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Table C010-24/E

Cartridge pressure relief valves type CART


screw-in mounting, direct operated

CART are screw-in, direct operated


pressure relief valves.
They are used to limit the max pressure in
the hydraulic systems or to protect part of
the circuit from overpressure.
They are available in six sizes for different
flow and pressure ranges.
The cartridge execution is specifically
designed to reduce the dimension of
blocks and manifolds, without penalizing
the functional characteristics.
Option RS, conforms to the Machine
Directive (2006/42/CE), with factory
preset and lead sealed regulation.
The factory pressure setting required by
the costumer corresponds to the valve’s
cracking pressure.
Max flow: 150 l/min
Max pressure: up to 420 bar

CART M-5/*** CART M-6/***/RS

1 MODEL CODE

CART M-6 / 420 / RS / * ** / *


Seals material,
Screw-in see section 4:
relief cartridges - = NBR
PE = FKM
BT = HNBR

Series number

Size: Only for RS option:


M-3 = G1/2 (1) 280 = factory pressure setting to be defined by the
M-4 = M14x1 customer
M-5 = M20x1,5 min step: 1 bar - min pressure setting: 25 bar
M-6 = M33x1,5 (1) (example 280 = 280 bar)
ARE-15 = M32x1,5
ARE-20 = M35x1,5 (1) Options:
see section 5 for options availability and combination:
R = leak free execution (2)
RS = leak free execution plus lead sealed regulation conforming to
2006/42/CE
Manual override only for standard and /R option (3):
V = regulating handwheel
Max pressure: VF = regulating knob
see section 3 VS = regulating knob with safety locking

For PED version see technical table CY010


(1) Available also in stainless steel execution, see technical table CW010
(2) Standard execution of CART M-4 and CART ARE-20 provides the leak free feature, then the /R is always present in the valve model code,
with the exception in case of RS options
(3) For handwheel and knob features, see sections 7, 8. For their availability see section 5

2 HYDRAULIC SYMBOLS

CART
CART **/R CART **/RS

C010
3 HYDRAULIC CHARACTERISTICS

Valve model CART M-3 CART M-4 CART M-5 CART M-6 CART ARE-15 CART ARE-20
50 100 210 50 100 210 50 100 210 15 50 75
STANDARD 150 250 350
350 420 100 210 250 350 350 500 420 50 100 210
Max
pressure 350 420 50 100 210 15 50 75 315 400
R
setting 350 500 150 250 420
[bar]
220 270 220 270 150 190
RS
350 330 350 230

4÷50 6÷100 7÷210 2÷50 3÷100 5÷210 2÷50 3÷100 8÷210 2÷15 3÷50 4÷75
STANDARD (1) 8÷150 8÷250 8÷350
8÷350 15÷420 6÷100 7÷210 7÷250 8÷350 15÷350 15÷500 15÷420 3÷50 5÷100 6÷210
Pressure 8÷350 15÷420 2÷50 3÷100 10÷210 2÷15 3÷50 4÷75 8÷315 10÷400
range R (1)
[bar] 15÷350 15÷500 8÷150 8÷250 15÷420

210÷260 260÷300 200÷250 250÷290 130÷170 170÷210


RS (1)
300÷370 290÷350 310÷370 210÷250

Max pressure
on port T 50 50 50 50 50 50
[bar]

Max flow [l/min]


STANDARD 2,5 15 35 40 75 120
RS 2,5 15 50 60 100 150

(1) The values correspond to the min and max regulation of the valve’s craking pressure

4 MAIN CHARACTERISTICS, SEALS AND FLUIDS - for other fluids not included in below table, consult our technical office

Assembly position Any position


Compliance RoHS Directive 2011/65/EU as last update by 2015/65/EU
REACH Regulation (EC) n°1907/2006
Standard execution = -30°C ÷ +70°C
Ambient temperature /PE option = -20°C ÷ +70°C
/BT option = -40°C ÷ +70°C
NBR seals (standard) = -20°C ÷ +80°C, with HFC hydraulic fluids = -20°C ÷ +50°C
Seals, recommended fluid temperature FKM seals (/PE option) = -20°C ÷ +80°C
HNBR seals (/BT option) = -40°C ÷ +60°C, with HFC hydraulic fluids = -40°C ÷ +50°C
Recommended viscosity 15÷100 mm2/s - max allowed range 2,8 ÷ 500 mm2/s

Max fluid contamination level ISO 4406 class 20/18/15 NAS 1638 class 9, see also filter section www.atos.com or KTF catalog
Hydraulic fluid Suitable seals type Classification Ref. Standard

Mineral oils NBR, FKM, HNBR HL, HLP, HLPD, HVLP, HVLPD DIN 51524

Flame resistant without water FKM HFDU, HFDR


ISO 12922
Flame resistant with water NBR, HNBR HFC

5 OPTIONS AVAILABILITY

Valve model CART M-3 CART M-4 CART M-5 CART M-6 CART ARE-15 CART ARE-20
/R STANDARD ● ● STANDARD
/RS ● ● ●
Option
/V ● ● ● ●
/VF ● ●
/VS ● ●
Combinated /RV ● ● ●
option /RVF ● ●
(1) /RVS ● ●
(1) RV = leak free and regulating handwheel
RVF = leak free and regulating knob
RVS = leak free and regulating knob with safety lock
6 REGULATED PRESSURE VERSUS FLOW DIAGRAMS (based on mineral oil ISO VG 46 at 50°C)

CART M-3 CART M-4 **/R CART M-5


Min. regulated pressure Min. regulated pressure Min. regulated pressure
Regulated pressure [bar]

Regulated pressure [bar]

Regulated pressure [bar]


Flow [l/min] Flow [l/min] Flow [l/min]

CART M-6 CART ARE-15 CART ARE-20 **/R


Min. regulated pressure Min. regulated pressure Min. regulated pressure

Regulated pressure [bar]


Regulated pressure [bar]
Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]

CART M-4 **/RS CART M-6 **/RS CART ARE-15 **/RS


Regulated pressure [bar]

Regulated pressure [bar]

Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]

C010
7 CAVITY AND DIMENSIONS FOR CART M-3, M-4 AND M-5 [mm]

CART M-3

Standard Option /V

ø26 ø30

~41.25 max
ø27 60 Nm

42.5
G1/2

11min
12.5

1.6
1

22max
31.25min

36min
24
32

1x30°

BONDED SEAL 400-513


ø5min
ø15H8

CART M-4
Standard Option /RS

20max
ø14.5 H8 25°
M14x1
1.6

ø13 H9

25° ø11 H8 25 Nm
1.1

41
36
6
14.5
13
17
25
26
40min

1.6

ø5
0.8

1.6

ø9

ø10.8
min

Cavity drawing not in scale


with the cartridge

CART M-5
Standard

ø24

30 Nm
59

30° ø21 H7
1.6

M20x1.5-6H
0.6

17 min
7

29 max
23
33

1.6

R0.3

ø13
ø18.5

C010
8 CAVITY AND DIMENSIONS FOR CART M-6, CART ARE-15 AND ARE-20 [mm]

CART M-6 Standard Option /RS Option /V Option /VF


/VS

20max
ø33 ø32 ø39

43

~72max
M33x1.5-7H

71.5
70
70
55 Nm
15° ø30 H8
1.6

25.5min
26min

14
19
35

54min

1.6

R0.5

ø13.5
9min

CART ARE-15 Standard Option /RS Option /V Option /VF


/VS
20max

M32x1.5 ø32 ø39

~62.3max
15°
43

61.5
60

60

M32x1.5-7H 65 Nm
ø29 H7
1.6

34.5 min
26.5

20
35 min

56.5 max
60

85.5min

1.6
R0.
0.25x45°

25°

BONDED SEAL 400-025


ø20

ø29

CART ARE-20 Standard Option /V

ø48

140 Nm
51
79.3

15°
75.8

M35x1.5-7H
ø32 H9
18
23

41.5
35
52

67.5
ø15

80

1.6
ø10
0.5x45°

BONDED SEAL 400-324

ø10min ø15max
ø18.5
1.6

ø31.9

10/19

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