Dispenser Sicom

Rev.1.
01 EN
CNG Dispenser DNG series Data: 01.06.2012
Installation, use and maintenance manual Pag. 1 di 35
CNG DISPENSER DNG SERIES

Installation, Use and Maintenance manual
WWW.SICOM-COMPRESSORI.COM
Rev.1.01 EN
INDEX
1. TECHNICAL DATA SHEET ................................................................................................... 3
2. SAFETY REQUIREMENT ...................................................................................................... 4
3. PRESENTATION AND EXTERNAL VIEW OF DISPENSER ................................................. 6
4. MECHANICAL INSTALLATION ............................................................................................. 7
5. HYDRAULIC AND ELECTRIC CONNECTION ...................................................................... 9
6. HYDRAULIC COMPARTMENT ........................................................................................... 10
7. ELECTRONIC COMPARTMENT ......................................................................................... 12
8. ELECTRONIC CALCULATOR ............................................................................................. 13
9. DISPLAY .............................................................................................................................. 18
10. SOFTWARE VERSION AND FIRMWARE CHECKING ....................................................... 20
11. ALARM SYSTEM ................................................................................................................. 21
12. SYSTEM PARAMETERS..................................................................................................... 23
13. SEQUENCE DESCRIPTION OF OPERATION ................................................................... 25
14. OPERATING INSTRUCTIONS ............................................................................................ 27
15. PRICE SET UP .................................................................................................................... 29
16. VISUALIZATION OF THE INTERNAL ELECTRONIC TOTALIZERI .................................... 30
17. ORDINARY AND EXTRAORDINARY MAINTENANCE ....................................................... 31
18. PROTOCOL CONVERTERS ............................................................................................... 32
19. MAIN SPARE PARTS LIST ................................................................................................. 32
20. ON SITE TESTING .............................................................................................................. 34
21. NAMEPLATE ....................................................................................................................... 35
Rev.1.01 EN
1. TECHNICAL DATA SHEET
All DNG XX dispensers have been designed for public or private Compressed Natural Gas (CNG) filling
stations, for heavy or light vehicles. They can be installed in any location without additional protection.
They can be connected to the most common pre or post payment systems available, by means of the
corresponding serial protocol. The DNG dispensers are endowed with a last generation microprocessor
and with back-lighted LCD displays or with high brightness red LED displays. They are assembled and
tested according to up to date European standards and comply with the ATEX directive and all the other
applicable CE directives. They can be assembled and tested according to different standards, as market
and functions demand. Below are the DNG dispenser ordering information:
DNG X X / C X / X
N – MODBUS
Comunication Protocol
G – GILBARCO
D – DRESSER / NP
L – LON
Display type D – LCD DISPLAY

L – RED LED DISPLAY
Mass flow meter

C – CNG 50
1 – SINGLE LINE
Pressure lines
2 – TWO LINES
3 – THREE LINES
Filling hose
1 – SINGLE HOSE
2 - DOUBLE HOSES
TECHNICAL DATA
Gas Type CNG with density between 0,65….0,90 Kg/m3
Working temperature -25…….55°c
Nominal pressure 220 bar
Max pressure 250 Bar
Tolerance >0,5%
Power supply 230 Vac +/- 15% 50-60Hz
Compress air pressure 6….10 bar (dried)
Total weight 190 Kg
Overall dimensions H=2200mm P=600mm L=1200
Max flow rate 42 Kg/min
Min flow rate 0,20 kg/min
Rev.1.01 EN
2. SAFETY REQUIREMENT
2.1 Cautions
Installation shall be done by qualified personnel
Prohibited a use different than one for which it is designed
System operating at high pressure
Risk of electric shock
Risk of explosion
Maintenance shall be done by qualified personnel
Rev.1.01 EN
2.2 Prohibitions
No open No smoking No water to No mobile

flames extinguish phones
fires
2.3 Accident prevention
The manufacturer is not liable for accidents that occur during the use of dispensers, due to non-
compliance by the user or installer of laws, regulations, standards and rules applicable to erogatorii gas
at high pressure.
2.4 Safety in operation
The manufacturer is not liable for malfunctions and damage to property and people if the dispensers:
- They are used for different purposes for which they were designed;
- They are not operated and maintained according to the specifications written in this manual;
- Thery are not regularly maintained as prescribed or spare parts not original are used;
- They are modified without the written permission of the manufacturer;
- They are used outside the scope of contractual conditions and parameters.
Rev.1.01 EN
3. PRESENTATION AND EXTERNAL VIEW OF THE DISPENSER
The Dispenser is composed by one metallic structure suitable for external area with two different
sections.The first section is a hydraulic section end second section is a electronic cabinet.
Into the hydarulic section are located all material of hydraulic circuit such mass flow meter, pressure
transmitter , ball valve, fittings, tubing and other. This section of dispenser is classified dangerous area
and all component installed are suitable for installation ATEX II CAT2.
In electronic section are installed all electronic devices such a calculator, power supply display and other
devices.This section, in accordance to European standard, is a safe area with high degree protection
type IP55.
Double hose dispenser is composed by two complete and independent systems.
Below are indicated the main parts of dispenser.
Status lamp
Electronic
compartment
Stop/Start
selector
Break away
Totalizer
button
Filling gun
Display
Flexible hose
Hydraulic
compartment
For electronic section and hydraulic section acces is a request a locable Key . The cover of hydarulic
section are removable for each side, the cover for electronic section not axportable.
Rev.1.01 EN
4. MECHANICAL INSTALLATION
The installation of the dispenser on forecourt fueling by means of a base frame which is walled
against the floor.
The frame counter has integrated basic n4 M12 nuts welded through which the structure is
anchored by the dispenser n4 screws (supplied) mounting.
The drawing below shows the size and composition of the frame against the base.
Bolts
Rev.1.01 EN
The drawing below shows the recommended mode of installation of the frame against the base
and the installation of the structure of the regulator on the frame.
Rev.1.01 EN
5. HYDRAULIC AND ELECTRIC CONNECTIONS
The connections of dispenser gas lines and services provided are the following:
INSTALLATION CONNECTION DATA

Main inlet gas line (1) ½ ” GAS F
Main vent line ¼” GAS F
Air compressor line ¼” GAS F
Electric power supply Directly with cable terminals on spring of 2,5
mmq put in the electronic box
(cable diameter 10…13 ømm)
Protection circuit Directly on bolt through cable lug diameter ø 8
mm
WARNING
Must be installed excess flow valves on each supply line. These devices must be installed
outside of the dispenser and firmly anchored in a place easily accessible
WARNING
Before commissioning is necessary to clean and purg the gas supply lines to the dispenser
WARNING
Install filters on the lines Gas on the base of the dispensers, before the shut-off valves
WARNING
Use fittings and accessories suitable for use in high pressure and specific use
WARNING
Fix the pipes with specific tools
WARNING
The compressed air circuit must be fitted upstream of liquid separation filter and automatic
lubrication system
WARNING
Make the connection structure of the system of dispersion of the station with suitable cable
and accessories;
WARNING
The electrical supply must include an upstream circuit breaker and disconnecting gauge 6A
(overload protection and short circuit) and 30mA residual current device
Rev.1.01 EN
6. HYDRAULIC COMPARTMENT
The dispenser DNG c can be realized with different gas delivery line depending on the configuration of
the station. Below is an example of a hydraulic circuit of a dispenser double filling point and triple
delivery line. (For the other versions refer to the hydraulic circuit specific)
Hydraulic circuit of Dispenser DNG 23/XX/X double hoses with triple lines.
Rev.1.01 EN
The following picture shows and identifies the main components installed in the hydraulic compartment
Mass flow meter
Delivery ball valve
Flow regulator
Pressure
transducer
High pressure
ball valve
Solenoid valves
Non-return valve
Medium pressure High pressure

inlet ball valve inlet ball valve
Access to the hydraulic compartment, for side A and side B, occurs through the removal of the
crankcase. Opening, and then the removal of the crankcase is made by the coded key which unlocks the
lock and allows them to open it.
NOTE:
The picture shows a Micro Motion mass flow meter
Rev.1.01 EN
7. ELECTRONIC COMPARTMENT
Inside the electronic compartment are located the electronic devices that control the dispenser.
The dispenser is provided with two separated electronic compartments denominated A and B associated
with the respective hydraulic compartments.
The figure below shows the various components and localizes (for technical details see the wiring
diagram assembly) in the side compartment B.
Mass flow meter

interface
Holder devices
Setting
parameters
keypad
Electronic
calculator
(CPU)
Cable entry for
main power cable
Power supply Main power

24 vdc connection
terminal block
All devices inside in this sector are suitable for Safe area, and this sector have a protection IP55 and
must be take close during working time and openend only for maintenance.
Rev.1.01 EN
8. ELECTRONIC CALCULATOR
The figure below shows the details for the external connections of the CPU Head. The CPU has an
external metallic container with a degree of protection of IP00.
Download port
Display Port Serial Port RS485
application SW
Connection
service keyboard
Optical fiber port
communication
port
Analogic Inputs
Connectors J9
Power
Connector
J12
Output
Input connector connector
J13 J14
Rev.1.01 EN
The following figure shows the CPU with the cover and the detail and identification of external electrical
connections.
8.1 Terminal board J12 (Power connection)
(frontal view, wire side)
1 2 3 4
Pin Name Function

1 - IN Input power source + 24 VDc
2 +IN Input power source - 24 VDc
3 - OUT Out -24VDc service
4 + OUT Out +24VDc service
Rev.1.01 EN
8.2 Terminal board J9 (Analogic input)
(front view, wire side)
1 2 3 4 5 6 7 8 9 10
Pin Name Function

1 +24 OUT +24vdc Service output
2 AN0 Safety pressure transmitter (range 0 - 400 bar)
4 AN1 Free
6 AN 2 Free
8 AN 3 Free
9 GND -24vdc Service output
10 GND -24vdc Service output
8.3 Terminal board J3 (Port RS485)
1 2 3
Pin Nome Funzione

1 + 485 Signal (A)
2 - 485 Signal (B)
3 GND Negative signal
For communication connection use a cable with double pair type Belden 3107A or other cable
available for communication RS485.
Rev.1.01 EN
8.4 Terminal board J13 (Digital input)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28
Pin Name Function

1 - RIF Reference – Meter input channel A
15 + RIF Reference + Meter input channel A
2 PULSE A- Input – meter channel A
16 PULSE A+ Input + meter channel A
3 PULSE B- Free input -
17 PULSE B+ Free input +
4 - RIF Reference – Free input
18 + RIF Reference + Free input
5 IN 0 Reset and start
19 + RIF Reference PROX input
6 IN 1 Switch for human presence (self service mode)
20 + RIF Reference START input
7 IN 2 Totalizator display button
21 + RIF Reference TOT Input
8 IN 3 Input end of charge control
22 + RIF Reference ENDC Input
9 IN 4 Permissive supply Input
23 + RIF Reference Free input
10 IN 5 Free
11 IN 6 Free
12 IN 7 Free
13 IN 8 Free
14 IN 9 External emergency button (compulsory in case of self-service mode)
Rev.1.01 EN
8.5 Terminal board J14 (Digital output)
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
Pin Name Function

1 +24VOUT Positive power for the output
13 GNDOUT Negative power for the output
2 OUT 0 Operating green light signal
14 GNDOUT Common Green light signal
3 OUT 1 Operating red light signal
15 GNDOUT Common Red light signal
4 OUT 2 Low pressure solenoid valve control
16 GNDOUT Common Low pressure solenoid valve
5 OUT 3 Medium pressure solenoid valve control
17 GNDOUT Common Medium pressure solenoid valve
6 OUT 4 High pressure solenoid valve control
18 GNDOUT Common High pressure solenoid valve
7 OUT 5 Free
19 GNDOUT Free
8 OUT 6 Signal supply in progress (ON)
20 GNDOUT Common Signal supply in progress
9 OUT 7 Signal failure in progress, (OFF)
21 GNDOUT Common Signal failure
10 OUT 8 Free
21 GNDOUT Free
11 OUT 9 Free
23 GNDOUT Free
12 +24VOUT Positive power for the output
24 GNDOUT Negative power for the output
Rev.1.01 EN
9. DISPLAY
9.1 LCD type.
Set up display number 1-2

ON
Display n.1
ON
Display n. 2
Set-up decimal points
Set-up decimal points
For every calcualtor is possible to install one or two displays.

The displays are connected to port J1 by one flet cable and in case of a defect and disconnection of one
of the displays, the system will react and generate an alarm indicating the code (see alarm code table).
The display can be equipped with a 6 digit and one electromechanical totalizer for the totalization of the
total Kg delivered. The mechanical totalizer will be automatically reset to zero after exceeding the value
999999.
In case of failure of mechanical totalizer the calculator stops filling and shows an alarm.
Rev.1.01 EN
9.2 LED type.
Set up display number 1-2

ON
Display n.1
ON
Display n. 2
For every calcualtor is possible to install one or two displays.

The displays are connected to port J1 by one flet cable and in case of a defect and disconnection of one
of the displays, the system will react and generate an alarm indicating the code (see alarm code table).
The display can be equipped with a 6 digit and one electromechanical totalizer for the totalization of the
total Kg delivered. The mechanical totalizer will be automatically reset to zero after exceeding the value
999999.
In case of failure of mechanical totalizer the calculator stops filling and shows an alarm.
Rev.1.01 EN
10. SOFTWARE VERSION AND FIRMWARE CHECKING
The test version of the application software installed in the CPU of the head account metric will be
possible through the display at the time of 'switch.
After making the electrical connections you can proceed to operation of the device. Power on display for
about 2 seconds, the firmware version of the display preceded by a P. In the second screen will be
displayed for 2 seconds, the date of filing of the line software designed to display the total price, the next
line number corresponding to the software version of CPU preceded by the letter E and the number
corresponding to the version of firmware in the CPU line of the unit price.
Fig.10.1
3 1 0 1 1 1
Total amount
Importo Euro
amount
E 1 0 1
Kilograms
Chilogrammi
Unit price
2 8 4
Picture 10.1 shows the example of software E1.01 checking on date 31st January 2011 with Firmware
version CPU 284.
Rev.1.01 EN
11. ALARM SYSTEM
The electronic calculator have some a different alarm of system and internal checking. When alarm is
actived the low row of display shows a alarm code.
Picture 11.1 shows example of display alarm 80.
Fig.11.1
0 5 0
Total Amount
1 0 0
Kilograms
Unit price
E 8 0
 Alarm list and description
Code Description Remerdy

Internal error caused by a microprocessor Switch off and restart the dispenser.
E 20 calculation error, a ram error or a new version of Contact the service centre in case the
installed firmware and software error persists
External error which indicates the lack of power
E 40 Verify the presence of the power net
tension
External error which indicates that the introduced Input a price per unit higher than
E 41
price value is equal to the value 0 the value 0
E 42 Internal error, battery low Change the battery
External error that causes a supply-stop and that
indicates that the analogic channel 1 Verify the working of the pressure
E 50 causes an error because of LOOP. This control is sensor connected to the analogic
perceived continually when the configuration of the channel I1
system works correctly
Verify if the display is correctly
External error that indicates that display n1 does connected and installed as display
E53
not work and causes a stop n1. Contact the service centre in case
the error persists
Verify if the display is correctly
External error that indicates that display n2 does connected and installed as display
E54
not work and causes a stop. n2. Contact the service centre in case
the error persists
Check the mechanical meter,
External error that indicates that the mechanical
completely shut down the head to
E55 meter on display n1 does not work correctly and
reset the alarm. Contact the service
causes a stop.
centre in case the error persists
Rev.1.01 EN
Check the hydraulic circuit and verify

E 71 External error that indicates a lack of flow
if the line pressure is correct
External error that indicates a defect of the Verify if the associated meter is
E 73
external meter supplied and connected
Operating error that indicates the exceeding of Verify if the compression circuit does
E 75
the security pressure installed not exceed the pressure of 220 bar
External error that indicates that the supply flow
Verify if parameter 6 has been
E 77 has exceeded the maximum value installed at
installed as indicated
parameter 6
This can be verified when an
associated pre or post payment
External error that indicates a lack of connection at
E 80 device is provided and when between
the data line with external device
the two of them is a lack of data
communication
System message that indicates that there is no
supply authorization on behalf of the associated Check the associated pre or post
E 98
pre or post payment system and the supply nozzle payment system
is extracted
Rev.1.01 EN
12. SYSTEM PARAMETERS
The working of the CPU PM II is controlled by a set of system parameters that have been developed
during construction or subsequently for particular applications. The access to these parameters occurs
by pushing the PROG key, with the nozzle replaced and no supply in progress, (red key on the keyboard
price installation) for a period longer than 5 seconds. This way we enter the programming instructions
and it will be possible to skim through the parameters by means of the Prog key. On the display intended
for the price per unit the letter P will be shown, indicating the programming instructions and the number
of the selected parameter. The value of the parameter will be shown on the display intended for the
visualization of the supplied quantity. The data can be changed by means of the +/- buttons and the new
value will automatically be stored by pushing the PRG key going, to the next parameter.
Picture 12.1 shows an example of the programming of the parameter.
Fig.12.1
Total aomunt
2 5 0
Kilograms
Unit price
P - 0 6
To leave the programming instructions: keep the PROG key pushed for a period superior to 5 seconds.
 12.1 System parameters

User
Pos. Description Value Unit
Value
Set up instructions data transmission for association with
an external pre or post payment system.
1 0= manual instruction (stand alone) 0 Num.
1= automatical instruction 1
2= automatical instruction 2
2 Set up direction of the data transmission 1 Num.
3 Set up final minimum flow that defines the end of filling 10 gr/s
Set up minimum flow that defines the switch from the low
4 30 gr/s
to the medium pressure line
Set up minimum flow that defines the switch from the
5 20 gr/s
medium to the high pressure line
Rev.1.01 EN
Set up security flow that stops the filling and shows

6 300 gr/s
alarm E77
Setting operation lines
7 2= operation with a double line and a single line 2 num
3= operation with a triple line
Set up time of minimum flow to terminate filling when the
8 10 Sec.
flow is inferior to parameter 3
9 Set up maximum time filling for low pressure bank 180 Sec.
10 Set up maximum time filling for medium pressure bank 180 Sec.
Control of the display number installed
11 1= 1 display installed 1 num
2= 2 displays installed
Setting ot operational mode
12 0= with operator 0 num
1= self service filling
90 Visualization of the pressure through channel AN0 (1) 0-400 bar
91 Visualization of the pressure through channel AN1 (1) 0-400 bar
(1)
92 Visualization of the pressure through channel AN2 0-400 bar
(1)
93 Visualization of the pressure through channel AN3 0-400 bar
NOTE:
The parameters 90-91-92-93 are only read and show the value of reading of the channel
analogico.Questo is used as diagnostics to verify the reading of the value generated by the pressure
transducer associated with the input analog
Rev.1.01 EN
13. SEQUENCE DESCRIPTION OF OPERATION
13.1 Single line dispenser
The operation provides for the single line input of only one filling pressure, is not present the operation of
exchange line. The filling procedure is as follows: the mandrel is extracted from 'slot. Continue
connecting the car, then turning the dial to the START / STOP START position. The flashing red light
indicates the status of emergency. The regulator performs the TEST DISPLAY (DISPLAY TEST phase is
performed every time you turn the dial to the START position and is to turn on all segments of the
display for a few seconds), cleared the last disbursement is made and brought to zero the counter
product dispensed and its price totaled. At this point the system starts dispensing. The filling phase is
identified by the passage of red light flashing red light. From the point of view opens the
electromechanical solenoid output is displayed on the display and the amount of product dispensed with
its price. When the supply speed reaches a speed lower than the set and after the expected time, it
proceeds to the step of the end of delivery characterized by the closure of the solenoid dispensing.
The delivery order is indicated by intermittent lighting of the lamp is green and the display shows the total
price and the quantity of product dispensed. After repositioning the spindle slot and turned the STOP
position the green light goes from flashing to steady light and you can continue with another delivery.
It should also be noted that the flow can be stopped at any time by turning the switch to STOP.
In the event that is lacking the power supply during the filling phase, the supply is cut off immediately and
the error E 40 is displayed on the field relating to the unit price of the product. In this case, the amount
and the quantity dispensed is displayed for a time of about 5 minutes.
NOTE
In case of lack of main supply during the phase of the supply is interrupted and the massage AND 40
shown on the field relating to the unit price of the product. In this situation it will be possible to display the
amount and the amount delivered for a time of about 5 minutes
13.2 Double line dispenser
The operation involves the double-line entry of two different supply pressures that are delivered in
sequence.
The filling procedure is as follows: the mandrel is extracted from 'slot. Continue connecting the car, then
turning the dial to the START / STOP START position. The flashing red light indicates the status of
emergency. The regulator performs the TEST DISPLAY (DISPLAY TEST phase is performed every time
you turn the dial to the START position and is to turn on all segments of the display for a few seconds),
cleared the last disbursement is made and brought to zero the counter product dispensed and its price
totaled. At this point the system starts dispensing.
The filling phase is characterized by the transformation of the red light flashing and stays lit and the
opening of the solenoid actuation (average 3 out) and you can see on display the amount of product
dispensed and the price on delivery.
When the rate of delivery has reached a speed lower than the set is automatically also open the second
solenoid valve (out 4) bringing to a high pressure flow to the car in supply. When the latter also high
pressure flow is lower than the set flow for the time of end of charge and the external input end of charge
will be enabled, is authorized the dispensing end closing all the dispensing valves indicated with the
ignition in an intermittent manner the lamp is green and the display shows the total price and the quantity
of product dispensed. After repositioning the chuck in 'special housing and rotated the selector switch to
STOP the green light goes from flashing to steady light and you can continue with another delivery. It
should also be noted that the flow can be stopped at any time by turning the switch to STOP.
Rev.1.01 EN
In the event that is lacking the power of the network during the supply, the supply is interrupted and the
head contometrica displays the error E 40 in the field dedicated to the unit price and the display is
powered by the battery for a time of about
NOTE
In case of lack of mains supply during the phase of the supply is interrupted and the massage AND 40
amount and the amount delivered for a time of about 5
13.3 Three lines dispenser
The triple-line operation requires the entry of three different filling pressures that will be delivered in
sequence. The ignition phase is coincident with the versions of single and double line. Follows the phase
of delivery that is explained below. This opens the solenoid valve dispensing (line out 2 = low pressure)
and the display shows the amount of product dispensed and the price on delivery. When the rate of
delivery has reached a speed lower than the set is automatically also open the second solenoid valve
(out line 3 = medium-pressure) through which the medium pressure gas enters the tank of the vehicle
refueling. When the rate of delivery will have reached a speed lower than that set by the parameter will
automatically open the third solenoid valve (out 4 = high pressure line) through which the high-pressure
gas is injected into the vehicle refueling.
When the rate of delivery is less than the amount set for the set time of the end of charge and the
variable end of charge is enabled, all the solenoid valves are closed dispensing. The delivery order is
signaled by a blinking green light of the operator confirms that the total price and the quantity of product
dispensed. Continue as described in the operation of single and double line.
As before you can stop the delivery of positioning the selector START / STOP STOP position.
NOTE
In case of lack of mains supply during the phase of the supply is interrupted and the massage AND 40
amount and the amount delivered for a time of about 5 minutes
Rev.1.01 EN
14. OPERATIVE INSTRUCTION
14.1 Filling procedure
Filling start procedure

1 Do not smoke or use open flames
2 Turn off cell phones and electrical appliances
3 Turn off your vehicle engine
4 Remove the protective cover of the filling nozzle of the vehicle
5 Connect the flexible delivery of the car filling nozzle (use an adapter if necessary)
6 Slowly turn the 3-way stopcock on the dispenser gun
7 Turn the START / STOP on START position
8 Ensure that the views of the display is correct by verifying that the display segment
test is positive
9 Wait until the power supply indicated by the red light permanently.
At this point the filling phase begins and stops only in case of one of the following situations:
- Vehicle fueled; (vehicle outfitted with no abnormalities)

- Intentional manual switching action by the selector START / STOP;
- Alarm system. (For more details on the list alerts and resolutions see specific chapter)
Filling end procedure

1 Filling end is signaled by green light lamping intermittently
2 Rotate the three-way valve on the pump nozzle in position of Vent
3 Wait a few seconds for the discharge pressure of the filling nozzle
4 Disconnect the filling gun from the vehicle and put it back into the dispenser housing
5 Turn the selector START / STOP to STOP position
6 Close the protective cover of the filling nozzle of the vehicle
Rev.1.01 EN
14.2 Emergency procedure
Emergency procedure
1 Sospendere le operazioni di rifonimento in corso
2 Attivare i sistemi di emergenza in dotazione all’impianto;;
3 Impedire attraverso segnalazioni e sbarramenti che altri veicoli o altre persone
accedino all’area dell’impianto
4 Avvisare il responsabile del servizio di emergenza
5 Intervenire, se cio non comporta rischi per la propria incolumità, con i mezzi di
protezione in dotazione agli impianti per limitare l’evolversi dell’evento;;
6 Se necessario, in base alla gravità dell’evento, chiamare i soccorsi( vigili del fuoco,
ambulanza pubblica sicurezza ecc) ed adoperarsi per facilitare il loro accessi nell’area
dell’impianto;;
7 Evacuare l’area ed attendere presso il punto di raccolta l’eventuale ulteriori istruzioni
che verranno comunicate dal responsabile del servizio di emergenza;
8 In caso di presenza di persone disabili o con difficolta motorie aiutare le stesse a
raggiungere il punto di raccolta piu vicino.
Rev.1.01 EN
15. PRICE SET UP
The change occurs when the price is

currently no supply and switch the
START / STOP STOP position.
Consider that each delivery side (side

A or B side) has its keypad
programming / price change.
The price change occurs through the

use of a pointed object (pen, needle,
etc.) which must be plugged into one of
the holes
+ / - Where there are the buttons
increase or decrease Hire prices
On pressing one of two buttons on the

display to blink at the price comicia
product and subsequent presses of the
variation in the results (incremental or
decremental according to the button
pressed).
Then set the desired value and when

no key is pressed, for a period of 5
seconds, the process of changing the
price will be terminated, then the set
will be stored.
The figure shows the detail of the keypad which gives n2 holes for access to the buttons of the price
change. Inside the keypad there is also also the programming key which, however, not accessible unless
the removal of seals metric, and then the protective cover.

NOTE
In automatic operation the new price will be updated only when it begins charging sequence next.
Rev.1.01 EN
16. INTERNAL TOTALIZER
The CPU is equipped with internal electronic totalizers which can be viewed by the operator using the
appropriate external button. Data can be read when any alarm is present and any fliing is in progress.
When the totalize button is pressed in a sequential mode, the system will display the two counters
available. The two counters will be identified by the letters H1 and H2 which will be shown on the display
”unit price” on the right side
16.1 Viewing the internal totalizer H 1 (total amount)
The H1 counter displays the total amount to be paid with a range of value between 0,00 and
20000000,00. Reaching the maximum allowed value, the system will automatically reset the totalizer
value to 0,00.
Fig. 16.1 shows the value 123456,78.

Fig. 16.1
3 4 5 6 7 8
Total amount
amount
1 2
Kilograms
Unit price
1
16.2 Viewing the internal totalizer H 2 (total amount)
5 seconds after the display of totalizer 1, the system will automatically display the totalizer 2. The H2
counter displays the total amount to be paid with a range of value between 0,00 and 20000000,00.
Reaching the maximum allowed value, the system will automatically reset the totalizer value to 0,00.
Fig. 16.2 shows the value 223456,78.

Fig. 16.2
3 4 5 6 7 8
Total amount
2 3
Kilograms
Unit price
2
Rev.1.01 EN
17. ORDINARY AND EXTRAORDINARY MAINTENANCE

DNG dispenser needs two king of maintenance: ordinary (done by the owner or operator) and
extraordinary (done by a specialized company).
Listo of maintenance and ordinary control
Type of control Action Timing

Control through the test procedure carried out
Display integrity control Daily
during the display Start up
Verify the absence of gas Control carried out by the reception of strong
Daily
leakage noise and odorizing gas flows
Display cleaning Clean of the display for correct viewing When necessary
Good conditions Check of the external condition of frame panels Daily
Verify the accuracy of
Check the expiry on the nameplate When indicated
measure
Check the working pressure and efficiency of
Compressed air circuit check Weekly
filters and lubrication circuit
Check the good condition and integrity of flexible
Integrity of flexible hoses Daily
hoses
Check the proper sealing of the three-way valve
Three-way valve nozze
for the pressure seal in the vent line. Any flow Daily
sealing
toward the vent line shall be found
In case of problems found during the usual inspections, please contact the authorized maintenance
company and report the problems
Rev.1.01 EN
18. PROTOCOL CONVERTER
DNG dispenser are equipe with Optical Fiber port with proprietary protocol. When necessary, different
protocol converters can be installed to allow the connection sto different management system.
Please contact the dispenser producer for more detailes information
19. MAIN SPARE PARTS LIST
19.1 Electrical component
Description Code
CPU model PMII LBZZ22900
LCD Display LBZZ18900
LED Display LBZZ24800
Display FLAT cable LBZR00111
Keyboard 3 key LBZZ17100
Power supply 24VDc LBPF06003
Selector START/STOP TMZB00402
Totalizer button TMZB0042
Contact body for selector START/STOP TMZB04101
Contact body for totalizer button TMZB04101
Pressure transmitter 0…400bar Exd WIK12295630
Mass flow meter safety barrier MM MVD
Converter E701 for mass flow meter LBZZ18800
Solenoid valve coil ATA257GD300775
19.2 Hydraulic components
Description Code
Mass flow meter EMECNG050S239
Attuatore pneumatico controllo flusso Gas DA008401S
Ball valve for actuator ZBMOSAR04
Manual ball valve GEMGE266TI35011A000
No return valve HAW30078009
Solenoid valve FIAX48852012M2
Three way ball valve NOSS08344
Break away for line DINSNAP0188
Break away for vent line VLB1
Tubo di carica gemellato da 1/4” +1/4” ZLFTF5GNG64
For other parts, please contact the authorized service center in your country
Rev.1.01 EN
19.3 Frame
Rev.1.01 EN
20. ON SITE TESTING
Testing procedure for CNG dispenser are similar with testing procedure for fuel dispenser. The accuracy
control is performed also through error simulations.
Test of accuracy of the information weights:
Must be made at the following amounts and with variable flow rates between the maximum and
minimum, consistent with the initial conditions of cylinder pressure: 10 kg - 5 kg.
Tests are carried out through the use of an electronic scale, with precision 10g and electronic indicator,
on which are placed 4 cylinders containment suitably connected to each other with shut-off valves and
pipes for connection. By opening / closing of these valves manuals will be possible to vary the total
capacity of containment and then simulate actual conditions of different vehicles and dispensing. This
will simulate the conditions present in the delivery stations.
The sequence to be observed is the following:
a) place the cylinder on the weighing instrument;

b) to record their weight or, in the case of scale with tare device, clear indication of the balance by acting
on the said device,.
c) connect the flexible delivery of the measuring system, directly to the tanks placed on the scales;
d) start the withdrawal phase;
Note: The delivery is carried out with a working pressure of gas equal to 216 bars so as to applicable law
for filling stations for compressed natural gas
e) after dispensing to disconnect the delivery hose;

f) disconnect the hose from the tank;
g) record the amount detected by the balance on the account table;
h) on the guide table is noted therefore also the data shown counting from the head into account metric
is determined and the measurement error of the measuring system;
 Correction of errores are made directly into the mass flow meter varying the proper correction
factor.This proceudre is descrive in a special user manual held by qualified personnel.
Rev.1.01 EN
21. NAMEPLATE
In case of double hoses DNG dispenser two nameplates will be put on the dispenser frame with main
tecnica datas, type and serial number
YEAR TYPE
S/N
GENERAL DATA DECRETI

Working temperature: -25 … 60°C D.M. n° 174861 del 25/11/2010
3
CNG density: 0,65….0,90 Kg/m
Nominal pressure: 220…:250 Bar
Max pressure: 275 Bar
Nominal flow rate: 20 Kg/h
Max flow rate: 30kg/min
Power supply: 230 Vac (+/- 15%) 50-60 Hz
SICOM srl
Via Bormioli 19
25135 Sant’Eufemia (BS)
www.sicom-compressori.com
SICOM srl
Via Bormioli 19 MATRICOLA
25135 Sant’Eufemia (BS)
www.sicom-compressori.com ANNO DI COSTRUZIONE
ATEX II 3G EEx ed nA ia II (CH4)

Dispenser Sicom

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Rev.1.

CNG DISPENSER DNG SERIES

1. TECHNICAL DATA SHEET

Display type D – LCD DISPLAY

Mass flow meter

Installation shall be done by qualified personnel

Prohibited a use different than one for which it is designed

System operating at high pressure

Risk of electric shock

Maintenance shall be done by qualified personnel

No open No smoking No water to No mobile

2.3 Accident prevention

2.4 Safety in operation

3. PRESENTATION AND EXTERNAL VIEW OF THE DISPENSER

Below are indicated the main parts of dispenser.

5. HYDRAULIC AND ELECTRIC CONNECTIONS

INSTALLATION CONNECTION DATA

Mass flow meter

Delivery ball valve

Medium pressure High pressure

Mass flow meter

Power supply Main power

8.1 Terminal board J12 (Power connection)

(frontal view, wire side)

Pin Name Function

8.2 Terminal board J9 (Analogic input)

(front view, wire side)

Pin Name Function

8.3 Terminal board J3 (Port RS485)

(front view, wire side)

Pin Nome Funzione

8.4 Terminal board J13 (Digital input)

(front view, wire side)

Pin Name Function

8.5 Terminal board J14 (Digital output)

(front view, wire side)

Pin Name Function

Set up display number 1-2

Set-up decimal points

Set-up decimal points

For every calcualtor is possible to install one or two displays.

9.2 LED type.

Set up display number 1-2

For every calcualtor is possible to install one or two displays.

10. SOFTWARE VERSION AND FIRMWARE CHECKING

11. ALARM SYSTEM

Picture 11.1 shows example of display alarm 80.

 Alarm list and description

Code Description Remerdy

Check the hydraulic circuit and verify

12. SYSTEM PARAMETERS

Picture 12.1 shows an example of the programming of the parameter.

 12.1 System parameters

Set up security flow that stops the filling and shows

13. SEQUENCE DESCRIPTION OF OPERATION

13.1 Single line dispenser

13.2 Double line dispenser

13.3 Three lines dispenser

14. OPERATIVE INSTRUCTION

14.1 Filling procedure

Filling start procedure

- Vehicle fueled; (vehicle outfitted with no abnormalities)

Filling end procedure