Professional Documents
Culture Documents
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2009
2010
2011
2012
2013
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2014
2015
2016
2017
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Breakthrough
research for
overcoming the
Battery Problems limitations Charging Problems
5
High performance
Solution creating through computing
interdisciplinary convergence based simulation
team(power, automobile,
construction & IT) Latest fast
semiconductor
process
Derivation of
Technical limits
& problem
Development of
identification
Optimized power supply &
Collection technology
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• Acquisition of core technology :
SMFIR(Shaped Magnetic Field in Resonance)
• The SMFIR is “Shaped Magnetic Field in Resonance”
technology, which safely delivers high amounts of energy
to an electric vehicle while it is stationary or in motion.
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Pick-up
(Bottom of bus)
Induced current
Power
transmission
Magnetic field
Cross section
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◈ A c q u i s i t i o n o f 20 k Hz w i r el es s p o w er t r an s fer c o r e t ec h n o l o g y
- Dem o n s t r at ed t h e p o s s i b i l i t y o f c o m m er c i al i zi n g el ec t r i c v eh i c l es b y
s ec u r i n g an ai r g ap an d p o w er t r an s fer effi c i en c y fo r c o m m er c i al s er v i c e
- So l v ed p r o b l em o f el ec t r o m ag n et i c s afet y
- Cer t i fi ed t h e s afet y o f el ec t r i c v eh i c l e an d h i g h p o w er i n fr as t r u c t u r e
- Air gap : 20 cm
- Power transfer efficiency: 85 %
- Capacity : 100 kW
- EMF: Max. 62.5 mG
◈ Acquisition of 60 k Hz wireless power transfer core technology for high speed train
- Dev el o p ed 60 k Hz w i r el es s c h ar g i n g t ec h n o l o g y fo r h i g h - c ap ac i t y ,
h i g h - effi c i en c y an d l o w - c o s t
- Air gap : 7 cm
- Power transfer efficiency : 90 %
- Capacity : 180 kW
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Solving battery and charging problems by developing OLEV,
which enables wireless electric power transmission while vehicle is stopping or running.
Powered Track
Business-competitive under-road
power supply
Battery
Reduced capacity to 1/3~1/5
Power Inverter of BEV battery
3phase
Pick-up System
200A
440V/60Hz 20kHz Power collection with high transmission
efficiency installed at vehicle underbody
A pickup device installed under the vehicle works to collect the magnetic field from power cables
laid under the road and convert it into electric energy for vehicle operation.
10 10
3 phase
440 V/60 Hz
200 A
20 kHz
Road embedded
Power inverter Pickup module Regulator
power line
• Generate high-frequency • Battery charge or motor
current • Meet safety standards for • Installed under vehicle driving
• High-efficiency resonant EMF • Contactlesspowertransfer • Charging while stopping or
control driving
11
Source Acceleration Constant driving Deceleration Destination
Driving
mode
- Power loss is minimized by applying segmentation control technology to power supply lines
Features - Solving EMF safety concerns
- No extra time is required for recharging battery because of real time wireless charging
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Items Values Comments
Distance between road and bottom side
Road to pickup gap 20 cm of pickup module
(coil-to-coil gap : 35 cm)
The rated three-phase AC
480 V±10 %
voltage
80 %
Total power transfer efficiency
Max. 85 %
13
250 kW and 500 kW feed power inverter for 2-segment and 4-segment
< Power inverter installed at garage> < Power inverter installed at bus stop>
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Power feed line with 8meter segment length for 2- and 4-segment
< Power feed line installed at garage> < Power feed line installed at bus stop>
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Pickup module with 100kW rated output power
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Regulator with 100 kW rated output power for charging battery in EV bus
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Concept of technology development
• Development of simultaneous wireless charging system and operation system for
autonomous mobile multi-smart vehicles
• Development of 22 kW class charging infrastructure, pickup module and operation
system compatible with SAE J2954 standard
• Multi-spot wireless charging services at large-size supermarkets, electric taxi station,
and public parking lot
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Specification
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Core technology of power feed module and pickup module structure
that allows for lateral deviation
• Power feed module with 23.3 kW rated output power and 92.2 % power efficiency
in case of 12 cm air-gap and alignment
• Power feed module and pickup module with 89.54 % power efficiency in case of
± 10 cm lateral deviation
Vehicle
Power feed
module
20
Core technology of 25 kW power inverter with high efficient power control
and high speed charging
• Air-cooled integrated enclosure considering low cost
• Wireless charging technology through wireless communication with vehicle
based on SAE 2954 standard
• Achieve 95.35 % power inverter efficiency at 85 kHz switching frequency by
applying SiC-FET switching device
• High power factor of 0.98 due to applying PFC(Power Factor Correction)
circuit to 3-phase input stage
21
Core technology of pickup module that allows for lateral deviation
• Lightweight narrow pickup module with 30 kg weight and 600 mm width
• Pickup module with 23.3 kW rated power and 92.2 % power efficiency
• Pickup structure with 89.54 % power efficiency in case of ±10 cm lateral deviation
Regulator
Pickup module
22
Power control core technology of high efficient wireless charging regulator
for smart car
• Compact structure that can be mounted under the vehicle
• Wireless charging technology through wireless communication based on SAE J2954
standard between power feed inverter and regulator
• 97 % regulator power efficiency by applying SiC-FET switching device
Regulator
Pickup module
23
◈ Configuration
As a fast charger of a Li-ion battery in tram, 60 kHz wireless power transfer system with
200 kW has been developed.
- 60 kHz, 200 kW resonant inverter controlled the current of the transmitter track.
- Two 15 m transmitter tracks were installed within railroad and tuning capacitors were installed on the ground.
- Three 66 kW pickups were installed under the tram floor.
- Transmitters and pickups were tuned to 60 kHz.
- The three pickups delivered power to the Li-ion battery pack of the tram.
MPU (Main power control unit) and APU (Auxiliary power control unit) of the tram used power
from the charged battery
APU Li-ion Voltage
Battery Regulator
200kW
200 kW MPU Receiver 1 Receiver 2 Receiver 3
60 kHz
60 kHz
Resonant
Resonant
Inverter
Inverter Transmitter track 1 Transmitter track 2
15m 15m
Pick up
Receiver
Magnetic
Field
Power line
Transmitter
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◈ 60 kHz Wireless Charging Technology
- Developed 60 kHz wireless charging technology for high-capacity,
high-efficiency and low-cost
- Air gap : 7 cm (coil-to-coil gap : 10 cm)
Power transfer efficiency : 90 % (IGBT), 93.9 %(Sic-FET)
Pickup Capacity : 180 kW
60 kHz
inverter 2 Segment power Rectifier
Pickup module module with
system line
with 180 kW 180 kW
with (1segment :15 m)
200 kW
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Picku p s a n d re g u la to r in sta lla tio n
[Pickup]
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Me a su re d p o w e r e fficie n cy a n d o u tp u t vo lta g e a n d cu rre n t w a ve fo rm
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1 MW on- line wireless power transfer system was developed for HEMU- 430x.
- Traction motor and auxiliary parts are directly powered by the wireless power
transfer system.
- Since no catenaries and pantographs exist, aerodynamic drag at high speed can be reduced.
- The unstable sliding contact caused by the vibration at high speed operation is removed.
1 MW inverter was fabricated.
175 m test track and four 300 kW pickups were fabricated.
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Tra n sm itte r tra cks
Two transmitter tracks were installed on a test railroad.
The first section was 47 m long and the second section was 128 m long.
Tunnel
Section 1,47m
Section1, 47 m Section 2,128m
Section2, 128 m
Section2
(128 m)
Section1
(47 m)
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A c q u i s i t i o n o f p r ac t i c al
In c r eas e o f Red u c t i o n o f p o w er
ap p l i c at i o n t o v ar i o u s
p i c k u p c ap ac i t y eq u i p m en t c o s t
t r an s p o r t at i o n s y s t em
o Co s t r ed u c t i o n o f p o w er
i n f r as t r u c t u r e o r p i c k u p o A p p l i c at i o n o f 60 k Hz
o Tr i p l e p o w er c ap ac i t y
s y s t em w i r el es s c h ar g i n g
i n c r eas e o f p i c k u p
- Red u c t i o n o f p i c k u p s i ze t ec h n o l o g y t o s eap o r t ,
modul e due to usi ng
/ w ei g h t / c o s t ai r p o r t an d o v er l an d
60 k Hz r es o n an c e - Red u c t i o n o f i n v er t er
t r an s p o r t at i o n s y s t em
f r eq u en c y s i ze/ c o s t
r eq u i r i n g h i g h p o w er
- Red u c t i o n o f c ab l e
c ap ac i t y
t h i c k n es s / c o s t
Dev el o p m en t o f 60 k Hz w i r el es s c h ar g i n g
t ec h n o l o g y
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◈ Th e To p 10 Em er g i n g Tec h n o l o g i es L i s t ( Feb r u ar y .15.2013)
- Th e OL EV w as s el ec t ed as o n e o f t h e To p 10 em er g i n g t ec h n o l o g i es
i n 2013 b y Wo r l d Ec o n o m i c Fo r u m
◈ Th e Wo r l d ’s 50 B es t In v en t i o n s L i s t ( No v . 22, 2010)
- Th e OL EV w as s el ec t ed as o n e o f t h e TIME’s B es t In v en t i o n s i n 2010
◈ Pu b l i c at i o n o f q u al i t y ar t i c l es
- Pr o c eed i n g s o f t h e IEEE, Co i l Des i g n an d Sh i el d i n g Met h o d s fo r a Mag n et i c
Res o n an t Wi r el es s Po w er Tr an s fer Sy s t em ( A p r . 2013.)
- IEEE Sp ec t r u m , Ch ar g i n g Up t h e Ro 32ad ( A p r . 2013.)
◈ In n o v at i o n A w ar d s ( Dec em b er .3.2014) : Co o p er at i o n r es ear c h r es u l t s o f
K RRI & K A IST
- Wi r el es s Po w er Tr an s fer s y s t em fo r t r am an d r ai l w ay s w as s el ec t ed as
o n e o f t h e 2 n d UIC( In t er n at i o n al Un i o n o f Rai l w ay s ) Res ear c h an d
In n o v at i o n A w ar d s
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2009 MEST * 2010-2011 MKE* 2012-2013 MLTM*
[Core technology] [Practical technology] [Commercialization]
• Development of • Improving core • Construction of
original power supply technology standard power supply
and collection infrastructure and bus
technology • Development of system
Outcome common-core
• Implementation and technology to verify • Commercial operation
verification of core usability of OLEV bus and
technology infrastructure by local
governments (2013)
Cost 25 million 15 million 20 million
Air Gap 20 cm 20 cm 20 cm
Specification
Efficiency Max. 72 % Max. 80 % Max. 85 %
Power
60 kW 75 kW 100 kW
Capacity
•Domestic : 125 •Domestic : 127 •Domestic : 16
Patents
•Foreign : 9 •Foreign :52 •Foreign : 11
* MEST : Ministry of Education, Science and Technology * MKE : Ministry of Knowledge Economy * MLTM : Ministry of Land, Transport and Maritime Affairs
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Contents Progress Remarks
MLTM
Vehicle Certification OLEV vehicle safety standards (Minister of Land, Transport and
Maritime Affairs)
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◈ Test operation started through pilot test project at Seoul Grand Park in Mar. 2010
◈ Established the world first 375.2 m dynamic charging infrastructure
◈ Commercial operation of three OLEV trams started in July 2011
2
3
122.5m [24mx5+2.5m]
5m [2.5m+2.5m]
4
1
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◈ Demonstration operation of OLEV bus in Expo 2012 Yeosu Korea (05/2012~08/2012)
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◈ Demonstration operation started in Oct. 2012 as an on-campus shuttle Bus at KAIST
◈ Two 42 seater OLEV buses travel a 3,760 meter circular, with a carrying capacity
of up to 1,344 passengers
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◈ Two OLEV buses were operated on an inner city route between Gumi Train Station and
In-dong district, for a total of 24 km roundtrip (Demonstration operation fromAug. to Dec. 2013)
◈ Real commercial operation started at Gumi City in March 2014.
◈ Additional operation started in April 2016(38 km, Two buses)
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◈ Expected effects
As the pilot bus service in Gumi is undertaken as part of the low-carbon green project, it gives the carbon-free
city image to the city
As people obtain the opportunity to experience the OLEV bus service, they pay more attention to eco-friendly
public transportations with a more positive view
OLEV buses will greatly contribute to decreasing the consumption of fossil energy by achieving a fuel cost
reduction of 38% compared to their diesel counterparts and 33% compared to their CNG counterparts
Electric buses produce no CO2 emissions, and there is an environment-improving effect equivalent to
planting 40,693 thirty-year-old pine trees
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Business Strategy and Analysis -Strategy-
41
. Business Strategy and Analysis
battery
Battery motor
Power train Charging Changing battery Pick-up Device
Station battery
Structure Station
motor
motor
Power line
Operation down-time of
run->charging->run run-> changing->run No down-time
vehicle
Weight Reduced to below 50%
Heavy & expensive Heavy & expensive
& Price of PEV
Battery Safety Safety concerns Safety concerns safe
Driving
Limited Limited Conditionally unlimited
distance
Safe
Possible electric shock Safe
Safety (Battery changing by
(contact) (non-contact)
Robot)
Charging
Number of At least 5 times of At least 2 times of None
Stations existing gas stations existing gas stations (with on-line charging)
Time long Time to change No extra
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Business Strategy and Analysis -Quantitative Analysis-
Quantitative Analysis ※ Bus operating cost: Bus cost, Infra cost, Energy cost
※ Comparison with other bus type: Diesel Bus, CNG Bus, OLEV Bus, PEV(Plug-in EV) Bus
For Bus Operation ※ Bus line type: Exclusive line, Length of the line: 20km, Bus intervals: Short (4minutes) and Long (10minutes)
Company
160 160
120 120
CO2 Cost
80 Energy Cost 80
Infra Cost
40 Bus Cost 40
- -
Diesel CNG OLEV PEV Diesel CNG OLEV PEV
Bus Bus Bus Bus Bus Bus Bus Bus
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Area Contents
Airport /
Aircraft / Ship
Seaport
Home
TV, Refrigerator / Industrial and
Appliances / Military Robots
Robots
Laptops, Mobile phones and Mobile
Mobile devices players
44 44
[Appendix 1] Evaluation by World-Renowned Experts
“KAIST technology is less costly than the electric car we are planning.”
Lars Loekke Rasmussen / Danish Prime Minister / Yonhap News (Mar. 11, 2010)
John D. Spengler / Prof. at Harvard University / JoongAng Ilbo (Aug. 28, 2010)
“ At that time, the level of battery technology and its price competitiveness were low so it
failed, but KAIST solved difficult problems and developed it, by which I am very much
touched.”
Steven Shladover / UC Berkeley PATH Project Director / Yonhap News (Jun. 18, 2010)
45
[Appendix 1] Evaluation by World-Renowned Experts
“ OLEV is not the development of electric cars, but the development of a transportation
system that a vehicle and infra are combined, so it is highly valuable. ”
“ Market applicability has been acquired and the maturity of the technology is judged high.”
“ The existing charging type for electric cars is very inconvenient because a heavy battery
should be carried on a car. KAIST has suggested a key of solving the problem.”
“ In the 1980s, Japan attempted to introduce it, but gave up. However, I saw a possibility from
KAIST that it can be really applied.”
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[Appendix 2] Future business plans (1/9)
1. Gumi city in Korea : Wireless charging electric bus
- Two OLEV buses have been operated since 2014
- As a result of positive effects, two OLEV buses were added in April 2016 and
four buses have been operated now.
- In the near future, six OLEV buses will be added.
< Opening ceremony for incremental two OLEV electric buses >
47
[Appendix 2] Future business plans (2/9)
2. France
- (FABRIC) An electric vehicle proliferation project being promoted in
Europe
- (E-WAY Corridor) Conduct a technical and economical feasibility study of an electric
highway corridor
- KAIST is in discussions on participating in pilot projects for the development of
dynamic charging system in cooperation with FABLIC and E-WAY Corridor in France
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[Appendix 2] Future business plans (3/9)
3. Daejeon city in Korea : Wireless charging tram
- We are currently negotiating the introduction of a wireless rechargeable tram capable of
charging wirelessly in the planned Daejeon subway line 2.
- It will be operated based at 34 stations on 37.4 km route.
49
[Appendix 2] Future business plans (4/9)
4. Wirye city in Korea : Wireless charging tram
- The route connecting the south and the north of the Wirye new town will be operated
by a wireless charging tram.
- It will be operated based at 9 station on 5 km route.
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[Appendix 2] Future business plans (5/9)
5. Busan and Gwanju city in Korea : Wireless charging light rail
- It is possible to introduce a wireless charging light rail system being commercialized jointly
by KAIST and the Korea Railroad Research Institute(KRRI) in Busan or Gwangju city.
51
[Appendix 2] Future business plans (6/9)
6. Gwanju city in Korea : Wireless charging infrastructure construction project for parking lot
- Currently, we developed smart wireless charging infrastructure and pick-up system.
We plan to install a wireless charging infrastructure for parking lot.
- To be able to increase convenience and economical efficiency of electric car, we prepared
business plan so that many electric cars can be charged simultaneously at major
public parking lots in the city.
< Structure of wireless charging system for the public parking lot >
52
[Appendix 2] Future business plans (7/9)
7. England: Highway wireless charging infrastructure construction business
- In order to promote the diffusion of EVs in the UK, Electric Highways pilot project was
suggested to build a wireless charging system infrastructure in highway.
- KAIST proposed business plan with TRL in U.K. to participate in pilot project.
53
[Appendix 2] Future business plans (8/9)
3
6.4 7.3 8.9 10 6.1
km km km km km
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[Appendix 2] Future business plans (9/9)
9. Pangyo in Korea: Wireless charging shuttle
- A wireless charging electric shuttle bus will be launched in the electric vehicle zone
of the new 2nd Pangyo complex.
- It will have a positive effect on the reduction of environmental pollution problem
in the inner city
10. Mokpo in Korea: Wireless charging RTG
- In cooperation with Hyundai Samho Heavy Industries, we developed wireless charging
technology for RTG (Rubber Tired Gantry-crane) that transports container at port
- RTG with wireless charging is eco-friendly, reduces the maintenance cost and secures
the mobility of the crane.
55
References
1. Gu Ho Jung, “Design and Implementation of Power Infra. And Pickup System for KAIST On-line Electric
Vehicle”, International IEEE Conference on Intelligent Transportation Systems, KAIST Wireless Power
Transfer Research Center, Oct. 2013
2. Dong Ho Cho and Byung Song Lee “Development of Future Green Railway System -Wireless Power
Transfer of Railway Systems-”, 2014 International Seminar on Innovations for Future
Transportation, KAIST & KRRI, Mar. 2014
3. Dong Ho Cho, “R&D Strategy and Achievements for IT Industry in Korea - focused on OLEV system”,
Executive CIPTA Seminar, Sep. 2013
4. Dong Ho Cho, “Application of Wireless Powering Technology in Railways”, KRRI International Seminar,
Feb. 2013
5. Dong Ho Cho, “Wireless Charging Technology for Vehicle During Stopping or Driving”, A4WP
Symposium, Oct. 2012
6. S.Y.Ahn and D.H.Cho, “Future Wireless Power Transportation System”, AMPC 2013, Nov. 2013
7. Y.J.Jang, D.H.Cho, S.Y.Ahn and I.G.Jang, “New Opportunity in ITS - The OLEV, Wireless
Charging Electric Vehicle”, IEEE ITSC 2013, Oct. 2013
8. S.Y.Ahn, N.P. Suh and D.H.Cho, “CHARGING UP THE ROAD”, IEEE Spectrum, vol 50, no 4,
pp 48-54, Apr. 2013
9. J.G.Shin, S.Y.Ahn and D.H.Cho et. al., “Design and Implementation of Shaped Magnetic Resonance
Based Wireless Power Transfer System for Roadway-Powered Moving Electric Vehicles”, IEEE
Transactions on Industrial Electronics, vol 61, no 3, pp 1179-1192, Mar. 2014
10. J.H.Kim, S.Y.Ahn and D.H.Cho et. al., “Coil Design and Shielding Methods for Magnetic Resonant
Wireless Power Transfer System”, Proceedings of the IEEE, vol 101, no 6, pp 1332-1342, Jun. 2013
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Main Contributors
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