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Alfa Laval Separation AB
Separator Manuals, dept. SKEL
S-147 80 Tumba, Sweden
Telephone: +46 8 53 06 50 00
Telefax: +46 8 53 03 10 40
Printed in Sweden, 00-02
© Alfa Laval Separation AB 2000

This publication or any part thereof may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Separation AB.
Contents
1 Safety Instructions 9
2 Technical Reference 15
2.1 Technical data 15

2.2 Performance data, in and outlet device 18
2.2.1 Distillate version 18
2.2.2 HFO version 20
2.3 Power consumption 22
2.4 Nomogram, gravity disc 30
2.5 Basic size drawings 32
2.5.1 DIN connections, flanged motor 32
2.5.2 DIN connections, foot motor 34
2.5.3 ANSI connections, flanged motor 36
2.5.4 ANSI connections, foot motor 38
2.6 Connection list 40
2.7 Interface description 45
2.7.1 Scope 45
2.7.2 References 45
2.7.3 Definitions 46
2.7.4 Goal 46
2.7.5 Description of separator modes 47
2.7.6 Handling of connection interfaces 48
2.8 Quality specification 58
2.8.1 Operating water 58
2.8.2 Compressed air 59
2.9 Foundation drawing 60
3
2.10 Motor specifications 62
2.10.1 BROOK, Eexd-proof (foot-mounted) 62
2.10.2 BROOK, standard (foot-mounted) 66
2.10.3 ABB, frequency drive (flange-mounted) 70
2.11 Voltage for DC-braking (option) 72
2.12 Guidelines for frequency converter drives 73
2.12.1 Frequency converter 73
2.12.2 Electric motor 78
2.13 Interconnection diagram for monitoring kit 79
2.14 Lifting instructions 80
2.14.1 Separator with foot motor 80
2.14.2 Separator with flange motor 81
2.14.3 Bowl 82
2.14.4 Other parts 82
3 Storage and Installation 83
3.1 Introduction 83
3.2 Protection, storage and transportation
of goods 83
3.2.1 Protection and storage 83
3.2.2 Transportation 84
3.3 Installation principles 85
3.3.1 Planning of installation 85
3.3.2 Space for oil changing 86
3.3.3 Connections to surrounding
equipment 87
3.4 Foundations 88
3.4.1 Introduction 88
3.4.2 When flange-mounted motor 89
3.4.3 When foot-mounted motor 90
3.4.4 Alignment instruction for
foot-mounted motor 91
4
3.5 Tank and pipings for drainages and sludge 94
3.5.1 Separator connections 94
3.5.2 Sludge tank – general design proposal 94
3.5.3 Sludge piping 95
3.5.4 Water drain piping 97
3.5.5 Bowl casing drain 97
3.5.6 Sludge tank ventilation 98
3.6 Operating water 99
3.6.1 Consumption and quality 99
3.7 Pneumatic system 100
3.7.1 Compressed air consumption and
quality 100
3.7.2 Pipes 100
3.8 Power and signal system 101
3.8.1 Ambient temperature limitation 101
3.8.2 Identification 101
3.8.3 Cable types 102
3.8.4 Cable routing 103
3.8.5 Short shield connections 104
Index 109
5
6
Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents.
In order to make the information clear only foreseeable conditions

have been considered. No warnings are given, therefore, for
situations arising from the unintended usage of the machine and its
tools.
7
8
1 Safety Instructions
The centrifugal separator includes parts that

rotate at high speed. This means that:
• Kinetic energy is high
• Great forces are generated
• Stopping time is long
Manufacturing tolerances are extremely fine.

Rotating parts are carefully balanced to reduce
undesired vibrations that can cause a breakdown.
G0010411
Material properties have been considered
carefully during design to withstand stress and
fatigue.
The separator is designed and supplied for a
specific separation duty (type of liquid, rotational
speed, temperature, density etc.) and must not be
used for any other purpose.
Incorrect operation and maintenance can result in
unbalance due to build-up of sediment, reduction
of material strength, etc., that subsequently could
lead to serious damage and/or injury.
The following basic safety instructions therefore
apply:
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
• Strictly follow the instructions for
installation, operation and maintenance.
• Ensure that personnel are competent and
have sufficient knowledge of maintenance
and operation, especially concerning
emergency stopping procedures.
• Use only Alfa Laval genuine spare parts
and the special tools supplied.
9
DANGER
Disintegration hazards
• Use the separator only for the purpose

and parameter range specified by
Alfa Laval.
• If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
S0051311
• When power cables are connected,
always check direction of motor rotation.
If incorrect, vital rotating parts could
unscrew.
• Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a
serious break down.
S0055611
• Welding or heating of parts that rotate
can seriously affect material strength.
• Wear on the large lock ring thread must
not exceed safety limit. φ-mark on lock
ring must not pass opposite φ-mark by
more than specified distance.
• Inspect regularly for corrosion and
erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
10
DANGER
Entrapment hazards
• Make sure that rotating parts have come

to a complete standstill before starting
any dismantling work.
• To avoid accidental start, switch off and
lock power supply before starting any
S0051111
dismantling work.
• Assemble the machine completely
before start. All covers and guards must
be in place.
Electrical hazards
• Follow local regulations for electrical
S0051011
installation and earthing (grounding).
WARNING
Crush hazards
S0051711
• Use correct lifting tools and follow lifting

instructions.
• Do not work under a hanging load.
Noise hazards
• Use ear protection in noisy

S0051611
environments.
11
CAUTION
Burn hazards
S0055411
• Lubrication oil and various machine
surfaces can be hot and cause burns.
Cut hazards
S0054311
• Sharp edges on separator discs and lock
ring threads can cause cuts.
12
Warning signs in the text

Pay attention to the safety instructions in this
manual. Below are definitions of the three grades
of warning signs used in the text where there is a
risk for injury to personnel.
DANGER
Type of hazard
This type of safety instruction indicates a

situation which, if not avoided, could result in
fatal injury or fatal damage to health.
WARNING
Type of hazard

disabling injury or disabling damage to
health.
CAUTION
Type of hazard

light injury or light damage to health.
NOTE
This type of instruction indicates a situation
which, if not avoided, could result in damage
to the equipment.
13
14
2 Technical Reference
2.1 Technical data

Alfa Laval ref. 563342, rev. 2 (Distillate version)
565084, rev. 1 (HFO version)
NOTE
The separator is a component operating in an integrated system including a monitoring
system. If the technical data in the system description does not agree with the technical
data in this instruction manual, the data in the system description is the valid one.
Product number 881184-14-01

Separator type GT 60
Application Gas turbine fuel.
Operational limits Only land based installations are permitted.
Designed in accordance with 98/37/EC Directive of the European Parliament
directives and standards and the Council relating to machinery.
89/336 EEC EMC and amendments related to said
directive.
ISO 3744 Acoustics - Determination of sound
power levels of noise sources using
sound pressure.
EN 292-2 Safety of machines.
Density of operating liquid, max. 1 000 kg/m3
Density of sediment/feed, max. 2225/1100 kg/m3
Ratio of density, min./max. 0,826/0,977
Throughput, max.
- distillate version 60 m3/hour
- HFO version 41 m3/hour
Feed temperature, min./max. 0/100 °C
Bowl speed, synchronous 4136/4135 r/min., 50/60 Hz
Motor shaft speed, synchronous 1500/1800 r/min., 50/60 Hz
Gear ratio 91:33/85:37 50/60 Hz
Revolution counter speed, synchronous 125/150 r/min, 50/60 Hz
Lubricating oil volume 13 litres
15
2.1 Technical data 2 Technical Reference
16
2 Technical Reference 2.1 Technical data
Motor power rating 45 kW

Power consumption;
- at idling 12 kW
- at max. capacity distillate version 48 kW
HFO version 38 kW
- at start-up, max. 57 kW
Sludge volume, efficient/total 9/25 litres
Safe discharge volume, max. 25 litres
Discharge interval, min./max. 1/180 minute(s)
Bowl liquid volume;
- distillate version 56 litres
- HFO version 61 litres
Starting time, min./max. 7/9 minutes
Stopping time with brake, min./max. 17/22 minutes (average)
Stopping time without brake, average 100 minutes
Max. running time without flow;
- empty bowl 180 minutes
- filled bowl 180 minutes
Sound power level;
- distillate version 9,85 Bel(A)
- HFO version 10,15 Bel(A)
Sound pressure level;
- distillate version 81 dB(A)
- HFO version 84 dB(A)
Vibration level, max.
- new separator 7,1 mm/s RMS
- separator in use 9,0 mm/s RMS
Vibration alarm level for monitoring 9/11 mm/s RMS (1st/2nd)
(connection 750)
Weight of separator (without motor);
- distillate version 2129 kg
- HFO version 2087 kg
Weight of bowl;
- distillate version 845 kg
- HFO version 803 kg
Weight of motor:
- No. 551206 (foot-mounted, CT,
standard) 570 kg
- No. 551207 (foot-mounted, CT, Eexd) 580 kg
- No. 563451 (flange mounted,
frequency drive) 230 kg
Materials, other than stainless steel, are in contact with process liquid.
17
2.2 Performance data, in and outlet device 2 Technical Reference
2.2 Performance data, in

and outlet device
2.2.1 Distillate version

Alfa Laval ref. 564842, rev. 0
In and outlet device 562290-02/-03

Maximum light phase counter pressure
G0920711
A. Max. light phase counter pressure (kPa) 10 cSt

B. Light phase throughput (m³/h) 30 cSt
48 cSt
18
2 Technical Reference 2.2 Performance data, in and outlet device
Inlet pressure
G0920721
A. Pressure (kPa) 10 cSt
B. Throughput (m³/h) 30 cSt
48 cSt
19
2.2 Performance data, in and outlet device 2 Technical Reference
2.2.2 HFO version

In and outlet device 562290-04/-05

Maximum light phase counter pressure
G0920731
A. Max. light phase counter pressure (kPa) 10 cSt
B. Light phase throughput (m³/h) 30 cSt
48 cSt
20
2 Technical Reference 2.2 Performance data, in and outlet device
Inlet pressure
G0920741
A. Pressure (kPa) 10 cSt
B. Throughput (m³/h) 30 cSt
48 cSt
21
2.3 Power consumption 2 Technical Reference
2.3 Power consumption

Power consumption at start up
G09207B1
A. Power consumption (kW)

B. Time (minutes)
22
2 Technical Reference 2.3 Power consumption
Power consumption as a function of throughput and counter pressure, viscosity 10 cSt
G09207C1
A. Power consumption (kW) Counter pressure in light phase outlet
B. Throughput (m³/h)
Min.
300 kPa
Max.
23
G09207D1
Min.
300 kPa
Max.
24
G09207E1
Min.
300 kPa
Max.
25
2.3.2 HFO version

Power consumption at start up
G0920751
A. Power consumption (kW)
B. Time (minutes)
26
G0920761
Min.
300 kPa
Max.
27
G0920771
Min.
300 kPa
Max.
28
G0920781
Min.
300 kPa
Max.
29
2.4 Nomogram, gravity disc 2 Technical Reference
2.4 Nomogram, gravity disc

G09207I1
A. Density of light phase (oil) Too high density within this area.
B. Throughput (m³/h) Max. admitted density is 991 kg/m³
at 15 °C.
Example: Density of oil = 0,885 at 15 °C (1) NOTE
Separating temperature = 90 °C
Throughput = 25 m³/h (2) To achieve the diameter Ø222, fit the wing
Result: Choose a gravity disc with hole insert without any separate gravity disc.
diameter Ø205 mm
30
2 Technical Reference 2.4 Nomogram, gravity disc
2.4.2 HFO version

G09207H1
A. Density of light phase (oil) Too high density within this area.
B. Throughput (m³/h) Max. admitted density is 991 kg/m³
at 15 °C.
Example: Density of oil = 0,980 at 15 °C (1) NOTE
Separating temperature = 98 °C
Throughput = 37 m³/h (2) To achieve the diameter Ø222, fit the wing
Result: Choose a gravity disc with hole insert without any separate gravity disc.
diameter Ø144 mm
31
2.5 Basic size drawings 2 Technical Reference
2.5 Basic size drawings
2.5.1 DIN connections, flanged

motor
Separator excl. connections
G0917211
A. Maximum horizontal displacement at the in/outlet C. Tightening torque 100 Nm.

connections during operation is ±20 mm. D. Adjusting washers max. 4 pieces per foot.
B. Connections 201 and 220 are turnable 360°.
Connection 221 is turnable 360° in 90° steps.
All connections to be installed non-loaded and flexible.

For description of the connection numbers, see ‘‘2.6 Connection list” on page 40.
32
2 Technical Reference 2.5 Basic size drawings
Dimensions of connections
G0917221
A. Welding flange, DN 65 according to DIN 2576
B. 16 holes, Ø11 mm
C. Nut, DN 51; SMS 1148
D. Needle valve
Data for connections, see chapter

‘‘2.6 Connection list” on page 40.
33
2.5.2 DIN connections, foot motor

G0917231

connections during operation is ±20 mm.
D. Adjusting washers max. 4 pieces per foot.
34
G0917241
A. Welding flange, DN 65 according to DIN 2576
C. Nut, DN 51; SMS 1148
D. Needle valve

35
2.5.3 ANSI connections, flanged

motor
G0917271

connections during operation is ±20 mm.
D. Adjusting washers max. 4 pieces per foot.
36
G0917281
A. Welding flange, 2½” 150 lb. according to
ANSI B16.5
C. Nut, DN 51; SMS 1148
D. Needle valve

37
2.5.4 ANSI connections, foot

motor
G0917251

connections during operation is ±20 mm. D. Adjusting washers max. 4 pieces per foot.

38
G0917261
A. Welding flange, 2½” 150 lb. according to
ANSI B16.5
C. Nut, DN 51; SMS 1148
D. Needle valve

39
2.6 Connection list 2 Technical Reference
2.6 Connection list

Connection No. Description Requirements/limits
201 Inlet for process liquid

(206)
- Allowed density, max. 0,991 kg/m3 (15 °C)
- Allowed flow See ‘‘2.2 Performance

data, in and outlet device”
- Inlet pressure on page 18
(206) Inlet to liquid seal

(Common inlet with connection 201)
- Heavy phase flow ≤23 litres/minute
- Quality requirements See ‘‘2.8.1 Operating

water” on page 58
220 Outlet for light phase, clarified liquid
- Counter pressure See ‘‘2.2 Performance

- Capacity on page 18
221 Outlet for heavy phase
- Counter pressure See ‘‘2.2 Performance

- Capacity on page 18
222 Outlet for solid phase
- Discharge volume See ‘‘2.1 Technical data”

on page 15
- Recommended discharge interval (depends on See ‘‘2.1 Technical data”

site conditions) on page 15
The outlet from the sludge

cover must always be
arranged to prevent the
cover from being filled up
with sludge.
40
2 Technical Reference 2.6 Connection list
302 Flushing above the bowl (equipped with a 2 mm

exchangeable nozzle).
Normally used only in the discharge sequence and/
or for cleaning.
- Pressure, set value 100 - 600 kPa
- Flow rate, control value (at 300 kPa) 460 litres/hour
- Consumption 0 - 6 litres/discharge

water” on page 58
303 Flushing under the bowl.

or for cleaning.
- Flow rate, control value (at 300 kPa) 460 litres/hour
- Consumption 0 - 6 litres/discharge

water” on page 58
304 Flushing in sediment outlet.

or for cleaning.
- Flow rate, control value (at 300 kPa) 3 m3/hour

water” on page 58
375 Inlet of discharge and make-up liquid

water” on page 58
- Max. density 1000 kg/m3
- Make-up liquid:
- Flow (momentary), control value 10 m3/hour
- Consumption 10 - 100 litres/hour
- Discharge liquid:
- Consumption 1,5 - 3 litres/discharge
377 Outlet for operating liquid
41
(462) See connection No. 542 (common outlet)
463 Drain of frame top part, upper Should be possible to

drain liquids by gravity
505 Inlet for compressed air to brake
- Quality requirements See ‘‘2.8.2 Compressed

air” on page 59
- Pressure, set value 400 kPa
506a Inlet for compressed air to OWMC

air” on page 59
- Pressure, set value 450 ±20 kPa
506b Inlet for activating a small discharge
Not in use
506c Inlet for activating a large discharge

air” on page 59
542 Ventilation, frame bottom part.

(462) Drain of frame top part, space below liquid seal.
Common outlets
Should be possible to
drain liquids by gravity
701 Motor for separator
- Allowed frequency variation ±5% (±10% momentarily

during max. 5 seconds)
730 Temperature sensor for motor windings
- Motor manufacturer:
- BROOK PTC thermistor, 190 °C
- ABB PTC thermistor, 155 °C
42
2 Technical Reference 2.6 Connection list
741 Speed sensor for motor shaft See ‘‘2.7 Interface

description” on page 45
- Type Inductive proximity sensor
- Supply voltage, nominal 8 V DC
- Current consumption:
- With sensor activated (near metal) <1 mA
- With sensor not activated (far from metal) >3 mA
- Number of pulses per revolution 4
750 Vibration sensor See ‘‘2.7 Interface

- Type Velocity transducer
- Sensitivity (f=80 Hz, RL≥1 MΩ) 100 mV/mm/sec.
- Internal impedance 4 kΩ, ±5%
760 Cover interlocking switch See ‘‘2.7 Interface

- Type Mechanical switch
- Switch rating, resistive load, max.
AC DC
12 V 75 VA 7W
24 V 200 VA 7W
48 V 280 VA 9W
127 V 500 VA 13 W
230 V 550 VA −
G08270B1
43
44
2 Technical Reference 2.7 Interface description
2.7 Interface description

2.7.1 Scope
This document gives information, requirements
and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
for designing auxiliary equipment and control
system for the separator.
2.7.2 References
This Interface Description is one complementary
document to the separator. Other such
documents that contain necessary information
and are referred to here are:
• Interconnection Diagram
• Connection List
• Technical Data
• Motor Drive Data
Standards referred to are:

• EN 418 Safety of machinery - Emergency
stop equipment, functional aspects -
Principles of design.
• EN 1037 Safety of machinery - Prevention of
unexpected start-up.
45
2.7 Interface description 2 Technical Reference
2.7.3 Definitions
For the purpose of this document, the following
definitions apply:
• Synchronous speed: The speed the
machine will attain when it is driven by a three
phase squirrel-cage induction motor and
there is no slip in the motor and the drive
system.
• Full speed: The synchronous speed minus
normal slip.
• Set speed: The speed that is intended to be
used when using a frequency control drive.
Shall be “Bowl speed, synchronous” for 50 Hz
specified in Technical Data on page 15.
2.7.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing system
accumulation in the bowl. which might cause harm.
Too high bowl speed. Too high stress on bowl which might cause harm.
Access to moving parts. Can cause injury to person who accidentally
touches these parts.
Insufficient cleaning of separator. Unsatisfactory product quality.
Bowl leakage. Product losses.
Information and instructions given in this

document aim at preventing these situations.
Control and supervision can be more or less
comprehensive depending on the type of used
control equipment. When a simple control unit is
used it would be impossible or too expensive to
include many of the functions specified here while
these functions could be included at nearly no
extra cost when a more advanced control unit is
used. For this reason functions that are
indispensable or needed for safety reasons to
protect the machine and/or personnel are
denoted with shall while other functions are
denoted with should.
46
2.7.5 Description of separator

modes
For control purposes the operation of the
separator should be divided into different modes.
The normally used modes are described below
but other modes might exist.
It is assumed that:
• The separator is correctly assembled.
• All connections are made according to
Connection List, Interconnection Diagram,
Motor Drive Data and Interface Description.
• The separator control system is activated.
If above conditions are not fulfilled the separator

is unready for operation.
STAND STILL means:

• The power to the separator motor is off.
• The bowl is not rotating.
STARTING means:
• The power to the separator motor is on.
• The bowl is rotating and accelerating.
RUNNING means:
• The power to the separator motor is on.
• The bowl is rotating at full speed.
• RUNNING is a collective denomination for a
number of sub modes which e.g. can be:
− STAND BY: Separator is in a waiting
mode and not producing.
− PRODUCTION: Separator is fed with
product and producing.
− CLEANING: Separator is fed with
cleaning liquids with the intention to clean
the separator.
47
STOPPING means:
• The power to the separator motor is off.
• The bowl is rotating and decelerating.
• STOPPING is a collective denomination for a

number of sub modes which e.g. can be:
− NORMAL STOP: A manually or
automatically initiated stop.
− SAFETY STOP: An automatically
initiated stop triggered by too high
vibrations.
− EMERGENCY STOP: A manually
initiated stop at emergency situations.
This stop will be in effect until it is
manually reset.
2.7.6 Handling of connection

interfaces
Pneumatic connections
505 Inlet for compressed air to brake
The separator can be equipped with an optional
pneumatically initiated mechanical brake.
506a, 506c Air connection for OWMC

(Operating Water Module
Compact)
The separator is equipped with a pneumatic
controlled operating water module. Compressed
air is supplied to connection 506a. A discharge is
initiated from the control system by supplying a 5
seconds compressed air pulse to connection
506c.
Signal processing in STARTING:

• No discharge initiation shall be made.
48
Signal processing in RUNNING:

• A discharge is made according to the
procedure explained above (connection
506c).
• After a discharge has been triggered the
motor current or bowl speed should be
monitored to indicate if there comes a current
peak or a sudden drop in speed. The
absence of such a signal indicates that the
discharge has failed and corrective action
should be taken (e.g. trigger a new
discharge). Absence of a discharge may
result in problems due to solidification of the
sediment. That the current returns to original
value after discharge could also be
supervised. If current is much higher after the
discharge this might be an indication that the
bowl has not closed properly after the
discharge.
• For service purposes there should be a
counter to count number of discharges.
Signal processing in STAND BY:

• Manual discharges could be initiated.
• When coming from PRODUCTION a
discharge shall be initiated to remove
sediment from bowl to avoid problems due to
solidification.
Signal processing in PRODUCTION:

• Timer shall initiate automatic discharges.
Signal processing in CLEANING:

• Timer shall initiate automatic discharges.
Signal processing in NORMAL STOP:

• The bowl must be kept filled.
• Discharges should not be made.
49
Signal processing in SAFETY STOP and

EMERGENCY STOP:
• The bowl must be kept filled.
• Discharges should not be made.
Electrical connections
701 Separator motor
The separator is equipped with a 3-phase
squirrel-cage induction motor especially designed
for long and heavy start. This motor is intended to
be started with a star-delta starter. Turnover from
Y to ∆ can alternatively be controlled by timer (for
time see Motor Drive Data) or speed (see
connection 741).
The star-delta starting equipment shall be
dimensioned for twice the rated current of the
motor. The overload relay shall be dimensioned
for 0,58 x the nominal current and connected only
in ∆-line.
Other starting methods such as using a frequency
converter is also possible.
The motor may alternatively be used for braking
by using DC-brake or with a frequency converter
and brake resistors. Braking current shall not be
more than the nominal current.
There shall be an emergency stop circuit
designed according to EN 418 and a power
isolation device according to EN 1037.
There shall be a start button close to the
separator that shall be used for first start after
assembly of the separator.
There should be a counter to count number of
running hours.
There should be a current transformer to give an
analogue signal to the control unit about the
motor current.
50
730 Temperature sensors, motor winding

The separator motor is equipped with three
thermistor sensors, one in each winding. The
sensors are connected in series and shall be
connected to a thermistor relay that gives a signal
when the temperature exceeds the tripping level
(see Connection list).
Signal processing in STAND STILL and

STOPPING:
• The signal should trigger an alarm and
interlock start.
Signal processing in any other mode:

• The signal shall trigger turn over to NORMAL
STOP.
741 Speed sensor

A proximity sensor of inductive type according to
DIN 19234 (Namour) standard is giving a number
of pulses per revolution of the motor shaft (see
Connection list). The bowl speed is gear ratio
(see Technical data) multiplied by the speed of
the motor shaft.

• When star-delta starting equipment is used,
and turn over to ∆-connection is controlled by
speed, then turn over shall take place at a
speed of 95% of the synchronous speed.
• When star-delta starting equipment is used,
full speed is considered to have been
reached one minute after switching from Y to
∆.
• When frequency converter is used, full speed
is considered to have been reached when
98% of set speed has been reached.
51
• The separator should be stopped

automatically according to NORMAL STOP
procedure and an alarm should be given
when the accumulated time for acceleration is
longer than the maximum time specified in
Technical data. An abnormal start time
indicates some malfunction of the separator
equipment and should be investigated.
• If the speed exceeds “Bowl speed,
synchronous” in Technical data with more
than 5% the separator shall be stopped
automatically by NORMAL STOP and a high
speed alarm shall be given.
• The speed monitoring system shall be
checked continuously (e.g. by checking that
pulses are coming). In case of failure
indication the separator shall be stopped
automatically by NORMAL STOP with a timer
controlled stop sequence and an alarm for
speed monitoring system failure shall be
given.
• The acceleration should be supervised to
ensure that a certain speed (e.g. 250 r/min)
has been reached within a certain time (e.g.
30 seconds). The speed or time should be set
so it will not be reached if the mechanical
brake is on.

• If the speed exceeds “Bowl speed,
synchronous” in Technical data with more
than 5% the separator shall be stopped
automatically by NORMAL STOP and a high
speed alarm shall be given.
• If the speed falls more than 5% below the
synchronous speed for a period longer than 1
minute, a low speed alarm should be given.
Low speed indicates some malfunction of the
separator equipment and shall be
investigated.
• The speed monitoring system shall be
checked continuously (e.g. by checking that
pulses are coming). In case of a failure
indication an alarm for speed monitoring
system failure shall be given. If there is a risk
of too high speed the separator shall be
stopped by NORMAL STOP.
52
Signal processing in STOPPING:

• STAND STILL shall be indicated when no
pulses are detected within 30 seconds.
• Stopping the separator when alarm for speed
monitoring system failure is active, shall
cause a timer controlled stop. (See “Stopping
time” in Technical data.)
750 Unbalance sensor

For indication of any abnormal unbalance and to
be able to perform appropriate countermeasures,
the separator has been equipped with a vibration
velocity transducer on the separator frame. The
signal from the transducer shall be monitored and
two alarm levels according to the vibration alarm
levels in Technical data should be set. The
vibration level shall be high for 3 seconds to
generate an alarm. The first level is only used to
generate an alarm while the second level shall
stop the machine.
The vibration monitor shall include self check
function to be performed at least at initiation of
STARTING.
If vibrations exceed the second alarm level the
separator shall be stopped the quickest way
possible and it shall not be restarted until the
reasons for the vibrations have been found and
measures to remove them have been taken.

• If vibrations exceed the second alarm level
the separator shall be stopped automatically
by SAFETY STOP.
• For bowl speed exceeding 600 r/min vibration
monitoring shall be blocked.
• If the self check system triggers, an alarm
shall be given and an automatic stop by
NORMAL STOP shall be initiated.
53

• If vibrations exceed the first alarm level an
alarm should be given. Vibrations of this
magnitude will reduce the expected life time
of the bearings and should therefore be
eliminated.
• If vibrations exceed the second alarm level
the separator shall be stopped automatically
by SAFETY STOP.
shall be given.
Signal processing in STOPPING:

shall be given.
Signal processing in NORMAL STOP:

• If vibrations exceed the second level the
system shall turn over automatically to
SAFETY STOP.
760 Cover interlocking switch

The separator is equipped with an interlocking
switch to detect if the cover is mounted.
Signal processing at STAND STILL:

• The circuit is closed when the cover of the
separator is mounted.
• The interlocking switch should be connected
in such a way that starting of the motor is
prevented when the separator cover is not
mounted.
Signal processing in STARTING and RUNNING:

• If the circuit is broken the separator should be
stopped automatically by NORMAL STOP.
This is to minimise the risk of having access
to moving parts.
54
Fluid connections
Complementary information is given in the
document Connection list.
201, (206) Inlet for process liquids (feed),

(Inlet to liquid seal)
Processing in STAND STILL:
• Shall be closed.
Processing in STARTING:
• Should be closed. Bowl will be open and
empty or closed and filled depending on if
start is done from STAND STILL or
STOPPING.
Processing in RUNNING:
• Could be closed or open.
• More than 25 litres of heavy phase
(connection 206) should be supplied before
feed (connection 201) is supplied after
STARTING.
• Feed (connection 201) shall be closed before
a discharge.
• More than 25 litres of heavy phase
(connection 206) should be supplied before
feed is supplied after a discharge.
Processing in NORMAL STOP or EMERGENCY

STOP:
• Could be closed or open but the bowl should
be filled unless the stop is initiated in
STARTING.
Processing in SAFETY STOP:

• Could be closed or open but the bowl shall be
filled unless the stop is initiated in
STARTING.
55
220 and 221 Outlets

• Could be closed or open.
Processing in other modes:

• Shall be open.
302, 303 and 304 Flushing connections

• Could be used at any time but is normally
used only in connection with discharges and
in many cases only at discharges in
CLEANING.
• When flushing is used it should not be on
continuously but in short pulses. It is possible
to flush at all connections at the same time
but is an advantage if each connection can be
controlled individually as flushing time then
can be adapted to actual requirements.
• When flushing is used at discharges, a
normal procedure is to make a short flush
(e.g. 3 seconds) before the discharge to wet
the surfaces. Then wait until the discharged
material has left the cover (e.g. 20 seconds)
and then make a new flush (e.g. 10 seconds).
• Flushing shall be done with water.
Processing in other modes:

• Flushing should not be used.
375 Inlet for discharge and make-up liquid

• Shall be closed.
Processing in STARTING:
• Should be opened when speed is higher than
3000 r/min.
56
• Should be open.
• It is recommended to supervise the supply
pressure. If pressure is too low (see
Connection list), start should be interlocked
and if it happens in PRODUCTION or
CLEANING turn over to STAND BY should
take place.
57
2.8 Quality specification 2 Technical Reference
2.8 Quality specification
2.8.1 Operating water

Operating water is used in the separator for several different functions: e.g. to operate the
discharge mechanism, to lubricate and cool mechanical seals, etc.
Poor quality of the operating water may with time cause erosion, corrosion and/or
operating problem in the separator and must therefore be treated to meet certain
demands.
7KHIROORZLQJUHTXLUHPHQWVDUHRIIXQGDPHQWDOLPSRUWDQFH
1.1 Turbidity-free water, solids content <0,001% by volume.

Deposits must not be allowed to form in certain areas in the separator.
1.2 Max particle size 50 µm.
2. Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10 °dH or
12,5 °E.
Hard water may with time form deposits in the operating mechanism. The precipitation
rate is accelerated with increased operating temperature and low discharge
frequency. These effects become more severe the harder the water is.
3. Chloride content max 100 ppm NaCl (equivalent to 60 mg Cl/l).
Chloride ions contribute to corrosion on the separator surfaces in contact with the
operating water, including the spindle. Corrosion is a process that is accelerated by
increased separating temperature, low pH, and high chloride ion concentration.
A chloride concentration above 60 mg/l is not recommended.
4. pH>6
Increased acidity (lower pH) increases the risk for corrosion; this is accelerated by
increased temperature and high chloride ion content.
NOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating
water supplied by the customer.
58
2 Technical Reference 2.8 Quality specification
2.8.2 Compressed air

The supply of compressed air to separator discharge system, valve

actuators, positioners, instruments etc. must be of such a quality that
satisfactory function is ensured for a reasonable time.
To this end three conditions must be fulfilled:
1. Dirt in the form of solid particles down to a size below 10 micron
(0,01 mm) must be removed from the air. This is preferably done
by means of special filters or reducing valves provided with filters.
2. Oil is always transferred to the compressed air from oil-lubricated
compressors and must be removed to the highest possible
degree. It constitutes a serious contamination, which it is difficult
to remove from the instruments. Special filters or oil separators
must, therefore, be provided before the instruments. In small
plants, oil-free compressors can be used as an alternative.
3. In the compressed-air system a condensation takes place at
various rates, depending on the moisture content at the air inlet,
the temperature before and after the compressor, partially lower
temperature in any cold zone passed by the pipe (outdoor, cellar
etc.) and the like.
The air must thus be dried with regard to the lowest temperature
existing after the drying device, so that condensate in the
instruments is avoided. Note that the air will also be cooled
through expansion after passing constrictions and nozzles in the
instruments, with condensation as a result. In view of the above,
the following must be observed:
At the inlet to an instrument, the dew point of the compressed air
should lie at least 10 °C below the lowest ambient temperature.
This is usually obtained by using an absorption drier of suitable
capacity. If the air contains much water, provide a primary
separator before the filter.
Air filters should be placed so as to be easily surveyable and

accessible in order to facilitate daily condition checks, and exchange
of the filter cartridge.
NOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified
compressed air supplied by the customer.
59
2.9 Foundation drawing 2 Technical Reference
2.9 Foundation drawing

G0917291
60
2 Technical Reference 2.9 Foundation drawing
A. Min. lifting capacity when doing service: Recommended free floor space for unloading
900 kg when doing service
B. Max. height of largest component incl.
lifting tool No fixed installation within this area
Recommended speed for lifting:
Low speed, 0,5-1,5 metres/minute Vertical force not exceeding 69 kN/foot
High speed, 2-6 metres/minute
C. Max. horizontal deviation: 0,4°
D. Installation according to stated Horizontal force not exceeding 69 kN/foot
foundation forces
E. Floor level
F. Structural concrete
G. Centre of separator bowl
H. Service side
61
2.10 Motor specifications 2 Technical Reference
2.10 Motor specifications
2.10.1 BROOK, Eexd-proof

(foot-mounted)
Motor data
G09172C1
Current and speed curves at Y / ∆ - starting Performance curves
––––– Measured (440 V, 60 Hz)

Calculated
A. Speed (r/min)
B. Current (A)
C. Time (minutes)
D. Motor speed (r/min)
E. I / In (load current / rated current)
F. Slip (%)
G. Power output (kW)
Motor curves according to BROOK test certificate 24/

5/91 at 440 V ∆, 60 Hz.
62
2 Technical Reference 2.10 Motor specifications
Article Output Manu- Type Number Speed Speed η Power Starting

No. (kW) facturer of poles 50 Hz 60 Hz (%) factor torque
(r/min) (r/min) (cos ϕ) Ms (Nm)
551207 45 BROOK AE 250M 4 1465 1770 92 0,85 150
At 50 Hz: η and cos ϕ are approx. of same value

as for 60 Hz.
Slip ≈ 1,4 x slip at 60 Hz.
Idling power, input: 12 kW

Moment of inertia: 56,18 kgm2 (bowl spindle)
Bowl speed, max: 4135 r/min (motor 1500 or
1800 r/min)
Cables and fuses
Voltage Rated Fuse Cable Cable

(V) current (A) area area
(A) (mm2 Cu) (mm2 Al)
230 144 200 120 150
380 87 160 70 95
400 83 160 70 95
415 80 125 50 70
440 75 125 50 70
500 66 100 35 50
575 57 100 35 50
690 48 80 25 35
Note! Recommended cable area is valid for a

max. ambient temperature of 25 °C and
with the cables freely installed.
63
Motor drawing
G0824411
A. Stainless steel plate with E. Tapped hole, M20x42 deep H. PTC-thermistors (190 °C)
lubrication data on motor F. Cable entries thread: I. Built in space heaters 110 or
frame 2xM50x1,5. 220 V, 40 W
B. Eyebolt Note: Two gland plates 180° J. Terminal markings in main
C. Terminal box can be rotated displaced. terminal box
in steps of 90° G. Cable entries thread: K. Winding
D. Shaft extension details 2xM20x1,5.
Manufacturer BROOK Crompton Type of mounting Degree of

(IEC 34-7) protection
Manufacturers drawing M 8585
(IEC 34-5)
Standards IEC 34-1, 79-1
IM 1001 IP 55
Size 250M
Type AE 250 M Noise level: Sound pressure level 80 dB(A) at
50 Hz and 84 dB(A) at 60 Hz with
Weight 580 kg cooling fan. Toler.: Max. +3 dB(A)
Poles 4 Vibration level: Quality grade R (reduced) acc. to
ISO 2373 (max. 1,8 mm/s RMS)
Insulation class F
Bearings DE N315/C3 Lubrication: Motor equipped with grease
NDE 6315/C3 nipples. Relubrication info to be
found on separator plate on the
Method of cooling IC 0141 (IEC 34-6) motor frame.
Specification Explosion-proof 3-phase Note: Motor for 37 kW wound as motor
CT-motor, star-delta starting a) for 45 kW.
a)
Motor with flame-proof enclosure.
Certification EEx d IIB T4 according to CENELEC.
European standard EN 50014 and EN 50018.
Equipped with external and internal earthing.
64
Article No. Output Speed Freq. Voltage Current Power Therm. 1) |st/| 2) Note
(kW) (r/min) (Hz) (V) (A) factor ( °C)
(cos ϕ)
551207-01 37 1470 50 380 D 72 0,83 190 2,9
551207-02 37 1470 50 415 D 66 0,83 190 2,9
551207-03 37 1470 50 220 D 124 0,83 190 2,9
551207-04 37 1470 50 440 D 62 0,83 190 2,9
551207-05 37 1470 50 500 D 55 0,83 190 2,9
551207-06 37 1470 50 660 D 41 0,83 190 2,9
551207-07 37 1775 60 380 D 73 0,82 190 3,2
551207-08 37 1775 60 440 D 63 0,82 190 3,2
551207-09 37 1775 60 575 D 48 0,82 190 3,2 CSA-plated
551207-10 37 1775 60 220 D 126 0,82 190 3,2
551207-11 37 1775 60 460 D 60 0,82 190 3,2
551207-12 37 1470 50 400 D 68 0,83 190 2,9
551207-13 37 1470 50 690 D 40 0,83 190 2,9
551207-14 45 1465 50 380 D 86 0,85 190 2,4
551207-15 45 1465 50 400 D 82 0,85 190 2,4
551207-16 45 1465 50 415 D 79 0,85 190 2,4
551207-17 45 1465 50 440 D 74 0,85 190 2,4
551207-18 45 1465 50 500 D 65 0,85 190 2,4
551207-19 45 1465 50 660 D 50 0,85 190 2,4
551207-20 45 1465 50 690 D 47 0,85 190 2,4
551207-21 45 1770 60 440 D 75 0,84 190 2,7
551207-22 45 1770 60 460 D 72 0,84 190 2,7
551207-23 45 1770 60 480 D 69 0,84 190 2,7
551207-24 45 1770 60 575 D 57 0,84 190 2,7 CSA-plated
551207-25 45 1770 60 220 D 150 0,84 190 2,7
1)
Tripping temperature for thermistors
2)
lst /l=starting current/rated current at star-delta starting
65
2.10.2 BROOK, standard

(foot-mounted)
Motor data
G09172D1
Current and speed curves at Y / ∆ - starting Performance curves
Calculated motor curves according to BROOK HANSEN at 60 Hz.

Motor current = I/In x rated current
A. Speed (r/min)
B. Current I/In (A)
C. Time (minutes)
D. Motor speed (r/min)
E. Slip (%)
F. I / In (load current / rated current)
G. Power output (kW)
66
Article Output Manu- Type Number Speed Speed η Power Starting

No. (kW) facturer of poles 50 Hz 60 Hz (%) factor torque
(r/min) (r/min) (cos ϕ) MsY (Nm)
551206 45 BROOK W-DF 250 MP 4 1480 1780 91 0,87 230

HANSEN
At 50 Hz: η and cos ϕ are approx. of same value

as for 60 Hz.
Slip ≈ 1,4 x slip at 60 Hz.
Idling power, input: 11 kW

Moment of inertia: 56,18 kgm2 (bowl spindle)
Bowl speed, max: 4135 r/min (motor 1500 or
1800 r/min), synchronous
speed
Cables and fuses
Voltage Rated Fuse Cable Cable

(V) current (A) area area
(A) (mm2 Cu) (mm2 Al)
230 142 250 150 185
400 81 160 70 95
440 73 125 50 70
500 65 100 35 50
575 57 100 35 50
690 47 80 25 35
Note! Recommended cable area is valid for a

max. ambient temperature of 25 °C and
with the cables freely installed.
See also local codes.
67
Motor drawing
G09172E1
A. Two lifting lugs diagonally D. 4 holes for M20 bolts G. The terminal box located on
opposite E. The motor is equipped with left hand side when looking
B. Plate with relubrication info. cooling fan made of metal at the driving end
C. Cable entries tapped 2xPg42 F. M10 external earth position H. Shaft dimension
+ 1xPg13,5
Manufacturer BROOK HANSEN Type of mounting Degree of

(IEC 34-7) protection
Manufacturers drawing M20320
(IEC 34-5)
Standards IEC 34-series, 72-1, 85
IM 1001 IP 55
Size IEC 250M
Type W-DF 250 MP
Weight 570 kg Noise level: Mean sound pressure level 69
dB(A) at 50 Hz and 73 dB(A) at 60
Poles 4
Hz. Tolerance: +3 dB(A).
Insulation class F
Bearings DE 6318/C3 Vibration level: Quality grade R (reduced) acc. to
NDE 6318/C3 ISO 2373 (max. 1,8 mm/s RMS).
Method of cooling IC 0141 (IEC 34-6) Lubrication: The motor is equipped with
grease nipples. Relubrication
Specification Totally enclosed 3-phase
information to be found on sepa-
CT-motor, star-delta starting a)
rator plate on the motor frame and
The motor can be equipped with space heaters 2x40 W, in the maintenance instruction
110 or 230 V as option. State voltage when ordering. supplied with the motor.
Note: Motor for 37 kW wound as motor
for 45 kW.
68
(cos ϕ)
551206-01 37 1482 50 380 D 70 0,87 190 3,0
551206-02 37 1483 50 415 D 65 0,87 190 3,3
551206-03 37 1482 50 220 D 121 0,87 190 3,0
551206-04 37 1483 50 440 D 61 0,87 190 3,3
551206-05 37 1483 50 500 D 54 0,87 190 3,3
551206-06 37 1482 50 660 D 40 0,87 190 3,0
551206-07 37 1785 60 380 D 71 0,87 190 3,3
551206-08 37 1785 60 460 D 60 0,86 190 3,5
551206-09 37 1785 60 220 D 122 0,87 190 3,3
551206-10 37 1785 60 575 D 47 0,87 190 3,3 CSA-plated
551206-11 37 1785 60 440 D 61 0,87 190 3,3
551206-12 37 1785 60 230 D 120 0,86 190 3,5
551206-13 37 1483 50 400 D 67 0,87 190 3,3
551206-14 37 1483 50 690 D 39 0,87 190 3,3
551206-15 45 1478 50 380 D 85 0,88 190 2,5
551206-16 45 1480 50 400 D 81 0,88 190 2,7
551206-17 45 1480 50 415 D 78 0,88 190 2,7
551206-18 45 1480 50 500 D 65 0,88 190 2,7
551206-19 45 1478 50 660 D 49 0,88 190 2,5
551206-20 45 1480 50 690 D 47 0,88 190 2,7
551206-21 45 1478 50 220 D 147 0,88 190 2,5
551206-22 45 1780 60 440 D 73 0,88 190 2,7
551206-23 45 1782 60 460 D 71 0,87 190 3,0
551206-24 45 1780 60 575 D 56 0,88 190 2,7 CSA-plated
551206-25 45 1780 60 220 D 146 0,88 190 2,7
551206-26 45 1782 60 230 D 142 0,87 190 3,0
551206-27 37 1483 50 230 D 117 0,87 190 3,3
551206-28 37 1483 50 200 D 134 0,87 190 3,3
551206-29 37 1785 60 480 D 56 0,87 190 3,3
551206-30 37 1785 60 200 D 134 0,87 190 3,3
551206-31 45 1480 50 230 D 141 0,88 190 2,7
551206-32 45 1480 50 200 D 162 0,88 190 2,7
551206-33 45 1480 50 440 D 74 0,88 190 2,7
551206-34 45 1780 60 200 D 161 0,88 190 2,7
551206-35 45 1780 60 480 D 67 0,88 190 2,7
551206-36 45 1780 60 380 D 85 0,88 190 2,7
1)
Tripping temperature for thermistors
2)
69
2.10.3 ABB, frequency drive

(flange-mounted)
Motor drawing
G09172G1
4) See explanation below table D. Flange FL13 with F. Shaft dimension
on next page 2xPg29 + 1xPg13,5 G. Drain holes with closable plastic
A. View E. The terminal box is plugs (IP 55 with open plugs). For
B. 8 holes, Ø19 located on left hand horizontal mounting IM 3001, the
C. Metal plate with relubrication side according to motor has to be mounted with the
information variant code 021 drain holes facing downwards.
Manufacturer ABB Motors Type of mounting Degree of

Manufacturers drawing Cat. BA/M2AA SE 96-04 (IEC 34-7) protection
(IEC 34-5)
Standards IEC 34-series, 72-1, 85
IM 3001 IP 55
Size IEC 225 M
Type M2AA 225 SMB 4 B5
Weight 230 kg Noise level: Max sound pressure level 66
dB(A) at 50 Hz and 70 dB(A) at 60
Poles 4
Hz. Tolerance: +3 dB(A).
Insulation class F
Bearings DE 6313/C3 Vibration level: Quality grade N according to ISO
NDE 6212/C3 2373 (max. 2,8 mm/s RMS).
Method of cooling IC 411 (IEC 34-6) Lubrication: The motor is equipped with
grease nipples. Relubrication
Specification Totally enclosed 3-phase
information to be found on sepa-
standard motor for frequency
rate plate on the motor frame and
converter drive
in the table on next page.
70
Relubrication instructions
Motor speed Intervals in hours when ambient Grease quantity,

synchronous temperature is max. 40 °C grams per bearing
Mounting Type of grease
(r/min) D-end ND-end D-end ND-end
1500 6500 6500 Esso Unirex N3 or
IM 3001 25 25
compatible grease
1800 5500 5500
(cos ϕ)
1475 380 D 86 0,85 155 6,1
1480 400 D 83 0,83 155 6,7
563451-01 45 1480 50 415 D 82 0,81 155 7,0

1475 660 Y 50 0,85 155 6,1
1480 690 Y 48 0,83 155 6,7
52 1778 60 440 D 85 0,85 155 6,3
563451-02 45 1480 50 500 D 66 0,83 155 6,7
3)563451-03 45 1480 50 690 D 48 0,83 155 6,7
4)
563451-04 45 1480 50 230 D 144 0,83 155 6,7
563451-05 52 1780 60 460 D 83 0,83 155 6,7
563451-06 52 1780 60 480 D 80 0,83 155 6,7
3)
563451-07 52 1780 60 575 D 66 0,83 155 6,7 CSA-plated
563451-08 52 1780 60 380 D 100 0,83 155 6,7
4)
563451-09 52 1780 60 230 D 166 0,83 155 6,7
563451-10 37 1483 50 400 D 72 0,79 155 7,7
563451-11 37 1481 50 380 D 75 0,80 155 6,9
563451-12 37 1484 50 415 D 70 0,78 155 8,2
563451-13 37 1483 50 500 D 58 0,79 155 7,7
3)
563451-14 37 1483 50 690 D 42 0,79 155 7,7
4)563451-15 37 1483 50 230 D 125 0,79 155 7,7
563451-16 37 1783 60 440 D 65 0,79 155 7,8
563451-17 37 1783 60 460 D 62 0,79 155 7,8
563451-18 37 1783 60 480 D 60 0,79 155 7,8
3)
563451-19 37 1783 60 575 D 50 0,79 155 7,8 CSA-plated
563451-20 37 1783 60 380 D 75 0,79 155 7,8
4)
563451-21 37 1783 60 230 D 124 0,79 155 7,8
1) Tripping temperature for thermistors
2)
3)
Motor with reinforced winding insulation
4) NOTE! Motor for 230 V, 50 resp. 60 Hz, with extra large
terminal box and flange FL21 with holes
2xPg42+1xPg13,5. Dimension 317 increases to
349 in this case.
71
2.11 Voltage for DC-braking (option) 2 Technical Reference
2.11 Voltage for DC-

braking (option)
When the power to the motor has been switched
off, DC current can be supplied to two of the
windings connected in series.
A DC power supply unit must be used to obtain
correct DC voltage to give a DC current that is
about the same as the nominal current to the
motor. The run down time should be about the
same as the run up time to avoid overloading of
the gear.
Use the formula below to calculate the voltage:
UDC = IDC x 1,22 x 2 x Rf
UDC DC voltage
IDC DC current (see ‘‘2.10 Motor specifica-
tions” on page 62 for nominal current)
1,22 Factor for hot motor winding
2 Two phases windings connected in series
Rf Phase resistance (cold winding at 20 °C)
For further information, please contact your local
Alfa Laval representative.
72
2 Technical Reference 2.12 Guidelines for frequency converter drives
2.12 Guidelines for

frequency converter
drives
2.12.1 Frequency converter

Introduction
The conventional method of driving an Alfa Laval
separator is to use a Control Torque motor (CT
motor) with star/delta start.
An alternative is to use a frequency converter for
the separator motor, whereby the following
advantages can be achieved:
1. The starting current will be lower than with CT
motor drive. This leads to smaller dimensions
for fuses and cables and therefore reduces
costs for the electrical installation.
2. A standard motor can be used - this too
reduce costs.
3. No torque surges during start - which leads to
reduced load on the mechanical
transmission.
4. No current transients during start - which
leads to reduced load on the power supply
system.
This document presents guidelines primarily for
the choice and installation of frequency
converters. Some basic requirements for the
electric motor are also presented.
DANGER
Disintegration hazard
A frequency converter drive makes it

possible to operate the separator at different
speeds. It is therefore of utmost importance
that the drive system is so designed and
safeguarded that the maximum allowable
bowl speed is never exceeded.
73
2.12 Guidelines for frequency converter drives 2 Technical Reference
Power supply voltage

Standard frequency converters, designed for use
with normally existing power supply voltage and
frequencies shall be chosen.
Rated power and current

When choosing the rated power for the converter
or the rated motor current, regard must be paid to
the motor current peaks which occur, for example,
during the automatic discharges of separators.
These current peaks must be of lower level than
the maximum monitored output current of the
converter - in order that it will be possible for the
motor to accelerate up to full speed before the
next discharge takes place (i.e. within the period
between consecutive discharges).
Output frequency
The converter shall be set to the output
frequency, 50 or 60 Hz, which applies for the
corresponding separator.
DANGER
Disintegration hazard
It is of utmost importance that this setting

has to be double-checked. A faulty
frequency setting can lead to overspeed
with risk of a major breakdown.
It shall not be possible to alter the motor

frequency by subsequent adjustment of the
converter - this shall be prevented by locking the
parameters or by disconnecting the control
terminals.
Start function
The start of the separator shall be carried out
using a suitably adjusted acceleration ramp. The
acceleration period is to be chosen with regard to
the separator’s moment of inertia, the braking
torque during start and the motor’s rated torque.
74
Note that the current level from the power supply

is lower than the level of motor current up to the
time when full speed is reached - after this the
values of supply current and motor current are
practically the same.
Adjustment of current limit for converter

The current limit is so adjusted that an acceptable
acceleration time (time for recovery) up to full
speed is obtained after a discharge. The
appropriate value of current limit is determined
during practical tests, which should include the
largest discharges likely to occur in operation.
Stop function
1. The frequency converter shall be
programmed for free slow-down (parameter
name “coast” or “freewheel”) unless it is
required that the separator shall be stopped
within a given time. The separator's own
mechanical brake can be used to stop the
separator.
2. If controlled stopping is required, then the
separator is braked using a braking chopper -
which is a part of the frequency converter -
and an external braking resistor.
Braking is carried out according to an adjusted
braking ramp - the braking chopper and braking
resistor shall therefore be dimensioned for a
braking power which corresponds to the motor's
rated output.
Start of rotating motor (flying start)

The frequency converter should be able to
function in such a way that it can “catch” a
rotating load. This function is normally chosen in
the converter by means of a parameter
adjustment.
During a stop with free slow-down, the converter
can then after re-start - and while the motor is still
rotating - “catch” the motor at existing speed and
accelerate in accordance with the preset
acceleration ramp.
75
Safeguard against reversed direction of

rotation
The frequency converter is to be set for one
direction of rotation only and the motor is
connected for correct direction of rotation with the
use of this setting.
The possibility of changing the motor’s direction
of rotation through adjustment of the converter
shall be prevented either through locking of
parameters or by disconnecting control terminals.
Monitoring of output frequency

It must be possible to program the frequency
converter so that it can monitor the chosen
maximum output frequency. If the frequency
should exceed the maximum allowable frequency,
then the converter shall stop the separator.
Communication with the separator’s control

system
The separator’s control system shall be
connected to the frequency converter so that start
and stop of the separator can be initiated from the
control panel. Furthermore, the control system
shall monitor the separator speed via a speed
sensor mounted in the separator. The control
system shall stop the separator if the speed
should exceed or fall below the speed limits which
are stated in ‘‘2.7 Interface description” on page
45 for the corresponding separator.
Safeguard against overspeed, separate

monitoring
If the risk analysis shows that such an
improvement of the safety level is justified, then
the separator can be equipped with an extra
speed-monitoring unit.
The separate monitoring unit shall stop the
separator - by switching off the electrical power
supply to the frequency converter - if the speed
should exceed a limiting value which has been
defined by safety considerations.
76
If only one speed sensor is used for

communication with the control system and with
the separate monitoring unit, then the sensor
shall be monitored for failure.
Electrical installation, EMC

The installation of the frequency converter shall
be in accordance with existing rules and
regulations. Instructions shall always be supplied
together with a frequency converter.
1. Emission:
In order to suppress the emitted
electromagnetic radiation, the power cable
from the converter to the motor shall be
shielded - the shield shall be connected to
motor as well as to converter with special
cable glands. It is also necessary that the
enclosure of the converter and the motor’s
terminal box are made of metal, so that
required shielding can be obtained.
To reduce circuit-bound electrical
disturbances to the power supply, the
converter shall be supplied with a power
supply filter.
2. Immunity:
The signal outputs and the control
connections of the converter shall conform to
the requirements for immunity to
electromagnetic disturbances as stated in the
EMC directive or corresponding regulations.
3. Length of motor cable:
Attention shall be paid to the motor cable’s
length, so that tripping-out of converter
because of excessive currents as well as
impaired properties of power supply filter can
be avoided. In doubtful cases, the converter’s
manufacturer should be consulted regarding
maximum allowable cable length.
Enclosure class
When installing in the process area, the
converter’s enclosure shall be at least of class
IP54. When installed in a special room for switch
gear, the enclosure can be of class IP23.
77
2.12.2 Electric motor

Motor type, rated power
If the separator is supplied with a CT motor, then
no alterations are required for frequency
converter drive. If the motor is changed, then a
standard asynchronous motor with squirrel cage
rotor - suitable for frequency converter drive -
shall be chosen. The rated power of the motor
shall be not less than that of the CT motor.
Motor insulation
If the power supply voltage is 415 V or less no
insulation strengthening is required for standard
motors. When the power supply voltage is
between 440 and 575 V the insulation level of the
motor winding shall be checked with regard paid
to the cable length between motor and converter.
At supply voltage 660 to 690 V a motor with
reinforced winding insulation shall be chosen.
Thermal protection in motor

CT motors used by Alfa Laval are provided with
thermistors in the stator windings - these shall
therefore be connected to the motor’s monitoring
equipment when frequency converter drive is
used. If, however, a standard motor is used, then
it is recommended that the motor is first equipped
with thermistors in the stator windings. The
tripping temperature for the thermistors shall be
the maximum allowable operating temperature for
the corresponding insulation class.
Electrical installation, EMC

The motor cable shall be shielded so that
approved suppression of electromagnetic
radiation can be obtained - as required by the
EMC directive or corresponding regulations. The
shielding shall be connected to both motor and
frequency converter with special cable glands.
78
2 Technical Reference 2.13 Interconnection diagram for monitoring kit
2.13 Interconnection
diagram for
monitoring kit
G09172B1
Wire colour codes:

BK Black A. EExi-compartment
BN Brown B. EExe-compartment
BU Blue C. Ferrite core
GN-YW Green-Yellow
BK-YW Black-Yellow 9. Junction box
YW Yellow
WT White 741. Speed sensor (motor shaft speed)
RD Red 750. Vibration sensor (velocity transducer)
SHI. Shield 760. Cover interlocking switch (frame top part)
SIG. Signal
TRANS Transparent
79
2.14 Lifting instructions 2 Technical Reference
2.14 Lifting instructions
2.14.1 Separator with foot motor

Attach three adjustable slings (1) or cables to the

lifting eyes (the screws must be tightened with
spanner).
S0100011
Note that the lifting eye, screw and nut fitted in the
foundation plate are of a larger size than the two
others.
NOTE
Machine weight without frame hood and bowl
is approx. 1800 kg.
Do not lift the separator unless the frame hood

and bowl have been removed.
G0798321
WARNING Lift the separator with the frame hood and bowl
removed. Use three adjustable slings (1) or cables.
Crush hazards
Use only the three special lifting eyes for

lifting the machine.
A falling separator can cause accidents
resulting in serious injury to persons and
damage to equipment.
80
2 Technical Reference 2.14 Lifting instructions
2.14.2 Separator with flange motor

Attach three endless slings or cables to the lifting

eyes (the screws must be tightened with
spanner).
S0100011
Length of each sling must be min. 1,5 metres in

circumference.
NOTE
Machine weight without frame hood and bowl
is approx. 1200 kg.
Do not lift the separator unless the frame hood

and bowl have been removed.
WARNING
G0836931
Crush hazards
Lift the separator with the frame hood and bowl
removed. Use three adjustable slings (1) or cables.
Use only the three special lifting eyes for
lifting the machine.
A falling separator can cause accidents
resulting in serious injury to persons and
damage to equipment.
81
2.14 Lifting instructions 2 Technical Reference
2.14.3 Bowl
This instruction describes how to lift a complete
bowl, which normally is done only during a
transport of the separator.
When lifting the bowl, use the special lifting tool
fastened on the bowl hood.
NOTE
Check that the lock ring is properly tightened.
The height of the lock ring above the bowl
body must not exceed 2 mm, see illustration.
Weight to lift is approx. 1100 kg.
G0544631
When lifting the bowl out of the separator
frame, the cap nut fixing the bowl to the bowl The lock ring must be properly tightened when lifting
spindle and the screws fixing the bowl body the bowl
to the operating water device must first be
removed.
2.14.4 Other parts

The frame hood and the heavy bowl parts must
be lifted by means of a hoist. Position the hoist
exactly above the bowl centre. Us endless lifting
straps and a lifting hook with safety catch.
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue and are
shown as illustrations together with the
dismantling/assembly instructions.
NOTE
When lifting parts without weight
specifications, always use lifting straps with
the capacity of at least 500 kg.
82
3 Storage and Installation
3.1 Introduction
These installation specifications & recommenda-
tions are valid for separator GT 60.
In cases where specific requirements from a
classification society or other local authority exist,
these must be followed.
Most of the installation instructions are Specifica-
tions, which are compulsory requirements.
The specifications are sometimes completed with
non-compulsory Recommendations, which will
improve the installation quality, if followed.
Additional installation information, such as
drawings, connection lists and interface
description, can be found previous in this chapter.
NOTE
If the specifications are not followed,
Alfa Laval can not be held responsible for
any malfunctions related to the installation.
3.2 Protection, storage

and transportation of
goods
3.2.1 Protection and storage

Specification
• Upon arrival to the store, check all
components and keep them:
− Well stored and protected from
mechanical damage.
− Dry and protected from rain and humidity.
83
3.2 Protection, storage and transportation of goods 3 Storage and Installation
• All system equipment, both the separator and

the ancillary equipment, must be stored
indoors at 5 - 55 °C, if not delivered in water-
resistant box for outdoor storage.
If there is a risk for condensation of water, the
equipment must be protected by ventilation
and heating above dew point.
The following protection products are
recommended:
− Anti-rust oil (Dinitrol 112 or equivalent)
with long lasting effective treatment for
external surfaces. The oil should prevent
X007362A
corrosion attacks and give a waxy
surface.
In a special water-resistant box for outdoor storage
− Anti-rust oil (Dinitrol 40 or equivalent) thin
and lubricating for inside protection. It
gives a lubricating transparent oil film.
− Solvent, e.g. white spirit, to remove the
anti-rust oil after the shut-down.
• If the storage time exceeds 12 months, the
equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
• Until connecting the separator to external
piping, all inlets and outlets to separator and
accessories must be covered to be protected
from dirt and dust.
3.2.2 Transportation
Specification
• During transport of the separator, the frame
hood and bowl must always be removed
from the machine.
• When lifting a separator it must always be
hung securely. See chapter ‘‘2.14 Lifting
instructions” on page 80.
84
3 Storage and Installation 3.3 Installation principles
3.3 Installation principles
3.3.1 Planning of installation

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained.
Specification
•
G0020611
See chapter ‘‘2.9 Foundation drawing” on
page 60 for the service space required with
the separator installed. Check the drawings when planning the installation
• An overhead hoist with a capacity of 1000 kp
(10 kN) is required for transport of bowl parts
to the working bench. Lifting points should be
above the centre of the separator.
Recommendation
• It may be necessary to use permanent or
portable platforms in order to make operation
and maintenance easier.
• It is recommended to install a work bench in
X007373A
the separator room. Hot water, compressed
air and diesel oil should be available near the
work bench to make maintenance work Portable stages or platform
easier.
• The spanner for the large lock ring should
have sufficient space to make a complete
turn without touching any of the ancillary
equipment surrounding the separator.
• When two or more separators are installed it
is recommended to plan the installation in
such a way that parts from one separator do
not have to be lifted over another separator.
Otherwise, the lifting height should be
increased to enable the bowl parts to be lifted
and moved over an adjoining separator.
When flange-mounted motor:Amin = 3336 mm
When foot-mounted motor: Amin = 3385 mm
G0978111
Minimum lifting height (Amin)
85
3.3 Installation principles 3 Storage and Installation
Summary of important
measurements
Important measurements are:
− minimum lifting height for lifting bowl
parts
− shortest distance between driving motor
and wall
G0020711
− space for controls and operation
− instrument must be easily visible Important measurements
− valves and controls within convenient

reach
− free passage for dismantling and
assembly
− space for maintenance work
− work bench
− space on floor for machine parts during
maintenance work
Turn to chapter 2.1.2 “Service space” for further
information.
3.3.2 Space for oil changing

Specification
• The plug for gearbox oil draining must not be
blocked by floor plate arrangement, etc.
Recommendation
• It should be possible to place a portable
collecting tray under the gearbox drain plug
for changing oil.
G0484241
Place the separator in such a way that makes the oil

change easy
86
3 Storage and Installation 3.3 Installation principles
3.3.3 Connections to surrounding

equipment
Specification
• If the local safety regulations prescribe that
the installation has to be inspected and
approved by responsible authorities before
the plant is put into service, consult with such
authorities before installing the equipment
and have the projected plant approved by
them.
• Ensure that all service media (compressed
air, electric power, operating, cooling and
safety liquids etc.) required for the separator
have the correct quality and capacity. See
chapter ‘‘2.8 Quality specification” on page 58
for requirements of compressed air and
operating liquid.
In cases where supply failure of the service
media might cause damage, automatic
supervision is recommended. This applies to
operating media for solids discharging
separators where a failure could cause
imbalance or water leakage into the
lubricating oil.
• If the starting equipment containing the main
switch is placed in such a position that it
cannot be seen from the separator, most local
safety regulations require that a separate
safety switch must be installed in the power
supply to the separator motor.
• As the separator stands on soft rubber
mountings, always design the pipe-work to
and from the separator in such a way that
there will be sufficient flexibility. Possible
vibration should not be allowed to be
transmitted via the piping.
For specification of flexibility for feed inlet and
outlets, see any of the Basic size drawings
starting on page 32.
• Only motors (including necessary monitoring
equipment) specified by Alfa Laval may be
fitted to the separator. Violation of this can
cause severe damage and create a safety
risk for the personnel. Motor drives of variable
speed must not be used unless approved by
Alfa Laval and used in combination with
appropriate safety devices.
87
3.4 Foundations 3 Storage and Installation
• Design the system is such a way that there is

always an open outlet for liquid from the bowl
casing drain outlet.
• If the sediment from the separator is
discharged into a tank, this tank must be
sufficiently ventilated. The connection
between the separator and the tank must be
of the size and configuration specified. See
further information in ‘‘3.5 Tank and pipings
for drainages and sludge” on page 94.
• If the solids are discharged from the
separator bowl casing into a closed system,
ensure that this system cannot be overfilled
or closed in such a way that the solids cannot
leave the bowl casing. This could cause a
hazardous situation. See further information
in ‘‘3.5 Tank and pipings for drainages and
sludge” on page 94.
• Ensure that the pressure of the cooling liquid
in the jackets cannot exceed the specified
limit in ‘‘2.6 Connection list” on page 40.
Excess pressure will cause damage.
3.4 Foundations
3.4.1 Introduction
NOTE
When lifting a separator it must always be
hung securely. See chapter ‘‘2.14 Lifting
instructions” on page 80.
Specification
• The separator should be installed at floor
level, see chapter ‘‘2.9 Foundation drawing”
on page 60 for measures and how to pour the
foundation plate / anchoring feet in concrete.
• The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
88
3 Storage and Installation 3.4 Foundations
3.4.2 When flange-mounted motor

At delivery the parts 1-5 are fitted on the
separator. The screw (5) is locked with Loctite
243 and tightened with 40 Nm.
Proceed in the following way when mounting the
separator onto the feet of the foundation plate (8):
1. Level against the upper face of the three
holders (6). Screw the holders to compensate
for inclination, if any. Any gap between a
holder and a foundation foot (8) must be
eliminated by adding one or more adjusting
washers (7).
G0667041
2. Lower the separator into the three holders.
3. Tighten the set screws (9), first by hand (or by Level against the upper face of the holders (6)
a hand tool, if necessary) until all of them are
in contact with the frame feet (2).
Then tighten the set screws with 100 Nm.
NOTE
Tighten the set screws before mounting the
bowl or cyclone.
4. Mount the bowl and check that the frame is

horizontal by means of a level placed on the
outer frame rim.
Make a new adjustment if necessary.
Further information can be found in chapter ‘‘2.5
C00586F1
Basic size drawings” on page 32.
1. Rubber cushion
2. Frame foot
3. Rectangular ring
4. Washer
5. Screw
6. Holder
7. Adjusting washer
8. Foot on foundation plate
9. Set screw
89
3.4.3 When foot-mounted motor

Fit the foundation plate (3) for the separator and
motor on the foundation as follows:
1. Place the foundation plate on the anchoring
feet (7) without cushions in position. Check
that the bolts do not press against the edges
of the holes, otherwise the elasticity of the
mounting of the foundation plate will be
impeded.
G0258941
2. Lift the foundation plate and fit height
adjusting washers (6) required (max. 4 per 1. Cap nut
feet). Lower the frame and check that the 2. Vibration damper, upper
plate is horizontal and rests on all feet. 3. Part of foundation plate
4. Cap
3. Lift the foundation plate again and fit the 5. Vibration damper, lower
lower vibration damper (5) and cap (4). Lower 6. Height adjusting washers (max. 4 per foot)
the plate and check that the bolts do not 7. Anchoring foot
press against the edges of the holes.
4. Fit the upper vibration damper (2) and tighten
the cap nut (1) with 20 Nm. Repeat for the
other feet.
Further information can be found in chapter ‘‘2.5
Basic size drawings” on page 32.
90
3.4.4 Alignment instruction for

foot-mounted motor
If the separator is delivered without motor or if the

made alignment has been changed, the motor
must be aligned with the separator.
Drive motor end
1. Electric motor
2. Screw
3. Washer
4. Protecting
guard
5. Stop screw
6. Brake pulley
7. Elastic plate
8. Nut
9. Washer
10. Taper pin
11. Screw
12. Washer
13. Motor plate
14. Taper pin
15. Screw
16. Washer
17. Foundation
plate
G0825611
1. Lift the motor (1) onto the motor plate (13)
and tighten the screws (11).
2. Fit the brake pulley (6) on the motor shaft.
First lubricate the motor shaft with Molykote
Paste 1000. Then knock the pulley on to the
motor shaft as far as possible using a piece of
wood and a hammer.
Screw the tool illustrated into the motor shaft
as far it goes and apply some grease to its
washer. Then turn the tool until the pulley is in
position. Lock with the stop screw (5).
3. Fit a washer with a thickness of 2 mm on
each pin on the brake pulley (to get correct
distance between the elastic plates). Slide the
three elastic plates (7) onto the brake pulley.
G0485921
91
4. Lift the motor/motor plate and slide the motor

into position close to the separator. The pins
on the coupling disc in the separator should
enter the holes in the elastic plates.
5. Lower the motor/motor plate onto the
foundation plate.
6. Align and centre the motor.
Place a dial indicator with a magnetic base on
the nave of the pulley as shown in illustration.
Indicate for axial run-out on surface A and
height (radial run-out) on surface B until run-
out are less than 0,1 mm. Adjust by gently
tapping the motor.
7. Mark for drilling of foundation plate at the
holes in the motor plate.
8. Lift off the motor/motor plate.
9. Drill and tap M20 threads in the foundation
G0514721
plate.
10. Remove the washers from behind the elastic
A. Check of axial run-out
plates and slide the plates back onto the
B. Check of radial run-out
pulley.
11. Position the motor/motor plate on the
foundation plate and secure with the screws.
Do not tighten, the screws shall be loose.
12. Indicate for axial run-out on surface A. Adjust
by tapping gently on the motor until run-out is
less than 0,1 mm.
Indicate for height on surface B (radial run-
out). Adjust the height by adding shims
underneath the motor until run-out is less
than 0,1 mm.
When the motor is correctly aligned, the three
rubber plates will feel slightly loose on the
pins and can be moved within the axial play
(2-4 mm).
13. Tighten the bolts for the motor plate and
recheck axial and radial run-out with the dial
indicator.
92
14. Drill two 10 mm holes at opposite corners

through two of the feet of the motor plate and
the foundation plate.
The holes must be drilled through the
material.
15. Widen the two holes with a 12 mm drill to a
depth of 10 mm, see the illustration. Then
taper the lower part of the holes with a
reamer with a conicity of 1:50 (A).
NOTE
Do not ream the holes too deep. Check
frequently with the taper pin.
These two taper pins shall have a total length
of 55 mm.
G0825821
Taper pin hole for motor plate - foundation plate.
16. Tap the taper pins into place and fit the A. Conicity 1:50
washers and nuts.
Do not tighten the nuts too hard because then
the pins will loosen.
17. Drill two 10 mm holes at opposite corners
through two of the motor feet, shims (if any)
and the motor plate.
The deep of the holes should be at least
53 mm, see the illustration.
Normally the holes have to be drilled at an
angle because lack of space. Sometimes the
angle has to be up to 45° depending of motor.
18. Widen the two holes with a 12 mm drill to a
depth that corresponds to the thickness of the
foot (B) of the electric motor minus 10 mm,
see the illustration. Then taper the lower part
of the holes with a reamer with a conicity of
1:50 (A).
NOTE
G0825811
Do not ream the holes too deep. Check

frequently with the taper pin.
Taper pin hole for motor feet - motor plate
These two taper pins shall have a total length A. Conicity 1:50
of 65 mm. B. Thickness of electric motor foot
93
3.5 Tank and pipings for drainages and sludge 3 Storage and Installation
19. Tap the taper pins into place and fit the
washers and nuts.
Do not tighten the nuts too hard because then
the pins will loosen.
20. Fit the protecting guard (4).
3.5 Tank and pipings for

drainages and sludge
3.5.1 Separator connections

Extraction from the connection list which can be
found on page 40.
Connections for drainages and sludge
221. Outlet for separated heavy phase (water)

222. Sludge
377. Outlet for operating liquid
462. Drain of frame top part, space below liquid seal
463. Drain of frame top part, upper
542. Ventilation, frame bottom part
G08270A1
3.5.2 Sludge tank – general
design proposal
Specification
The sludge tank must meet the following
specifications:
• It must be installed directly under the
separator sludge outlet.
• The volume must be at least 2.5 m3 for each
connected separator.
• The tank height (A) must be at least 400 mm.
• The ventilation pipe and the separator sludge
pipe must be installed according to the
instructions in ‘‘3.5.3 Sludge piping” on page
G004262A
95, and ‘‘3.5.6 Sludge tank ventilation” on

page 98.
1. Sludge pipe connection
2. Ventilation pipe
3. Sludge outlet pump connection
A. Min. height 400 mm
B. Min. inclination 15°
94
3 Storage and Installation 3.5 Tank and pipings for drainages and sludge
Recommendation
• The sludge tank should be easy to empty and
inspect.
Consider the following recommendations:

• The tank floor, or most of it, should have a
slope (B) of minimum 15°.
• A heating coil should be used to keep the
sludge warm and fluid while being pumped
out.
• The sludge outlet pump connection should be
G004267A
positioned in the lowest part of the tank.
• A manhole should be installed for inspection 4. Bowl casing drain connection
and cleaning. 5. Water drain connection
6. High level alarm switch
• Fit the tank with a sounding pipe or a high 7. Heating coil
level alarm switch, or both.
• Install partition wall(s) if more than one
separator is connected to the sludge tank.
The reason is to prevent gas and impurities
from separator(s) in operation entering not
operating separator(s).
Partition walls in a sludge tank is illustrated
on page 98.
3.5.3 Sludge piping

Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
• If a vertical pipe is not possible, the deviation
(A) from the vertical line must not exceed 30°.
• No back-pressure is allowed in sludge piping.
G004314A
Maximum deviation from vertical: 30°
95
• The sludge pipe must not extend below the

tank top, except when a flap valve is installed
at the end of the pipe.
NOTE
G004313A
An extended sludge pipe will obstruct
ventilation and create back pressure that
could cause separator problems. No pipe below tank top
Recommendation
• If more than one separator is connected to
the same sludge tank, a butterfly or a flap
valve should be installed in each sludge pipe.
a. If a butterfly valve is used, it should be
equipped with a starter interlocking
switch connected to the separator starter.
This is to prevent the separator from
being started when the valve is not fully
open.
G004323A
1. Butterfly valve
2. Starter interlocking switch
3. Electric control line
96
3 Storage and Installation 3.5 Tank and pipings for drainages and sludge
b. If a flap valve is used, make sure that the

valve prevents back pressure when
sludge is discharged from another
separator.
G004324A
1. Flap valve
2. Maximum level
3.5.4 Water drain piping

Specification
• The water drain pipe (outlet 221) must not
extend below the tank top.
Recommendation
• The separator water drain piping should be
G004313A
connected to the sludge tank.
• The water outlet pipe should be the same
No pipe below tank top
size as the process oil pipes and hoses.
3.5.5 Bowl casing drain

Specification
• The drain pipe connected to the sludge tank
must not extend below the tank top.
G004313A
No pipe below tank top
97
3.5.6 Sludge tank ventilation

The sludge tank has to be sufficiently ventilated
by an oil-vapour fan.
Specification
The ventilation pipes has to meet the following
specifications:
• The ventilation pipe should be straight and
always directed upwards. Otherwise
condensing water can create drain traps.
Never make sharp bends.
• The ventilation pipe must not extend below
the tank top.
• A sludge tank with partition walls has to have
ventilation pipes in all compartments.
• The number and minimum dimensions of
pipes depend on size and number of the
separators connected to the tank, see table
below.
Number of Number of
separators connections
and size
1 1 x Ø125 mm
2 1 x Ø150 mm
or
G0978011
2 x Ø100 mm
3 2 x Ø150 mm
Partition walls in the sludge tank
4 2 x Ø175 mm
• If two ventilation pipes are required, they

have to be installed at each end of the sludge
tank.
98
3 Storage and Installation 3.6 Operating water
3.6 Operating water
3.6.1 Consumption and quality

Specification
• The operating water must meet the following
specifications:
−
−
−
Pressure:
Consumption:
Density:
} See connection No. 375 in the
connection list on page 41.
− Quality requirements: See ‘‘2.8.1 Operating water”

on page 58.
NOTE
Insufficient operating water pressure may
result in sludge discharge failure with risk for
heavy-side breakdown.
Recommendation
• Install a shut-off valve close to the OWM
water inlet.
• Use condensate as operating water.
• Pretreatment of water if its quality is below
standard:
− Filtration
− Softening
− De-ionization G0977911
375. Operating water inlet
For dimension of the connection, see the basic size

drawings on pages 32 - 39.
99
3.7 Pneumatic system 3 Storage and Installation
3.7 Pneumatic system
3.7.1 Compressed air

consumption and quality
The pneumatic system contains the following air
consuming components:
• Pneumatic controlled brake (option)
• Pneumatic controlled OWMC (operating
water module)
Specification
The compressed air must meet the following
specification:
• Pressure: See connections 505 - 506 in the

connection list on page 42
• Quality requirements: See ‘‘2.8.2 Compressed air” on page 59.
3.7.2 Pipes
Specification
The pipe installation must meet following
specification:
• The inner diameter of the air pipes must be
not less than 4 mm.
• The material must be copper or stainless
steel. 4mm
S001581A
6mm
Compressed air pipe
100
3 Storage and Installation 3.8 Power and signal system
3.8 Power and signal

system
3.8.1 Ambient temperature

limitation
Specification
• The maximum ambient temperature
permissible is +55 °C.
• Do not locate electric and electronic
components close to heat-generating
equipment
• It is essential that electrical and electronic
components have good ventilation to keep
the temperature below +55 °C.
3.8.2 Identification
Recommendation
• Mark all cables clearly to simplify
identification and fault finding.
S002641A
Mark all cables clearly
101
3.8 Power and signal system 3 Storage and Installation
3.8.3 Cable types

Specification
Examples of cable types which can be used.
Power cables
• Steel armoured cable
G032221A
• Copper armoured cable with a separate earth
core.
G032241A
Signal cables
• Steel armoured and shielded signal cable;
pair twisted or parallel.
G032211A
• Shielded signal cable; pair twisted or parallel.

G032231A
102
3 Storage and Installation 3.8 Power and signal system
3.8.4 Cable routing

Specification
• Connect the sensors and switches to the
explosion-proof junction box as illustrated in
‘‘2.13 Interconnection diagram for monitoring
kit” on page 79.
Recommendation
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
reduces electrical noise transfer.
Examples of recommended routing of various
cable types.
• Power cables and signal cables routed on a
S002891A
cable rack should be kept apart.
• If space is limited, cables can be routed Power Signal

separately in tubes. cables cables
G032271A
103
3.8 Power and signal system 3 Storage and Installation
3.8.5 Short shield connections

Specification
• The shields should always be connected as
shown in the installation drawings
• When making the connection to earth, it is
important that the length of the separated
shield is kept as short as possible to prevent
transmission of noise to the electronic circuit.
G032181A
S002721A
S003961A
Cable gland with integrated earth connection of the

shield
104
Reader’s Comment Form
Dear reader,
It is our ambition to produce as useful and instructive manuals as possible. Should you have any
comments (positive or negative) regarding this manual, please note them down and send them to
us. You can do this by copying this page and sending it by fax, or you could mail it, or hand it over
to your local Alfa Laval representative.
Alfa Laval Separation AB, Separator Manuals, dept. SKEL, S-147 80 Tumba, Sweden.
Fax: +46 8 53031040.
Your name: Company:
Address: City:
Country:
Product: GT 60 Book No.: 1271241-02 V2
Date:
Yes No
Is it easy to find what you are looking for by using the table of contents? ❒ ❒
Are the chapter and section headings clear and adequate? ❒ ❒
Is the information presented in the correct order for your purposes? ❒ ❒
Does the information in the manual cover your needs? ❒ ❒
Is it easy to understand the instructions in the manual? ❒ ❒
Is the terminology sufficiently explained? ❒ ❒
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105
106
Order Form
If you wish to order extra copies of this manual, please copy this page and give it to your local
Alfa Laval representative, who will advise you of current prices.
Your local Alfa Laval representative will also be able to help you with information regarding any
other manuals.
Your name: Company:
Address: City:
Country:
Product: GT 60 Book No.: 1271241-02 V2
Quantity: Date:
Comments:
107
108
Index
A I
Air. See Pneumatic system Installation
Cables 101
B Foundation 88
Planning for separator 85
Basic size drawing 32 Pneumatic system 100
ANSI connections, flanged motor 36 Sludge tank 94
ANSI connections, foot motor 38 Interface description 45
DIN connections, flanged motor 32
DIN connections, foot motor 34 L
Brake (option)
Connected voltage 72 Lifting instructions 80
Lubricants
C Volume of lubricating oil 15
Lubricating oil volume 15
Connection list
For fluids 0 - 80 cSt/50 °C 40 M
Connections
Description 45 Maintenance, general information
Dimensions 33, 35, 37, 39 Lifting instructions 80
Monitoring kit
D Interconnection diagram 79
Motor
Density of feed 15 Alignment 91
Drawings Data 62, 66
Basic size 32, 34, 36, 38 DC-brake 72
Dimensions of connections 33, 35, 37, 39 Drawing 64, 68, 70
Electric motor 64, 68, 70 Frequency converter drive 73
Foundation 60 Power consumption 15
E N
Electric motor. See Motor Noise 17
F O
Foundation Operating water
Drawing 60 Consumption 99
Installation 88 Quality requirement 58, 99
Frame feet
Installation 88 P
Frequency converter 73
Pneumatic system
G Pipes 100
Quality requirement 59, 100
Gear Power consumption 15
Number of teeth 15 Process capacity 15
109
Q
Quality requirements
Compressed air 59
Operating water 58
R
Revolution
Number of revolutions 15
S
Safety Instructions 9
Separator
Basic size drawing 32, 34, 36, 38
Connection list 40
Foundation drawing 60
Installation planning 85
Interface description 45
Lifting instructions 80
Storage and transportation 83
Technical data 15
Sludge tank
Design 94
Piping 95, 97
Ventilation 98
Starting time 17
Stopping time 17
Storage 83
T
Technical data 15
Throughput
Capacity 15
Tightening torques
Frame feet 89, 90
Transportation 83
V
Vibration level 17
W
Warning signs 13
Weight 17
Worm gear
Number of teeth 15
110

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© Alfa Laval Separation AB 2000

2.1 Technical data 15

3 Storage and Installation 83

Not following the instructions can result in

In order to make the information clear only foreseeable conditions

The centrifugal separator includes parts that

Manufacturing tolerances are extremely fine.

• Use the separator only for the purpose

• Make sure that rotating parts have come

• Follow local regulations for electrical

• Use correct lifting tools and follow lifting

• Use ear protection in noisy

Warning signs in the text

This type of safety instruction indicates a

This type of safety instruction indicates a

This type of safety instruction indicates a

2.1 Technical data

Product number 881184-14-01

Motor power rating 45 kW

2.2 Performance data, in

2.2.1 Distillate version

In and outlet device 562290-02/-03

A. Max. light phase counter pressure (kPa) 10 cSt

2.2.2 HFO version

In and outlet device 562290-04/-05

2.3 Power consumption

2.3.1 Distillate version

Power consumption at start up

A. Power consumption (kW)

Power consumption as a function of throughput and counter pressure, viscosity 10 cSt

Power consumption as a function of throughput and counter pressure, viscosity 30 cSt

Power consumption as a function of throughput and counter pressure, viscosity 48 cSt

2.3.2 HFO version

Power consumption at start up

Power consumption as a function of throughput and counter pressure, viscosity 10 cSt

Power consumption as a function of throughput and counter pressure, viscosity 30 cSt

Power consumption as a function of throughput and counter pressure, viscosity 48 cSt

2.4 Nomogram, gravity disc

2.4.1 Distillate version

2.4.2 HFO version

2.5 Basic size drawings

2.5.1 DIN connections, flanged

Separator excl. connections

A. Maximum horizontal displacement at the in/outlet C. Tightening torque 100 Nm.

All connections to be installed non-loaded and flexible.

All connections to be installed non-loaded and flexible.

Data for connections, see chapter

2.5.2 DIN connections, foot motor

Separator excl. connections

A. Maximum horizontal displacement at the in/outlet C. Tightening torque 20 Nm.

All connections to be installed non-loaded and flexible.

Data for connections, see chapter

2.5.3 ANSI connections, flanged

Separator excl. connections

A. Maximum horizontal displacement at the in/outlet C. Tightening torque 100 Nm.

All connections to be installed non-loaded and flexible.

Data for connections, see chapter

2.5.4 ANSI connections, foot

Separator excl. connections

A. Maximum horizontal displacement at the in/outlet C. Tightening torque 20 Nm.

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