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c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409

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Selectivity study of H2 S and CO2 absorption from gaseous


mixtures by MEA in packed beds

Hamid Reza Godini, Dariush Mowla ∗


Chemical and Petroleum Engineering Department, School of Engineering,
Shiraz University, Shiraz, Iran

a r t i c l e i n f o a b s t r a c t

Article history: In this work, an experimental and theoretical investigation of selectivity was performed
Received 28 April 2007 for simultaneous absorption of H2 S and CO2 from gaseous streams into an aqueous mono-
Accepted 28 November 2007 ethanol amine (MEA) solution in a packed bed. The operating parameters playing a vital role
and have been considered here, are amine concentration and pressure, while the structural
and hydrodynamic parameters such as packing size and L/G ratio were found to be impor-
Keywords: tant as well. The qualitative effects of these parameters on absorption performance were
Simultaneous absorption analyzed via evaluating of absolute and relative removal efficiency. In the proposed math-
MEA ematical model for theoretical investigation of the absorption performance, the two-film
Selectivity theory of mass transfer was used. In order to check the validity of the proposed model, in
Acid gas compounds experimental section, a pilot-scale plant was constructed and variety of experimental data
Structural parameters were obtained in a wide range of operating conditions. In this plant, construction of packed
Packed beds beds in several sections of the column, gives the possibility of changing the structural and
hydrodynamic parameters in a flexible way. Also the proposed mathematical model is able
to consider the effects of vital parameters on the selectivity of absorption. The predicted
results by the proposed mathematical model were compared to the experimental data. This
comparison shows a good agreement between these data and so verifies the validity of
the proposed model. The results reveal that the effects of pressure, amine concentration,
packing size and L/G ratio on the selectivity performance of H2 S absorption into an MEA
solution are significant. Results show that, the relative efficiency could be increased near
20% when L/G is manipulated properly. As a side effect it reduces the absolute efficiency.
Using the packing size 1 in. instead of 0.5 in., relative efficiency could be increased more
than 5% while absolute efficiency is reduced. Then the experimental results testified the
benefit of any operating procedure appropriately involving these parameters for selective
H2 S absorption.
In general, since CO2 is a weak competitor against H2 S in being absorbed by MEA
solution, under difficult conditions for absorption process, the weakness of CO2 is more
pronounced. Therefore, the selectivity of absorption is increased, while the absolute effi-
ciency is decreased. In particular, increasing the gas flowrate and decreasing the L/G ratio,
increases the selectivity. Also when higher packing size is used, selectivity is increased. In
contrast, when large amount of amine are contacted with a special quantity of acid gas in
the unit volume of packed bed (generally lower packing size and higher L/G ratio), due to
the strength of MEA, the amine solution absorbs nearly all gaseous acidic compounds and
reduces the selectivity.
© 2007 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.


Corresponding author. Tel.: +98 711 62865315x3143; fax: +98 711 6287294.
E-mail addresses: dmowla@shirazu.ac.ir, dmowla@gmail.com (D. Mowla).
0263-8762/$ – see front matter © 2007 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.cherd.2007.11.012
402 c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409

Nomenclature 1. Introduction

a specific surface area of the column (m2 /m3 ) Removal of H2 S from gaseous mixtures by use of amine solu-
A cross-sectional area of the tower (m2 ) tions is a conventional technique (variety of processes such as
C liquid concentration (kmol/m3 ) SCOT and natural gas sweetening are using this technique).
Ci liquid concentration of component i (kmol/m3 ) Usually these gaseous mixtures contain 1–5% CO2 which is a
Cp specific heat of mixture at constant pressure close competitor of H2 S (less than 1.5%) in being absorbed by
(kJ/(kmol ◦ C)) amine solutions. So the behavior of selective H2 S absorption by
dp packing diameter (m) amine solution is very interesting from economical and oper-
dv volume of each volume element (m3 ) ational points of view. It should be noted that the targets for
dz height of each volume element modeling of this system in different situations, might be com-
Di diffusivity of component i in liquid phase (m2 /s) pletely different. For example in SCOT process which the inlet
G gas phase flow rate (m3 /s) gas contains considerable amount of CO2 , even many times as
G mass flux of gas (kg/(m2 s)) existing H2 S, the purpose of modeling is to study the process
Hi Henry’s constant of component i in aqueous with emphasis on the selectivity of absorption. This subject
MEA solution has been studied in different aspects by different investigators
j volume element counter (Zheng et al., 2006; Lyddon and Nguyen, 1999; Yasavage et al.,
kCO2 kinetic reaction constant of CO2 with MEA 2001; Rascol et al., 1997; Pant and Srivastava, 2007; Glasscock
(m3 /(kmol s)) and Rochelle, 1993). The basic idea in majority of these stud-
kG gas phase mass transfer coefficient (kg/(m2 s)) ies is the use of the sterically hindered type of amines as a
kL liquid phase mass transfer coefficient (m/s) chemical factor toward improving the absorption selectivity.
K equilibrium constant In some researches, physical parameters have been investi-
L liquid flow rate (m3 /s) gated to show that they have such a potential for developing
L mass flux of liquid (kg/(m2 s)) the new practical parameters toward achieving more selectiv-
L/G MEA solution–gas ratio (mol MEA/mol gas) ity in chemical absorption. In this manner, it has been verified
n number of data in statistical analysis that, although MEA is not a sterically hindered amine, but it
Ni mass transfer flux of component i (kmol/(m2 s)) could be a selective chemical absorber (Pant and Srivastava,
Pi partial pressure of component i in gas phase 2007).
(kPa) For a long time MEA has been the widest industrially used
qi heat of absorption of component i (kJ/kmol) amine (especially in oil refineries). Therefore, any success-
ri consumption (reaction) rate of component i ful effort toward optimum usage of this amine (even a little
(kmol/s) progress) leads to considerable improvement. MEA is a strong
Sc Schmidt number amine and under well prepared conditions in absorption pro-
Ss standard deviation of statistical data for popu- cess, it absorbs almost all available gaseous acidic compounds
lation without serious competition (alkalinity potential). By use of
SE standard deviation of statistical data for sam- secondary and tertiary amines, difference potential between
ples absorption of H2 S and CO2 will be more pronounced due to the
t confidence coefficient in statistical analysis weakness of these amines. These types of amines are naturally
T temperature (K) selective and when they are involved in the liquid mixture, the
TL liquid bulk temperature (K) observed improvements followed from the key parameters in
Vi molecular volume (m3 /kmol) this article are not noticeable beside the effects of the intrinsic
x direction toward depth of liquid phase selectivity of these amines.
xi mole fraction of component i in liquid phase The main orientation of this study is the controllable
(mol i/mol liquid) employing the existing potential of selectivity for absorption
yi mole fraction of component i in gas phase (mol of H2 S and CO2 into aqueous MEA solutions. In order to exam-
i/mol gas) ine the pure effects of proposed parameters on the observed
selectivity, the unselective amine like MEA was chosen as a
Greek letters
case study here.
˛ confidence limit in statistical analysis
In spite of numerous researches in this field, little con-
ıc thickness for zone of liquid phase which there,
siderations have been given to the mechanisms and related
the reaction of CO2 with MEA takes place (m)
parameters of selective amine absorption. For example, the
ε packed bed void fraction (m3 /m3 )
structural parameters such as packing size and the hydrody-
i absolute efficiency of absorption of component
namic parameters such as L/G ratio have not been considered
i
widely as effective parameters on mechanisms and selectiv-
rel relative efficiency which is equal to (H2 S /CO2 )
ity of absorption for these compounds. It is the purpose of
 viscosity (kg/ms)
this work to consider these parameters in details. To do this
1 normal population mean of each data set
a combination of chemistry and transport phenomena is con-
˚ association factor for solvent
sidered as a basis of the mathematical model. The resulted
˚0 degree of freedom in two way ANOVA test
trends let us conclude useful guidelines for appropriate use of
these parameters to achieve more selective performances.
The pilot-scale plant used in the experimental study was
constructed in sulfur recovery unit (SRU) in Shiraz oil refinery.
It should remained as close as possible to the industrial condi-
c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409 403

tions in the amine unit in order to optimize the operating con- ally same as those which have been reported in other studies
ditions and cost. In this manner it became possible to use the (Brettschneider et al., 2004). They have been obtained based
existing regenerator of amine unit. Therefore, the conditions on the proposed absorption mechanisms, chemical reactions
(temperature and concentration) of lean amine were fixed. and governing equations. In this manner, H2 S concentration
profile is sharply reduced at the interface due to its instan-
1.1. Mathematical modeling taneous rate of reaction with MEA and then H2 S diffuses in
equilibrium state (slight amount) through the zone 4 toward
Different mathematical models have been proposed for simul- the bulk part of the falling liquid film.
taneous absorption of CO2 and H2 S in reacting solutions CO2 profile is reduced due to fast reaction with MEA and
(Brettschneider et al., 2004; Gabrielsen et al., 2007; Mandal the carbon dioxide diffuses toward the bulk part of the liquid
and Bandyopadhyay, 2005; Saha et al., 1999; Ali et al., 2002). film until complete conversion.
In this section a general mathematical model is proposed for Due to instantaneous reaction of MEA with H2 S (at the
the case of MEA solution. It is based on the chemistry and gas–liquid interface) and the fast reaction with CO2 in the
transport phenomena relations, applying over the typical area whole reaction-diffusion zone (zone 4), the MEA concentration
where two films of liquid and gas contact each other. In this is reduced from its amount in bulk part of the liquid phase
model, the orientation is to diversify the physical and chemi- until neighborhood of gas–liquid interface where it sharply
cal mechanisms in simultaneous absorption of acidic gaseous reduces due to the reaction with H2 S.
compounds in to MEA solution for possible usage in improving Due to the important phenomena taking place in the liq-
the process selectivity. uid film and their important role in the process performance,
In this area the gas and liquid films are moved in a counter the attention is focused on this zone (zone 4). Therefore, the
current way. In Fig. 1, five different zones that could be visu- mathematical model was constructed based on what is occur-
alized for this process are shown. These are as follows: ring in this zone. As such, the mass balance equation for each
component is applied on the typical liquid shell which was
Zone 1: Bulk of upward gas stream. considered in zone 4. The resulted relations are the process
Zone 2: Diffusing gas film through which the acidic compo- governing equations (Eqs. (3)–(8)). Based on the kinetic of reac-
nents (CO2 and H2 S) are diffusing toward liquid–gas interface. tions occurring in this system and different resistances that
Zone 3: Liquid–gas interface. exist in this process, the governing absorption mechanisms
Zone 4: Diffusing liquid film in which CO2 is diffusing into for various components are different. H2 S reacts with MEA
the depth of liquid. In this zone H2 S instantaneously and at the liquid–gas interface instantaneously while reaction of
CO2 gradually react with MEA. CO2 with MEA is relatively slower and takes place gradually in
Zone 5: Bulk downward liquid stream. whole of the zone 4. For H2 S due to low concentration (equilib-
rium concentration) and for HS− due to low reactivity poten-
The basic components, which are considered in liquid tial, the governing equations are Fick’s law. But for CO3 2− , CO2 ,
phase, are; CO3 2− , CO2 , H2 S, HS− , MEA and MEAH+ and the MEA and MEAH+ due to reaction of CO2 with MEA, the combi-
main reactions occurring in the zone 4 are as follows: nation of reaction rate and diffusion would be the governing
equations describing their material balances over the zone 4.
MEA + H2 S ↔ MEAH+ + HS− (instantaneous) Based on the above mentioned descriptions, the material bal-
ance equations for six basic components are given as follows:
2MEA + CO2 + H2 O → 2MEAH+ + CO3 2− (fast)

In order to propose a mathematical model explaining this d2 CCO2 kCO2 CCO2 CMEA
+ =0 (3)
system, the following assumptions were made: dx2 DCO2

(1) Absorption of H2 S in MEA solution is more sensitive to dif- d2 CCO 2− kCO2 CCO2 CMEA
3
− =0 (4)
fusion steps (diffusion controlled mechanism) than CO2 dx2 DCO 2−
3
absorption.
(2) No chemical reaction occurs in the bulk of liquid (equilib-
d2 CMEA kCO2 CCO2 CMEA
rium). + =0 (5)
dx2 DMEA
(3) Electrical neutrality in liquid phase.
(4) Henry’s law is applicable at gas–liquid interface.
d2 CHS−
(5) Evaporation of water and MEA is neglected. =0 (6)
dx2

The reaction of CO2 with MEA is a one-side reaction with a


d2 CH2 S
rate given as =0 (7)
dx2

rCO2 = kCO2 CCO2 CMEA (1)


d2 CMEAH+ kCO2 CCO2 CMEA
− =0 (8)
dx2 DMEAH+
In which the rate constant kCO2 is given by (Riesenfield,
1998):
The thickness of the zone 4 in which the reaction of CO2
with MEA takes place is defined by the following equation
21.95
ln kCO2 = (2) (Rascol et al., 1997):
T

The concentration profiles of the components are also DCO2


ıc = (9)
shown in different zones of Fig. 1. These profiles are gener- kL
404 c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409

Fig. 1 – Conceptual diagram of the two-film theory in the proposed model.

Also the following equations are used to define the fluxes This B.C. is based on the assumption of electroneutrality at
of mass transfer (Rascol et al., 1997): the surface.

dCi CMEAH + CHS−


Ni = Di |x−0 (liquid phase mass transfer) (10) (B.C.12) at x = ıc , C H2 S = (23)
dz CMEA KC

Ni = kGi Yi (gas phase mass transfer) (11) In the above expressions j denotes the number of the lon-
gitudinal (volume) elements of the tower (each has height
In order to solve the above Eq. (12), boundary conditions are dz = 0.0005 m; j = 1, 2, . . ., 3600).
needed. Considering the situation depicted in Fig. 1 and based The following expressions are employed for calculation of
on the assumptions in the mathematical model, the following gas and liquid phase mass transfer coefficients (Riesenfield,
boundary conditions (B.C.s) can be proposed for the edges of 1998; Treybal, 1980) and the general diffusion coefficients in
zone 4 of liquid phase (which are addressed here by x = ıc and liquid and gas phases (Perry and Green, 1984). The equilib-
x = 0). rium constant and the Henry’s constants were obtained from
reference Kent and Eisenberg (1976).
(B.C.1) at x = ıc , CCO2 = 0 (12)  0.45
dp L DL 0.5
kL = 25.1 Sc (24)
PCO2 L dp L
(B.C.2) at x = 0, CCO2 |0 = (13)
HCO2
 −0.36
dp G G −2/3
(B.C.3) at x = 0, CMEA = 0 (14) kG = 1.195 Sc (25)
G (1 − ε) PBM G

j+1 j NCO2 a dz A
(B.C.4) at x = ıc , C =C + (15) 7.4e−8 (˚B MB )
0.5
T
CO3 2− CO3 2− L DAB = (26)
0.6
B VA

j+1 j ⎡ ⎤−1
(B.C.5) at x = ıc , CMEAH+ = CMEAH+
  xj 
Di,m = ⎣ ⎦ (27)
a dz A(NH2 S + 2NCO2 ) Dij
+ (16) j
L

Other required information such as diffusivities in gas phase


j+1 j a dz A(NH2 S + 2NCO2 )
(B.C.6) at x = ıc , CMEA = CMEA − (17) and, etc., were obtained from Perry’s chemical engineering
L
handbook (Perry and Green, 1984).
(B.C.7) at x = 0, CCO 2− |0 − CCO2 |0 = CCO 2− |ıc (18)
3 3
1.2. Solution of the model
PH 2 S
(B.C.8) at x = 0, CH2 S |0 = (19) In order to solve the Eqs. (3)–(8) by simultaneous use of the
HH2 S
boundary conditions (12)–(23) and auxiliary Eqs. (2), (9)–(11)
j+1 j NH2 S a dz A and (24)–(27), the bed is first divided into 3600 small vol-
(B.C.9) at x = ıc , CHS− = CHS- + (20) ume elements of height dz = 0.0005 m. Then using an iterative
L
procedure through the bed, all required information for deter-
ıc mining the performance of the whole bed, are calculated. In
(B.C.10) at x = 0, CHS− = CHS− |ıc + NH2 S (21)
DHS− the general loop of calculation (outer loop), the outlet con-
centrations of CO2 and H2 S from the top of the packed tower
(B.C.11) at x = 0, CHS− + 2CCO 2− = CMEAH+ (22)
3 are assumed as initial guesses. In this manner, calculation
c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409 405

is initiated from the top of the bed (which the concentra- In each experiment the gas mixture (SRU tail gas) which
tions in leaving gas stream and entering liquid stream are is composed mainly of nitrogen and contains some H2 S and
known). Gradually all unknown parameters are calculated in CO2 , is first pressurized by a reciprocating compressor to
each volume element by applying the before mentioned gov- the desired pressure (1–10 bar). Then after mixing with the
erning equations. To start the calculations in each volume required amount of CO2 and H2 S in order to reach the desired
element (steps), an initial pair of guesses for fluxes of CO2 composition in each experiment, it is entered to the bottom
and H2 S in each volume element is assumed since they are of the tower. The 15 wt% lean MEA solution (low alkalinity
needed for expressing the B.C.s. In this manner, the govern- solution is preferred for selectivity study) is fed to the tower
ing equations (in zone 4) of each volume element could be from the top of the bed. In fact, there were three points avail-
solved numerically and the liquid phase concentration profiles able for feeding the amine solution above each section of the
in that element could be obtained. The initial guesses (mass bed. Gas samples were taken and analyzed after each sec-
transfer fluxes of CO2 and H2 S) for each volume element are tion. The experimental results obtained under constant feed
adjusted by new results of mass transfer fluxes, which are cal- gas composition, 5% CO2 and 1.5% H2 S, temperature of 30 ◦ C.
culated based on the determined concentration profiles and Low temperature is preferred since it helps physical absorp-
Eq. (10) (inner loop). In each volume element, the mass trans- tion step. The vital parameters were total pressure (1–10 bar),
fer from gas phase should be equal to the mass transfer in to molar L/G (0.1–0.4 mol MEA/mol gas) and packing size (0.5 and
the liquid phase. Therefore, in this adjustment procedure the 1 in. Raschig ring). Volumetric gas flow rate was around 0.01
corresponding gas phase CO2 and H2 S concentrations entering (N m3 /s). Mass flow rate of MEA solution was in the range of
and leaving each element, are rechecked by use of gas phase 0.025–0.1 kg/s. Corresponding average pressure drop for 0.5 in.
mass transfer coefficient (Eqs. (11) and (25)). This procedure packing size was around 1500 Pa/m and for 1 in. packing size
is continued for all of the elements, up to the bottom of the was 600 Pa/m (under 1 bar pressure). Another fixed parameter
bed. In outer loop, the known inlet gas phase concentration is was the lean amine concentration, 15 wt%. On the main out-
compared with the calculated gas concentration (in previous let gas stream, a globe valve was used for manipulating the
step) entering to the lowest volume of bed. In case of contrast operating pressure. The amine solution flowrate were tuned
the initial guesses required in the general loop of calculation to get the desired amount of L/G. The samples of gas stream
(the outlet gas phase concentrations of CO2 and H2 S from top were taken in order to analyze the quality and quantity of
of the bed) are adjusted by shooting method. Then the new absorption under different conditions. Using observed input
pair of guesses is obtained. Through this procedure, the inlet and output concentration of gas stream, the efficiencies could
and outlet liquid and gas phase concentration of components be calculated for different height of the bed since inlet MEA
into/from each bed-volume element are correlated according solution could be entered the tower from each of three avail-
to the following equations. able points.

a
CGout = CGin − NiG dv (28)
G
3. Results and discussion
a
CLout = CLin + NiL dv (29)
L For checking the validity of the proposed mathematical model,
the results predicted by the model are compared with those
A computer program in MATLAB Code developed to per- obtained by experimentation in the pilot-scale plant for the
form the calculations. Based on the initial guesses, the total same operating conditions.
required time for the solution of this model via Pentium 4 pro- For ease of comparison and qualitative investigation, the
cessor, is at most 5 min. Also multiplicity is not a case here and new parameters, absolute efficiency () and relative efficiency
convergence behavior of the system is not a critical issue. (rel ) are defined as follows:
The final results of calculations are the concentration pro-
files in liquid and gas phases through the tower. They should
be used to determine the performance of the process in simul- Cin − Cout
= (30)
taneous absorption of CO2 and H2 S. Cin

H2 S
2. Experimental rel = (31)
CO2

In order to investigate the effects of vital parameters exper-


imentally, and also checking the accuracy of the proposed Since the qualitative verification of the effects of proposed
model, a pilot-scale plant was erected in Shiraz oil refinery. parameters (packing size, L/G, . . .) is desirable here, only effi-
This plant could be used for simultaneous studying the effects ciencies were compared in different states. Especially effects
of different parameters such as L/G ratio, pressure and pack- of different parameters on the selectivity of process were
ing size. A schematic and a picture of the pilot-scale plantare targeted. Also it should be noted that the possible errors in
shown in Fig. 2. prediction of absolute efficiencies will be out due to error dis-
The 25 cm diameter tower was made of carbon steel with tributing mechanism through evaluation of relative efficiency.
total height of 370 cm. The tower consists of three 60 cm sec- Furthermore, the results of these expressions are comparable
tion beds. In each (60 cm) section of the tower, sample points with the published data such as references Zheng et al. (2006)
for gas and liquid were erected. The rate of absorption was and Mandal et al. (2004). In order to evaluate the efficiencies
measured by analyzing the gaseous samples for H2 S and CO2 under each set of conditions, only gas phase concentrations
concentration in each section. It was doing via Testo-350 gas (in entering and leaving gas streams) are required. In this way
analyzer which time to time was rechecked by detector tubes. the following results were obtained.
406 c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409

Fig. 2 – A schematic (a) and picture (b) of the pilot-scale plant (right hand side view).

3.1. Effect of operating pressure model in predicting the qualitative and quantitative effect of
pressure.
Figs. 3 and 4 represent the experimental and predicted results
related to the effects of pressure on absolute and relative
removal efficiency ( and rel ). 3.2. Effect of L/G
As it could be seen in these figures, increasing of pres-
sure increases the absolute efficiency in absorption of both Figs. 5 and 6 represent the experimental and predicted results
components. It also increases the relative efficiency of the related to the effects of L/G ratio on absolute and relative
process toward H2 S absorption. The observed results reflect removal efficiency ( and rel ). As it has been shown in Fig. 5,
the importance and sensitivity of physical absorption step in increasing of L/G (increasing L while G is kept constant) has
the selective H2 S absorption. Comparison of calculated and a positive effect on absolute removal efficiency for absorption
experimental results indicates the validity of the proposed of both H2 S and CO2 .
c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409 407

Fig. 3 – Effect of pressure on absolute efficiency of Fig. 5 – Effect of L/G on absolute efficiency of absorption (a)
absorption, (a) for H2 S (b) for CO2 (gas flow for H2 S, (b) for CO2 (gas flow rate = 0.01 N m3 /s, liquid
rate = 0.01 N m3 /s, liquid flowrate = 0.06 kg/s). flowrate range = 0.025–0.0975 kg/s, bottom
pressure = 7.65 bar, top pressure = 7.5 bar).

On the other hand as it was mentioned earlier, the rate


of H2 S absorption is more sensitive to gas phase resistance.
Instead, absorption of CO2 is controlled by both of reaction and
gas phase resistances. In this manner, although increasing
of L/G increases the rate of absorption for both components,
but its effect is more pronounced for CO2 . Therefore, the rela-
tive efficiency is decreased with increasing L/G and vice versa.
Typical results revealing this phenomenon are shown in Fig. 6.
It should be noted that the range of variation of L/G is within
permissible hydrodynamic range, namely between dryness
and flooding regions.
In literature, a few references like Zheng et al. (2006) and
Mandal et al. (2004) have reported such a results and could Fig. 6 – Effect of L/G on relative efficiency of absorption (gas
be compared with this study. For example, Fig. 6 in reference flow rate = 0.01 N m3 /s, liquid flowrate
Zheng et al. (2006) and Fig. 1 in reference Mandal et al. (2004), range = 0.025–0.0975 kg/s, bottom pressure = 7.65 bar, top
“effect of gas flow rate on absorption performance”, reveal that pressure = 7.5 bar).
increasing of gas flowrate, increases the absorption selectiv-
ity. In the fixed liquid flow rate, increasing the gas flow rate
means decreasing the L/G. Therefore, here in this study (cur-
rent work) qualitatively the same results have been reported
but quantitative comparison needs lots of information such
as gas phase composition which is totally different in these
researches.
Therefore, the quantitative comparison is not possible here
because exact experimental conditions such as packing size,
gas and liquid flowrate, packed bed height, temperature, pres-
sure, liquid and gas concentration have to be known about
each set of data. Especially these data might be found rarely
for pilot-scale plants.

3.3. Effect of packing size

Fig. 4 – Effect of pressure on relative efficiency of absorption Using smaller packing size causes higher available mass trans-
(gas flow rate = 0.01 N m3 /s, liquid flowrate = 0.06 kg/s). fer area per bed volume. In this manner the amount of
408 c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409

Fig. 7 – Effect of packing size on relative efficiency of Fig. 8 – Effect of MEA concentration on relative efficiency of
absorption (gas flow rate = 0.01 N m3 /s, liquid absorption (gas flow rate = 0.01 N m3 /s, liquid
flowrate = 0.06 kg/s). flowrate = 0.06 kg/s, bottom pressure = 7.65 bar, top
pressure = 7.5 bar).

absorption per bed volume is increased for both components,


but it is more pronounced for CO2 which is the weaker com- objective function under different operating conditions. This
petitor for being absorbed by MEA solution. This has been is the subject of next research.
shown in Fig. 7.
The effect of packing size on the process performance, 3.4. Effect of amine concentration
strongly depends on the states of other conditions. Therefore,
this parameter was studied in variety of operating condi- Another parameter, which is considered in this study, is the
tions. Typical results of “two side statistical t-test” have been inlet concentration of amine solution. Generally speaking,
reported in Table 1 as a test of significance for this parameter. increasing of amine concentration, increases the driving force
The test based on the calculated and experimental data, verify for absorption of both H2 S and CO2 and so their absolute
that packing size parameter has a significant effect on relative removal efficiencies. But since the rate of CO2 absorption is
efficiency of simultaneous absorption. controlled by a chemical reaction in the liquid phase where
This could be followed through the experimental infor- amine is one of the reactant, so increasing of amine concen-
mation of this research, which has been reported in Table 1. tration has negative effect on selectivity or relative efficiency.
The test shows that, there is a highly significant difference This fact has been verified for different amines in other stud-
between the means (relative efficiencies data) for these two ies (Mandal et al., 2004) and is shown in Fig. 8 which has been
sets of experiments (0.5, 1 in.). This behavior is similar to the observed for MEA solution in this study. It should be men-
effect of L/G. In this manner when large amount of amine are tioned that in low amine concentration, a physical mechanism
facing the special quantity of acid gas in the unit volume of of absorption is governing and the relative efficiency is more
packed bed (lower packing size and higher L/G), due to the sensitive to amine concentration (the curve is steepest in low
strength of MEA, it absorbs nearly all H2 S and CO2 and reduces amine concentration). In higher amount of amine concen-
the selectivity. tration due to the availability of amines for both of H2 S and
Although the results show that using smaller packing size CO2 the selectivity is reduced and there is no real competition
decreases the absorption selectivity of H2 S, but it should be between H2 S and CO2 for being absorbed in to MEA solution.
noted that decreasing of packing size causes increasing of spe- In this research the observed trends and qualitative behav-
cific surface and reduces the required volume of the contactor ior is comparable with other researches such as Zheng et al.
for a specific dusty. Therefore, there is an optimum packing (2006) and Mandal et al. (2004). The conceptual comparison
size. This leads to the design of experimentations to obtain confirms the observed results in this research.
the optimum value of packing size to satisfy the appropriate

4. Conclusions

Table 1 – The t-test of significance on experimental data Simultaneous absorption of H2 S and CO2 from gaseous
for verification of the effect of packing size streams into an aqueous MEA solution using a packed bed
Specimen Test 1, X1 Test 1, X2 (packing d = (X2 − X1 ) pilot-scale contactor has been studied theoretically and exper-
(packing 2.5 cm) 1.125 cm) imentally. As a first conclusion, the packing size affects the
relative absorption (selectivity) of CO2 and H2 S in MEA solu-
1 (p = 1 bar) 1.282 1.24 0.042
2 (p = 3 bar) 1.303 1.265 0.038
tion as a new proposed structural parameter. Smaller packing
3 (p = 4.5 bar) 1.316 1.275 0.041 size leads to decrease in selectivity of H2 S absorption. The
4 (p = 5 bar) 1.319 1.278 0.041 results also show that, increasing of total pressure, which
5 (p = 7.5 bar) 1.323 1.284 0.039 helps the diffusion steps in absorption, increases the H2 S
Total 6.543 6.342 0.2 absorption selectivity and rate. It also could be seen that
Mean 1.3086 1.2684 0.04 increasing L/G as a potential for liquid phase events, decreases
the H2 S absorption selectivity while increases the absolute
n1 = n2 = 5, ˚0 = 8, Ss = 0.017, SE = .0107, (˛ = 0.05, t = 2.31), (˛ = 0.01, rate of absorption. It is the same, when amine concentra-
t = 3.36), 2 − 1 = (mean test 2) − (mean test 1) ± 3.36 (0.0107). There
tion is increased. Increasing the amine concentration, L/G and
is significant difference between two means.
decreasing the packing size conceptually means the increase
c h e m i c a l e n g i n e e r i n g r e s e a r c h a n d d e s i g n 8 6 ( 2 0 0 8 ) 401–409 409

in absorption potential per bed volume which decreases the Brettschneider, O., Wozny, G., et al., 2004, Experimental
selectivity. investigation and simulation of the chemical absorption in a
In general the proposed model is able to predict the effects packed column for the system NH3 –CO2 –H2 S–NaOH–H2 O. Sep
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due to erecting the proposed parameters could be expected. It schemes for sweetening with amines, In Proceedings of the
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aqueous blends of 2-amino-2-methyl-1-propanol and
increased near 5% while absolute efficiency is reduced.
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is a relatively weak competitor for H2 S for being absorbed in and CO2 into aqueous solutions of N-methyl diethanolamine
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