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CONTAINERIZED

HFO UNITS IN OUR OWN


STOCK FOR FAST TRACK
POWER GENERATION

Special Containerized Heavy Fuel


Oil Power Plants :

Containerized Heavy Fuel Oil


units in our own stock for low
cost and fast track power
generation purposes.

We guarantee worldwide low-


cost electricity generation in 45
days with Wartsila units made in
Finland
Plug & Play
Power Generation
Solution

• Best HFO technology to


replace expensive electricity
generation such as Diesel
Generators.
• Guarantees for fast track
project completion and
electricity generation.
• Cheap and high quality
electricity with the ability to
install and operate at
remote locations.
• Great solution for power
plants such as Mines ,
Cement Factories and
Refineries captive with
limited expension areas .
Containerized HFO power plants consists
of 2pcs of 40’’ HC containers, since the
40’’ Special Containerized containers are compact it is easy to
multiply the amount of gensets when
Power Plant needed with one single 9L20 engine one
set of power plant provides 1539 kW of
electrical power.
The Wartsila 9L20 generating set and LV Switchgear are
located in Generating Set container .
40’’ Special PLC controller, starting air compressor, air and fuel
filters,pumps, seperators,radiators ,exhaust silencer and stack
Containerized Power are packed in Auxiliary container and it provides a fully
equipped HFO power plant.
Plant When it is requested to relocate the power plant there is no
need for demolishment, containers are ready to drive to the
next location
MAIN TECHNICAL DATA OF
CONTAINERIZED GENSET
• Engine......................................................................................................Wärtsilä 9L20 1000 rpm
• Generator .................................................................................................. Standard 50 Hz/11 kV (Optional
for 20 kV)
• Electrical power............................................................................................................ ..1530 kW
• Heat rate..................................................................................................................8527 kJ/kWh
• Electrical efficiency............................................................................................................ 41.9%
• Fuel......................................................................................... HFO, 380 cSt at 50°C, 980 kg/m3
• HFO separators and full fuel treatment included
• Guaranteed heavy fuel oil consumption ………………………………………………………………………220g/kWh
• Noise level ......................................................................................................... 65 dB(A) at 40 m
• Containers ........................................................................................ 40 ft high cube, CSC certified
• Length ............................................................................................................................... 12.2 m
• Width ................................................................................................................................... 2.5 m
• Height .................................................................................................................................. 3.0 m
• Weight ..................................................... Genset container 36 tons, auxiliary container 18 tons

Key Advantages of the
Containerized Power
Plant
• Take advantage of the existing grid and
transmission/distribution infrastructure
• Fastest solution method
• Most cost-effective solution
• Minimize the fuel consumption and
fuel cost while increasing efficiency
• Maximize reliability of power
generation.
• Stabilize grid dynamics
• Avoid grid blackouts
MAIN BENEFITS 45 days of COD , fast, flexible and affordable power generation
even in remote and isolated mini grids.
OF
Our operational models has the propensity to circumvent the
CONTAINERIZED construction of unnecessary transmission lines by providing
POWER PLANT bespoke services tailored towards the needs of the customer.
SCOPE OF SUPPLY

A. POWER GENERATION EQUIPMENTS

Each Power Generation container includes this equipment PCS

A1 GENERATING SET CONTAINER (SET) 2


One Power Generation container includes following
equipment:
A1.1 CONTAINER STRUCTURE AND ENCLOSEURE 1
40 ft container, high cube
A1.2 GENERATING SET
A1.2.1 ENGINE
Wärtsilä 9L20 engine 1
Thermostatic valve for Jacket water system
Thermostatic valve for low temperature system
A1.2.2 GENERATOR
Generator: 11,000 Volt; 50 Hz, IP-23 1
Speed encoder 1
A1.2.3 BASE FRAME FOR ENGINE AND GENERATOR
Common base frame for engine and generator 1
Steel springs (set) 1
Fastening equipment (set) 1
Flexible coupling 1
A1.2.4 CONNECTIONS
Flexible connections between engine and external piping 1
- Flexible hoses and gaskets (set) 1
- Cooling water bellows (set) 1
- Exhaust gas bellows 1
- Charge air bellows compensator 1
A1.2.5 PLATFORM
1
Engine maintenance platform
A1.3 MECHANICAL AUXILIARY SYSTEMS
A1.3.1 COMPRESSED AIR SYSTEM
Starting air bottle (Designed on EN-standard) 1
Starting air compressor unit - single 1
Piping and valves compressed air system (set) 1
A1.3.2 CHARGE AIR SYSTEM
Charge air filter (dry type) 1
Expansion bellows charge air system 1
Charge air silencer 1
Ducting charge air system (set) 1
A1.3.3 EXHAUST SYSTEM
Exhaust gas silencer 1
Bellows for exhaust gas silencer 1

Ducting exhaust gas system (set) 1


Insulation exhaust gas ducting (set) 1
Exhaust gas adapter 1
Exhaust gas stack pipe 1
A1.3.4 LEAK FUEL TANK 1
A1.3.5 ADDITIONAL LUBRICATION OIL COOLER 1
A1.3.6 LV SWITCHGEAR
LV switchgear for internal 400V power distribution 1
Radiator panels 1
Frequency converter (for cooling radiator) 1
LV Cables and installation material (inside container) 1
Cable terminations and cable fittings 1
A1.3.7 VENTILATION AND LIGHTING
Ventilation fans 1
Lighting inside container (set) 1
A1.3.8 FIRE FIGHTING
Portable fire extinguisher, powder type 5
Fire detection (heat type) 1
Emergency push buttons 5

A2 AUXILIARY CONTAINER (SET) 2


A2.1 CONTAINER STRUCTURE AND ENCLOSEURE 1
40 ft container, high cube
A2.2 FUEL OIL SYSTEM (POWER SKID, HFO edition)
- Fuel oil filter 1
- Fuel feed pump 1
- Fuel booster pump 1
- Fuel oil separator 2
- Fuel mixing tank 1
- Day tank / return fuel tank 1
- Lubricating oil separator 1
- Lubricating oil / Lubricating oil heat exchanger 1
- Instrument air bottle & Pressure reduction valve 1
- Preheating unit 1
- Electric heater 3
- Piping and insulation 1
- Valves and gauges 1
- Module control panel 1
Container leak fuel unit 1
Genset container module 1
A2.3 LUBRICATING OIL SYSTEM (POWER SKID, HFO edition)
Lub oil piping inside the container 1
A2.4 COOLING SYSTEM (POWER SKID, HFO edition)
Cooling radiator (1-circuit) 1
Thermostatic valve jacket water system 1
Thermostatic valve low temperature system 1
Low temperature expansion tank 1
Piping and valves inside the container 1
A2.5 INSTRUMENT AIR SYSTEM (POWER SKID, HFO edition)
Pressure reduction valve & filter 1
Instrument air bottle (15L) 1
A2.6 PIPING AND VALVES INSIDE THE CONTAINERS
All necessary pipes, valves, flanges and gaskets for the fuel 1
oil, lubrication oil and cooling system inside container
HFO trace heating inside the Container 1
HFO pipe insulation inside the container 1
A2.7 CONTAINER CONTROL SYSTEM
Engine generator set control panel (CFC) 1
- Generator protection relay 1
- Digital speed controller 1
- Automatic voltage regulator (AVR) 1
- Programmable logic controller (PLC) 1
- Liquid crystal display (LCD) operator interface terminal 1
- Set of conventional panel mounted meters 1
- Hardwired engine shutdown and breaker trip circuits 1
- Emergency stop push-button 1
- DC system 1
- Control and instrumentation cables 1
Power skid frequency converters 1

A2.8 AUXILIARY CONTAINER VENTILATION AND LIGHTING


Ventilation fans 1
Lighting inside container (set) 1
A2.9 FIRE PROTECTION,
Portable fire extinguisher (5 kg dry powder) 2
Portable fire extinguisher (CO2 type) 1

B. MV / LV SYSTEM (Not Wartsila Supply) PCS

B1.1 MV SYSTEM
20KV, 1250A 25KA 1Sec, IP‐42 Indoor Five Panel switchboard 1
A)1924 KVA DG Incomers each cubicle comprising Of ;
- SCHNEIDER’ make Triple pole 20KV (22 KV), 25KA for 1 sec, 630A, Vacuum CB, Horizontal Isolation
& horizontal draw out type.
- Anti‐pumping relay (94) 2NO+2NC, 110VDC
- 20KV Cast Resin Insulated Wound type CT’s of ratio100/5‐5A
- Core Balance CT ratio: 100/1A; 7.5VA CL.5P10.
- Master trip relay (86), coil voltage110V DC. Alstom/JVS make
- Cast Resin Insulated Potential Trafo
B) BUS PT Cubicle comprising Of 1
- Cast Resin Insulated Potential Trafo.
C)500 KVA Transformer Feeder cubicle comprising Of ; 1
‐SCHNEDIER’ make Off load disconnect switch (manual) 20 KV 25KA, for 1 sec, 100A, 20 KV Cast
Resin Insulated Wound type CT’s of ratio
- ELR with CBCT
D) Outgoing Feeder cubicle comprising Of ; 1
- Anti‐pumping relay (94) 2NO+2NC, 110VDC
- 20 KV Cast Resin Insulated Wound type CT’s of ratio 200/5‐5A,.
- Core Balance CT ratio: 100/5A ; 2.5VA CL.5P10.
- Cast Resin Insulated Potential Trafos
- Master trip relay (86), coil voltage110V DC. Alstom/JVS make
- Complete with HT Fuses & LT MCBs.
E) Earthing truck Feeder cubicle comprising Of ;
- Earthing Truck suitable for Cable side Earthing
F) Miscellaneous 1
- Space heater, Thermostat with ON/OFF switch,
‐ Cubicle illumination lamp & Hooter.
‐ Socket & Plug & MCBs for AC/DC Control.
- Manuals.

B1.2 LV SYSTEM (415 V 3 PH 50 Hz)


PMCC Panel 1
B1.3 GENERATOR TRANSFORMER
2000 KVA,20 kV / 11 KV with OCTC 1
B1.4 DISTRIBUTION TRANSFORMER
400 KVA,20 kV / 400 KV 1
B1.5 NGR
Neutral Grounding Resistor Panel 1
B1.6 MV / LV CONTAINER
40’’ Conainer 1
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