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V300R008C00
PowerCube 1000 V300R008C00 User Manual
(Full scenarios)
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part
of the products, services and features described in this document may not be within the purchase scope or the usage scope.
Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided
"AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the preparation of this
document to ensure accuracy of the contents, but all statments, information, and recommendations in this document do not
constitute a warranty of any kind, express or implied.
Website: http://www.huawei.com
Email: support@huawei.com
PowerCube 1000 V300R008C00 User Manual (Full scenarios)
Contents
1 About This Document 1
2 Safety Precautions 3
2.1.1 Disclaimer 3
2.5.1 Hoisting 10
2.7 DG Safety 16
3 Solution Architecture 20
4 Subsystem Description 28
4.1 EPS 28
4.1.1 DG 28
4.1.2 Reused DG 31
4.2 CCS 31
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4.2.1 ICC330-H1-C8 31
4.2.2 ICC330-HA1-C10 34
4.2.3 ICC330-HD1-C5 37
4.2.4 ICC710-HA1-C7 40
4.2.5 ICC710-HA1H-C5 44
4.2.6 ESC330-A6 48
4.2.7 ESC330-D6 51
4.2.8 ESC710-D2 54
4.2.9 ESC710-A1 57
4.3 ICC 60
4.3.1 DCDU-600AN1 60
4.3.2.1 Appearance 62
4.3.19 Light 95
4.4 ESS 99
4.4.1 ESM-48100B1 99
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6 Troubleshooting 119
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10 Acronym/Abbreviation 180
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Purpose
The PowerCube 1000 V300R008C00 is a hybrid power supply solution that uses the solar energy, diesel generator (DG),
and mains power as the main power sources for communications equipment. This document describes the PowerCube 1000
in terms of its system composition, routine maintenance, troubleshooting, and parts replacement.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Symbol Conventions
The symbols that may be found in this guide are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious i
njury.
Indicates a hazard with a medium level of risk which, if not avoided, could result in death or ser
ious injury.
Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moder
ate injury.
Indicates a potentially hazardous situation which, if not avoided, could result in equipment dam
age, data loss, performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal injury.
Change History
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PowerCube 1000 V300R008C00 User Manual (Full scenarios)
Changes between document issues are cumulative. The latest document issue contains all the changes in earlier issues.
Issue 02 (2020-06-05)
Optimized the contents.
Issue 01 (2020-04-25)
This issue is the first official release.
The SMU version is SMU V500R003C10.
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2 Safety Precautions
2.1.1 Disclaimer
• Before installing, operating, or maintaining Huawei equipment, read through this manual and follow all the
instructions.
• To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety
instructions in this document.
• The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this document do not represent all the
safety instructions. They are only supplements to the safety instructions.
• Ensure that the equipment is used in environments that meet its design specifications. Otherwise, the equipment may
become faulty, and the resulting equipment malfunction, component damage, personal injuries, or property damage are
not covered under the warranty.
Huawei will not be liable for any consequences of the following circumstances:
• Installation or use in environments which are not specified in related international standards
• Failure to follow the operation instructions and safety precautions in this document
• Personnel who plan to install, operate, or maintain Huawei equipment need to receive thorough training, obtain
required job qualifications, understand all necessary safety precautions, and be able to correctly perform all operations.
• Follow local laws and regulations when installing, operating, or maintaining the equipment. The safety instructions in
this document are only supplements to local laws and regulations.
• Bolts should be tightened with a torque wrench and marked using red or blue color. After the installation personnel
confirm that the screws are tightened, mark the screws using blue color. After the inspector confirms that the screws
are tightened, mark the screws using red color. (The marks should cross the edges of the screws, as shown in the
following figure.)
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• If there is a probability of personal injury or equipment damage during installation, immediately stop operations on the
equipment, report the case to the project owner, and take feasible protective measures.
• Before installing, operating, or maintaining a cabinet, clean up the water, ice, or other sundries on the top of the
cabinet. Then, open the cabinet door to prevent sundries from falling into the cabinet.
• Do not install, use, or operate outdoor equipment and cables (including but not limited to moving equipment, operating
equipment and cables, installing cabinets, installing power cables, inserting and removing signal connectors connected
to outdoor ports, working at heights, and outdoor installation) in severe weather conditions such as lightning, rain,
snow, and wind of level 6.
• Before installing, operating, or maintaining the equipment, remove any conductive objects such as watches or metal
jewelry like bracelets, bangles, and rings.
• When installing, operating, or maintaining the equipment, wear dedicated protective gears such as insulation gloves,
safety clothing, safety helmet, and safety shoes, as shown in the following figure.
• Before handling a conductor surface or terminal, measure the contact point voltage with a multimeter and ensure that
there is no risk of electric shock.
• Ensure that all slots are installed with boards or filler panels. Avoid hazards caused by hazardous voltages or energy
on boards. Ensure that the air channel is normal, control electromagnetic interference, and prevent dust and other
sundries on the backplane, baseplate, and boards.
• After installing the equipment, remove idle packing materials such as cartons, foam, plastics, and cable ties from the
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equipment area.
• In the case of a fire, immediately leave the building or the equipment area, and turn on the fire alarm bell or make an
emergency call. Do not enter the building on fire in any case.
• Do not stop protective devices. Pay attention to the warnings, cautions, and related precautionary measures in this
document and on the nameplates. Promptly replace warning labels that have worn out.
• Use wooden or fiberglass ladders when you need to perform live working at heights.
• Use insulated tools or tools with insulated handles, as shown in the following figure.
• All cable holes should be sealed. Seal the cable holes with firestop putty. Seal the unused cable holes with the caps
delivered with the cabinet. The following figure shows the criteria for correct sealing with firestop putty.
• Do not use water, alcohol, oil, or other solvents to clean electrical components inside and outside a cabinet.
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Symbol Description
Indicates a part exposed to high voltage. This symbol warns operators that both direct and i
ndirect contact with the power grid is fatal. Such areas include hazardous voltage points or
protective power supply covers that may be removed during maintenance.
Warns users of overheating. This symbol is attached to a device surface that may overheat a
nd cause scalding. It warns users not to touch the surface during operation or maintenance.
Users should wear heat insulation gloves before operation to prevent scalding.
Indicates protective grounding. This symbol is attached near the protective ground terminal
or and is used beside a terminal through which a device is connected to an external grounding
grid. A device ground cable is connected from the protective ground terminal to the external
ground bar.
Indicates equipotential bonding. This symbol is used for an equipotential bonding terminal.
That is, this symbol is attached to each equipotential bonding terminal inside a device.
Is an ESD symbol and attached to any areas with electrostatic sensitivity. If you see such a s
ymbol, wear a pair of ESD gloves or an ESD wrist strap before operating a device.
Indicates that the device can be safely used only in areas with an altitude lower than 2000 m
eters.
Indicates that the device can be safely used only in a non-tropical climate.
Indicates a fan assembly or moving part. This symbol is silkscreened on or attached to the p
anel of a fan assembly, warning operators to keep away. Do not touch the blades when the f
an is rotating.
or
Indicates that users should refer to the instruction. This symbol is used when the usage of a
device port cannot be clearly described. For example, this symbol can be used in but not lim
ited to the following scenarios:
or
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Symbol Description
1. For a multi-power device, use it near the power supply to replace the multi-power su
pply identifier. The symbol indicates that the device has multiple power inputs. Ther
efore, when powering off the device, you must disconnect all power inputs.
2. If there are multiple output ports, use the symbol near the output ports. Connect cabl
es according to the rated power output and configuration parameter information in th
e instruction.
or
3. If there are multiple slots, use the symbol near the slot information. For details, see t
he description of slot information, restrictions on boards, and usage conditions in the
instruction.
• Only qualified professionals and trained personnel are allowed to install, operate, and maintain the equipment.
• Only qualified professionals are allowed to remove safety facilities and inspect the equipment.
• Personnel who will operate the equipment, including operators, trained personnel, and professionals, should possess
the local national required qualifications in special operations such as high-voltage operations, working at heights, and
operations of special equipment.
• Professionals: personnel who are trained or experienced in equipment operations and are clear of the sources and degree of various
potential hazards in equipment installation, operation, and maintenance
• Trained personnel: personnel who are technically trained, have required experience, are aware of possible hazards on themselves in
certain operations, and are able to take protective measures to minimize the hazards on themselves and other people
• Users or operators: operation personnel, except trained personnel and professionals, who may handle the equipment
• For a device that needs to be grounded, install the ground cable first when installing the device and remove the ground
cable last when removing the device.
• Do not operate the device in the absence of a properly installed ground conductor.
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• For a device that uses a three-pin socket, ensure that the ground terminal in the socket is connected to the protection
ground.
• The power system is powered by high-voltage power sources. Direct or indirect contact (especially through damp objects) with the
power sources may result in electric shock.
• Non-standard and improper operations may result in fire or electric shocks.
• Do not install or remove power cables with power on. Transient contact between the core of a power cable and a conductor may
generate electric arcs or sparks, which may cause fire or hurt human eyes.
• If the power supply to the equipment is permanently connected, install an easily accessible disconnector at the exterior
of the equipment.
• Before making electrical connections, switch off the disconnector on the upstream device to cut the power supply if
people may contact energized components.
• If a "high electricity leakage" tag is attached on the power terminal of a device, you must ground the protective ground
terminal on the device enclosure before connecting the AC power supply; otherwise, electric shock as a result of
electricity leakage may occur.
• Before installing or removing a power cable, turn off the power circuit breaker.
• Before connecting a power cable, check that the label on the power cable is correct.
• Before connecting the power supply, ensure that electrical connections are correct.
• If the equipment has multiple inputs, disconnect all the inputs before operating the equipment.
• Do not route cables behind the air exhaust vents of rectifiers in a cabinet.
• If AC input power cables need to be routed from the top, bend the cables in the U shape outside the cabinet and then
route them into the cabinet.
• Ensure that cables are more than 20 mm away from heat sources to prevent damage (melting, aging, or breakage) to
the cable insulation layer.
• Ensure that the bending radius of each cable is at least five times the diameter of the cable.
• Bind cables of the same type together. When routing cables of different types, ensure that they are at least 30 mm
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• Route and bind cables so that they appear neat and tidy and their cable sheaths are intact.
• Route and bind AC power cables, DC power cables, signal cables, and communications cables separately.
• When routing power cables, ensure that there is no coiling or twisting. Do not join or weld power cables. If necessary,
use a longer cable.
• Before operating the equipment, wear insulation shoes and gloves, and take measures to protect your eyes. Remove
conductive objects such as jewelry and watches to avoid electric shock or burns.
• Use wooden or fiberglass ladders when you need to perform live working at heights.
• Ensure that there are no acid, alkaline, or other corrosive gases in the installation place.
• Do not place the equipment near heat sources or exposed fire sources, such as electric heaters, microwave ovens,
roasters, water heaters, furnace fire, candles, or other places where high temperature may occur. Otherwise, the
enclosure will melt or the equipment will heat up, which can cause a fire.
• Do not use flammable materials such as paper and cotton to shield or cover the equipment that is running. Otherwise,
heat dissipation will fail and the enclosure will deform, which can cause a fire.
• Do not place the product in areas prone to water leakage, such as near air conditioner vents, ventilation vents, or feeder
windows of the equipment room.
Installation at Heights
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Working at heights refers to operations that are performed at least 2 meters above the ground.
Stop working at heights if the steel pipes are wet or other potential danger exists. After any of the preceding conditions no
longer exists, the safety director and relevant technical personnel need to check the involved equipment. Operators can
begin working only after obtaining consent.
• When working at heights, comply with local relevant laws and regulations.
• Only trained and qualified personnel are allowed to work at heights.
• Before working at heights, check the climbing tools and safety gears such as safety helmets, safety belts, ladders, springboards,
scaffolding, and lifting equipment. If they do not meet the requirements, take corrective measures or disallow working at heights.
• Wear personal protective equipment such as the safety helmet and safety belt or waist rope and fasten it to a solid structure. Do not
mount it on an insecure moveable object or metal object with sharp edges. Make sure that the hooks will not slide off.
• Set a forbidden area and eye-catching signs for working at heights to warn away irrelevant personnel.
• Carry the operation machinery and tools properly to prevent them from falling off and causing injuries.
• Personnel involving working at heights are not allowed to throw objects from the height to the ground, or vice versa. Objects
should be transported by tough slings, hanging baskets, highline trolleys, or cranes.
• Do not perform operations on the upper and lower layers at the same time. If unavoidable, install a dedicated protective shelter
between the upper and lower layers or take other protective measures. Do not pile up tools or properties on the upper layer.
• Ensure that guard rails and warning signs are set at the edges and openings of the area involving working at heights to prevent falls.
• Do not pile up scaffolding, springboards, or other sundries on the ground under the area involving working at heights. Do not allow
people to stay or pass under the area involving working at heights.
• Inspect the scaffolding, springboards, and workbenches used for working at heights in advance to ensure that their structures are
solid and not overloaded.
• Dismantle the scaffolding from top down after finishing the job. Do not dismantle the upper and lower layers at the same time.
When removing a part, ensure that other parts will not collapse.
• Before climbing up a ladder, ensure that the ladder is secure and free of cracks The angle between the ladder and the ground should
be 75°. When a step ladder is used, ensure that the pull ropes are secured and the ladder is held firm.
• Do not loiter when working at heights. Do not sleep at heights.
• Any violations must be promptly pointed out by the site manager or safety supervisor and the involved personnel should be
prompted for correction. Personnel who fail to stop violations may be forbidden from working and the suspension is considered as
absenteeism.
• Operators who violate the safety regulations are responsible for accidents caused. The supervisor has to bear the responsibility
accordingly.
2.5.1 Hoisting
When heavy objects are being hoisted, do not walk under the cantilever or the objects.
• Before hoisting objects, ensure that hoisting tools are firmly fixed onto a weight-bearing object or wall.
• Ensure that the angle formed by two hoisting cables is no more than 90 degrees, as shown in the following figure.
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• The recommended angle for a ladder against the floor is 75 degrees, as shown in the following figure. An angle rule
can be used to measure the angle. Ensure that the wider end of the ladder is at the bottom, or protective measures have
been taken at the bottom to prevent the ladder from sliding, and that the ladder is securely positioned.
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Ensure that your body's center of gravity does not shift outside the legs of the ladder.
To minimize the risk of falling, steady your balance on the ladder before performing any operation.
Do not climb higher than the fourth rung of the ladder from the top.
To climb onto a roof, ensure that the ladder top is at least one meter higher than the roof line, as shown in the following
figure.
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Do not drill holes into the cabinet without permission. Incorrect drilling operations may affect the electromagnetic shielding of the
cabinet and damage cables inside. Metal shavings from drilling may short-circuit boards inside the cabinet.
• When drilling holes, protect the equipment from metal shavings. After drilling, clean up any metal shavings that have
accumulated inside or outside the equipment.
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• Be cautious to avoid injury when moving heavy objects. When lifting the chassis, keep your back straight and move
smoothly to avoid injury.
• When moving equipment by hand, wear gloves to protect against sharp edges.
• Move or lift the chassis by holding its handles or lower edges. Do not hold the handles on certain modules such as
power supply units, fans, and boards because they cannot support the weight of the equipment.
• Do not wear conductive articles such as watches, bracelets, bangles, and rings.
• Do not expose batteries at high temperatures or around heat-generating devices, such as the sunshine, warmer,
microwave oven, roaster, or water heater. Battery overheating may cause explosions.
• Batteries can work properly with the allowed charge and discharge parameters when the temperature is within the
specified range. If the temperature is outside the specified range, the battery charge and discharge performance and
safety are affected.
• To avoid leakage, overheating, fire, or explosions, do not disassemble or alter batteries, insert sundries, or immerse
batteries in water or other liquid.
• Avoid skin contact with electrolyte overflow. Before installing or maintaining batteries, wear goggles, rubber gloves,
and protective clothing. If a battery leaks, protect the skin or eyes from the leaking liquid. If the skin or eyes come in
contact with the leaking liquid, wash it immediately with clean water and go to the hospital for medical treatment.
• Move batteries in the required direction. Do not place a battery upside down or tilt it.
• Switch off the battery circuit breaker or remove the battery fuse before installation and maintenance.
• When replacing a battery, use a battery of the same or equivalent type. Improper replacement may cause the battery to
explode.
• Do not connect a metal conductor to the battery poles or touch the battery terminals. Otherwise, the battery may be
short-circuited and heat up, which can cause injuries such as burning.
• Dispose of batteries in accordance with local laws and regulations. Do not dispose of batteries as household waste. If a
battery is disposed of improperly, it may explode.
• Do not drop, squeeze, or puncture a battery. Protect batteries from external high pressure to prevent internal short
circuits and overheating.
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• To prevent injury or explosion, do not allow children or pets to swallow or bite a battery.
• If batteries experience discoloration, deformation, abnormal heating, or other abnormalities during working, charging,
or storage, stop using the batteries and replace them with new ones.
• Secure battery cables or copper bars to the torque specified in battery documentation. Loose connections will result in
excessive voltage drops or cause batteries to burn out when the current increases.
Before operating batteries, carefully read the safety precautions for battery handling and connection.
• Lead-acid batteries emit flammable gas when used. Install batteries in a dry and cool environment with good
ventilation, which is away from high temperature and flammable materials, and take precautions against fire. High
battery temperature may result in battery distortion, damage, and electrolyte overflow.
• Note the positive and negative polarities when installing batteries. Do not short-circuit the positive and negative poles
of the same battery or battery string. Otherwise, a great amount of energy is released, causing personal injury and
damage to equipment.
• When installing a battery string, retain at least one breakpoint to prevent a loop being formed. After checking that the
installation is correct, close the breakpoints to finish the installation.
• Before powering on a battery string, ensure that all bolts connecting batteries are tightened to the required torque.
• Do not use unsealed lead-acid batteries. Place and secure lead-acid batteries horizontally to prevent device
inflammation or corrosion due to flammable gas emitted from batteries.
• During the installation, insulate the terminals of cables connecting batteries. Ensure that the terminals do not come into
contact with metal components such as the cabinet.
• When handling a battery, ensure that its electrodes are upward. Do not tilt or overturn batteries.
Battery short circuits can generate high instantaneous current and release a great amount of energy, which may cause equipment damage
or personal injury.
If permitted, disconnect the batteries in use before performing any other operations.
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Lead-acid batteries emit flammable gas if they work abnormally. Store lead-acid batteries in a place with good ventilation,
and take fire safety precautions.
High battery temperature may result in battery distortion, damage, and electrolyte overflow.
If the battery temperature is higher than 60°C, check the battery for electrolyte overflow. If the electrolyte overflows, handle
the leakage immediately.
When the electrolyte overflows, absorb and neutralize the electrolyte immediately.
When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte may hurt human bodies.
Neutralize and absorb the electrolyte with sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) before moving the
batteries.
• A battery can be replaced only with a battery of the same or similar model recommended by the supplier.
• When handling lithium batteries, do not place them upside down, tilt them, or bump them against the ground.
• When the ambient temperature is lower than the lower limit of the operating temperature, do not charge the battery
(0°C Charging is not allowed). Otherwise, a short circuit occurs inside the battery.
• When maintenance is complete, return the waste lithium battery to the maintenance office.
2.7 DG Safety
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• Before installing, operating, and maintaining a diesel generator (DG), read the instructions provided by the DG
vendor. The safety precautions specified in this document are highly important precautions that require special
attention. For additional safety precautions, see the instructions provided by the DG vendor.
• The DG is used only for purposes specified by the manufacturer. When the DG is used for other purposes, you must
obtain prior approval from Huawei even if the operation does not violate safety regulations.
• Ground the DG properly. Lock all electric panels. Use insulated tools to check and repair electric devices. Avoid
electric shocks in wet environments.
• Follow all electrical regulations. Only qualified personnel are allowed to install, check, and repair electric parts of
equipment.
• Do not operate the DG before reading and understanding the instructions and warnings provided by the DG vendor. Otherwise,
personal injury may occur.
• Before performing installation or maintenance, put on a safety helmet, goggles, and other protective equipment to avoid personal
injury.
• During installation and maintenance, strictly follow the instructions provided by the DG vendor to avoid burns, explosions, and
fire.
• Take off your ID card and jewelry before installation and maintenance. Tie your hair and put them in your hat to protect them from
being twisted into high-speed moving components (such as a fan or drive bearing), avoiding personal injury or death.
• Keep sparks, open flame, and any other flammable objects away from the DG.
• Changing original components or using non-original components without authorization is prohibited. Otherwise, safety may be
endangered.
• Keep the engine clean because excessive oil stains may cause engine overheat, which leads to fire and damage to
equipment.
• Place multiple dry powder or CO2 fire extinguishers besides the DG.
• Check that all required tools and lifting devices are available and functional. Overloading is forbidden.
• Check for sharp objects such as nails and remove or trim them if necessary to avoid personal injury.
• Determine the manpower and work division if multiple people need to operate together.
• Take protective measures such as wearing the protective gloves, shoes, goggles, and safety helmet.
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• To move an object by hand, approach to the object, squat down, lift the object gently and stably by the force of the
legs instead of your back. Do not lift it suddenly or turn your body around.
• If multiple people work together to lift a heavy object, ensure that the weight is equally distributed and borne by
shoulders (preferably with a tool). Keep a distance of one arm between people and ensure that people of different
heights are properly arranged.
• Transport a heavy object stably with balanced force, move at a low and even speed, and put down the object stably and
slowly to avoid damaging the object.
• When transferring a heavy object, move your feet instead of turning your waist around. When lifting and transferring a
heavy object, ensure that your feet point to the target direction of movement.
• Do not quickly lift a heavy object above your waist. Place the object on a workbench that is half-waist high or any
other appropriate place, adjust the positions of your palms, and then lift it.
• When moving a heavy object, be aware of the workbench, slope, staircase, and slippery places. When moving a heavy
object through a door, ensure that the door is wide enough to move the object and avoid bumping or injury.
• If two people or more move a heavy object together, ensure that the object is moved at a uniform pace and is lifted and
landed simultaneously under the supervision of one person.
• For other transportation requirements, refer to the requirements for moving heavy objects.
• Loose clothes, hair, and falling tools can cause serious personal injuries and device damage.
• For a DG in operation, its exposed pipes and components are at high temperatures. Avoid touching them to prevent
burns.
Add fuel.
Add or replace all engine oil and coolant. Contact with hot engine oil and coolant may cause serious scalds.
Therefore, replace engine oil and coolant after their temperatures drop below 60°C.
Use compressed air. (The maximum air pressure for cleaning is 2 kg/cm2).
• Wear a helmet and keep people far away from the equipment during hoisting.
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• Wear the safety shoes and union suit. Never wear a wet union suit.
• Maintain equipment only after checking that the mains supply is disconnected. If you are not sure whether the mains
supply is disconnected, contact professionals.
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3 Solution Architecture
The PowerCube 1000 hybrid power supply solution consists of the following subsystems in terms of functions:
CCS • ICC cabinet: ICC330-H1-C8, ICC330-HA1-C10, ICC330-HD1 Houses and protects the EPS
• Smoke sensor
• Water sensor
• Light
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• DC heater: HAU02D-01
Based on power sources, new sites can be classified into the following scenarios.
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The grid power supply solution works circularly as follows. The power source preference sequence is mains > battery.
1. If the mains is normal, the mains supplies power to loads and batteries.
PSU R4875G5/R4850G5/R4850G2
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• ICC330-HD1-C5
• ICC710-HA1-C7
• ICC710-HA1H-C5
• ICC330-HD1-C5+ESC710-D2
• ICC330-H1-C8 + ESC330-D6+ESC710-D2
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The single-DG power supply solution works circularly as follows. The power source preference sequence is battery > DG.
1. Batteries supply power to loads until they discharge to the specified depth of discharge (DOD).
The dual-DG hybrid power supply solution works circularly as follows, with the DGs working in active/standby mode. The
power source preference sequence is battery > DG 1 > DG 2.
1. Batteries supply power to loads until they discharge to the specified DOD.
If DG 1 is faulty, DG 2 starts to supply power to loads and batteries and an alarm is generated.
The dual-DG power supply solution works circularly as follows, with the DGs working alternately. The power source
preference sequence is battery > DG 1 (DG 2).
1. Batteries supply power to loads until they discharge to the specified DOD.
3. After batteries are fully charged, DG 1 shuts down and batteries supply power to loads until they discharge to the
specified DOD.
If DG 1 or DG 2 is faulty, the other DG starts to supply power to loads and batteries and an alarm is generated.
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PSU R4875G5/R4850G5/R4850G2
• ICC710-HA1-C7
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The diesel-grid power supply solution works circularly as follows. The power source preference sequence is mains > battery
> DG.
1. If the mains is normal, the mains supplies power to loads and batteries.
2. If the mains power fails, batteries supply power to loads until they discharge to the specified DOD.
3. After the DG starts, the DG supplies power to loads and charges batteries.
4. After batteries are fully charged or the mains recovers, the DG shuts down, and batteries supply power to loads or
the mains supplies power to loads and batteries.
DG Voltage system:
New: three-phase four-wire/dual–live wire
Reused: three-phase four-wire/dual–live wire/single-phase
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PSU R4875G5/R4850G5/R4850G2
• ICC330-HD1-C5
• ICC710-HA1-C7
• ICC330-H1-C8+ESC330-D6+ESC710-D2
• ICC710-HA1H-C5
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4 Subsystem Description
4.1 EPS
4.1.1 DG
A DG converts chemical energy into electricity. In a DG, the engine converts thermal energy into mechanical energy, and
then the generator converts mechanical energy into electricity.
Figure 1 EPM100-M2E/EPM140-M2D
(1) Waterproof cap (2) Soundproof canopy (3) EMERGENCY STOP button
(4) Fuel filler port (behind the door) (5) Fuel tank
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Figure 2 EPM180-M2B
(1) Smoke exhaust vent (2) Fuel tank (3) Soundproof canopy
(4) EMERGENCY STOP button (5) Fuel filler port (behind the door)
Figure 3 EPM240-M2C
(4) EMERGENCY STOP button (5) Fuel filler port (behind the door)
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Figure 4 EPM115-M2A
(4) EMERGENCY STOP button (5) Fuel filler port (behind the door)
Dimensions ( 1825 mm x 950 m 1825 mm x 950 m 1825 mm x 950 m 1925 mm x 950 m 1825mm×1800m
H x W x D) m x 1800 mm m x 1800 mm m x 1800 mm m x 2200 mm m×950mm
Weight (exclu About 846 kg About 900 kg About 950 kg About 1000 kg About 835kg
ding fuel)
Engine model Yanmar 3TNV88- Yanmar 4TNV88 Weichai WP2.3D25 Weichai WP2.3D3 Yanmar 3TNV8
GGE E200 3E200 8-GGE
Generator mo Xingnuo XN164D Xingnuo XN184E Xingnuo XN184E Xingnuo XN184G Xingnuo XN164
del D
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Rated output p 10 kW/12 kVA 14 kW/17.5 kVA 18 kW/22.5 kVA 24 kW/30 kVA 11.5 kW/12.8 kV
ower A
4.1.2 Reused DG
A DG supplies AC power. For details, see the related DG user manual.
4.2 CCS
4.2.1 ICC330-H1-C8
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(1) Light (2) Power transfer box for the temperatur (3) Ground bar
e control device
(4) Space for equipment (5) RTN+ busbar (6) -48 V busbar
(7) DCDU-600AN1
Item Specifications
Outdoor cabinet Temperature control: HXC300S(1) heat exchanger, 250 W/K heat dissipation capacity
Dimensions (H x W x D): 1600 mm x 650 mm x 650 mm (excluding the protruding part
of the door), 1600 mm x 650 mm x 810 mm (including the protruding part of the door)
Weight: < 100 kg
Installation mode: installed on a floor, on a rooftop, or against a wall
Maintenance mode: maintained from the front
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Item Specifications
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level 65 dBA at 1.5 m (ambient temperature 45°C)
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.2 ICC330-HA1-C10
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(1) Light (2) Power transfer box for the temperatur (3) DCDU-600AN1
e control device
(4) Ground bar (5) Space for equipment (6) Space for batteries
Item Specifications
Outdoor cabinet Temperature control: HEX100 heat exchanger, 150W/K heat dissipation capacity (for th
e equipment compartment); PC500D DC air conditioner, 600 W cooling capacity (for th
e battery compartment)
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Item Specifications
Operating temperature 0°C to +45°C (with solar radiation), –20°C to +45°C (with a heater)
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level 65 dBA at 1.5 m (ambient temperature 45°C)
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.3 ICC330-HD1-C5
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(1) Light (2) Power transfer box for the temperatur (3) DCDU-600AN1
e control device
(4) Ground bar (5) Space for equipment (6) Space for batteries
Item Specifications
Outdoor cabinet Temperature control: HEX100 heat exchanger, 150 W/K heat dissipation capacity (for t
he equipment compartment); direct ventilation unit (for the battery compartment)
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Item Specifications
Operating temperature 0°C to +45°C (with solar radiation), –20°C to +45°C (with a heater)
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level 65 dBA at 1.5 m (ambient temperature 45°C)
IP rating and operating environ IP55 (equipment compartment), IP34 (battery compartment), Class B environments
ment
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.4 ICC710-HA1-C7
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(1) Light (2) Fan Assembly (3) Power transfer box for the temperatur
e control device
(4) Ground bar (5) -48 V busbar (6) Space for batteries
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(1) Space for equipment (2) RTN+ busbar (3) –48 V busbar
Item Specifications
Outdoor cabinet Temperature control: HEX100 heat exchanger, 150W/K heat dissipation capacity (for th
e equipment compartment); PC1500D-1 DC air conditioner, 1500 W cooling capacity (f
or the battery compartment)
Dimensions (H x W x D): 1925 mm x 900 mm x 950 mm (excluding the protruding part
of the door), 1925 mm x 900 mm x 1270 mm (including the protruding part of the door)
Weight: < 320 kg
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Item Specifications
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level 65 dBA at 1.5 m (ambient temperature 45°C)
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.5 ICC710-HA1H-C5
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(1) Light (2) Power transfer box for the temperatur (3) Ground bar
e control device
(4) Space for batteries (5) Space for equipment (6) DCDU-600AN1
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Item Specifications
Outdoor cabinet Temperature control: HEX100 heat exchanger, 150W/K heat dissipation capacity (for th
e equipment compartment); PC1500D-1 DC air conditioner, 1500 W cooling capacity (f
or the battery compartment)
Dimensions (H x W x D): 1925 mm x 900 mm x 950 mm (excluding the protruding part
of the door), 1925 mm x 900 mm x 1285 mm (including the protruding part of the door)
Weight: < 320 kg
Installation mode: installed on a floor, or on a rooftop
Maintenance mode: maintained from the front
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Item Specifications
Operating temperature 0°C to +45°C (with solar radiation), –20°C to +45°C (with a heater)
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level 65 dBA at 1.5 m (ambient temperature 45°C)
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.6 ESC330-A6
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(1) Power transfer box for the temperatur (2) Ground bar (3) Space for batteries
e control device
Item Specifications
Battery cabinet Temperature control: PC1500D-1 DC air conditioner, 1500 W cooling capacity
Dimensions (H x W x D): 1600 mm x 650 mm x 650 mm (excluding the protruding part
of the door), 1600 mm x 650 mm x 815 mm (including the protruding part of the door)
Weight: < 110 kg
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Item Specifications
Operating temperature 0°C to +45°C (with solar radiation), –20°C to +45°C (with a heater)
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level: 65 dB at 1.5 m (ambient temperature 45°C)
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.7 ESC330-D6
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(1) Power transfer box for the temperatur (2) Ground bar (3) Space for batteries
e control device
Item Specifications
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Item Specifications
Operating temperature 0°C to +45°C (with solar radiation), –20°C to +45°C (with a heater)
Altitude 0–4000 m. (When the altitude ranges from 2000 m to 4000 m, high temperature deratin
g applies and the operating temperature decreases by 1°C for each additional 200 m.)
Noise level GR487, acoustic pressure level: 65 dB at 1.5 m (ambient temperature 45°C)
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled
in accordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.8 ESC710-D2
Exterior
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Interior
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(1) TCUC (2) Space for batteries (3) Ground bar (rear left)
Technical Specifications
Item Specifications
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Item Specifications
Space for batteries A maximum of two 650 Ah FCB-A battery strings (24 batteries in a string)
Altitude 0–4000 m. When the altitude ranges from 2000 m to 4000 m, the operating temperature decr
eases by 1°C for each additional 200 m.
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled in ac
cordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.2.9 ESC710-A1
Exterior
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Interior
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(1) DC air conditioner (2) Battery –48 V copper bar (3) Battery RTN+ copper bar
Technical Specifications
Item Specifications
Battery cabinet Temperature control: DC air conditioner PC1000D, 1100 W cooling capacity (L35/L35)
Dimensions (H x W x D), including the protruding part of the door: 1925 mm x 900 mm x 11
05 mm
Weight:
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Item Specifications
Space for batteries A maximum of two 650 Ah FCB-A battery strings (24 batteries in a string)
Altitude 0–4000 m. When the altitude ranges from 2000 m to 4000 m, the operating temperature decr
eases by 1°C for each additional 200 m.
Other requirements • There should be no conductive dust, corrosive gas, or explosion hazard.
• Dust, corrosive substances, pests, molds, and other indicators should be controlled in ac
cordance with Class 4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
4.3 ICC
4.3.1 DCDU-600AN1
Interior
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(1) LLVD2 circuit breakers (2) LLVD1 circuit breakers (3) Space for iDCDU
(4) Ground screw (5) Space for AC output module (6) Space for AC input module 1
(7) Space for AC input module 2 (8) Space for PSU/BCU (9) UIM05B1
(10) Reserved slot for NIM01C3/GIM01 (7) SMU02C (12) Battery circuit breakers
C
Technical Specifications
DC surge protection Differential mode: 10 kA (8/20 µs); common mode: 20 kA (8/20 µs)
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PSU R4875G5/R4850G5/R4850G2
IP rating IP20
4.3.2.1 Appearance
Figure 1 Appearance
(4) BBU wiring ports (5) RXU wiring ports (6) DC-DC module
The RXU is a remote radio unit (RRU) or an active antenna unit (AAU).
Item EPS100D-N01D1
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Item EPS100D-N01D1
Environmental co Operating temperat –40°C to +65°C (When the temperature is within 55–65°C, the load needs to b
ndition ure e derated to 80%. When the temperature is within –40°C to –33°C, the system
can be normally started without damage.)
Altitude 0 m to 4000 m
When the altitude ranges from 2000 m to 4000 m, the operating temperature d
ecreases by 1°C for each additional 200 m.
Other requirements There should be no conductive dust, corrosive gas, or explosion hazard.
Dust, corrosive substances, pests, molds, and other indicators should be contro
lled in accordance with class 3.1 requirements in ETSI EN 300 019-1-3 (V2.3.
2 or later version).
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Maximum output p 6 kW
ower
Surge protection DC output 60 V port: differential mode 10 kA, common mode 20 kA, 8/20 s
RE EN 55032 Class B
IP rating IP20
NOTE:
1: This is a class A product. In residential areas, this product may cause radio interference; therefore, users may be required to take app
ropriate measures.
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Figure 1 Appearance
(1) Ground screw (2) LLVD power distribution (3) BLVD power distribution
Table 1 Specifications
Item Description
DC power distribution • BLVD power distribution: two 1-pole 16 A, two 1-pole 20 A, and two 1-pol
e 32 A circuit breakers
• LLVD power distribution: four 1-pole 32 A and six 1-pole 63 A circuit brea
kers
Weight 10 kg
(1) Ground screw (2) LLVD power distribution (3) BLVD power distribution
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(1) Run indicator (2) Alarm indicator (3) RS485 communications ports
NOTE:
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2 TX-
5 RX-
3, 6, 7, 8 NA –
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• When multiple DCDB48-200-16Bs are cascaded, you need to set the address DIP switch for the DMU02C1.
• If one DCDB48-200-16B is installed, you do not need to set the address DIP switch for the DMU02C1.
1 OFF OFF
2 OFF ON
3 ON OFF
4 ON ON
NOTE:
• If one contactor and one shunt are installed, for example, in a DCDB48-200-16B-4731, set pin3 to OFF and pin4 to OFF.
• If two contactors and one shunt are installed, for example, in a DCDB48-200-16B-4731-008, set pin3 to OFF and pin4 to ON.
Exterior
Figure 1 SMU02C
(1) SD card slot (2) Running indicator (3) Minor alarm indicator
(4) Major alarm indicator (5) Buttons (6) USB port (protected by a security pro
tection mechanism)
(7) RS485/RS232 communications port (8) FE communications port (9) CAN communications port
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Indicators
Running indica Green Off The monitoring module is faulty or has no DC input.
tor
Blinking slowly (0.5 Hz The monitoring module is running properly and communicating
) with the host properly.
Blinking fast (4 Hz) The monitoring module is running properly but does not commu
nicate with the host properly.
Buttons
Down
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NOTE:
SD Card Slot
An SD card is used to store up to 32 GB photos and videos shot by a camera.
USB Port
You can quickly deploy a site, import and export configuration files, export run logs, and upgrade software by inserting the
USB flash drive that is specially used for site deployment into the USB port.
After installing a WiFi module over the USB port, you can access the WebUI locally.
Communications Ports
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RS485/RS232 Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, Master/slave protocol, YDN protocol, and
9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 Modbus protocol
bit/s
NOTE:
2 TX-
6 RX-
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2 TX-
5 RX-
8 Reserved N/A
2 RX-
3 Reserved N/A
5 TX-
6 Reserved N/A
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Figure 1 Panel
(1) Dry contact and sensor ports (2) COM communications port (3) Battery temperature sensor port
(4) Door status sensor port (5) Battery switch port (6) Cable hole for fan cables
(7) Handle
The battery switch is used only when the mains supply is unavailable.
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3 12 V Power supply
6 GND Ground
7 Reserved –
8 GND Ground
Panel
The communications expansion module NIM01C3 is used for 4G communication. It also extends the RS485/CAN ports of
the SMU for connecting to southbound communications equipment.
Figure 1 NIM01C3
(1) SIM card slots (2 PCS) (2) 4G indicator (3) Alarm indicator
(4) Running indicator (5) ANT antenna port (6) COM1 port
(10) Handle
Indicators
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Blinking at intervals of 2s (on for 0.1s and A network has been registered.
then off for 1.9s)
Blinking at intervals of 2s (on for 0.1s, off Network search is in progress, or no networ
for 0.1s, on for 0.1s, and then off for 1.7s) k is connected.
Communications Ports
COM1 port Baud rate: 9600 bit/s, 19200 bit/s, or 11 Supports master/slave and Modbus protocols.
5200 bit/s Supplies 12 V power.
COM2 port Baud rate: 9600 bit/s, 19200 bit/s, or 11 Supports master/slave and Modbus protocols.
5200 bit/s Supplies 12 V power.
COM3/CAN port Baud rate: 9600 bit/s COM3: supports master/slave and Modbus pro
tocols.
CAN: supports the CAN protocol.
COM4 port Baud rate: 9600 bit/s, 19200 bit/s, or 11 Supports Modbus.
5200 bit/s
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6 Reserved N/A
7 Reserved N/A
8 GND Ground
2 RS485_RX-
3 Reserved N/A
5 RS485_TX-
6 GND Ground
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Panel
Figure 1 GIM01C
(1) SIM card slot 1 (2) SIM card slot 2 (3) Indicators
Indicators
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3 4G indicator (4G) Green Steady on The dial-up connection is in the data service st
ate.
Ports
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M Common port
NO DO normally open
port
3 Fuel level detectio AI1 + +12 V power supp Detect the fuel lev
n port ly el.
- Analog signal
- Analog signal
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• Mode 1: The input voltage range of the 48 V port is 40 V DC–60 V DC, and the output voltage range of the 60 V port
is 55 V DC–72 V DC.
• Mode 2: The input voltage range of the 60 V port is 57 V DC–72 V DC, and the output voltage range of the 48 V port
is 42 V DC–58 V DC.
The output voltage can be adjusted through a PMU. The DC-DC module provides overcurrent, overvoltage, and overheat
protections.
Figure 1 Appearance
Indicator Power indicato Steady on The DC input is available, and the C6030G1 is operating
r (green) properly.
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Alarm indicato Steady on The C6030G1 has generated a pre-warning due to ambien
r (yellow) t overtemperature.
The C6030G1 has generated a protection shutdown alarm
due to ambient overtemperature or undertemperature.
Blinking at 0.5 Hz The communication between the module and the outside
devices is interrupted.
Fault indicator Steady on The C6030G1 locks out due to output overvoltage or the
(red) C6030G1 is not properly inserted.
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Figure 1 4G antenna
Technical Specifications
Altitude 0–4000 m (when the altitude ranges from 0 m to 4000 m, the operating temperature decre
ases by 1°C for each additional 200 m)
Dimensions (H x W x D) Height 200 mm, base diameter 43 mm Height 136 mm, width 60 mm
Frequency range 2.4 GHz–2.5 GHz, 902 MHz–928 MHz, o 698 MHz–960 MHz or 1710 MHz–2700 MH
r 433 MHz–435 MHz z
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Exterior
Figure 1 PSU
Functions
• Converts AC power into 48 V DC power.
Item Function
Indicators
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Blinking at 0.5 Hz The communication between the PSU and the external equipme
nt is interrupted.
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Figure 1 Exterior
If multiple iDCDUs are installed, you need to set the address DIP switch of the iDCDUs.
Module Pin 1 Pin 2 Pin 3 Pin 4 Module Pin 1 Pin 2 Pin 3 Pin 4
Address Address
8 OFF ON ON ON 16 ON ON ON ON
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Item Specifications
Exterior
Figure 1 Exterior
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Interior
Figure 2 ATS-100A1 interior
(4) ATS main control box (5) SPD (6) Space for a maintenance socket
(7) Ground bar (8) DG 1 input circuit breaker (9) Mains/DG 2 input circuit breaker
Functions
The ATS-100A1 is an AC automatic switch system. It supports and detects the dual–live wire or single-phase inputs from
two power sources (DG 1 and mains or DG 1 and DG 2) and switches between the two power inputs. The power source can
switch to DG 1 by turning the bypass switch.
Function Description
Rated input power 200 V–240 V/346 V–415 V; three-phase; 50 Hz/60 Hz; max. 75 A
Rated output power 200 V–240 V/346 V–415 V; three-phase; 50 Hz/60 Hz; max. 75 A
Power source switching Provides one route of three-phase AC power distribution for downstream loads, one 10
A AC output, and one reserved maintenance socket output.
Monitoring Provides a bypass switch that allows the power source to switch to DG 1.
Protection Monitors the voltage, current, frequency, and power factor of three-phase outputs.
Alarm Protects against mains overvoltage, mains undervoltage, DG overvoltage, and DG und
ervoltage.
AC surge protection Generates alarms for mains open phase and DG open phase.
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Function Description
Port surge protection Nominal discharge current In: 30 kA (8/20 µs); maximum discharge current Imax: 60 k
A (8/20 µs)
Alarm port: 5 kA, 8/20 µs; in-cabinet CAN port: 250 A, 8/20 µs
IP rating IP20
Technical Specifications
Weight 18 kg
Working Mode
The ATS-125C1 can be operated automatically (AUTO) or manually (BYPASS).
Exterior
Figure 1 ATS-125C1 exterior
Interior
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(1) AC output terminal (2) ATS main control box (3) Bypass switch
(4) SPD (5) DG 1 input circuit breaker (6) Mains/DG 2 input circuit breaker
Functions
The ATS-125C1 is an AC automatic switch system. It supports and detects the dual–live wire or single-phase inputs from
two power sources (DG 1 and mains or DG 1 and DG 2) and switches between the two power inputs. The power source can
switch to DG 1 by turning the bypass switch.
Function Description
Rated input power 200–240 V; dual-live wire/single-phase; 50 Hz/60 Hz; max. 100 A
Rated output power 200–240 V; dual-live wire/single-phase; 50 Hz/60 Hz; max. 100 A
Power source switching Provides a bypass switch, by using which the power source can switch to DG 1.
Monitoring Monitors the voltage, current, frequency, and power factor of AC outputs.
Protection Protects against mains overvoltage, mains undervoltage, DG overvoltage, and DG und
ervoltage.
Alarm Generates alarms for mains open phase and DG open phase.
AC surge protection Nominal discharge current In: 30 kA (8/20 µs); maximum discharge current Imax: 60 k
A (8/20 µs)
Port surge protection Alarm port: 5 kA, 8/20 µs; inner-cabinet CAN port: 250 A, 8/20 µs
Technical Specifications
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Weight < 25 kg
Working Mode
The ATS-125C1 can be operated automatically (AUTO) or manually (BYPASS).
Exterior
Figure 1 BC-1206A exterior
(4) Surge protection board (behind the ba (5) Slots for the BCU-1203A
ffle plate)
Description
Function Description
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Function Description
DC module The BC-1206A can integrate two BCU-1203A modules, each with one –48 V DC input and
one 13.50 V DC/3 A output.
Technical Specifications
Item Specifications
Weight 10 kg
Output power 81 W
Exterior
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(1) Power indicator (2) Indicator of CAN bus communication (3) Fault indicator
exception and output current limiting
(4) DC output port for supplying power t (5) Auxiliary DC output port (6) Power switch
o the DG battery
Function
Function Description
Technical Specifications
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Item Specifications
Weight 2 kg
Indicators
Indicator of CAN bus comm Yellow Off On The yellow indicator is on when the out
unication exception and outp Blinking put current is limited.
ut current limiting The yellow indicator is blinking if the
CAN bus communication is abnormal.
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Table 1 Sensors
Exterior
Function Monitors the site for water in Detects smoke in real time. Measures the ambient temperature and h
real time. umidity in real time.
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Toggle Toggle Toggle Switch Toggle Toggle Toggle Address of the Digital
Switch 1 Switch 2 3 Switch 4 Switch 5 Switch 6 Temperature and
Humidity Sensor
ON ON OFF OFF ON ON 51
4.3.19 Light
Figure 1 Appearance
• Allows you to open the door by using an IC card, mobile phone, NMS, and key.
• Generates alarms.
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2 ON OFF OFF 92
3 OFF ON OFF 93
4 ON ON OFF 94
5 OFF OFF ON 95
6 ON OFF ON 96
7 OFF ON ON 97
8 ON ON ON 98
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Port Definitions
Figure 2 Ports on the electronic lock
4 / -
5 / -
6 / -
7 / -
8 GND Ground
Exterior
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Specifications
Item Specifications
Weight 1 kg
Altitude 0–4000 m. When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
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Figure 1 SPM01A
4.4 ESS
4.4.1 ESM-48100B1
Exterior
Figure 1 ESM-48100B1 panel
(1) Ground screw (2) Alarm output dry contacts DO1/DO2 (3) Battery status indicator
(4) Communications port COM_IN (5) Communications port COM_OUT (6) Buzzer port (reserved)
(7) Activation port PWR (8) Power port (charge/discharge) (9) MANUAL ON/OFF button
• A voltage in the range of 43.2 V to 58 V can be applied to the PWR terminal to activate the ESM.
• The ESM charge and discharge terminals are connected using M6 screws. Appropriate OT terminals are required. Required torque:
4 N·m; recommended cable size: 25 mm2. If the ESM is used at a temperature below 45°C, the cable size can be smaller but should
be at least 16 mm2.
Indicators
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RUN Running indicator Green Steady on: Communication is normal (including board startup, s
elf-check, software loading, and board power-on when not loade
d; excluding sleep when the power port or PWR port is energize
d).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is interrupted.
ALM Fault indicator Red Steady on: There is a fault or major alarm.
Steady off: There is no fault or major alarm.
CHG Charge indicator Green Steady on: The ESM is being charged.
Steady off: The ESM is open-circuited or discharging.
DCHG Discharge indicator Green Steady on: The ESM is being charged.
Steady off: The ESM is open-circuited or being charged.
NOTE:
Communications Ports
DO1 Fault or major alarm If the ESM raises one of the following alarms, the dry c Configurable (If t
ontact supplies an alarm signal: he dry contact is c
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DO2 Overload warning, ove If the ESM raises one of the following alarms, the dry c
rdischarge protection, ontact supplies an alarm signal:
or overdischarge Discharge undervoltage alarm, discharge undervoltage p
rotection, discharge due to single-ESM cell low voltage
disconnection, and heavy load warning
COM_IN Communications port 1. The ports are used for information reporting and N/A
communication cascading.
COM_OUT Communications Ports
2. Each port uses an RJ45 terminal and provides the
1000 A surge protection capability.
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• Activation through the PWR terminal: Supply a DC voltage of 43.2–58 V to the PWR terminal on the ESM panel for
at least 5s.
• Activation through the MANUAL ON/OFF button: Hold down the MANUAL ON/OFF button on the ESM panel for
at least 5s and less than 15s.
• Activation through the power port: Supply a DC voltage of 43.2–58 V to the power terminal on the front panel for at
least 5s.
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should be greater than 0.5s; otherwise,
the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or disconnected mode by holding down the MANUAL
ON/OFF button, you need to hold down this button again to reactivate the ESM.
Technical Specifications
Item Specifications
Weight 44 kg
Nominal voltage 48 V
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4.4.2 ESM-48100B2
Exterior
Figure 1 ESM-48100B2 panel
(1) Ground screw (2) Alarm output dry contacts DO1/DO2 (3) Communications port COM_IN
(4) Communications port COM_OUT (5) Battery status indicator (6) MANUAL ON/OFF button
• A voltage in the range of 43.2 V to 58 V can be applied to the PWR terminal to activate the ESM.
• The ESM charge and discharge terminals are connected using M6 screws. Appropriate OT terminals are required. Required torque:
4 N·m; recommended cable size: 25 mm2. If the ESM is used at a temperature below 45°C, the cable size can be smaller but should
be at least 16 mm2.
Indicators
Figure 2 Indicators on the ESM-48100B2
RUN Running indicator Green Steady on: Communication is normal (including board startup, s
elf-check, software loading, and board power-on when not loade
d; excluding sleep when the power port or PWR port is energize
d).
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ALM Fault indicator Red Steady on: There is a fault or major alarm.
Steady off: There is no fault or major alarm.
CHG Charge indicator Green Steady on: The ESM is being charged.
Steady off: The ESM is open-circuited or discharging.
DCHG Discharge indicator Green Steady on: The ESM is being charged.
Steady off: The ESM is open-circuited or being charged.
NOTE:
Communications Ports
DO1 Fault or major alarm If the ESM raises one of the following alarms, the dry c Configurable (If t
ontact supplies an alarm signal: he dry contact is c
Cell voltage sampling fault, cell temperature sampling f losed, an alarm is
ault, charge converter output short circuit, relay coil sho reported by defau
rt circuit, charge low temperature protection, discharge l lt.)
ow temperature protection, charge high temperature prot
ection, discharge high temperature protection, power m
odule internal overtemperature protection, discharge co
nverter output short circuit, input reverse connection, B
MU anti-theft lock, overload lockout due to component
failure, serial number conflict, input/output discharge ov
ervoltage lockout, discharge overcurrent lockout, discha
rge overcurrent protection, and cell 1–N fault alarm
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DO2 Overload warning, ove If the ESM raises one of the following alarms, the dry c
rdischarge protection, ontact supplies an alarm signal:
or overdischarge Discharge undervoltage alarm, discharge undervoltage p
rotection, discharge due to single-ESM cell low voltage
disconnection, and heavy load warning
COM_IN Communications port 1. The ports are used for information reporting and N/A
communication cascading.
COM_OUT Communications Ports
2. Each port uses an RJ45 terminal and provides the
1000 A surge protection capability.
• Activation through the PWR terminal: Supply a DC voltage of 43.2–58 V to the PWR terminal on the ESM panel for
at least 5s.
• Activation through the MANUAL ON/OFF button: Hold down the MANUAL ON/OFF button on the ESM panel for
at least 5s and less than 15s.
• Activation through the power port: Supply a DC voltage of 43.2–58 V to the power terminal on the front panel for at
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least 5s.
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should be greater than 0.5s; otherwise,
the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or disconnected mode by holding down the MANUAL
ON/OFF button, you need to hold down this button again to reactivate the ESM.
Technical Specifications
Item Specifications
Weight 65 kg
Nominal voltage 48 V
4.4.3 ESM-48150B1
Appearance
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(1) Ground screw (2) Alarm output dry contacts DO1/DO2 (3) Communications port COM_IN
(4) Communications port COM_OUT (5) Battery status indicator (6) MANUAL ON/OFF button
• A voltage in the range of 43.2 V to 58 V can be applied to the PWR terminal to activate the ESM.
• The ESM charge and discharge terminals are connected using M6 screws. Appropriate OT terminals are required. Required torque:
4 N·m; recommended cable size: 25 mm2. If the ESM is used at a temperature below 45°C, the cable size can be smaller but should
be at least 16 mm2.
LED Indicator
Figure 2 LED indicator
RUN Running indicator Green Steady on: Communication is normal (including board startup, s
elf-check, software loading, and board power-on when not loade
d; excluding sleep when the power port or PWR port is energize
d).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is interrupted.
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ALM Fault indicator Red Steady on: There is a fault or major alarm.
Steady off: There is no fault or major alarm.
CHG Charge indicator Green Steady on: The ESM is being charged.
Steady off: The ESM is open-circuited or discharging.
DCHG Discharge indicator Green Steady on: The ESM is being charged.
Steady off: The ESM is open-circuited or being charged.
NOTE:
Communications ports
DO1 Fault or major alarm If the ESM raises one of the following alarms, the dry c Configurable (If t
ontact supplies an alarm signal: he dry contact is c
Cell voltage sampling fault, cell temperature sampling f losed, an alarm is
ault, charge converter output short circuit, relay coil sho reported by defau
rt circuit, charge low temperature protection, discharge l lt.)
ow temperature protection, charge high temperature prot
ection, discharge high temperature protection, power m
odule internal overtemperature protection, discharge co
nverter output short circuit, input reverse connection, B
MU anti-theft lock, overload lockout due to component
failure, serial number conflict, input/output discharge ov
ervoltage lockout, discharge overcurrent lockout, discha
rge overcurrent protection, and cell 1–N fault alarm
DO2 Overload warning, ove If the ESM raises one of the following alarms, the dry c
rdischarge protection, ontact supplies an alarm signal:
or overdischarge Discharge undervoltage alarm, discharge undervoltage p
rotection, discharge due to single-ESM cell low voltage
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COM_IN Communications port 1. The ports are used for information reporting and N/A
communication cascading.
COM_OUT Communications Ports
2. Each port uses an RJ45 terminal and provides the
1000 A surge protection capability.
• Activation through the PWR terminal: supply 43.2–58 V DC power to the PWR terminal on the ESM panel for at least
5s.
• Activation through the MANUAL ON/OFF button: hold down the MANUAL ON/OFF button on the ESM panel for at
least 5s and less than 15s.
• Activation through the power port: supply a DC voltage of 43.2–58 V to the power terminal on the front panel for at
least 5s.
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1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should be greater than 0.5s;
otherwise, the operation is ineffective.
2. If you have forcibly powered off the battery that is in charging, discharging, or disconnected mode by pressing the
MANUAL ON/OFF button, the ESM can be only reactivated by pressing and holding this button.
Technical Specifications
Item Specifications
Weight 65 kg
4.4.4 FCB-A
The FCB-A is a fast charge battery. It belongs to the AGM battery family.
Exterior
Figure 1 FCB-A series
Function
An FCB-A applies to an unstable power grid. If mains is available, an FCB-A allows a high charge current. If mains is
unavailable, an FCB-A supplies power to telecommunications equipment by relying on its good cycle performance. An
FCB-A can be charged and discharged 1500 times at 25°C when the DOD is 50%.
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Technical Specifications
4.5 OSS
The iManager NetEco monitors and manages the key performance indicators (KPIs) and alarms for power and environment
related devices in real time, effectively improving the remote operation and maintenance of such devices, reducing the
number of site visits, and lowering the operation and maintenance cost. The NetEco can also collect and analyze site power
consumption data and raise energy saving optimization suggestions.
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5 Routine Maintenance
5.1 Preparations
Before maintenance, get familiar with the site and prepare maintenance tools.
Tools
Figure 1 Tool list
Check the engine oil level. Check or replace the DGs periodically based on the maintenance items and m
aintenance period specified in the corresponding DG user manual.
Check the engine valve clearance.
CAUTION:
Check for fuel, engine oil, or air leakage. In special scenarios such as the island site or helicopter site, periodically check whe
ther the fuel level is normal and refuel the DGs in a timely manner to avoid device f
aults.
Check electrical cable connections.
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Cabinet door lock Check whether the door l Visual observation or The door lock is dam Replace the door lock.
ock is damaged. locking and unlockin aged and cannot be u
g the door sed.
Cabinet cleanness Check whether the cabin Visual observation The cabinet is corrod Remove the rust and repai
et is corroded or rusty. ed or rusty. nt it again.
Check whether a pole or Visual observation A pole or cabinet is d Replace the pole or cabinet
cabinet is deformed. eformed. .
Check whether the cabin Visual observation The cabinet surface i Use a soft cotton cloth to c
et surface is dirty with oi s dirty with oil stains lean up oil stains or dust o
l stains or dust. or dust. n the cabinet surface.
Air filter Check whether dust accu Visual observation The air filter is dusty. Clean the air filter.
mulates on the air filter.
Cabinet interior Check whether temperat Using a thermometer The temperature insi • If the temperature is
ure inside the cabinet is t de the cabinet is belo below –20°C, take he
oo high or low. w –20°C or above +5 ating measures.
0°C.
• If the temperature is a
bove +50°C, take coo
ling measures such as
enhancing ventilation
.
Fan Check whether dust accu Visual observation The fan is dusty. Clean the dust.
mulates on the fan.
Check whether the fan is Visual observation an The fan is damaged, t Replace the fan.
intact, and the rotation sp d listening he vibration is abnor
eed, noise, and vibration mal, or the noise is lo
are in normal ranges. ud.
Exterior Check whether the paint Visual observation The cabinet is damag Repaint and repair the encl
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Grounding Check whether the groun Visual observation an The cable connecting Secure the ground point or
d point properly connect d using a tool such as the ground point and replace the ground cable.
s to the equipment room a screwdriver or wre the equipment room
ground bar. nch ground bar is damage
d or loose.
Electricity Check whether the outpu Multimeter The battery low voltage disconnec Refer to the device tr
t voltage is normal. tion (BLVD) or load low voltage oubleshooting instruc
disconnection (LLVD) voltage ex tions.
ceeds the threshold.
Preventive maint Check whether the indica Visual observ An alarm is generated.
enance tors are normal. ation
Cable Check whether the insula Visual observ • The insulation layer cracks a • Replace power
tion layer cracks or deteri ation nd deteriorates. cables.
orates and wiring termina
• A wiring terminal has rust or • Replace wiring
ls rust or drop.
drops. terminals.
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Monthly Charge current The charge current should not exceed the p Identify the cause of an alarm based
reset charge current limit. on the alarm information.
Battery string charge v After being charged in float-charging mode • Check whether the voltage sett
oltage for 12 hours, the charge voltage of a 2 V ba ing on the power system is wit
ttery should be greater than or equal to 2.15 hin the specified range. If it is
V. not, rectify the fault immediate
At the end of equalized charging, the charg ly.
e voltage of a 2 V battery should be greater
• Mark and record the batteries
than or equal to 2.25 V.
whose voltages are beyond the
specified range.
Voltage of each battery The open-circuit voltage of a 2 V battery s Replace abnormal batteries.
hould be greater than or equal to 2.10 V.
Battery appearance The battery enclosure is intact, without aci Replace abnormal batteries.
d leaks, deformation, or bulges.
Battery management al No battery management alarm is generated. Identify the cause of an alarm based
arm on the alarm information.
Battery environment te The ambient temperature for batteries shou Locate the cause of an abnormal te
mperature ld be lower than 50°C. mperature.
Battery surface temper The battery surface temperature should be l Replace the battery.
ature ower than 50°C.
Environment around ba A clean environment around batteries and t Clear foreign matters.
tteries and the battery c he battery cabinet (no unnecessary tools or
abinet cables).
Quarterly Repeat all monthly che The criteria for quarterly check are the sam The criteria for quarterly check are t
cked items. e as those of "Monthly Expected Results". he same as those of "Monthly Troub
leshooting".
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Temperature sensor Use an infrared thermodetector to measure Replace the temperature sensor if it
the temperature at the probe of the tempera is faulty.
ture sensor, and compare the reading with t Install the temperature sensor in the
he displayed temperature. The deviation sh correct position.
ould be less than or equal to 3°C.
Hang the battery temperature sensor betwe
en any two batteries at the topmost layer.
Tightness of battery scr The torque should meet the manufacturer's Tighten screws to the torque specifi
ews requirements. ed by the manufacturer.
Cables between batteri The cables are not deteriorating, the insulat Replace the cables.
es ion layer does not crack, the cable surface t
emperature is normal and it does not feel h
ot.
Airway tube There are no foreign matters in the airway t Clear foreign matters.
ube.
Annual Repeat all quarterly ch The criteria for annually check are the sam The criteria for annually check are t
eck items. e as those of "Quarterly Expected Results". he same as those of "Quarterly Trou
bleshooting".
• Install ESMs in a dry, clean, and ventilated environment that is far away from sources of ignition. Avoid direct
exposure to sunlight or rain water.
• Keep ESMs away from strong infrared radiation, organic solvents, and corrosive gases.
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Monthly Operating enviro Keep ESMs far away from heat sources and avoid direct exposure to sunlight.
nment
Quarterly Cleanliness Clean the ESM exterior using dry cotton cloth. Exercise caution when cleaning an
ESM because its voltage is high.
Connection Check the bolt at every terminal and tighten any loose bolt.
If a cable temperature exceeds 40°C (feels hot), locate the cause.
Semi-annual Voltage • Measure and record the busbar voltage and the positive and negative voltage
s of ESMs when charging is about to complete. Ensure that the voltages are t
he same. If the voltages are different, check for cable faults and rectify them.
• In the first year, collect real-time data when discharging is about to complete
at least once every six months. If a network management system is configur
ed, collect data remotely.
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6 Troubleshooting
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The power system DC output is normal, but the SMU green indicator is off. The MDU is Replace the SM
damaged. U.
The SMU breaks down or cannot be started. Its LCD has abnormal display or buttons c
annot be operated.
With alarm reporting enabled, the SMU does not report an alarm when the power syste
m is faulty.
The SMU reports an alarm, whereas the power system does not experience the fault.
The SMU fails to communicate with the connected downstream devices even though th
e communications cables are correctly connected.
Communication between the SMU and all PSUs is interrupted when both the PSUs and
communications cables are normal.
The SMU cannot monitor DC power distribution when both communications cables an
d DC power distribution are normal.
The green indicator is The PSU has no AC input. Check that the AC input voltage is normal.
off.
The input fuse is damaged. Replace the PSU.
The yellow indicator i Overtemperature occurs. Ensure that the ventilation vent is unblocked.
s steady on.
AC input overvoltage or undervoltage occ Ensure that the AC power is properly supplied to the
urs. PSU.
The PSU is in sleep mode. (The Protection If the PSU enters the sleep mode because system par
indicator is steady on when the PSU is in s ameters are being set, this symptom is normal.
leep mode and no alarm is generated.)
The red indicator is st Output overvoltage protection is triggered. Hot swap the PSU for once. If there is still no output
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The PSU powers off due to overtemperatur Ensure that the ventilation vent is unblocked.
e.
Communication is ab CAN communication interru • The communications cab • Reconnect the communicatio
normal (the RUN ind ption alarm le is loose. ns cable.
icator blinks at 0.5 H
• The ATS main control b • Replace the ATS main contr
z).
ox is faulty. ol box.
The ALM indicator i • Channel 1 contactor ala • The contactor is faulty. • Replace the SPD.
s steady on. rm and channel 2 conta • The SPD is faulty. • Replace the ATS main contr
ctor alarm ol box.
• The meter chip is faulty.
• AC SPD 1 alarm and A
C SPD 2 alarm
The AC input experi AC input overvoltage alarm • The input voltage of DG • If the AC input is from main
ences overvoltage. 1 is abnormal. s, contact the mains supplier.
The AC input experi AC input undervoltage alar • The input voltage of the • If the DG supplies AC powe
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The input overcurren Input overcurrent alarm The load circuit is subject to s • Eliminate load short-circuits.
t occurs. hort circuits or overload.
• Check that the load power d
oes not exceed the upper thre
shold. If capacity expansion
is required, contact site engi
neers.
The SPD indication windo • The circuit breaker is not properly switched o • Switch on the circuit breaker.
w is green, but there is an n. • Check whether the dry contact ca
AC SPD alarm.
• The dry contact cable is loose or the alarm con ble is securely connected and the
figuration is incorrect. alarm status is correctly configure
d.
• The SPD base is damaged.
• Replace the SPD base.
The indicators are off • The power cable is not connect Check that the power cable properly connects to the BCU-1
and the BCU-1203A ed. 203A and turn on the power switch.
has no output. If the power cable is properly connected, replace the BCU-
• A short circuit exists inside the
1203A.
BCU-1203A.
The ALM indicator i DC input overvoltage or undervolta Adjust the DC input voltage to the normal range. Then the
s on and the BCU-12 ge occurs. BCU-1203A protection is automatically canceled.
03A has no output.
Overtemperature protection is trigge Improve the ventilation condition. Then the BCU-1203A pr
red. otection is automatically canceled.
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The BAT indicator is The cable between the BCU-1203A Correctly connect the cable between the BCU-1203A and t
on. and the DG battery is reversely con he DG battery.
nected.
A circuit breaker is faulty due to overc The circuit breaker is in a position betwee Switch the circuit breaker to OFF a
urrent or a short circuit. n ON and OFF. nd then to ON.
The circuit breaker remains faulty after The circuit breaker is damaged. Replace the circuit breaker.
you switch it to OFF and then to ON.
In the initial operation period of a batte • The bolts for connecting battery t • Tighten bolts.
ry string, the voltage of a single battery erminals are loose. • Clear the dirt and reinstall the bol
or the total voltage of the battery string
• The terminal or cable is dirty, whi ts.
drops quickly when the battery string i
ch increases the connection volta
s discharging.
ge drop.
In the initial operation period of a batte The BLVD voltage is greater than the Adjust the BLVD voltage to a normal r
ry string, the battery string can dischar maximum value in the power system. ange based on site requirements.
ge properly but the power supply to the
load is disconnected quickly.
For a 2 V battery, the measured battery One battery is connected reversely. Connect the battery correctly based on
string voltage is about 4 V lower than t the polarity marks of battery terminals
he rated value. or the +/– signs on the battery cover.
In the initial operation period of a batte Batteries have a slight difference in the After batteries are charged in float mod
ry string, batteries have different volta internal structure or in the storage and t e for three months, the voltages of all b
ges. ransportation conditions from each oth atteries become the same.
er.
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High-temperature a The battery temperature sensor de Check whether the temperature sensor is located in a high-temp
larm tects that the ESM temperature ex erature environment. If so, determine the cause of abnormal te
ceeds the specified value. mperature near the sensor and rectify the fault.
Overvoltage or und The ESM voltage exceeds the spe 1. Check whether the ESM is securely connected to the sys
ervoltage alarm cified value. tem and whether the connector is rusty or oxidized. If so
, polish the corroded layer.
Short-time battery Connections are loose. Check whether the charge and discharge loops of each battery t
discharge or unbala erminal are securely connected.
nced discharge curr
The power system parameter setti Check whether the power system parameters are correctly set.
ent
ngs are incorrect.
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7 Parts Replacement
• Ensure that loads are powered on during replacement. For example, switch on the circuit breakers for primary loads, and do not
disconnect both the battery input and AC input from the loads.
• Obtain prior written consent from customers if load disconnection is required.
• PSUs, SSUs, and monitoring modules can be hot swapped.
Prerequisites
• The ESD wrist strap, ESD gloves, and key to the cabinet door are available.
Procedure
1. Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
Record the software version of the faulty SMU. If the faulty SMU is damaged and version information cannot be viewed, send
the bar codes of the old SMU and cabinet to Huawei technical support engineers.
2. Record the connection positions of cables on the SMU02C panel and disconnect the cables.
4. Remove the SD card from the side of the SMU02C. If no SD card is installed, skip Steps 4 and 5.
7. Connect the communications cable to the new SMU02C panel based on the recorded position.
After replacing the SMU, power on the SMU and check the software version of the new SMU. If the software version of the new
SMU is earlier than that of the faulty SMU, upgrade the software of the new SMU.
9. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
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Prerequisites
• The ESD wrist strap, ESD gloves, ESD box or bag, and toolbox are available.
Procedure
1. Connect the ESD wrist strap ground cable, and wear the ESD wrist strap and ESD gloves.
2. Record the connection positions of cables on the UIM05B1 panel and remove the cables.
3. Loosen the screws on the UIM05B1 panel, pull the handle until it is engaged, and take out the UIM05B1.
6. Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Follow-up Procedure
Pack the removed component and send it to the local Huawei warehouse.
Prerequisites
• The ESD wrist strap, ESD gloves, and key to the cabinet door are available.
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Procedure
1. Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
2. Record the connection positions of cables on the NIM01C3 panel and disconnect the cables.
4. Remove the SIM card from the SIM card slot in the NIM01C3, and insert the card into the SIM card slot in the new
NIM01C3. Skip this step if no SIM card is installed.
6. Connect all the cables on the NIM01C3 board to the new NIM01C3 based on the recorded information.
7. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Prerequisites
• The ESD wrist strap, ESD gloves, and key to the cabinet door are available.
Procedure
1. Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
2. Record the connection positions of cables on the GIM01C panel and disconnect the cables.
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5. Connect all the cables on the GIM01C board to the new GIM01C based on the recorded information.
6. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Prerequisites
• The protective gloves and key to the cabinet door are available.
To prevent burns, exercise caution when removing a PSU because it may be hot as a result of continuous operation.
Procedure
1. Wear protective gloves.
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Prerequisites
• The protective gloves and a tool kit (including hex socket and extension rod) are available.
• Power off the system before replacing a circuit breaker. Do not operate with power on.
• Power-off will disconnect the power supply to loads. Obtain prior consent from customers before replacing a circuit breaker.
Procedure
1. Switch off the circuit breaker to be replaced.
2. Record the connection positions of cables, remove the cables, and insulate them.
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5. Connect cables to the circuit breaker based on the recorded cable information.
Follow-up Procedure
Pack the removed component and send it to the local Huawei warehouse.
Prerequisites
• The protective gloves and key to the cabinet door are available.
Procedure
1. Record information about all circuit breakers and cables of the iDCDU, switch off all circuit breakers, disconnect
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4. Take out a new iDCDU and set the DIP switch based on the recorded information.
6. Connect the cables to the new iDCDU based on the recorded information, and switch on the corresponding circuit
breakers.
Prerequisites
• Tools are available.
Power off the system before replacing an AC input module. Do not operate with power on.
Power-off will shut down load devices. Obtain prior consent from customers if you need to replace AC input modules.
Procedure
1. Switch off the AC input module to be replaced.
2. Record the connection positions of cables, remove the cables, and insulate them.
3. Loosen the screws that secure the AC input module and remove the module.
4. Install the new AC input module and connect cables based on the recorded information.
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Prerequisites
• You have obtained the toolbox.
Power off the system before replacing an AC output module. Do not operate with power on.
Power-off will disconnect power supply to loads. Obtain prior consent from customers before replacing an AC output
module.
Procedure
1. Switch off the circuit breaker of the AC output module to be replaced.
2. Record the connection positions of cables, remove the cables, and insulate them.
3. Loosen the screws that secure the AC output module and remove the module.
4. Install a new AC output module and connect cables based on the recorded information.
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Prerequisites
• The protective gloves, Phillips screwdriver, socket wrench, and cabinet door key are available.
• You have confirmed the model of the ESM to be replaced and prepared a new ESM.
Context
ESM replacement may cause a system power failure. To prevent power failures, ensure that other power sources, such as
the mains, diesel generator, or a third-party DC power source, provide continuous power supply.
Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:
1. Hold down the Manual ON/OFF button for at least 15s in any state to enter the maintenance mode.
2. Hold down the Manual ON/OFF button for at least 15s to exit the maintenance mode.
Before replacing an ESM in an actual maintenance scenario, hold down the Manual ON/OFF button for the old ESM to
power off. After the ESM is replaced, manually exit the new ESM from the maintenance mode.
2. Switch the BAT– battery circuit breaker on the power system to OFF or remove the battery fuse.
3. Use the Manual ON/OFF button on the ESM to turn off the battery output.
4. Disconnect the cables from the old ESM. Insulate each cable and label it immediately after disconnecting it.
2. Hold down the Manual ON/OFF button for 15s for the ESM to enter the maintenance mode. In this mode, all
indicators blink, the ESM board is activated, but the ESM is not charged or discharged.
3. Connect the cables to the new ESM based on the cable labels.
4. Switch the BAT– battery circuit breaker in the power system to ON or reinstall the battery fuse using a fuse
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extracting unit.
5. Hold down the Manual ON/OFF button for 15s for the ESM to exit the maintenance mode. The ESM is
automatically activated and connects to the power system.
Prerequisites
• The protective gloves, maintenance toolkit, and cabinet door key are available.
• You have confirmed the model of batteries to be replaced and prepared new batteries.
Context
Battery replacement may cause a system power failure. To prevent power failures, ensure that other power systems, such as
the mains, diesel generator or reused power system, provide continuous power supply.
Following are the rules for battery replacement:
• For a 48 V battery string consisting of 2 V batteries, if four or less batteries have lower voltages than the average,
replace the low-voltage batteries. If more than four batteries have lower voltages than the average, replace the battery
string.
• For a 48 V battery string consisting of 12 V batteries, if only one battery has lower voltage than the average, replace
that battery. If more than one battery has lower voltages than the average, replace the battery string.
• If the battery string is to be replaced partially, new batteries must be of the same type and from the same manufacturer
as the replaced ones.
• If the battery string is to be replaced as a whole, new batteries must be of the same type and batch and from the same
manufacturer as the replaced ones.
• Do not short-circuit or reversely connect the positive and negative battery terminals. Insulate tools such as wrenches and
screwdrivers before handling the batteries to avoid personal injury and damage to the batteries.
• Exercise caution when taking or removing a battery to prevent it from falling off.
Procedure
1. Wear the protective gloves.
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You are advised to fully charge the old battery string before replacing it to avoid voltage bias and current bias. This is because
the new battery string is fully charged.
• If a battery is powered on, disconnect the positive battery terminal before replacing the negative battery cable.
• This requirement also applies to scenarios where other power systems are used or negative battery cables are involved.
2. Disconnect the cable between the positive battery string terminal and the positive transfer busbar.
3. Disconnect the cable between the negative battery string terminal and the negative transfer busbar.
5. Reconnect the cable between the negative battery string terminal and the negative transfer busbar.
6. Reconnect the cable between the positive battery string terminal and the positive transfer busbar.
7. After the battery string is charged for 10 minutes, check the voltage of each battery using a multimeter. If the voltage
of each 2 V battery is greater than 2.1 V or that of each 12 V battery is greater than 12.6 V, the battery string is
working normally.
Prerequisites
• The ESD wrist strap, ESD gloves, Phillips screwdriver, flat-head screwdriver, and key to the cabinet door are
available.
Procedure
1. Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
To avoid personal injury, ensure that AC power is disconnected before replacing the ATS main control box.
3. Record the cable connection positions on the ATS main control box panel, disconnect the cables, and insulate the
cables.
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If the ATS is at the end of CAN cascading, set a build-out resistor before installing the new main control box.
5. Install the new ATS main control box in the correct slot.
(1) Faulty ATS main control box (2) New ATS main control box
6. Reconnect cables to the new main control box panel based on the recorded cable connection positions.
7. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Prerequisites
• The ESD wrist strap, ESD gloves, flat-head screwdriver, and key to the cabinet door are available.
An AC SPD and its modules can be replaced only when the AC power is off. Otherwise, personal injury will be caused.
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5. Connect the AC power supply and check that the AC SPD alarm has been cleared.
Check whether the AC SPD is running properly by viewing the indication window color. If the indication window is green, the
AC SPD is running properly.
6. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Replacing an AC SPD
1. Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
3. Disconnect cables from the faulty AC SPD. Insulate each cable and label it immediately after disconnecting it.
4. Push the contact plate on the top of the AC SPD upward by using a flat-head screwdriver and remove the SPD.
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5. Place the new AC SPD on the corresponding guide rail, push the contact plate on the top of the SPD upward using a
flat-head screwdriver, and push the AC SPD inward to secure it.
7. Connect the AC power supply and check that the AC SPD alarm has been cleared.
Check whether the AC SPD is running properly by viewing the indication window color. If the indication window is green, the
AC SPD is running properly.
8. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
Procedure
1. Wear protective gloves.
2. Record the connection positions of cables on the BC-1206A and BCU-1203A and remove the cables.
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7. Reconnect the cables to the BC-1206A and BCU-1203A based on the recorded information.
Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
To prevent burns, exercise caution when removing a BCU-1203A because it may be hot as a result of continuous operation.
Procedure
1. Wear protective gloves.
2. Record the connection positions of cables on the BCU-1203A and remove the cables.
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Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
Install the fan according to airflow directions. Do not install the fan reversely.
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2. Record the cable connection positions of the fan to be replaced, and remove the wiring terminals of the cables.
3. Record the fan installation direction (arrow mark on the fan) and remove the faulty fan.
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4. Place the new fan based on the recorded installation direction (arrow mark on the fan), and tighten the screws.
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2. Record the cable connection positions of the fan to be replaced, and remove the wiring terminals of the cables.
4. Record the fan installation direction (arrow mark on the fan) and remove the faulty fan from the fan mounting kit.
5. Place the new fan based on the recorded installation direction (arrow mark on the fan), and tighten the screws.
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2. Record the cable connection positions of the fan to be replaced, and remove the wiring terminals of the cables.
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Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
Install the fan according to airflow directions. Do not install the fan reversely.
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The methods for replacing heat exchanger fans in the ICC330-HA1-C10 and ICC330-HD1-C5 are the same. This section uses the
ICC330-HD1-C5 as an example.
The methods for replacing heat exchanger fans in the ICC330-H1-C8 and ICC710-HA1H-C5 are the same. This section uses the ICC330-
H1-C8 as an example.
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2. Record the cable connection positions of the fan to be replaced, and remove the wiring terminals of the cables.
3. Record the fan installation direction (arrow mark on the fan) and remove the faulty fan.
4. Place the new fan based on the recorded installation direction (arrow mark on the fan), and tighten the screws.
2. Record the cable connection positions of the fan to be replaced, and remove the wiring terminals of the cables.
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2. Record the cable connection positions of the fan to be replaced, and remove the wiring terminals of the cables.
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2. Record the cable connection positions of the fan assembly to be replaced, and remove the wiring terminals of the
cables.
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Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
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• The methods for replacing air conditioners in the ESC330-A6 and ESC710-A1 are the same. This section uses the ESC710-A1 as
an example.
• The methods for replacing air conditioners in the ICC710-HA1-C7 and ICC710-HA1H-C5 are the same. This section uses the
ICC710-HA1-C7 as an example.
2. Switch off the upstream power input circuit breaker for the air conditioner, record the cable connections on the air
conditioner, and disconnect the cables.
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2. Switch off the upstream power input circuit breaker for the air conditioner, record the cable connections on the air
conditioner, and disconnect the cables.
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2. Switch off the upstream power input circuit breaker for the air conditioner, record the cable connections on the air
conditioner, and disconnect the cables.
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Prerequisites
• The ESD wrist strap, ESD gloves, Phillips screwdriver, and key to the cabinet door are available.
Procedure
1. Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
2. Switch off the upstream power input circuit breaker for the TCUC, record the cable connections on the TCUC, and
disconnect the cables.
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5. Record the cable connection positions on the TCUC control board and disconnect the cables.
6. Connect cables to the new TCUC control board based on the recorded cable positions.
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10. Switch on the upstream power input circuit breaker for the TCUC.
11. Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.
Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
Procedure
1. Wear protective gloves.
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There are three methods for installing a heater. Remove and install a heater based on site requirements.
Prerequisites
• Tools and the key to the cabinet door are available.
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Procedure
1. Record cable information and installation positions.
7. Set the DIP switch based on the recorded DIP switch information.
Follow-up Procedure
Pack the removed component and send it to the local Huawei warehouse.
Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
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Procedure
1. Wear protective gloves.
2. Disconnect the smoke sensor cable from the SMOKE dry contact on the UIM05B1 panel.
5. Connect the smoke sensor cable to the SMOKE dry contact on the UIM05B1 panel.
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Prerequisites
• An ESD wrist strap, ESD gloves, ESD box or bag, door key, and required tools are available.
Procedure
1. Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD gloves.
4. Install the new water sensor on the support and place the support at the bottom of the cabinet or on the equipment
room floor.
6. Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and ESD gloves.
Follow-up Procedure
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Pack the removed component and send it to the local Huawei warehouse.
Prerequisites
• The protective gloves, Phillips screwdriver, and key to the cabinet door are available.
Procedure
1. Wear protective gloves.
Prerequisites
• You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the cabinet door key, and tools.
Procedure
1. Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD gloves.
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(1) Lock (2) Lock cover (3) Electronic lock control box
6. Take out a new electronic lock, and unscrew and remove the control box.
7. Set the DIP switch of the electronic door lock based on the recorded information.
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Before powering on the electronic door lock, ensure that the DIP switch settings are the same as those of the original DIP switch.
8. Remove the other screws from the lock, reinstall the lock on the cabinet door, and tighten screws on the lock cover.
11. Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and ESD gloves.
Follow-up Procedure
Pack the removed component and send it to the local Huawei warehouse.
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8 Operating Environment
Table 1 Operating environment definitions
Class A Indoor environments where temperature and humidity are controlled, including rooms where human beings l
ive.
Class B Indoor environments where the temperature and humidity are not controllable and outdoor environments (wi
th simple shielding measures such as sunroofs) where humidity can reach 100% occasionally.
Class C Sea environments or outdoor land environments (with simple shielding measures such as sunroofs) near poll
ution sources. (If a site is near a pollution source, it is at most 3.7 km away from salt water such as the sea an
d salt lakes, 3 km away from heavy pollution sources such as smelteries, coal mines, and thermal power plan
ts, 2 km away from medium pollution sources such as chemical, rubber, and galvanization industries, or 1 k
m away from light pollution sources such as packing houses, tanneries, and boiler rooms.)
Class D Environments within 500 m away from the seashore. Class D environments are special Class C environment
s.
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9 EMC Specifications
Table 1 EMC specifications
Conducted susceptibility (CS) AC input power port 0.15 MHz–80 MHz: 10 V; reference standard: IEC 610
00-4-6
DC power output port 0.15 MHz–80 MHz: 10 V; reference standard: IEC 610
00-4-6
Radiated susceptibility (RS) Shell port 80 MHz–2700 MHz; 10 V/m; reference standard: IEC
61000-4-3
Voltage fluctuation and flicker AC power port Reference standard: IEC 61000-3-3
Electrostatic discharge (ESD) Shell port Contact discharge: 6 kV (criterion B), air discharge: 8
kV (criterion B); reference standard: IEC 61000-4-2
Electrical fast transient (EFT/B) AC power port 2 kV (criterion B); reference standard: IEC 61000-4-4
Signal port EFT/B 0.5 kV (criterion B); reference standard: IEC 61000-4-
4
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Voltage dip and short interruption ( AC power port Reference standard: IEC 61000-4-11
DIP)
This is a class A product. In residential areas, this product may cause radio interference. Therefore, users may be required to take
appropriate measures.
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10 Acronym/Abbreviation
A
AC alternating current
BC battery charger
BTS BTS
DC direct current
DG diesel generator
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RE resource element
RS radiated susceptibility