final test,
this is a selection of randomised questions
that will give a final score and determines
if the student has achieved a pass, credit
or distinction which be shown on their
certificate issued from the BPMA.
09
THE BRITISH PU M P M A NU F A C TU RE RS AS S O C I AT I O N
IN DETAIL
ESSENTIALS OF
PUMPING TECHNOLOGY
Aimed at delegates who, through As Pumps are one of the largest consumers of
experience and knowledge of the motive electricity, energy and energy reduction
industry, feel able to undertake what we is covered extensively in the later chapters.
believe to be the most comprehensive
Chapter 15 covers metallurgy, an area rarely
pump training course available anywhere
touched upon in Pump training because of its
in the world.
complexity. Here you will investigate eight
Initially, each student will go through up to 50 forms of corrosion and their effects.
pages of Maths and Physics tuition to ensure
Finally, the course concludes with pump
they will understand all of the information
selection and making sure the correct pump
covered in this course.
is used.
The next three chapters cover all the main
A final test is taken from the large pool of
features you would expect to find when
questions covered in the course content.
researching liquid flow, pump inlet and outlet
conditions.
Chapters 8, 9, 10 & 11 form the bulk of the
course and covers a wealth of information on
Rotodynamic, PD, Rotary and Reciprocating
Pumps with over 230 topics covered.
10
T R AI N I N G G U I D E
PUMPING
FUNDAMENTALS
INTENDED AUDIENCE
Those Individuals with a general engineering
or commercial background will gain an
understanding of the principles associated
with the pumping of liquids. This course
should be taken by anyone who works
within the industry who is looking for a good
grounding and understanding of the basic
principles of Pump technology.
For those new to the industry and would like
a preliminary course, we recommend taking
the e-Learning “Introduction to Pumping
Technology” first.
COURSE DESCRIPTION
The initial part of the course is aimed KEY TOPICS
at establishing an understanding of the
fundamentals of pumps, how they work, Pumps as Machines
their performance characteristics and the f General
influence of key design parameters and f Rotodynamic Pumps
liquid properties on pump behaviour. The f Positive Displacement Pumps
second part of the course is intended to build
upon the fundamentals of pumps and pump Definitions of Liquid Properties
performance and establish an understanding & Pumping Terminology
of pump operating conditions. f Basic Concepts
f Flow Continuity
AFTER THE COURSE YOU WILL BE
f The Energy Equation
ABLE TO:
f Pressure Loss in Pipes
Understand and gain a knowledge of
f The Flow Regime - Laminar & Turbulent Flow
hydraulic performance and the actions
of pumps and their operating Cavitation
Identify pump system characteristics f System Performance
and reasons for selecting pump types f Hydraulic Gradient
Understand the interaction of pumps f System Curve
and systems for single and multiple Pump Performance Curves
pump installations
f Rotodynamic Pumps
Investigate operating conditions which f Positive Displacement Pumps.
cause pump and system operating
problems.
11
THE BRITISH PU M P M A NU F A C TU RE RS AS S O C I AT I O N
PUMP SELECTION
INTENDED AUDIENCE
For those whose role includes the planning
and specification of pumping operations and
those who need to be conversant with the
principles of pump selection, this course will
provide a basic understanding of the issues
that need to be considered when selecting
a pump.
We recommend you take or have taken the
pumping fundamentals course for a basic
understanding before attending this course.
KEY TOPICS
The general approach to Grouping the desired How to check for
selecting a pump features f Installation Requirements
f Selection Process f Eliminating Unsuitable f Compatibility Requirements
f Defining the Need Pump types
f Reviewing the Selection
f Collating the Information f Meeting the Hydraulic
Requirements
f Standard Data Sheets
f How to select a
Rotodynamic Pump
f How to select a PD Pump
12
T R AI N I N G G U I D E
PUMP TESTING
INTENDED AUDIENCE
For those looking to improve their
knowledge and understanding and gain the
skills associated with all elements of pump
performance testing. Anyone who is involved
in supplying or overseeing pumps and systems
as part of their operational function or for
maintaining, commissioning and accepting new
or rehabilitated pumping plant.
PUMP SYSTEMS
INTENDED AUDIENCE
Anyone who is looking to enhance their
knowledge and gain a fuller understanding
of the factors that need to be considered
when looking at the design of a whole pump
system. We recommend students take or
have taken the pumping fundamentals course
for a basic understanding before attending
this course.
COURSE DESCRIPTION
The course examines the factors that need to
be considered in the design of pump systems. Appreciate the special considerations
Using presentations and exercises the course of unsteady flow conditions relating to
takes a practical approach to what is a positive displacement pumps
complex subject.
Describe a “System Curve” and how it
This course has been designed to enable is derived
individuals working with Pumping Systems
determine performance in multiple
to boost their knowledge regarding the
pump operations
interaction between all components within a
successfully designed system. The difference and relationship
between NPSH, (NPSH)R and (NPSH)A
AFTER THE COURSE YOU
Identify the problems that are
WILL BE ABLE TO:
associated with a poor design.
Understand the terms and what is
meant by System, Static, Velocity and
Friction head
KEY TOPICS
Fluid Flow Fundamentals Determination of f Centrifugal Pump
f The Energy Equation System Head Performance Characteristics
f Continuity f Friction Head in Fittings f Variable Speed
f Flow Regimes f Loss Coefficients and Use f Partial Flow
f Pressure Losses f Acceleration Head f Pump & System Inlet
conditions Pumps
f Turbulence Interaction of Pump
and Systems f Cavitation
f System Curves f Net Positive Suction Head
f Pump Performance
14
T R AI N I N G G U I D E
HYDRAULIC DESIGN
OF CENTRIFUGAL
PUMPS
INTENDED AUDIENCE
Designed to introduce the subject of
centrifugal pump hydraulic design to those
students who have a general technical
background in pump engineering. This
course would also be of interest to anyone
involved in pump hydraulic design from
trainee hydraulic designers to those more
experienced looking to improve their
contribution to pump engineering.
COURSE DESCRIPTION
The course examines the factors that need
to be considered in pump hydraulic design.
Using presentation, exercises and a practical
approach to what is a complex subject. KEY TOPICS - TEST METHODS
Prior attendance of Pumping Fundamentals Basic Principals
or a good understanding of pump basis is a f Centrifugal Pump
pre-requisite for this course. f Hydraulic Design
f Euler Equation
AFTER THE COURSE YOU
WILL BE ABLE TO: f Impeller Velocity
f Forced & Free Vortex
Understand of the basic principles of
centrifugal pump hydraulic design Hydraulic Design
Assist with Pump range planning & Efficiency and Performance losses
development. f Pump and Hydraulic
f Leakage
f Impeller Disk Friction
Thrust loading in Volute pumps
f Axial / Radial
f Impeller Disk Friction
PUMP REPAIR
& MAINTENANCE
INTENDED AUDIENCE
This planned two-day classroom & hands-
on training course will be designed to bring
attendees the knowledge of pump repairs
& maintenance. This course will be suitable
both for the novice technicians seeking
the fundamentals of pump repair as well as
the experienced technicians seeking skills
improvement or a refresher.
COURSE DESCRIPTION
This course considers the implications of
AFTER THE COURSE YOU WILL
repair and replacing a part with a partial
BE ABLE TO UNDERSTAND:
or complete overhaul. The importance of
building in a scheduled or preventative Different types of pumps / impellers /
maintenance routine that will help prolong materials
the life of a system and help to eliminate
How to read a typical manufacturer
costly downtime problems.
pump nameplate & what you can do if
it doesn’t have one attached
A repair simply replaces whatever component
or components failed where an overhaul List of parts and what you should
begins with a complete inspection and restores normally replace
the machine to OEM standards or better.
How to dis-assemble and re-assemble
to manufacturers specifications
The different types of mechanical seals
& packing
KEY TOPICS - TEST METHODS
Repair or replace it with a more
f Health & safety needs in the workshop & efficient pump unit
onsite
Booster Sets & Expansion Vessels
f How to repair equipment to manufacturers
specifications Sewage Pumps & Pump Stations
f Considerations when looking to fit a VSD Unit Testing / Warranty / Commissioning
f Typical troubleshooting in Pumping Preventive maintenance, weekly,
applications monthly, quarterly & yearly
f Cavitation, testing, warranty and FAQ’s
commissioning
Disposal of equipment.
16
T R AI N I N G G U I D E
WHO SHOULD
ATTEND &
WHO WILL
BENEFIT
INDIVIDUALS WITHIN THE INDUSTRY FOR
WHOM THE QUALIFICATION WILL BE MOST
BENEFICIAL ARE LIKELY TO BE:
18
T R AI N I N G G U I D E
CERTIFICATION
Engineers who are trained following the
CPSA requirements will receive the following
certification:
f A certificate from the US Department
of Energy (DOE) confirming they have
become a “Qualified Pumping System
Specialist”.
f A certificate from the BPMA affirming
that the engineer has completed a course
on the ISO 14414 standard for an energy
Engineers who achieve CPSA status will:
assessment of a pumping system
f Receive a BPMA Certificate and CPSA
f A certificate from the BPMA stating
photo registration card which identifies
that the engineer has completed a Pump
that the cardholder is approved to carry
System Optimisation course.
out Pump System Audits
FULL CPSA STATUS f Have photo and details placed on the CPSA
Engineers who wish to achieve full CPSA website promoting the initiative, CPSA
status, following successful certification, companies and CPSA qualified auditors.
are required to send in a report of a Pump
System Audit they have completed. They
need to demonstrate that they can carry out
Pump System Audits in accordance with ISO
CPSA
CERTIFIED PUMP
14414. SYSTEM AUDITOR
MEET THE
BPMA TRAINERS
ALEX YATES
PRINCIPAL LECTURER
Alex has been the principal presenter Over recent years, Alex has started to
of the BPMA lecture-based courses specialise on optimising and designing
including the Certified Pump Systems integrated pumping systems for multi-system
auditor (CPSA) initiative for several cooling tower networks. Alex’s knowledge and
years. his work in the field leave him ideally placed to
deliver these courses, bringing in a practical
Alex has worked in the field of roto-dynamic
understanding from reviewing and working on
performance assessments for over 30 years
over 12,000 pump and system assessments.
and has worked in multiple industries, including
water utilities, power generation, metal
processing, automotive, aerospace/defence “Our investigations have highlighted that
and petrochemical. Alex has also worked on most engineering courses today devote
some of the largest pumps in operation, with very little of their time to pumps or system
the largest assessed of 72MW. hydraulics, hence those students coming
Over this time, he has assessed pumps, out of college or university and entering
blowers and hydro turbines throughout the a career in pumping have a gap in their
world. He now specialises in the assessment knowledge, and this is where our pumping
of the pump performance and the interaction technology courses come into their own.”
of multiple unit operations both for series and Alex Yates
parallel systems.
MELANIE WARREN
E-LEARNING PRINCIPAL TUTOR
Melanie has worked within the pump After that Melanie gained more experience
industry for most of her life. working with Valetmatic, John Crane, Pump
Services (Camberley) Ltd, Selwood Group,
Beginning her career as a Saturday Placement
Grundfos, Hydrainer, SLD Pumps & Power,
with Cat Pumps before moving on to
Xylem Water Solutions specialising in (Flygt
Martonair and Cat Pumps in Minneapolis,
Pumps & Pims).
where she achieved an HND in Mechanical,
Production & Aeronautical Engineering from Becoming the Principal e-Learning tutor for
Farnborough Technical College. the BPMA in 2016. Melanie is now pleased to
be able to give something back to the Industry
from her wealth of knowledge and experience.
20
T R AI N I N G G U I D E
ADDITIONAL
TRAINING
CITY & GUILDS BPMA COMPETENCY ELECTRICAL 3-DAY COURSE
After completing the course, students should f Basic first aid (related to electrical hazards)
be able to: f Electrical diagrams / Cable and wiring
f Recognise safe working practices system.
(related to electricity in the workplace)
BPMA & THE JOINT
f Work within the requirements of current INDUSTRY BOARD
electrical legislation (relating to topics
covered)
f Understand the fundamental principles of
electrical energy
f Perform routine electrical tasks at a The British Pump Manufacturer’s Association
basic level (BPMA) is delighted to have two of its
E-Learning Training Courses endorsed by the
f Perform safe isolation of electrical circuits
Joint Industry Board for Plumbing Mechanical
f Relate to electrical circuit diagrams. Engineering Services in England and Wales.
22
T R AI N I N G G U I D E
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BPMA VISION:
To influence the pump sector business environment in the interests of
members’ competitiveness and sustainability and to increase sector
awareness by providing technical support and pump technology training
to members, operators and purchasers of pumping equipment.
MISSION OBJECTIVES
To be the effective voice of the pump industry
To satisfy the needs of the members
To encourage the active participation of the members
To maximise the membership of the Association
Registered in England & Wales No. 6936735 - a company limited by guarantee and not having a share capital.