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The present study provides comprehensive information on the effects of process parameter
variations on the corrosion behavior of carbon steel in CO2 absorption systems using aqueous
amine solutions. The process parameters of interest are amine type, concentration of the amine
solutions, solution temperature, CO2 loading, and oxygen content. An electrochemical testing
technique was used for determining the system corrosiveness in terms of polarization behavior
and corrosion rate. The experimental results suggest that the corrosion behavior is considerably
sensitive to the variations in the process parameters. Increases in amine concentration, solution
temperature, CO2 loading, and oxygen content accelerate the corrosion rate in the systems. In
addition, different amine types yield different degrees of the system corrosiveness. Comparisons
of the corrosiveness among single amine systems as well as between mixed amine systems and
their precursors are also presented.
Introduction $10 000 and $30 000 per day in terms of production
losses.8 Besides, the downtime also leads to a large
The CO2 absorption process using aqueous amine portion of expenditure necessary for restoring the cor-
solutions has been extensively used for the removal of roded systems and for treatments initiated to mitigate
CO2 from gas streams in many industries. Common the corrosion. As stated by Gerus,9 millions of dollars
industrial applications include natural gas processing, are annually spent on this particular purpose.
coal gasification, and manufacturing of hydrogen and In addition to the above direct impacts, the corrosion
ammonia. In these processes, purification of process gas problems also indirectly affect the plant’s economy by
streams is to meet the needed requirements of product limiting the operating ranges of the process. Generally,
quality and to minimize operational difficulties, which flexibility in varying the operating conditions is reduced
may occur when the gas streams are further used in due to excessive corrosion. Operating the process beyond
downstream processes. Other applications involve the the typical conditions may also cause a tremendous
production of CO2 for uses in food, beverage, and increase in the system corrosiveness.6,10 Because of such
petroleum industries. Besides such industrial applica- limitations, the capacity of existing plants may not be
tions, the CO2 absorption process is considered to be a easily increased at reasonable expenses.
potential technique for reducing greenhouse gas emis- In practice, corrosion could be controlled by several
sion from flue gas streams. approaches: (i) use of proper equipment design, (ii) use
Historically, the CO2 absorption process using aque- of highly resistant materials, and (iii) use of chemical
ous amine solutions has long encountered corrosion treatments. However, the effectiveness of the controlling
problems. On the basis of plant experiences,1-6 corrosion approaches could be affected by variations in the
seems to take place in several plant locations including operating conditions of the process. For instance, by
the bottom portion of the absorber, the rich-lean heat reducing the flow rate of the absorption solution, the
exchanger, the regenerator, and the reboiler. Both corrosion protection efficiency might be deteriorated due
uniform corrosion and localized attacks such as pitting, to increases in the degrees of process parameters such
galvanic, erosion, stress cracking, and intergranular as CO2 loading and solution temperature. This would
corrosion were commonly detected. In general, the ways result in excessive corrosion in the system. Therefore,
in which the process equipment was designed, fabri- understanding the corrosion behavior due to variations
cated, installed, and operated are key factors in deter- in the process parameters becomes necessary for pre-
mining the corrosion types and degrees of the system venting such excessive corrosion. In the present study,
corrosiveness. comprehensive information on the effect of process
According to Kohl and Nielsen,7 corrosion is consid- parameters on corrosion behavior is provided. The
ered to be one of the most severe operational problems process parameters studied include the type of amine,
in the CO2 absorption process. Chronic corrosion can amine concentration, solution temperature, CO2 loading,
lead to a direct impact on the plant’s economy since it and oxygen (O2) content. Ranges of the testing condi-
results in unplanned downtime, production losses, tions are provided in Table 1.
reduced equipment life, and even injury or death.6 The
unplanned downtime of a typical plant can cost between
Experiments
* To whom correspondence should be addressed. Phone: Experimental Setup. The experiments were carried
(306) 585-4726. Fax: (306) 585-4855. E-mail: paitoon@ out in a corrosion cell using an electrochemical tech-
uregina.ca. nique for corrosion analysis. The experimental setup
10.1021/ie9901630 CCC: $18.00 © 1999 American Chemical Society
Published on Web 09/08/1999
3918 Ind. Eng. Chem. Res., Vol. 38, No. 10, 1999
consisted of two main components, the corrosion cell, are aqueous solutions of single amines. Four types of
model K47, and potentiostat, model 273 (EG&G Instru- amines including primary, secondary, tertiary, and
ments/Princeton Applied Research, NJ), as shown in sterically hindered amines were examined. Because of
Figure 1. The corrosion cell includes a set of a 1 L flask, their popularity, monoethanolamine (MEA), diethano-
high-density/nonpermeable graphite counter electrodes, lamine (DEA), methyldiethanolamine (MDEA), and
a calomel reference electrode, a reference electrode 2-amino-2-methyl-1-propanol (AMP) were chosen as
bridge tube, a purge/vent tube, and a leak-proof as- representatives of each amine type. In addition, aqueous
sembly for mounting the specimen. The potentiostat has solutions of mixed amines, which have currently gained
an accuracy of the applied potential and current mea- a great deal of attention by solvent developers, were as
surement of (0.2% of the reading. A computer with a well investigated. These include mixtures of MEA-
data acquisition program is connected to the poten- MDEA, DEA-MDEA, and MEA-AMP.
tiostat to record and analyze the produced corrosion
data. The prepared aqueous amine solutions can be clas-
Preparation of Specimens. The specimens for sified into two categories: (i) fresh solution containing
corrosion tests in this study were made of carbon steel no or little trace of CO2 and (ii) loaded solution contain-
1020. Their chemical compositions are C, 0.20; Mn, 0.51; ing certain amounts of CO2. The fresh solution was
P, 0.013; S, 0.039; Si, 0.17; and Fe, balance. The simply prepared by diluting the pure solvents with
specimens were cut into cylindrical shape: 1/2 in. (12.7 deionized water to a desired concentration. The concen-
mm) long, 3/8 in. (9.5 mm) diameter, drilled to a depth tration of the prepared solutions was determined by
of 1/4 in. (6.4 mm), and tapped to accept a 3-48 UNC- titration with a 1 N standard hydrochloric acid (HCl)
2A 5/16 in. (8 mm) thread depth. Within 1 h prior to solution using methyl orange as an indicator. For the
the tests, the specimens were prepared by wet grinding loaded solution, the preparation involved mixing a fresh
with 600 grit silicon carbide papers, degreasing with solution with a CO2 saturated solution previously
methanol, and drying with hot air, in accordance with prepared by purging CO2 gas into the fresh solution for
the ASTM standard E3-80.11 approximately 8 h. Amounts of the absorbed CO2 in the
Preparation of Absorption Solutions. The CO2 loaded solution represented as CO2 loading (mol of CO2/
absorption solvents primarily used in the present study mol of amine) were determined by chemical analysis
Ind. Eng. Chem. Res., Vol. 38, No. 10, 1999 3919
formation of carbamate15
hydrolysis of carbamate16
RNHCOO- + H2O a RNH2 + HCO3- (2)
Figure 9. Effect of solution temperature on corrosion rate under
2 kmol/m3 and 0.2 CO2 loading.
RNH2, RNHCOO-, RNH3+, and HCO3- denote amine,
carbamate ion, protonated amine ion, and bicarbonate
ion, respectively. For the MEA and the DEA systems, 1), and HCO3- (reaction 2). The increasing amount of
formation of carbamate (reaction 1) is a major reaction HCO3- thus causes a greater corrosion rate in the
while hydrolysis of carbamate (reaction 2) hardly takes system.
place. On the contrary, both reactions 1 and 2 play An increase in the corrosion rate with amine concen-
major roles in CO2 absorption in the AMP system. This tration can also be observed from the polarization curves
is basically due to low stability of the carbamate as shown in Figure 8. Apparently, changes in the amine
compound.16 As a consequence, the greater amount of concentration have an impact on the current densities
the HCO3- species is expected to be present in the AMP especially on the anodic side. The higher concentration
system rather than in the MEA and the DEA systems. leads to the greater anodic current density, thus in-
creasing the rate of corrosion.
HCO3- is basically considered a corroding agent in a
typical aqueous solution containing dissolved CO2. A Second, the corrosion rate seems to retard and
corrosion reaction between iron and HCO3- can be decrease gradually as the amine concentration in-
written as17 creases. This behavior is found in the AMP system with
the concentration beyond 3 kmol/m3 as shown in Figure
7. The decreasing corrosion rate is probably caused by
Fe + HCO3- f FeCO3 + H+ + 2e- (3) the hydrolysis of RNHCOO- shown in reaction 2. Once
the AMP concentration increases, available water in the
liquid solution tends to decrease. Therefore, the amount
According to reaction 3, the greater the amount of of HCO3- resulting from the hydrolysis reaction is
HCO3-, the higher the amount of iron dissolved. This diminished due to the limited water. This basically leads
results in a higher corrosion rate. With this principle, to a reduction in the amount of the corroding oxidizer,
the corrosion rate in the AMP system is therefore thus decelerating the corrosion rate.
generally greater than those in the MEA and the DEA
Solution Temperature. According to the experi-
systems.
mental results shown in Figure 9, a variation in the
Amine Concentration. Amine concentration ap- temperature of the liquid solution has a significant effect
pears to have a considerable effect on the system on the corrosion rate in the amine-CO2 systems.
corrosiveness. According to Figure 7, the corrosion Increasing the liquid temperature considerably acceler-
behavior affected by the amine concentration is mani- ates the rate of corrosion. For instance, in a 2 kmol/m3
fested in two distinct manners. MEA solution, the corrosion rate rises from 2.6 to 16.2
First, the corrosion rate increases as the amine mpy when the liquid temperature increases from 30 to
concentration increases. This is found in the MEA, DEA, 80 °C. A similar behavior is also found in the DEA and
and AMP systems with the concentration below 3 kmol/ the AMP systems. It should be noted that the relation-
m3. At a constant CO2 loading, increasing the amine ship between liquid temperature and corrosion rate is
concentration generally leads to an increase in the total shown in exponential form.
amount of CO2 absorbed into the amine solution, result- The increasing corrosiveness resulting from the varia-
ing in higher amounts of RNHCOO-, RNH3+ (reaction tion in solution temperature could be explained by
3922 Ind. Eng. Chem. Res., Vol. 38, No. 10, 1999
Figure 11. Effect of solution temperature on polarization behav- Figure 13. Effect of CO2 loading on pH under 2 kmol/m3 MEA
ior under 2 kmol/m3 MEA and 0.2 CO2 loading. and 80 °C.
Acknowledgment
Figure 15. Effect of oxygen content on corrosion rate under 2
kmol/m3 MEA and 12% CO2 in feed gas. Financial support from the Faculty of Graduate
Studies and Research of the University of Regina, the
behavior suggests that an increase in the CO2 loading Natural Sciences and Engineering Research Council of
primarily enhances the rate of oxidizer reduction, caus- Canada (NSERC), and Saskferco Products Inc. is grate-
ing a more corrosive environment. fully acknowledged.
Oxygen Content. The effect of oxygen content on the
system corrosiveness is illustrated in Figure 15. The Literature Cited
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3924 Ind. Eng. Chem. Res., Vol. 38, No. 10, 1999
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Received for review March 4, 1999
(18) Austgen, D. M.; Rochelle, G. T.; Peng, X.; Chen, C. Model
Revised manuscript received July 7, 1999
of Vapor-Liquid Equilibria for Aqueous Acid GassAlkanolamine Accepted July 9, 1999
Systems Using the ElectrolytesNRTL Equation. Ind. Eng. Chem.
Res. 1989, 28, 1060-1073. IE9901630