Professional Documents
Culture Documents
Modular Transporters
(SPMTs): A brief guide
Document: TWf2022: 01
Acknowledgement
The Temporary Works Forum gratefully acknowledges the contribution made by the working group and contributors in
the preparation of this guidance:
Working Group 35
Convenor Nick Jones Mammoet
Secretary David Thomas TWf UK
Ashley Daniels EDF - Hinkley Point C and Temp Tag (Temporary Worx)
Edward Britton Mammoet
Heindre Rabie Hochtief UK Construction Ltd
Ian Simpson The Construction Plant-Hire Association
Jim Tod Tony Gee and Partners LLP
Nicholas Lake Tony Gee and Partners LLP
Steve Williams Network Rail
Contributors also included: Andrew Wright Osborne Infrastructure
Greg Wall Osborne Infrastructure
Phil Simmonds Tony Gee and Partners LLP
Synopsis Disclaimer
With the prevalence of Self-Propelled Modular Transport Although the Temporary Works Forum (TWf) does its
(SPMT) operations in the temporary works realm best to ensure that any advice, recommendations,
increasing, it was considered that a wider base of or information it may give either in this publication or
foundation knowledge should be available to those who elsewhere is accurate, no liability or responsibility of any
are inclined to pursue this option. Accordingly, a Working kind (including liability for negligence) howsoever and from
Group (WG) - with a range of experience and perspectives whatsoever cause arising, is accepted in this respect by
on SPMT-led projects in civil engineering settings - was the Forum, its servants or agents.
convened. The WG’s aim was to prepare guidance that Readers should note that the documents referenced in
summarised the key elements of SPMT operations and this TWf Guide are subject to revision from time to time
provides a basic understanding of how SPMT capabilities, and should therefore ensure that they are in possession of
site preparation and project planning elements should be the latest version.
considered when reviewing project requirements (both
from the point of view of the client and the provider/
operator).
The range of variables involved in heavy transport, such
as required by the use of SPMTs, means that it is not
feasible to create an all-encompassing concept-to-
execution ‘how to’ guide. However, the guidance provided
should assist the reader with valuable questions and
background information with the aim of ensuring that
there are fewer ‘blind spots’ when considering their next
heavy transportation project.
Contents
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3.0 Basic make-up the spine beams (see Figure 7). Transverse
3.1 Mechanical connections can be made through coupling
blocks linking the sides of the transporter
3.1.1 SPMT modules, in their simplest form, are a modules together using bolts (see Figure 8).
strong central spine beam attached to a number
of pendulums (see Figure 6). The pendulums are 3.2 Hydraulic
connected to the spine beam on secondary steel There are four main hydraulic functions of the
structures on a hydraulically-actuated bearing SPMT:
with allowable rotation to give any effective • Suspension
orientation at the wheel. They make contact to
the ground via specialised tyres. Mechanical • Drive force
connections are typically made with pinned • Brake force
joints and deck bolts for longitudinal connections
• Steering
allowing transfer of moment and shear along
Figure 8 – Area where connecting blocks are located between transversely positioned transporters
• any requirement to keep the load level; and 3.2.4.1 Each pendulum is fitted to a bearing with
movement that allows for effective 359° of
• the squash of the tyres. movement (see 3.1.1) meaning that, in theory,
3.2.1.5 For this reason, consultation with expert transport each axle can be operated to point in a different
operators is necessary for understanding the direction independently. This means that there
capabilities of the transport configuration. are several steering modes available to the
operator which can make movement of the
3.2.1.6 Transitions between gradients need special
SPMT in challenging locations possible. Typical
attention paying towards them, especially
steering modes are shown in Figure 10.
when considering long and wide transport
arrangements.
1. Straight
2. Normal
3. Crab
4. Transverse
5. Carousel
NOTES:
1 The transporter will go straight in line with the longitudinal axis of the transport bed
2 The transporter will steer around the centre axles of the transport bed making tight turns
3 The transporter will steer in in any angle with all the wheels aligned together making diagonal movement possible
4 The transporter will transversely steer across the transport bed – with the axles ‘facing one another’
5 The transporter will steer concentrically around the centre of the transport bed
6 The transporter will steer similarly to 1. however, the point at which the transporter is made to turn is fixed differently.
This point can be moved to any axle from the front of the transport to the rear of the transport. The example above
shows steering around the second axle from the PPU.
3.2.4.2 Transport arrangements do not have to be simple 4.0 Hydraulic suspension concept
blocks of modules, complex arrangements are 4.1 In an hydraulic suspension set-up the wheels
possible (see Figure 11). It should be noted this follow the road and wheel loadings remain
increased complexity requires highly experienced constant. This is because the individual
and properly-trained personnel to ensure that the pendulums are grouped into zones. Each zone
modules are: has its own pressure and the flow of hydraulic
(a) designed correctly; and fluid between the linked pendulums means
(b) set up correctly and the various components that pressures in individual pendulums remain
communicating with each other. constant with reference to that zone. (See Figure
12.)
3.2.4.3 Operations such as these are not ordinary and
should only be planned and conducted with the
guidance of a skilled specialist contractor.
4.2 The pendulums are separated into their zones 4.3 Multiple-point (greater than four) systems are
by using valves to stop the flow of oil between feasible. However, their utilisation should only be
pendulums. Typically, the arrangement is built when absolutely necessary and only then when
into a three-point or a four-point system. By designed by an experienced and competent
preference, three-point is more desirable since user.
the system is then statically determinate and 4.4 Figure 13 shows the typical grouping for a six
requires less onerous monitoring and inputs. axle, two-file transporter. It also shows the lateral
However, other factors sometimes mean that a distance that the centre of gravity (CoG) can
four-point system is necessary. move the ‘tipping lines’ or the virtual lines that
NOTE: Three-point stability arrangements are link the hydraulic groups.
statically determinate whilst four-point and
multi-point stability arrangements are statically
indeterminate. Therefore, the impact that these
support conditions have must be coordinated
with the permanent works designer.
(b) Distribution of hydraulic oil as wheels pass over obstacles on the ground where two
groups have been defined along the longitudinal view of the transporter.
4.5 For the purposes of illustration (see Figure 14): 5.2.1 Geometric/mechanical stability
• When all axles are in one hydraulic zone the Geometric/mechanical stability is the point at
platform can move in all directions. which the sum of the forces acting upon the
• With two zones the platform is stable centre of gravity of a transported item cause it
sideways - there is one tip line. to fall outside of the tipping lines, e.g. unlevel
surface and/or an unlevelled transporter bed.
• With three zones the platform is stable in all This causes the item to fall off the transporter or
directions - there are three tip lines. the transporter to fall over (see Figure 15).
• With four zones the platform is stable in all 5.2.2 Hydraulic stability
directions - there are four tip lines.
Hydraulic stability is the point at which the sum
5.0 Stability of the forces acting upon the centre of gravity of
5.1 Inputs a transported item cause the hydraulic capacity
in the SPMT’s hydraulic group to become
To determine stability of a transport arrangement
overloaded, leading to the possibility of failure
the following is required:
in the systems including hydraulic rupture,
• the mass of the transported load; pneumatic failure, inability to lift or one of the
• the centre of gravity (CoG) of the transporter above leading to tipping of the load (see Figure
load; 16).
• the mass of the transporter; 5.3 Dynamic loads to be considered
• the centre of gravity of the transporter; 5.3.1 Wind loads
• dynamic loads, e.g. accelerations due to Wind acts upon the face of a load (in both
turning, braking or wind loads. the transverse and longitudinal directions,
independently). The shape of the load – both the
These are typically the inputs.
sail area and the shape coefficient factor have an
5.2 Outputs effect – and the allowable transport conditions
Transporter stability is limited in two ways: determines the loads. These need to be resolved.
Typically, wind loading alone is unlikely to result in
• geometric/mechanical stability;
a catastrophic failure of an operation. However,
• hydraulic stability. when added to all the other loads, must be
These are typically the outputs. The outputs can considered.
be reviewed as both static stability and dynamic
stability.
NOTE: One and two-point set ups are inherently instable and at least three points are required to
define a stable transporter bed.
5.3.2 Turning loads couple over the axles by using the CoG height
When driving through a corner, centrifugal forces and group distances.
are generated by the curve and speed of the 6.0 Structural capacity
trailer. These loads impact the axle loads, as they 6.1 Structural strength - transporter
generate an overturning moment on the trailer.
Calculated formulae can be difficult to apply to 6.1.1 When the hydraulics of the transport
the many possible combinations of speed and arrangement are satisfied, the structural
curvature on a transport, so transport operators strength of the arrangement must also be
often use empirical values. These loads are then considered. This includes understanding the
resolved; taking the moment as a couple over loads introduced locally on the transporter bed,
the axles by using the CoG height and group the stress this induces in the spine beam, the
distance. resulting deflection in the beam and the loads in
the coupling connections between transporter
5.3.3 Acceleration (braking) loads modules. Only if all these conditions are
Braking loads can have a significant impact on satisfied is the transporter considered to be
the operation of SPMT transportations. Similarly, structurally safe.
this load must be resolved through the moment-
Figure 17 – Schematic showing three stages of load transfer for self-loading / off-loading
NOTES:
Step one: Cargo is on transporter
Step two: Cargo is driven over pre-positioned supports
Step three: Cargo is lowered off to the supports and transporter removed from under cargo
7.4 In the event that simple plywood or neoprene 9.2.2 Weather can impact transport operations much
interfaces are not suitable, appropriate lashing as it can almost any construction activity. Traction
points on the cargo must be provided for safe can affect both the available drive and the brake
transport. capacities and should be considered by the
7.5 SPMT operations often rely on friction between transport operator when designing the transport
loaded components in order to satisfy stability operation.
checks. This can involve the use of, for example, 9.3 Propulsion
rubber layers between steel, tropical hardwood 9.3.1 Propulsion is a function of several elements,
and plywood layers to ensure satisfactory namely:
frictional resistance and forms part of the heavy
transport operator’s calculations when designing • gradient of the roadway;
a transport operation. • rolling resistance of the surface;
NOTE: Some advice on friction is available in • force required to accelerate the gross vehicle
HSE Research Report 71 [1.] although this is not weight from a stand-still.
exhaustive.
9.3.2 Consideration of the worst-case combination
8.0 Self-loading and unloading operations of these elements versus the available tractive
8.1 One of the benefits of transporters such as effort - and the traction available given the
SPMTs is that they allow for the relocation of environmental conditions - ensures that the
equipment without the use of cranes. This is transport arrangement is not unable to move
beneficial in two respects: during its operation.
10.3 Locally, the tyre pressures at the road surface NOTE: This is a simplification and negates for
must be considered. Typically, these are not tyre wall stiffness, for example.
much greater than the pressures found on 10.7 For platform transporters, like SPMTs, it is
normal road-going transportation vehicles. As a necessary to consider the loads globally.
result, it is uncommon for these local pressures
to cause significant issues. That said, during 10.8 Ground bearing pressure (GBP) is expressed
steering mode turning operations, i.e. where as the mass spread over the complete trailer
the cargo is static and the operator is changing area. This complete area is sometimes called
between, say, a normal steer mode and a the ‘shadow area’. The reason for this is that,
carousel, the load on the wheel and its motion from an engineering perspective, multiple tyres
against the ground surface can have a ‘screw’ (relatively) close together equate to a uniformly
effect. It is recommended that where these sorts distributed load.
of activities are located that additional protection 10.9 Permissible ground bearing, as given by client,
measures are implemented. may be based on bending capacity of concrete
10.4 For information see Figure 18: slab/beams.
10.10 The GBP over the ‘shadow area’ is shown in
Figure 20.
13.2.1 Appointments and scheme design the temporary condition should always be
(a) At the outset of a project, a Client defines undertaken as part of the permanent works
the requirement for a structure and appoints design stage. This should be undertaken
a designer to generate a scheme design using input from a specialist subcontractor
solution. At this stage the construction and ensure that the feasibility of scheme
methodology constraints should be design is not compromised and minimise the
considered and, where an offline construction risk of substantial re-work of the permanent
method may be required, an SPMT-based works once this input is provided.
solution may be identified as either one of, or 13.2.4 Tender stage
perhaps the only, viable options. 13.2.4.1 If a tender process is applicable to a project
(b) A geotechnical desk study should be requiring the use of SPMTs, the Principal
completed at the earliest possible stage Designer should:
within this process and should include the • Identify the construction methods,
compound (where is assumed the cargo is constraints, structural limitations, relevant
constructed and loaded onto the SPMTs), the pre-construction information. This should
travel route, and permanent location of the include but not limited to:
cargo. This should identify as a minimum the
following key underlying risks: • providing details of the structure, weights,
centre of gravity, and assumed temporary
(i) flooding; conditions.
(ii) historic mining; • engage the services of a specialist
(iii) buried structures (e.g. culverts); contractor and temporary works designer;
(iv) statutory service interfaces. ensuring appropriate skill, knowledge and
experience.
(c) There will also be some circumstances where
an SPMT based solution is not appropriate, • ensure that a high-level brief (scope
such as: definition) is prepared by the tender team
and bid manager.
(i) poor ground conditions along the
potential transport route that cannot be • Identify methods / constraints, expected
economically rectified; loads – allowances for contingencies, e.g.
load increase.
(ii) transport route gradients to accord with
the SPMT’s capacity; • Identify environments constraints, e.g.
spaces, route, ground conditions, laydown
(iii) insufficient possession windows for the areas, build areas.
operation to be completed.
• Establish the level of checking required,
13.2.2 Detailed design stage appropriate checking organisation, codes
(a) As the project develops to detailed design to be used.
stage, particularly where construction 13.3 Overview – Specialist contractor
methodology is critical, early contractor
involvement is recommended. In addition, 13.3.1 Every transport operation involving transport
input from an experienced specialist equipment should be:
contractor (e.g. SPMT supplier) should enable (a) properly planned by a competent person;
temporary support and loading conditions (b) appropriately supervised;
to be considered holistically as part of the
permanent works design. (c) carried out in a safe manner.
(b) Typically, provision for local strengthening at 13.3.3 The person planning the specialist transport
support positions and temporary members operation should have adequate practical and
for the control of deflected shape may be theoretical knowledge and experience of planning
required, depending on the maturity of the transport operations. Within this guide this
structure at the time of transport. person is referred to as the “Competent Person-
SPMT” (CP-SPMT).
13.2.3 Temporary works input during detailed
design stage – including SPMT supplier NOTE: Competent Person is sometime referred
to as SQEP, Suitably Qualified and Experienced
(a) Most commonly, detailed analysis and design Person.
of an installation scheme can only progress
beyond outline scheme once the permanent
works design is largely completed. However,
an assessment of the permanent works in
13.3.4 The specialist contractor / temporary works iii) Determine the resulting reaction forces in
designer should: each group including tolerances. In some
• be engaged as early as possible in the planning cases a three-group system can be used and,
phase and is responsible for: therefore, the reactions are determinate and
self-balancing. For more flexible structures, four
• the selection of equipment / method(s). or more groups may be required. These must
• defining the limits and/or constraints of be actively adjusted to control the suspended
equipment and/or any environmental geometry of the structure and maintain this
conditions. as the SPMTs travel along the transport
route. Dynamic effects, and transverse and
• identifying any additional or missing
longitudinal loading should also be considered.
information required for detailed design (e.g.
weights, sizes, CoG). iv) Verification of the structure in the temporary
support condition (interfacing with the
• define the output, e.g. drawings, calculations,
permanent work designer where required).
BIM, etc.
v) Calculation of the deflection(s) to ensure
• define the requirements for any foundations,
adequate clearance to any physical
roads, etc.
constraints; sufficient jack stroke capacity
• define the loads on any structure to be to transition from one support condition to
transported (with assumptions on stiffness) and another; adequate jack stroke to account for
the interface(s) between the permanent and unevenness or deflection of the transport route
temporary works designers. surface.
14.0 Designing an operation – temporary works vi) Review the transport route details and
14.1 This section contains a list of design elements swept path, including an assessment of
that shall be considered by the temporary works underground and overhead services, trees,
designer and specialist contractor during the adjacent buildings and structures at the point
design of the system being used to install an object of installation, e.g. the interface with demolition
using SPMTs. cut lines for a bridge installation and any
temporary service bridge present on site.
14.2 The design of the scheme, any support structures,
and specification of the equipment to be used is vii) Stability of the ground under load, e.g.
typically undertaken by the specialist contractor. transport equipment that is too close to an
excavation may cause the ground to subside
14.3 The strength of the ground or surface, the stability
slowly or collapse suddenly.
load, the design of spreader plates, working
platforms, haul roads, etc. are all considered to viii) Final verification of the details of the interface
be ‘temporary works’. All temporary works should between the permanent works, and the lifting
be designed by a competent temporary works and transport equipment, and the resulting
designer. local load paths (interfacing with the permanent
work designer where required).
14.4 This list is not intended to be exhaustive and
should be considered as a minimum level of detail: ix) Final verification of the lifting equipment
including any support steelwork, stools,
i) Specification of the SPMT type, positions and
packing arrangement, etc.
axle grouping as this defines the centre of
reaction of the jacking groups. The design of x) Design of the running surface including
any support structure used to distribute load the ground bearing capacity and stiffness,
from the permanent works onto the SPMTs. temporary cut and fill requirements, planning
for temporary removal of obstructions such as
NOTE: This design work may require more than
signage, lighting columns, etc. The design shall
one iteration between the permanent works
consider whether spreader plates or matting
designer, temporary works designer and the
are needed so that the SPMT can safely
specialist contractor.
support the weight of the equipment and the
ii) Definition of loads. The size and nature of maximum load to be transported.
the load, centre of gravity, tolerances and
xi) Any other temporary works identified by the
envelopes (e.g. whether the load itself is
Principal Contractor and specialist contractor
unstable). The maximum wind loading that may
occur and any tidal influences, topographical 14.5 Specification of running surface testing, trial lift
constraints on site, e.g. when transport and transport, operational hold points, structural
equipment operates on a slope there are monitoring, operation method statements, and
horizontal as well as vertical forces. Equipment definition of operational responsibilities.
should be operated within its range.
14.6 For complex lift and transport operations, Category (if different) of any changes or modifications to
2 and 3 checks are generally required for the the scheme or differences from the envisaged
verification of the permanent works in its temporary conditions (use or environmental).
condition, and the design of any support structures 16.0 Contractual arrangements
and lifting equipment specification.
16.1 Introduction
15.0 Designing an operation – Pre-construction
16.1.1 It is important to ensure that the wide variety of
15.1 Planning for stability contractual arrangements used in the construction
15.1.1 Transport equipment should remain safe over the industry do not compromise the organisation and
range in which it might be used. This includes the control of transport operations.
strength of the ground or surface and the stability 16.1.2 Every SPMT operation (see 13.3) must be:
of the surface under load conditions. Equipment
requires adequate stability for its proposed (a) properly planned by a competent person;
use, taking into account any combination of (b) appropriately supervised; and
destabilising forces that may adversely affect its
(c) carried out in a safe manner by suitably-
stability, e.g. load, ground conditions.
qualified and experienced personnel.
15.2 Procedural controls
16.1.3 The plan should ensure that the equipment
15.2.1 Recommendations and guidance on the remains safe for the range of operations for which
procedural controls to be applied to all aspects it might be used. This includes the strength of the
of temporary works in the construction industry ground or surface and the stability of the surface
are set out ion BS 5975: 2019 [6.]. The person under load conditions. Equipment should have
designated as responsible for the co ordination of adequate stability for its proposed use, taking
the temporary works is the Temporary Works Co account of any combination of destabilising forces
ordinator. that may adversely affect its stability.
15.3 Temporary works co-ordinator (TWC) 16.2 Options
15.3.1 It is imperative that the CP-SPMT liaise with their 16.2.1 There are two options for transport operations (see
TWC. The CP-SPMT should not proceed with Figure 21):
a transport operation without confirmation that
• sub-contracted operation;
the design of the ground or surface - and the
stability of the surface under load conditions - has • hired equipment.
been checked; and any appropriate information 16.3 Sub-contracted operation
supplied.
16.3.1 Sub-contract transport operations, where an
15.3.2 The TWC should ensure that: organisation enters a contract with a specialist
a) a ‘design brief’ is prepared. contractor who will undertake the transport
operation on their behalf (i.e. the contractor plans
b) the design brief is issued to the temporary
the transport, provides the equipment and the
works designer and/or specialist contractor for
operator, supervisor, slingers and signallers etc),
a satisfactory temporary works design to be
the contractor has the duty to ensure that the
carried out.
equipment is properly maintained, thoroughly
c) a design check (to the appropriate design examined and safe to use and that the transport
check category) is carried out by someone operation is carried out safely.
who was not involved in the original design.
16.4 Hired equipment
d) information on the certificated temporary works
16.4.1 As a hired equipment arrangement, the equipment
design is made available to other interested
hire company has a duty under PUWER [7.] to
parties (including the CP-SPMT).
ensure that when equipment is hired out, physical
e) checks, inspections and tests are made at evidence that it is safe for use accompanies it
appropriate stages (as defined in the ITP). and the user should ensure that this evidence is
f) a ‘permit to load’ or ‘permit to proceed’ (bring available.
into use) is issued after a final check, which 16.4.2 The user has the duty to manage the subsequent
is satisfactory. This should be both for the operations in a safe manner and the duty to
foundations and the transport equipment; and ensure that the periodic thorough examinations are
include any packing/stooling arrangements as undertaken at the frequencies laid down in PUWER
well as the transport equipment. or the examination scheme if there is one.
15.3.3 The TWC should advise the temporary works
designer, specialist contractor and SPMT supplier
Employing organisation
The organisation requiring the load to be moved
• plan and operate a safe system of work • that the sub-contractor (e.g. hire company or
specialist) is to supply the “Competent Person-
• ensure that the equipment is of a suitable type SPMT)
and capacity
• the information and/or services to be
• check the credentials of the hire company and provided to the contractor by the ‘employing
certification supplied organisation’
The hire company (e.g. SPMT owner) The sub-contractor (e.g. hire company or
has a duty to: specialist) is responsible for:
• provide equipment (e.g. SPMT) that is properly • supplying the “Competent Person-SPMT”
maintained, tested and certificated • planning and operation a safe system of work
• provide a competent driver (operator) • organisation and control of the operation
16.5 The role of the TWC (f) a permit to load or proceed (‘bring into
16.5.1 The TWC should ensure that: use’) is issued after a final check, which is
satisfactory.
(a) a ‘design brief’ is prepared.
16.5.2 The TWC should advise the designer of any
(b) the design brief is issued to the temporary changes or modifications to the scheme or
works designer (TWD) for a satisfactory differences from the envisaged conditions (use or
temporary works design to be carried out. environmental).
(c) a design check is carried out by someone 16.5.3 The TWD may need to consider:
who was not involved in the original design.
(i) the type of load being transported, its weight,
(d) information on the certificated temporary shape and what it consists of;
works design is made available to other
interested parties (in particular, the CP- (ii) the risk of a load falling, moving, breaking
SPMT). up or striking a person or object and the
consequences;
NOTE: The CP-SPMT should not make
amendments or additions to these designs. Any (iii) the risk of the transport equipment
such changes required should be dictated and failing or falling over while in use and the
designed by the ‘owner of the ground’. consequences.
References Bibliography
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University of Birmingham for the Health and jacking, Jim Tod, The Structural Engineer, August 2017
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gov.uk/research/rrpdf/rr071.pdf ashx?productId=756
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content/uploads/2018/12/FPS-WPC4d-June-
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https://safety.networkrail.co.uk/wp-content/
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[7.] Safe use of work equipment, Provision and NR Standard NR/L3/CIV/0063; Piling, Drilling, Crane,
Use of Work Equipment Regulations 1998. MEWP and SPMT operations adjacent to the Railway
Approved Code of Practice and guidance
https://bit.ly/3G3xtSc
(PUWER), L22 (HSE), https://www.hse.gov.uk/
pubns/books/l22.htm NOTE: Network Rail have recently announced they will
provide their standards and catalogue free of charge to
their supply chain and partners. See https://global.ihs.
com/csf_home.cfm?&csf=NR
The Temporary Works Forum is a not for profit company (7525376) registered address (c/o Institution of Civil Engineers),
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www.twforum.org.uk
Email: secretary@twforum.org.uk