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(XLPO)

(XLPO)
42, Jangangongdan 8-gil,
Jangan-myeon, Hwaseong-si-,
Gyeonggi-do, 18579, Korea

Test Certificate
Testzertifikat

Issue No : LKS-210611-01
Product : OLFLEX SOLAR XLR-E 1x6 WH/BK
Part No : 1023653-
PO No. : 4523492265
Quantity (m) : 360,000 mtr
August 27, 2021

Jaehyun Cha
QC Engineer

Dongheon Yang
Quality Manager

This laboratory is accredited by LAPP .


The tests reported herein have been performed in accordance with its terms of accreditation.

PQMI-02-14 1 of 3
Product Test Result
Testergebnisse des Produkts
PART NO PRODUCT RESULT
1023653- OLFLEX SOLAR XLR-E 1x6 WH/BK PASS

Standards Unit Measure Criteria


Electrical Properties Conductor resistance IEC 60228 Ω/Km 3.287 <3.39
High voltage test EN 50395 AC 6.5kV / 5min No Breakdown No Breakdown
Construction Nr. of conductor wires EA 74 74
Diameter of conductor wire Lapp Standard mm 0.300 0.3±0.004
Material of insulation Electron beam cross-linked polymer
Avg[mm] 0.700 0.70
Thickness of insulation EN 60811-201
Min[mm] 0.560 >0.53
Diameter of insulation EN 60811-203 Avg[mm] 4.410 4.40
Color of insulation WH WH
Lapp Standard Electron beam cross-linked
Material of outer sheath
Co-Polymer

Avg[mm] 0.837 0.80


Thickness of outer sheath EN 60811-202
Min[mm] 0.731 >0.58
Diameter of outer sheath EN 60811-203 Avg[mm] 6.013 6+0.3, -0.1
Color of outer sheath Lapp Standard BK BK
Ovality EN 50618 % 1.2 ≤ 15
Mechanical Properties Tensile strength for insulation N/㎟ 19.57 >8
Elongation for insulation % 320.9 >125
EN 60811-501
Tensile strength for outer sheath N/㎟ 17.37 >8
Elongation for outer sheath % 311.7 >125
Chemical properties After Hotset of insulation % 65 <100
After Hotset of outer sheath % 65 <100
After cooling of insulation % 0 <25
After cooling of outer sheath % 0 <25
Flame Retardance The onset of charring mm 319 >540
IEC 60332-1-2
Charring extends downwards mm 507 <50
Cable Marking ㅑLAPP KABEL STUTTGART OLFLEX SOLAR XLR-E 1/1kV AC / DC 1500 V 1X6.0 SQ MM H1Z2Z2-K TUV TYPE APPROVED ELECTRIC CABLE CE

THEEND

Jaehyun Cha , QC Engineer Dongheon Yang , Quality Manager

This Report is a property of Lapp Korea Ltd, and is intensded only for customer purchasing from us.
Passing this document, Commercialization and distribution of information are not permitted.
PQMI-02-14 2 of 3
Test Device & Description
Testgerät und Beschreibung

Conductor Resistance Description 도체저항기를 사용하여 길이가 최소 1m 이상인 도체의 저항을 측정한다. 측정결과를 km당 저항으
로 환산한다.
(IEC 60228) The cable shall be kept in the test area for sufficient time. Measure the d.c. resistance of the
conductor at least 1m in length, and calculate the resistance per kilometre length of cable from
the length of the complete cable.
Name Calibration No
Equipment
도체저항기(Resistomat) 21010110-4

High Voltage Test Description 규정된 조건(전압 종류, 전압 크기, 기간)하에 케이블에 전압을 인가한다.
Apply a voltage of the magnitude given in the relevant cable standard, supplied either from an
(EN 50395) a.c. source or from a d.c. source, between each conductor and all the other conductors and, if
any, the metallic layer connected to earth. Increase the voltage gradually and maintain it at the
full value for the duration given in the relevant cable standard.

Name Calibration No
Equipment
내압시험기(High voltage tester) 21010110-36

Thickness, Diameter Description 시험편의 내부 구성물들을 제거한다. 시험편을 축 방향의 직각으로 얇게 절단하여 현미경에 올린
후, 두께와 외경을 측정한다.
(IEC 60811-201, All materials shall be removed, each test piece shall be prepared by cutting a thin slice along a
IEC 60811-202, plane perpendicular to the longitudinal axis of the cable. The test piece shall be placed under the
IEC 60811-203) measuring equipment with the plane of the cut perpendicular to the optical axis.
Name Calibration No
Equipment
비접촉식좌표측정기(IIM) 21010110-32

Tensile strength 아령형 시험편을 제작하고, 단면적을 계산한다. 인장시험기를 사용하여 시험을 진행한 후, 최대 인
Description
& Elongation 장력과 파단시 표선간의 거리를 측정한다.
(IEC 60811-501) Prepare dumb-bell test pieces. The cross-sectional area shall be determined. The maximum
tensile force during the test shall be measured and recorded and the distance between the two
reference marks at breaking point shall be measured.

Name Calibration No
Equipment
인장시험기(Tensile strength & Elongation tester) 21010110-6

Hot set Description 아령형 시험편(표선거리 20mm)을 제작한다. 규정된 조건(온도, 시간, 인장력)하에 시험편을 오븐
에 매단다. 표선거리를 측정한 후 인장력을 제거하고, 규정된 시간 동안 오븐에 둔다. 시험편을 꺼
(IEC 60811-507) 내서 상온에서 냉각시킨 후 표선거리를 측정한다.
Prepare dumb-bell test pieces. The central 20 mm shall be marked. The test pieces shall be
suspended in the oven and the weights attached to the lower grip for the period of time. The
distance between the marker lines shall then be measured. The tensile force shall then be
removed from the test pieces, and the test pieces left to recover in the oven for the period of time.
The test pieces shall then be removed from the oven and allowed to cool slowly to ambient
temperature. The distance between the marker lines shall be measured again.

Name Calibration No
Equipment
오븐(Oven) 21010110-66

Flame retardant Description 길이 600mm인 시험편을 시험설비 안에 수직으로 위치시키고 고정한다. 규정된 시험시간동안 불
꽃을 인가한다. 연소가 종료된 후 탄화거리를 측정한다.
(IEC 60332-1-2) The test piece (600mm) shall straightened and be secured to two horizontal supports. The flame
shall be applied continuously for the period of time. After all burning has ceased, charring
distance shall be measured.

Name Calibration No
Equipment 21010110-48
난연시험기(Flame tester)
21010110-68

This Report is a property of Lapp Korea Ltd, and is intensded only for customer purchasing from us.
Passing this document, Commercialization and distribution of information are not permitted.
PQMI-02-14 3 of 3
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Liste der verwendeten Prüfmittel


List of used test equipment

Prüfmittel Prüfmittel-Nr. / ID-Nr. Nächste Kalibrierung


Test equipment Equipment No. / ID-No. Next calibration

Straight edge ruler P-0021 2017-04-20

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

Summary of testing:
This test report was prepared for the followings.
- Standard update from 2PfG 1169/08.07 to EN 50618:2014
- Change of type designation as below
Old type designation New type designation
ÖLFLEX SOLAR XLR-R ÖLFLEX SOLAR XLR-E
ÖLFLEX SOLAR XLR-R T ÖLFLEX SOLAR XLR-E T

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Following tests were performed:
For standard update: see attached test report no.21238538_002(21 pages) with 15 pages photo documentation.

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For the change of type designation: Table 2 Ref. No.: 2.5 sheath colour; 2.6 sheath marking(clause 6 marking)
according to EN 50618:2014.
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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

6 MARKING

6.1 GENERAL

The marking at the sheath must be by printing, printing P 


F 
embossing or indenting.
N/A 
N/T 

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6.2 INDICATION OF ORIGIN

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Cables are marked with

a) manufacturer’s name or Trademark or identification P 


number F 
N/A 

6.3. b) Code designation


en H1Z2Z2-K
N/T
P


F 
N/A 
N/T 
6.4 c) Nominal cross-sectional area of conductor P 

fid
F
N/A 
N/T 
6.5 CONTINUITY OF MARKING

Spacing between the end of the marking and the XLR-E, 1X10 mm², black + red P 
following identical marking does not exceed 550 mm stripe F 
on

XLR-E-T, 2X4 mm², black N/A 


Marking: 200 - 520 mm N/T 

6.6 The name CENELEC, in full or abbreviated, does not be P 


marked on, or in, the cables F 
N/A 
N/T 
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6.7.1 Marking is still legible after test of cl. 5.1 of EN 50396 P 


F 
N/A 
N/T 
6.7.2 All markings are legible. P 
F 
N/A 
N/T 

2 CONSTRUCTIONAL AND DIMENSIONAL TEST


2.5 Sheath colour P 
F 
2.5.1 N/A 
Visual examination as stated in clause 7.3.1 of this N/T 
standard

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

2.6 Sheath marking black P 


F 
2.6.1 N/A 
Visual examination and measurement as stated in clause N/T 
7.3.2 of this standard

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

Photo Documentation

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Photo 1. ÖLFLEX SOLAR XLR-E 1X10.0 mm
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Photo 2. ÖLFLEX SOLAR XLR-E-T 2X4.0 mm

END OF TEST REPORT

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Liste der verwendeten Prüfmittel


List of used test equipment

Prüfmittel Prüfmittel-Nr. / ID-Nr. Nächste Kalibrierung


Test equipment Equipment No. / ID-No. Next calibration

Zwick 04 291 2016-05

Force (Zwick) 02 204 2018-03

Microscope 08365 2018-01

Micrometer gauge 00 745 2018-03

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Force sensor 08 383 2016-05

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Heating cabinet 08 025 2016-09

UV chamber 02 723 2016-05

High voltage measurement device 02 689 2016-04

Timer
en 09 318 2017-04

Terraohm meter 07 731 2017-03

Temperature measurement device 01 885 2017-03


fid

Milliohmmeter 07 660 2016-08

High voltage power supply 08 859 2017-01


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Zum Zeitpunkt der Messungen waren alle Messgeräte kalibriert.


At the time of the measuring all measuring equipment were calibrated.

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Produktbeschreibung
Product description

Code designation H1Z2Z2-K


Trademark ÖLFLEX®
Rated Voltage AC U0/U AC: 1/1 kV
Rated voltage DC 1,5 kV DC (conductor-conductor and conductor-earth)
Max permitted voltage DC 1,8 kV
Cross section: [mm²] see page 21 of this test report
Outer dimension: [mm] see page 21 of this test report

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Meas. wall thickness insulation: [mm] see page 21 of this test report

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Min. wall thickness insulation: [mm] see page 21 of this test report
Meas. wall thickness sheath: [mm] see page 21 of this test report
Min. wall thickness sheath: [mm] see page 21 of this test report
Standard
en EN 50618:2014
-40 °C
Lower ambient temperature
Upper ambient temperature +90 °C
Max temperature at conductor + °C @ 20.000 h (see enclosed Arrhenius curve)
Material separation layer between conductor and
fid

Polyolefin, halogen free


insulation
Material insulation Electron beam cross-linked polymer
Material separation layer between insulation and
Polyolefin, halogen free
sheath
on

Material sheath Electron beam cross-linked Copolymer


Extrusion type Co-Extrusion / Tandem Extrusion
Remarks: The cables listed on page 1 are already tested and approved according to the TÜV Standard 2 Pfg
1169/08.2007 (Report-No.: 13603830 001 – 007; Certificate R 50202588). The scope of this test report is a retest according
to 21238538_001f. Following tests of the EN 50618 have been conducted: Table 2 Lfd.No.: 1 ; 2 ;10 ; 11 ; 15 and Table B1
Lfd.No.: 1.1 and 1.2. All other results have been taken over of test report 21238538_001f.
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History
Report No.: Date Verdict Testing location/Testing Remarks
laboratory
13603830001 03.06.2011 Pass TÜV Rheinland Hungary/ Test at ÖLFLEX XLR TF and ÖLFLEX XLR
TÜV Rheinland Korea according to 2PfG 1169/08.2007

13603830002 20.12.2011 Pass TÜV Rheinland Hungary/ New type designation: ÖLFLEX SOLAR XLR-R with
TÜV Rheinland Korea reduced thickness (R 50202588 0002).

13603830003 21.05.2012 Pass TÜV Rheinland Hungary/ New type designation: ÖLFLEX SOLAR XLR-RT as
TÜV Rheinland Korea twin type version (R 50202588 0003).

13603830006 13.12.2013 Pass TÜV Rheinland Hungary/ New additional cross sections for ÖLFLEX SOLAR
TÜV Rheinland Korea XLR-R up to 300 mm² (R 50202588 0005).

13603830007 02.02.2015 Pass TÜV Rheinland Hungary/ New type designation: ÖLFLEX SOLAR XLR-WP (R
TÜV Rheinland Korea 50202588 0006).

21238538_001f 30.10.2015 FAIL TRLP LGA Cologne Standardupdate to EN 50618:2014 at ÖLFLEX


SOLAR XLR-R; ÖLFLEX SOLAR XLR-RT; ÖLFLEX
SOLAR XLR-WP

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

5.1 CONDUCTOR

5.1.1 Material

Number of cores: see page 21 of this test report P


F
N/A
N/T

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Single wires are of copper and tinned: P

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F
N/A
N/T
Compliance with class 5 acc. to IEC 60228 P
SEE TABLE 5.1.5 F
en N/A
N/T
There are no visible gaps in the continuous layer, when P
examined with normal or corrected vision. F
N/A
N/T
fid

5.1.2 CONSTRUCTION

The class of the conductor must be class 5 in P


accordance to EN 60228 F
N/A
on

N/T
The maximum diameter of the wires in the conductor are P
be in accordance to EN 60228 F
N/A
N/T
5.1.3 SEPERATOR BETWEEN CONDUCTOR AND INSULATION
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Separation layer of halogen free material between P


insulation and conductor F
N/A
N/T
5.1.4 CHECK OF CONSTRUCTION

The construction must be checked in accordance of the


requirements of 5.1.1, 5.1.2 and 5.1.3 including the
requirements of EN 60228 for class 5 conductor

5.1.5 ELECTRICAL RESISTANCE

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

The resistor of each conductor at 20°C must be in P


accordance with the requirements of EN 60228 for class F
5 conductor N/A
N/T

Compliance must be checked by the test of clause 5 of P


EN 50395 F
N/A
N/T

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5.2 INSULATION

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5.2.1 MATERIAL

The insulation must be crosslinked and fulfil the P


en
requirements of table B.1 in Annex B F
N/A
N/T
5.2.2 APPLICATION TO THE CONDUCTOR
fid
Insulation extruded, smooth and consistently applied and P
possible to remove without damage to the insulation F
itself, to the conductor or to the tin coating. N/A
N/T

Compliance must be checked by inspection and by P


on

manual test F
N/A
N/T

5.2.3 THICKNESS
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For each piece of insulation, the average of the P


measured values, rounded to 0,1 mm have be not less F
than the specified value for each size of table 1 N/A
N/T
The smallest value must not fall below 90% of the P
specified value by more than 0,1 mm. F
Compliance must be checked using by test of clause 4.1 N/A
of EN 50396 N/T
5.3 SHEATH

The sheath must be crosslinked and fulfil the P


requirements of table B.1 in Annex B F
N/A
N/T

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

5.3.2 APPLICATION

The sheath must be applied homogeneously by P


extrusion and halogen free material. The application of F
the sheath must give the finished cable a practically N/A
circular shape N/T
Separation layer of halogen free material between see test report 13603830_007 P
insulation and sheath only at Solar XLWP F

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N/A

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N/T
5.3.3 THICKNESS

For each piece of insulation, the average of the P


measured values, rounded to 0,1 mm must be less than F
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the specified value for each size of table 1 N/A
N/T
The smallest value must not fall below 85% of the P
specified value by more than 0,1 mm. F
Compliance must be checked using by test of clause 4.1 N/A
of EN 50396 N/T
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5.3.4 COLOUR

The colour of the sheath must be black, unless P


otherwise agreed between manufacturer and customer. F
on

The colour must be throughout for whole sheath. N/A


N/T
6 MARKING

6.1 GENERAL
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The marking at the sheath must be by printing, printing P


embossing or indenting. F
N/A
N/T
6.2 INDICATION OF ORIGIN

Cables are marked with

a) manufacturer’s name or Trademark or identification P


number F
N/A
N/T

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

6.3 b) Code designation H1Z2Z2-K P


F
N/A
N/T
6.4 c) Nominal cross-sectional area of conductor see last pages of this test P
report F
N/A
N/T
6.5 CONTINUITY OF MARKING

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Spacing between the end of marking and the begin of XLR-R, 10mm², blue/black P
the following identical marking does not exceed 550mm XLWP, 4,0 mm², black F
XLWP, 10 mm², blue N/A
Marking: 480 - 520 mm N/T
6.6 The name CENELEC, in full or abbreviated, does not be P
marked on, or in, the cables
en F
N/A
N/T
6.7.1 Marking is still legible after test of cl. 5.1 of EN 50396 P
F
N/A
fid

N/T
6.7.2 All markings are legible. P
F
N/A
N/T
Table TEST FOR CABLES TO EN 50618
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1 ELECTRICAL TEST

1.1.1 Conductor resistance see table 5.15 P


C

F
N/A
SEE CLAUSE 5.1.5 AND TABLE 5.1.5 N/T

1.2 No breakdown at high voltage test with

- AC 6,5kV, or P
F
N/A
N/T

- DC 15kV P
F
N/A
N/T

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

1.4 Insulation resistance

1.4.1.2 - during test in water at 20°C Min. as stated in table 1 see table 8.1 P
of this standard: [MOhm*km] F
see table 8.1 N/A
N/T
1.4.2 - during test in water at 90°C Min. as stated in table 1 see table 8.1 P
of this standard: [MOhm*km] F

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see table 8.1 N/A
N/T

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1.5.1 During long term resistance of insulation to D.C. a stable 1.800V d.c. P
progress has been identified, no breakdown of the test F
voltage: [V d.c.] N/A
N/T
1.5.2 After long term resistance test no damage or cracks of P
the insulation have been visible.
en F
N/A
N/T
1.6.2 Surface resistance of sheath min 10 GOhm: [Ohm] see test report 21238538_001f P
F
fid
N/A
N/T
2 CONSTRUCTIONAL AND DIMENSIONAL TEST

2.1 Conductor see table 5.15 P


2.1.1
on

Maximum diameter of the conductor in accordance to F


EN 60228 clause 6.1 N/A
SEE table 5.1.5 N/T

2.1.2 Checking continuity of tin to clause 5.1.1 No visible P


gaps occurred F
N/A
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N/T

2.2 Wall thickness of insulation Not less than stated in see table 5.2.3 P
clause 5.2.3 of this standard F
N/A
SEE TABLE 5.2.3 N/T

2.3 Wall thickness of sheath Not less than stated in clause see table 5.3.3 P
5.3.3 of this standard F
N/A
SEE TABLE 5.3.3 N/T

Measurement of overall dimensions Not less than stated see table 7.3.3 P
in table 1 of this standard F
N/A
SEE TABLE 5.3.4 N/T

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

Mean value see table 7.3.3 P


SEE TABLE 7.3.3 F
N/A
N/T
2.4 Ovality max. 15% Not less than stated in clause 7.3.3 of see table 7.3.3 P
this standard F
SEE TABLE 7.3.3 N/A
N/T
2.5 Sheath colour P

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2.5.1 F

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Visual examination as stated in clause 7.3.1 of this N/A
standard N/T
2.6 Sheath marking black, red and blue P
2.6.1 F
Visual examination and measurement as stated in N/A
clause 7.3.2 of this standard
en N/T
3 Insulation material as stated in table B.1 of this standard P
F
N/A
N/T
4
fid
Sheath material as stated in table B.1 of this standard P
F
N/A
N/T
5 COMPATIBILITY TEST ACCORDING TO EN 60811-401
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5.1 Test conditions:


Duration of test 168 h
Temperature 135 ± 2 °C
5.2 Result in accordance to Table B.1 Lfd. No.: 1.7 of this see test report 136203830-001 P
standard - 007 F
N/A
C

SEE RESULT OF TABLE B1 No. 1.7


N/T
6 COLD IMPACT TEST ACCORDING TO EN 60811-506

6.1 Test conditions as stated in annex C of this standard


-40°C

6.2 After the test no cracks are visible see test report 136203830-001 P
- 007 F
N/A
N/T

7 COLD BENDING TEST ACCORDING TO EN 60811-504 (Cable diameter ≤ 12,5 mm)

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

7.1 Test conditions:


Conditioning duration 16 h:
Temperature -40 ± 2°C:
Diameter of mandrel: [mm]
7.2 After the test no cracks are visible see test report 13603830-001 - P
007 F
N/A
N/T

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8 COLD ELONGATION TEST ACCORDING TO EN 60811-505 (Cable diameter > 12,5 mm)

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8.1 Test conditions:
Conditioning duration 16 h
Temperature -40 ± 2°C

Elongation at break min 30%:


en [%] P
F
N/A
N/T
fid
9 OZONE RESISTANCE ON COMPLETE CABLE

9.1 Method A: P
Temperature 25 ± 2°C F
Duration 24 h N/A
on

Ozone concentration (by volume) (250-300)*10E-4 % N/T

9.2 Method B: P
Temperature 40 ± 2°C F
Relative humidity 55 ± 5 % N/A
Duration 72 h N/T
Ozone concentration (by volume) (150-250)*10E-6 %
C

9.3 After the test no cracks are visible see test report 13603830-001 - P
007 F
N/A
N/T

10 WEATHERING / UV RESISTANCE TEST ( see annex E)

10.1 Temperature during drying 65± 3 °C P


Relative humidity 65 % F
Power at wavelength betw. 300 to 400 nm 60 ± 2 W/m² N/A
Duration spraying/ drying 18 / 102 Min N/T
Duration 720 h
After test conditioning the exposed five specimens at
ambient temperature for 16h

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Absatz EN 50618:2014 Messergebnisse - Bemerkungen Bewertung

Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

10.2 Variation of tensile strength ≥ 70% see table B.1 P


Variation of elongation at break ≥ 70% F
SEE TABLE B.1 N/A
N/T
11 DYNAMIC PENETRATION TEST (annex D) see table 7.4 P
F
see table 7.4 N/A
N/T
12 DAMP HEAT TEST

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12.1 Temperature 90 °C
Duration 1000 h
Relative humidity min. 85 %
Reconditioning period 16 to 24 h
12.2
en
Variation of tensile strength max. - 30% see test report 13603830-001 -
007
P
F
SEE TABLE B.1 N/A
N/T
Variation of elongation at break max. - 30% see test report 13603830-001 - P
007 F
fid

SEE TABLE B.1 N/A


N/T
13 SHRINKAGE

13.1 Length of cable before test [mm]


on

Length of cable after test: [mm]

13.2 Shrinkage after test max 2%: [%] see test report 13603830-001 - P
007 F
N/A
N/T
C

14 TEST UNDER FIRE CONDITIONS

14.1 Length of sample 600 ± 25 mm


Temperature during conditioning 23 ± 5
°C
Relative humidity during conditioning 50 ±20 %
Duration of conditioning 16 h
Overall diameter of test sample: [mm]
Duration of flame application, depending on the diameter
of the test sample 60 s

Distance from the lower edge of the top support to the see test report 13603830-001 - P
upper onset of charring > 50 mm: [mm] 007 F
N/A
N/T

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

Charring does not extend downwards to a point greater see test report 13603830-001 - P
than 540 mm from the lower edge of the top support: 007 F
[mm] N/A
N/T
15 SMOKE EMISSION OF COMPLETE CABLE ACCORDING TO EN 61034-2

15.1 Test result light transmittance, min 60%: 2 x 2,5mm² = 69,6% P


[%] 1 x 70mm² = 87,7% F

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N/A
N/T

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16 ASSESSMENT OF HALOGEN ACCORDING TO 50525-1 ANNEX B

16.1 Determination of halogen see test report 21238538_001f P


en F
N/A
N/T
Chloride, fluoride and bromide have been determined see test report 21238538_001f P
during test acc. to annex C (If yes, continue with phase F
1) N/A
fid
N/T
Phase 1

ph-value min. 4,3: [ph] see test report 21238538_001f P


F
on

N/A
N/T
If ph-value min. 4,3 conductivity must be measured: see test report 21238538_001f P
[µS/mm] F
N/A
N/T
If conductivity is > 2,5 µS/mm but < 10 µS/mm continue see test report 21238538_001f P
C

with phase 2, if conductivity is max. 2,5 µS/mm material F


is acceptable without phase 2 N/A
N/T
Phase 2

Chlorine- and bromine content max. 0,5% (continue with see test report 21238538_001f P
phase 3): [%] F
N/A
N/T
Phase 3

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

Flouride content max. 0,5%: [%] see test report 21238538_001f P


F
N/A
N/T
Table REQUIREMENTS FOR INSULATION AND SHEATHING MATERIALS
B.1

1 MECHANICAL CHARACTERISTICS

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1.1 Mechanical properties before ageing

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1.1.1 Determined median values for tensile strengt

- for insulation min. 8,0N/mm²


en see test report 21238538_001f P
SEE TABLE B.1 F
N/A
N/T
- for sheath min. 8,0N/mm² see test report 21238538_001f P
fid

SEE TABLE B.1 F


N/A
N/T
1.1.2 Determined median values for elongation at break
on

- for insulation min. 125% see test report 21238538_001f P


SEE TABLE B.1 F
N/A
N/T
- for sheath min 125% see test report 21238538_001f P
F
N/A
C

SEE TABLE B.1 N/T

1.2 MECHANICAL PROPERTIES AFTER AGEING IN OVEN (150°C/168H)

1.2.1 Test temperature: 150 ± 2°C


Test duration: 168h
1.2.2 Determined median values for tensile strength

- for insulation variation max. - 30% see test report 21238538_001f P


F
N/A
SEE TABLE B.1 N/T

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

- for sheath variation max. - 30% see test report 21238538_001f P


F
N/A
SEE TABLE B.1 N/T

1.2.3 Determined median values for elongation at break

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1.2.3 - for insulation variation max. - 30% see test report 21238538_001f P
F

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SEE TABLE B.1
N/A
N/T
- for sheath variation max. - 30% see test report 21238538_001f P
SEE TABLE B.1 F
N/A
en N/T
1.3 HOT SET TEST IN OVEN ACCORDING TO EN 60811-507 ( 250°C / 15 MIN / 20N/cm2)

1.3.2 Elongation under load max. 100%: [%] see test report 21238538_001f P
F
fid

N/A
N/T
Permanent elongation after cooling max. 25%: [%] see test report 21238538_001f P
F
N/A
N/T
on

1.4 THERMAL ENDURANCE TEST ACCORDING TO EN 60216 PARTS 1 AND 2

The determined Arrhenius curve resulting from the test see test report 13603830-001 - P
results of test according to IEC 60216-2 shows a thermal 007 F
endurance of min. 20.000h at a temperature of 120°C. N/A
N/T
C

SEE ENCLOSURED ARRHENIUS-CALCULATION


SHEET
1.5 COLD ELONGATION TEST ACCORDING TO EN 60811-505

1.5.1 Test conditions see EN 60811-505

1.5.2 Elongation of break min. 30%: [%] P


F
N/A
N/T
1.6 SHEATH RESISTANCE AGAINST ACID AND ALKALINE SOLUTION ACCORDING
TO EN 60811-404

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Clause Anforderungen - Prüfungen / Requirements - Tests Measuring results - Remarks Evaluation

1.6.1 Acid: N-Oxal-acid


Alkaline solution: N-sodium hydroxide solution
Temperature 23 C°
Duration 168 h
1.6.2 max. Variation of tensile strength ± 30% see test report 13603830-001 - P
SEE TABLE B.1 007 F
N/A
N/T
1.6.3

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Min. Elongation at break > 100% see test report 13603830-001 - P
007 F

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SEE TABLE B.1 N/A
N/T
1.7 COMPATIBILITY TEST ACCORDING TO EN 60811-401

1.7.1 Test conditions:


Temperature 135 ± 2°C
en
Duration of treatment 168 h

1.7.2 Variation of tensile strength insulation max. ± 30% see test report 13603830-001 - P
Variation of tensile strength sheath max. - 30% 007 F
fid

SEE TABLE B.1 N/A


N/T
1.7.3 Variation of elongation at break insulation max. ± 30% see test report 13603830-001 - P
Variation of elongation at break sheath max. - 30% 007 F
SEE TABLE B.1 N/A
N/T
on
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APPENDIX to Test Report No.: Page 17 of 21

ZUSATZ-DOKUMENTATION
ADDITIONAL DOCUMENTATION

Table B.1 MECHANICAL CHARACTERISTICS


Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Median Variation
Values of tensile strength [N/mm²]:
[N/mm²] [%]
Before ageing 14,39 14,29 14,43 14,42 14,35 14,39 —
After ageing in oven 17,20 16,67 17,45 17,41 17,52 17,41 +21

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After damp heat test

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After test of mutual influence
Median Variation
Values of elongation at break [%]:
% %
Before ageing 254,65 265,31 259,91 279,60 255,92 259,91 —
After ageing in oven 238,23 193,73 236,95 254,04 252,57 238,23 -8,4
After damp heat test
en
After test of mutual influence
During cold elongation test — — — — — — —
SHEATH
Median Variation
fid

Values of tensile strength [N/mm²]:


[N/mm²] [%]
Before ageing (black) 12,21 12,02 11,35 11,80 10,36 11,80 —
Before ageing (blue) 12,88 11,28 11,21 11,26 12,84 11,28 —
Before ageing (red) 12,77 11,95 12,51 11,73 11,66 11,95 —
After ageing in oven
on

After damp heat test


After storing in acid
After storing in alkaline
After storing UV (black) 14,21 14,01 14,79 15,18 12,36 14,21 +20
After storing UV (blue) 12,65 10,65 10,44 12,68 11,07 11,07 +0,8
C

After storing UV (red) 12,05 12,68 12,13 12,06 11,96 12,06 +9,9
After test of mutual influence

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ZUSATZ-DOKUMENTATION
ADDITIONAL DOCUMENTATION

Values of elongation at break [%]: Median [%] Variation [%]


Before ageing (black) 257,78 242,94 261,24 272,34 223,61 257,78 —
Before ageing (blue) 314,86 303,87 346,36 318,70 276,20 314,86 —
Before ageing (red) 363,77 343,13 363,68 300,03 287,64 300,03 —
After ageing in oven
After damp heat test

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After storing in acid

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After storing in alkaline
After storing UV (black) 268,04 302,76 222,16 330,84 268,96 268.96 +4,3
After storing UV (blue) 246,08 237,46 186,16 239,20 272,11 246,08 -22,5
After storing UV (red) 279,85 311,50 311,51 311,89 274,22 311,50 +3,8
After test of mutual influence
During cold elongation test —
en
— — — — — —

Table 5.1.5 COMPLIANCE OF CONDUCTOR WITH CLASS 5 OF IEC 60228


Diameter of single wires Resistance of conductor
fid

Max. Measured Max. Measured


[mm] [mm] [Ω /km] [Ω/km]
XLR-R T 1,5mm² 0,26 0,24 13,7 12,720
XLR-R T 2,5mm² 0,26 0,25 8,21 7,576
on

XLR-R T 4,0mm² 0,31 0,29 5,09 4,989


XLWP 35,0 mm² 0,41 0,4 0,565 0,5292
XLWP 50,0 mm² 0,41 0,4 0,393 0,3598
XLR-R 50,0mm² 0,41 0,4 0,393 0,3598
XLR-R 70,0mm² 0,51 0,4 0,277 0,2571
C

Table 8.1 INSULATION RESISTANCE VALUE


Cross section Insulation resistance at 20°C Insulation resistance at 90°C
mm² Min. MΩ /km Measured MΩ /km Min. MΩ /km Measured MΩ /km
XLR-R T 1,5mm² 860 2790 0,860 6,85
XLR-R T 2,5mm² 690 1895 0,690 12,7
XLR-R T 4,0mm² 580 2005 0,580 5,9
XLWP 35,0 mm² 290 1750 0,290 66,3
XLWP 50,0 mm² 270 1770 0,270 41,15
XLR-R 50,0mm² 270 865 0,270 7,3
XLR-R 70,0mm² 250 1225 0,250 13,55

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ZUSATZ-DOKUMENTATION
ADDITIONAL DOCUMENTATION

Table 5.2.3 WALL THICKNESS OF INSULATION


Smallest
Minimum
measured
Values of measured wall thickness not less than stated in clause 5.2.3 Average thickness
value not
of this standard (smallest value shall be highlighted) value of
less than
[mm] [mm] insulation
tm ≥ 0,9ts -
[mm]
0,1 mm
XLR-R T

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0,712 0,751 0,809 0,839 0,795 0,781 0,781 0,7 0,53
1,5mm²

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XLR-R T 0,679 0,843 0,873 0,825 0,794 0,753 0,795 0,7 0,53
2,5mm²
XLR-R T 0,640 0,782 0,654 0,812 0,664 0,886 0,740 0,7 0,53
4,0mm²
XLWP 35,0 1,114 1,300 1,369 1,396 1,282 1,439 1,322 0,9 0,71
mm²
XLWP 50,0 1,212 1,437 1,601
en1,362 1,614 1,533 1,460 1,0 0,80
mm²
XLR-R 1,043 1,104 1,262 1,163 1,431 1,297 1,217 1,0 0,80
50,0mm²
XLR-R 1,019 1,274 1,456 1,188 1,278 1,378 1,254 1,2 0,98
70,0mm²
fid

Table 5.3.3 WALL THICKNESS OF SHEATH


Smallest
Values of measured wall thickness not less than stated in clause 5.3.3 Average Minimum measured
on

of this standard (smallest value shall be highlighted) thickness value not


value
of sheath less than
[mm] [mm]
[mm] tm ≥ 0,85ts
- 0,1 mm
XLR-R T 0,583 0,653 0,864 0,945 1,068 0,742 0,809 0,8 0,58
1,5mm²
XLR-R T 0,701
C

0,768 0,829 0,896 0,813 0,741 0,791 0,8 0,58


2,5mm²
XLR-R T 0,621 0,726 1,002 1,192 1,062 0,780 0,897 0,8 0,58
4,0mm²
XLWP 35,0 1,192 1,262 1,332 1,385 1,299 1,212 1,280 1,1 0,835
mm²
XLWP 50,0 1,181 1,317 1,415 1,352 1,500 1,480 1,374 1,2 0,98
mm²
XLR-R 1,189 1,340 1,351 1,349 1,353 1,233 1,303 1,2 0,98
50,0mm²
XLR-R 1,107 1,429 1,330 1,265 1,091 1,182 1,273 1,2 0,98
70,0mm²

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ZUSATZ-DOKUMENTATION
ADDITIONAL DOCUMENTATION

Table 7.3.3 MEAN VALUES AND OVALITY OF CABLE


Values of measured ovality not less than stated in clause 7.3.3 of this standard
Sample 1 Sample 2 Sample 3 Average Manufac-
Ovality
Value 1 Value 2 Value 1 Value 2 Value 1 Value 2 value turer spec.
[%]
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
XLR-R T

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4,588 4,636 4,607 4,665 4,626 4,639 4,627 4,4 ± 0,2 0,9
1,5mm²

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XLR-R T 4,993 5,047 4,896 4,932 4,922 4,962 4,959 4,8 ± 0,2 0,9
2,5mm²
XLR-R T 5,607 5,694 5,572 5,659 5,679 5,688 5,650 5,4 ± 0,2 1,0
4,0mm²
XLWP 35,0 13,297 13,309 13,173 13,263 13,127 13,298 13,245 12,8 ± 0,6 0,8
mm²
XLWP 50,0 15,023 15,257 15,253
en
15,501 15,027 15,128 15,198 15,0 ± 0,8 1,3
mm²
XLR-R 14,512 14,697 14,633 14,695 14,604 14,616 14,626 14,6 ± 0,4 0,6
50,0mm²
XLR-R 16,458 16,685 16,691 16,747 16,554 16,651 16,631 16,4 ± 0,4 0,8
70,0mm²
fid

Table 7.4 Dynamic penetration test (Annex D)


Nominal cross-sectional area of conductor:
1,5 2,5 4 35 50 70
[mm²]
Rated diameter of conductor according
1,5 1,95 2,5 7,7 9,2 11,0
on

to table 2 of IEC 60719 (Dn): [mm]


Minimum value of force (150 * √Dn): [N] 184 209 237 416 455 497
Determined mean value of force: [N] 284 332 332 890 842 885
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ZUSATZ-DOKUMENTATION
ADDITIONAL DOCUMENTATION

Characteristics of cable

ÖLFLEX SOLAR XLR-R T (colour of insulation layer: 1 x black or 1 x red or 1 x blue; colour of sheath: 2 x black); (twin cable)
Cross section: [mm²] 2 x 1,5 2 x 2,5 2 x 4,0 2 x 6,0
Outer dimension: [mm] 4,6 ± 0,4 5,0 ± 0,4 5,5 ± 0,4 6,1 ± 0,6
Meas. wall thickness insulation: [mm] See table 5.2.3
Min. wall thickness insulation: [mm] 0,7 0,7 0,7 0,7
Meas. wall thickness sheath: [mm] See table 5.3.3

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Min. wall thickness sheath: [mm] 0,8 0,8 0,8 0,8

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Remarks: The twin cable XLR-RT is composed of two singular cables with same construction.
ÖLFLEX SOLAR XLR-R (colour of insulation layer: white; colour of sheath black)
Cross section: [mm²] 1 x 1,5 1 x 2,5 1 x 4,0 1 x 6,0 1 x 10,0 1 x 16,0
Outer dimension: [mm] 4,6 ± 0,4 5,0 ± 0,4 5,4 ± 0,4 6,0 ± 0,4 7,2 ± 0,4 8,7 ± 042
Meas. wall thickness insulation: [mm] See table 5.2.3
Min. wall thickness insulation: [mm]
en
0,7 0,7 0,7 0,7 0,7 0,7
Meas. wall thickness sheath: [mm] See table 5.3.3
Min. wall thickness sheath: [mm] 0,8 0,8 0,8 0,8 0,8 0,9
Min. wall thickness compl. Insulation: [mm] 1,5 1,5 1,5 1,5 1,5 1,6
Cross section: [mm²] 1 x 25,0 1 x 35,0 1 x 50,0 1 x 70,0
fid

Outer dimension: [mm] 10,6 ± 0,6 12,2 ±0,6 14,4 ±0,8 16,4 ± 0,8
Meas. wall thickness insulation: [mm] See table 5.2.3
Min. wall thickness insulation: [mm] 0,9 0,9 1,0 1,1
Meas. wall thickness sheath: [mm] See table 5.3.3
Min. wall thickness sheath: [mm] 1,0 1,1 1,2 1,2
on

ÖLFLEX SOLAR XLWP (colour of insulation layer: white; colour of sheath black)
Cross section: [mm²] 2,5 4,0 6,0 10,0 16,0 25,0
Outer dimension: [mm] 5,4 ±0,4 5,8 ± 0,4 6,4 ± 0,4 7,6 ±0,4 9,1 ±0,4 11,2 ±0,6
Meas. wall thickness insulation: [mm] See table 5.2.3
Min. wall thickness insulation: [mm] 0,7 0,7 0,7 0,7 0,7 0,9
C

Meas. wall thickness sheath: [mm] See table 5.3.3


Min. wall thickness sheath: [mm] 0,8 0,8 0,8 0,8 0,9 1,0
Min. wall thickness compl. Insulation: [mm] 1,5 1,5 1,5 1,5 1,6 1,9
Cross section: [mm²] 35,0 ±0,3 50,0 70,0
Outer dimension: [mm] 12,8 ±0,6 15,0 ±0,8 17,0 ±0,8
Meas. wall thickness insulation: [mm] See table 5.2.3
Min. wall thickness insulation: [mm] 0,9 1,0 1,1
Meas. wall thickness sheath: [mm] See table 5.3.3
Min. wall thickness sheath: [mm] 1,1 1,2 1,2

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Bild / Picture 1: XLR-R T 2x1,5mm²

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Bild / Picture 2: XLR-R T 2x1,5mm²


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Bild / Picture 3: : XLR-R T 2x1,5mm²

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Bild / Picture 4: : XLR-R T 2x2,5mm²


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Bild / Picture 5: : XLR-R T 2x2,5mm²

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Bild / Picture 6: : XLR-R T 2x2,5mm²


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Bild / Picture 7: : XLR-R T 2x4,0mm²

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Bild / Picture 8: : XLR-R T 2x4,0mm²


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Bild / Picture 9: : XLR-R T 2x4,0mm²

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Bild / Picture 10: XLWP 1x35mm²


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Bild / Picture 11: : XLWP 1x35mm²

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Bild / Picture 12: : XLWP 1x35mm²


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Bild / Picture 13: XLR-R 1x70mm²

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Bild / Picture 14: XLR-R 1x70mm²


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Bild / Picture 15: XLR-R 1x70mm²

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Bild / Picture 16: XLWP 1x35mm²


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Bild / Picture 17: XLWP 1x35mm²

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Bild / Picture 18: XLWP 1x35mm²


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Bild / Picture 19: XLWP 1x35mm²

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Produktsicherheit und –qualität

Product Safety and Quality

Certificate No. R 50377160 0002 Our Reference 01-Yangyak- 16082625 003 Appendix No. 1.2

Constructional Data Form (CDF) page 1 of 3

License holder............................. : BizConn International Corporation (ShenZhen)


(full address) Building P3, No. 86, Lingxia Road, FengHuang Park, FuYong, BaoAn District,
ShenZhen, GuangDong, 518103, P. R. China.
Production factory1 .................... : BizConn International Corporation (ShenZhen)
(full address) Building P3, No. 86, Lingxia Road, FengHuang Park, FuYong, BaoAn District,
ShenZhen, GuangDong, 518103, P. R. China.
Type of appliance ....................... : Connector for Photovoltaic System
Trademark................................... : BizLink or SUNBOLTS
Type name or model no............. : S418-xyz, S418-xyz-B
(x=F, y=1, 2, 3 or 4, z=A, B, C or D)
Rated voltage.............................. : 1500VDC for S418-xyz; 1000VDC for S418-xyz-B
Rated impulse voltage ............... : 16kV for S418-xyz; 12kV for S418-xyz-B
RMS withstand voltage .............. : 8kV for S418-xyz; 6kV for S418-xyz-B
Rated current .............................. : 30A for S418-FyC, S418-FyC-B;
40A for S418-FyB, S418-FyB-B;
50A for S418-FyA, S418-FyA-B;
70A for S418-FyD, S418-FyD-B
Standard ...................................... : IEC 62852:2014
EN 62852:2015
Application class......................... : Class A / B / C
Protection class .......................... : Class II
Existence of an enclosure ......... : Enclosed connector
Design of the connector............. : Free connector for S418-xyz, S418-xyz-B(y 1 or 2)
Fixed connector for S418-xyz, S418-xyz-B(y 3 or 4)
Pollution degree.......................... : 2, 3
Over voltage category................ : I / II / III / IV
Operating cycles......................... : 500
Number of bendings………….: 500
Lower ambient temperature ...... : -40 °C

Upper ambient temperature ...... : +90 °C (required by manufacturer)


Upper limit Temperature ............ : 125 °C
Type of conductor....................... : Flexible
Termination and connection ...... : Crimped connection

TÜV Rheinland Group

Nov.08.2017 Yakov Yang


Date Name Signature
Produktsicherheit und –qualität

Product Safety and Quality

Certificate No. R 50377160 0002 Our Reference 01-Yangyak- 16082625 003 Appendix No. 1.2

Constructional Data Form (CDF) page 2 of 3

Values for cable clamp...............: 4,5mm-6,1mm for 1x2,5mm2;


5,4mm-8,6mm for 1x4,0mm2; 1x6,0mm2
7,0mm-8,6mm for 1x10,0mm2
Number of poles .........................: 1
Wire cross section area or
1x2,5mm 2; 1x4,0mm2; 1x6,0mm2; 1x10,0mm2
cross section range .................... :
Degree of protection................... : IP68 (1m, 24h)
Rewirable .................................... : Yes / No
Additional characteristics ........... : x= (F: F type)
y= 1: Cable socket(Female); 2: Cable plug (Male); 3: Panel socket(Female);
4: Panel plug (Male)
z= D: 1 x 10,0mm 2;; A: 1 x 6,0mm 2; B: 1 x 4,0mm 2; C: 1 x 2,5mm 2
Torque force of tightening
nut............................................: 1,5Nm

Dimensions of the hole in


the panel..................................: Diameter of counterbore: Φ16,5±0,1mm; Diameter of through-hole:Φ12,5±0,25mm

(Optional) Accessories .............. : N/A


Additional Information (e.g. s ystem configuration, difference between models, construction materials, output voltage,
etc.)
Attachments: Data-Sheets of critical components
List of Critical Components for S418-xyz or S418-xyz-B
Ref. Object / Part No. Manufacturer Type Technical data Approval

1.0 Insulation ASAHI KASEI CHEMICALS m-PPE, 644Z (f1)(c) CTI=0; V-0 //
Material CORP XYRON POLYMER Test by TUV
2.0 Carry current part BizConn International Copper alloy Plated-Sn for //
Corporation (ShenZhen) S418-xyz (x=F)
S418-xyz C1100 Cu:99%

3.0 Metal Ring on BizConn International Carbon steel SK7 for F // //


Carry Current Corporation (ShenZhen) type;
Part for Fixing

4.0 Screw Cap ASAHI KASEI CHEMICALS m-PPE, 644Z (f1)(c) CTI=0; V-0 //
CORP XYRON POLYMER Test by TUV

TÜV Rheinland Group

Nov.08.2017 Yakov Yang


Date Name Signature
Produktsicherheit und –qualität

Product Safety and Quality

Certificate No. R 50377160 0002 Our Reference 01-Yangyak- 16082625 003 Appendix No. 1.2

Constructional Data Form (CDF) page 3 of 3

5.0 Cable Tong Ying Electronics (Shen 1 x 2,5mm 2 or 1 x system voltage: TUV
Zhen) Co., Ltd. 4,0mm 2 or 1 x 6,0mm 2 or 1500V DC Approval
1 x 10,0mm 2 R 50347672
BizConn International 1 x 4,0mm 2 Rated Voltage: TUV
Corporation (ShenZhen) AC 0,6 /1kV,DC Approval
1,8kV R 50208151
Suzhou Baohing Electric 1x 2,5mm 2 or 1 x Rated Voltage: TUV
Wire & Cable Co., Ltd. 4,0mm 2 or 1 x 6,0mm 2 or DC 1.5kV Approval
1 x 10,0mm 2 R 50310426
Changshu Honglin Wire & 1 x 2,5mm 2 or 1 x Rated Voltage: TUV
DC 1.5kV Approval
Cable Co., Ltd. 4,0mm 2 or 1 x 6,0mm 2 or
1 x 10,0mm 2 R 50325448
6.0 Cable clamp SABIC INNOVATIVE PPE+PS, RTI=110°C; E207780
PLASTICS JAPAN L L C PX9406P(C)(f1)(IA) CTI=2; V-0

7.0 Sealing Gasket Momentive Performance TSE2186U, Silicone RTI=150°C;


E56745
Materials Japan LLC. CTI=0; V-0,

8.0 O Sealing Ring Momentive Performance TSE221-5U, Silicone RTI=150°C; HB E56745


Materials Japan LLC.
9.0 Plastic Nut for E I Dupont De Nemours & PA66, FR7025V0F(+) V-0, RTI=85°C; E41938
y=3 or 4 CO INC CTI=0
ASAHI KASEI CHEMICALS m-PPE, 644Z (f1)(c) CTI=0; V-0 //
CORP XYRON POLYMER Test by TUV

10.0 O Sealing Ring Momentive Performance TSE2186U, Silicone RTI=150°C; E56745


for y=3 or 4 Materials Japan LLC. CTI=0; V-0,
Remark:
For the pollution degree.......: 2, 3 (2 represents distance inside the enclosure; 3 represents between hazardous live
parts and accessible surfaces outside the enclosure).
The type designation in this CDF is combined the type designations on CDF appendix 1.0(The type designation on
report 16082625 001 accordingly).
The type designation for report 16082625 003 is only for type designation:
S418-xyz, S418-xyz-B(x=F, y=1, 2, 3 or 4, z=D)

TÜV Rheinland Group

Nov.08.2017 Yakov Yang


Date Name Signature
PHO TO DOCUM ENT ATIO N
16082625 003
for
Connector for PV Module

S418-xyz (x=F, y=1, 2, 3 or 4, z=D)

BizConn International Corporation (ShenZhen)

This documentation consists of 6 pages (excluding this cover page).


Produktsicherheit und –qualität

Product Safety and Quality

Certificate No. R 50377160 0002 Our Reference 01-Yangyak- 16082625 003 Appendix No. 1.2

Constructional Data Form (CDF) page 1 of 3

License holder............................. : BizConn International Corporation (ShenZhen)


(full address) Building P3, No. 86, Lingxia Road, FengHuang Park, FuYong, BaoAn District,
ShenZhen, GuangDong, 518103, P. R. China.
Production factory1 .................... : BizConn International Corporation (ShenZhen)
(full address) Building P3, No. 86, Lingxia Road, FengHuang Park, FuYong, BaoAn District,
ShenZhen, GuangDong, 518103, P. R. China.
Type of appliance ....................... : Connector for Photovoltaic System
Trademark................................... : BizLink or SUNBOLTS
Type name or model no............. : S418-xyz, S418-xyz-B
(x=F, y=1, 2, 3 or 4, z=A, B, C or D)
Rated voltage.............................. : 1500VDC for S418-xyz; 1000VDC for S418-xyz-B
Rated impulse voltage ............... : 16kV for S418-xyz; 12kV for S418-xyz-B
RMS withstand voltage .............. : 8kV for S418-xyz; 6kV for S418-xyz-B
Rated current .............................. : 30A for S418-FyC, S418-FyC-B;
40A for S418-FyB, S418-FyB-B;
50A for S418-FyA, S418-FyA-B;
70A for S418-FyD, S418-FyD-B
Standard ...................................... : IEC 62852:2014
EN 62852:2015
Application class......................... : Class A / B / C
Protection class .......................... : Class II
Existence of an enclosure ......... : Enclosed connector
Design of the connector............. : Free connector for S418-xyz, S418-xyz-B(y 1 or 2)
Fixed connector for S418-xyz, S418-xyz-B(y 3 or 4)
Pollution degree.......................... : 2, 3
Over voltage category................ : I / II / III / IV
Operating cycles......................... : 500
Number of bendings………….: 500
Lower ambient temperature ...... : -40 °C

Upper ambient temperature ...... : +90 °C (required by manufacturer)


Upper limit Temperature ............ : 125 °C
Type of conductor....................... : Flexible
Termination and connection ...... : Crimped connection

TÜV Rheinland Group

Nov.08.2017 Yakov Yang


Date Name Signature
Produktsicherheit und –qualität

Product Safety and Quality

Certificate No. R 50377160 0002 Our Reference 01-Yangyak- 16082625 003 Appendix No. 1.2

Constructional Data Form (CDF) page 2 of 3

Values for cable clamp...............: 4,5mm-6,1mm for 1x2,5mm2;


5,4mm-8,6mm for 1x4,0mm2; 1x6,0mm2
7,0mm-8,6mm for 1x10,0mm2
Number of poles .........................: 1
Wire cross section area or
1x2,5mm 2; 1x4,0mm2; 1x6,0mm2; 1x10,0mm2
cross section range .................... :
Degree of protection................... : IP68 (1m, 24h)
Rewirable .................................... : Yes / No
Additional characteristics ........... : x= (F: F type)
y= 1: Cable socket(Female); 2: Cable plug (Male); 3: Panel socket(Female);
4: Panel plug (Male)
z= D: 1 x 10,0mm 2;; A: 1 x 6,0mm 2; B: 1 x 4,0mm 2; C: 1 x 2,5mm 2
Torque force of tightening
nut............................................: 1,5Nm

Dimensions of the hole in


the panel..................................: Diameter of counterbore: Φ16,5±0,1mm; Diameter of through-hole:Φ12,5±0,25mm

(Optional) Accessories .............. : N/A


Additional Information (e.g. s ystem configuration, difference between models, construction materials, output voltage,
etc.)
Attachments: Data-Sheets of critical components
List of Critical Components for S418-xyz or S418-xyz-B
Ref. Object / Part No. Manufacturer Type Technical data Approval

1.0 Insulation ASAHI KASEI CHEMICALS m-PPE, 644Z (f1)(c) CTI=0; V-0 //
Material CORP XYRON POLYMER Test by TUV
2.0 Carry current part BizConn International Copper alloy Plated-Sn for //
Corporation (ShenZhen) S418-xyz (x=F)
S418-xyz C1100 Cu:99%

3.0 Metal Ring on BizConn International Carbon steel SK7 for F // //


Carry Current Corporation (ShenZhen) type;
Part for Fixing

4.0 Screw Cap ASAHI KASEI CHEMICALS m-PPE, 644Z (f1)(c) CTI=0; V-0 //
CORP XYRON POLYMER Test by TUV

TÜV Rheinland Group

Nov.08.2017 Yakov Yang


Date Name Signature
Produktsicherheit und –qualität

Product Safety and Quality

Certificate No. R 50377160 0002 Our Reference 01-Yangyak- 16082625 003 Appendix No. 1.2

Constructional Data Form (CDF) page 3 of 3

5.0 Cable Tong Ying Electronics (Shen 1 x 2,5mm 2 or 1 x system voltage: TUV
Zhen) Co., Ltd. 4,0mm 2 or 1 x 6,0mm 2 or 1500V DC Approval
1 x 10,0mm 2 R 50347672
BizConn International 1 x 4,0mm 2 Rated Voltage: TUV
Corporation (ShenZhen) AC 0,6 /1kV,DC Approval
1,8kV R 50208151
Suzhou Baohing Electric 1x 2,5mm 2 or 1 x Rated Voltage: TUV
Wire & Cable Co., Ltd. 4,0mm 2 or 1 x 6,0mm 2 or DC 1.5kV Approval
1 x 10,0mm 2 R 50310426
Changshu Honglin Wire & 1 x 2,5mm 2 or 1 x Rated Voltage: TUV
DC 1.5kV Approval
Cable Co., Ltd. 4,0mm 2 or 1 x 6,0mm 2 or
1 x 10,0mm 2 R 50325448
6.0 Cable clamp SABIC INNOVATIVE PPE+PS, RTI=110°C; E207780
PLASTICS JAPAN L L C PX9406P(C)(f1)(IA) CTI=2; V-0

7.0 Sealing Gasket Momentive Performance TSE2186U, Silicone RTI=150°C;


E56745
Materials Japan LLC. CTI=0; V-0,

8.0 O Sealing Ring Momentive Performance TSE221-5U, Silicone RTI=150°C; HB E56745


Materials Japan LLC.
9.0 Plastic Nut for E I Dupont De Nemours & PA66, FR7025V0F(+) V-0, RTI=85°C; E41938
y=3 or 4 CO INC CTI=0
ASAHI KASEI CHEMICALS m-PPE, 644Z (f1)(c) CTI=0; V-0 //
CORP XYRON POLYMER Test by TUV

10.0 O Sealing Ring Momentive Performance TSE2186U, Silicone RTI=150°C; E56745


for y=3 or 4 Materials Japan LLC. CTI=0; V-0,
Remark:
For the pollution degree.......: 2, 3 (2 represents distance inside the enclosure; 3 represents between hazardous live
parts and accessible surfaces outside the enclosure).
The type designation in this CDF is combined the type designations on CDF appendix 1.0(The type designation on
report 16082625 001 accordingly).
The type designation for report 16082625 003 is only for type designation:
S418-xyz, S418-xyz-B(x=F, y=1, 2, 3 or 4, z=D)

TÜV Rheinland Group

Nov.08.2017 Yakov Yang


Date Name Signature

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