You are on page 1of 40

Calculation Sheet for

Fan Foundation Calculation

CONTRACT NO. : 032/CNI-EFNI-PP/X/2019


PROJECT CODE : 719002
DOCUMENT NO. : CAL-1-012-C-0010
PURPOSE : FOR APPROVAL
CONTRACTOR :

REV. NO. DATE DESCRIPTION PREPARED CHECKED APPROVED

A 3/12/2022 IFA DP AM / MTD ST


Cal
PROJECT CODE : 719002
cul

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

REVISION CONTROL SHEET

REV NO. DATE DESCRIPTION


A 3/12/2022 ISSUED FOR APPROVAL

DISTRIBUTION ORDER

EXTERNAL DISTRIBUTION PT PP (PERSERO) TBK - INTERNAL DISTRIBUTION

x PT. CERIA NUGRAHA x PROJECT MANAGER o OTHERS


INDOTAMA

x ENGINEERING MANAGER
o CONSTRUCTION MANAGER
o PROCUREMENT MANAGER
o ADMINISTRATION MANAGER
o SHE MANAGER
o QC MANAGER
o PROJECT CONTROL
o PROJECT MANAGER
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV :A

TABLE OF CONTENTS Page Number


1.0 GENERAL 06

1.1 ASSUMPTIONS 06

1.2 STATIC CALCULATION 08


[A] Relevant Figures 08
[B] Foundation Properties Calculation 10
[C] Moment Calculation 11
[D] Bearing Capacity 11
[E] Centre of gravity of machine-foundation system 11
[F] Pseudo Dynamic loads due to unbalanced forces/moments 12
[G] Weight Ratio 12
[I] Thickness of foundation 12
[H] Width of foundation 12

1.3 DYNAMIC CALCULATION 12


[A] Dynamic Properties Calculation 12
[B] Time History Analysis 12
[C] Wilson-Theta method 19

1.4 REFERENCES 19

2.0 PROJECT SPECIFIC DETAILS 20


[A] Project Specific Introduction 20
[B] Project Specific References 20
[C] Project Specific Figures 20

3.0 INPUT DATA 22


[A] Basic Parameters 22
[B] Point of Interest for calculating Maximum Amplitudes 22
[C] Soil Properties 23
[D] Concrete Properties 23
[E] Seismic Parameters 23
[F] Static Properties of foundation and pedestal parts 24
[G] Weights and Centre of gravity of Machine Parts 25
[H] Description of Load Cases 26
[I] External Static Loads on foundation/pedestal 27
[J] Unbalanced loads 28
[K] Load Combination Factors 30
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV :A

4.0 FOUNDATION PROPERTIES AND STATIC FORCES/MOMENTS 31

5.0 STATIC CHECKS 32


[A] Weight Ratio 32
[B] Thickness of Foundation 32
[C] Eccentricity Check 32
[D] Width of Foundation 32
[E] Bearing Pressure 33
[F] Stability Check 33
[G] Reinforcement Design 34

6.0 MATRIX FORMATION 35


[A] Inputs (reproduced here) 35
[B] Equivalent Radii for Rectangular Foundations 35
[C] Embedment Coefficients for Rectangular Foundations 36
[D] Mass (or Inertia) Ratio for Rigid Rectangular Foundations 36
[E] Damping Ratio Embedment Factor 37
[F] Damping Ratio for Rigid Rectangular Foundations 37
[G] Equivalent Spring constants for Rigid Rectangular Foundations 38
[H] Damping constants for Rigid Rectangular Foundations 38
[I] Calculation of Undamped Natural Frequencies 39
[J] Calculation of Undamped Coupled Frequencies 39

7.0 TIME HISTORY OUTPUT 41


[A] Details of Unbalanced Loads 41
[B] Matrix Formation 42
[C] Summary of Time History Analysis 43

8.0 DYNAMIC CHECKS 47


[A] Frequency Checking 47
[B] Amplitude and Velocity Checking 48

9.0 PROJECT SPECIFIC CHECKS 53

10.0 CONCLUSION 54
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV :A

LIST OF APPENDICES Pages

APPENDIX – I : OUTLINE DRAWING DIESEL GENERATOR SET FROM SUPPLIER FLOWSERVE 1

APPENDIX – II : CALCULATION OF FOUNDATION PROPERTIES 5

APPENDIX – III : FOUNDATION DRAWINGS 2


PROJECT CODE : 719002

Calculation Sheet for Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010


Fan Foundation Calculation
Fan Foundation Calculation DATE : 3/12/2022

REV : A

2.0 PROJECT SPECIFIC DETAILS

2,1 Project Specific Introduction:

This document furnishes design calculation for foundation of FAN. Overall length of the foundation is 3,7 m. Width
of foundation is 2,2 m and Depth 1 m

standard excel program has been used for the dynamic analysis of this foundation. This program caters for both
the Static and Dynamic checks as per Ferronickel Smelter Development Project standards given in references in
Civil Design Basis

Subject machine is a centrifugal type, 1800 KW (approx.), 1500RPM (approx.), 21.110 ton (approx.) FAN package.

Analysis shows that all critical parameters like weight ratio (6.16), eccentricities (1.32% max), bearing pressure (58
– 74 kN/m2), amplitude (7,62 micron max), velocity (2,5 mm/s max), frequencies (1125 – 1875 rpm)-taken 1500
rpm

2,2 Project Specific References:

1) DBS-1-000-C-0001: Civil Design Basis

2,3 Project Specific Figure:

Refer to Arrangement Diagram-Coal Homogenization Storeroom(Area 012)-HVAC


PROJECT CODE : 719002

Calculation Sheet for Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010


Fan Foundation Calculation
Fan Foundation Calculation DATE : 3/12/2022

REV : A
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

3.0 INPUT DATA


3,1 Basic Parameters
Units
Number of foundation parts Nfound = 1 Nos. Refer drawing: 922A-E931-012-2

Number of pedestal parts Nped = 0 Nos. Refer drawing: 922A-E931-012-2

Number of machine parts Nmc = 2 Nos. Assumption

Number of unbalanced load points Nul = 1 Nos. Assumption

Length (larger dimension) of foundation (along Y-axis) Lfound = 3,7 m Refer drawing: 922A-E931-012-2

Effective Width of foundation (along X-axis) Bfound = 2,200 m Calculated by the program
2
Acceleration due to gravity g = 9,807 m/sec
Number of Load Cases Lcase = 4 Nos. Refer to Civil Design Basis

Number of Load Combination Lcomb = 1 Nos. Refer to Civil Design Basis

Percentage of resonance frequency - Lower Limit FacL = 0,8 Refer to Civil Design Basis

Percentage of resonance frequency - Upper Limit FacU = 1,2 Refer to Civil Design Basis

Maximum Damping Ratio - Vertical Dz_max = 0,10 Assumption

Maximum Damping Ratio - Horizontal Dx_y_max = 0,20 Assumption

Maximum Damping Ratio - Rotation about Y axis Drx_max = 0,10 Assumption

Maximum Damping Ratio - Rotation about X axis Dry_max = 0,10 Assumption

Maximum Damping Ratio - Rotation about Z axis Drz_max = 0,15 Assumption

Coefficients based on Bfound/Lfound or Lfound/Bfound ratio bz = 2,18


bx = 1,00
Calculated by program based on
[NOTE: Subscripts denote the following:
by = 0,97 figure
"z" => motion along Z axis; "x" => motion along X axis; presented on next page
"y" => motion along Y axis; "rx" => rotation about Y axis; b rx = 0,46
and "ry" => rotation about X axis] b ry = 0,58
Time Steps Dt = 0,003 sec Refer wilson- q method

"Zero to Peak" Allowable Amplitude of Vibration at POI Ampallow = 7,62 mm Zone A or Zone B of Figure 1

Allowable Velocity of vibration at POI Velallow = 2,5 mm/sec Refer wilson- q method
Minimum (Foundation + Pedestal) thickness Hf_p = 1,000 m Assumption

Foundation Width Factor Fwf = 1,10


2
Centrifugal Machine
Machine type is reciprocating IMPORTANT NOTE 1:
Reciprocating Machine
For subscripts and their respective
3,2 Point of Interest (POI) for calculating Maximum Amplitudes directions in the terms Dz_max to
bry, Refer to Secion 1.3B

Coordinates
S. No. XPI YPI ZPI Location Project Specific Note
(m) (m) (m)
1 0,000 0,000 0,000
Top of Pedestal Z co-ordinate values for the top of
2 0,000 0,000 0,000
pedestal has been taken
3 0,000 0,000 0,000 conservatively.
Bottom of Foundation
4 2,200 3,700 0,000
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

IMPORTANT NOTE 2:

Co-ordinates and direction of


"Applied forces & moments" shall
be as per Fig 1-3, 1-4 & 1-5 of this
program.

Bfound/Lfound = 0,59

Lfound/Bfound = 1,68

(Figure for Calculating the Beta factors as per Length (Lfound) and Width
(Bfound) of foundation) - Refer to page 59 of reference 1.

3,3 Soil Properties


Units
Static Allowable Bearing Pressure qa = 58 kN/m2 Final report of Soil Investigation

3
Soil Density gsoil = 16,57 kN/m Final report of Soil Investigation

Poisson Ratio n = 0,3 Final report of Soil Investigation

Dynamic Shear Modulus Gs = 660027 kN/m2


Factor for SBC (static load combinations) FSBCs = 0,5 Assumption

Factor for SBC (dynamic load combinations) FSBCd = 0,75 Assumption

Assumption
Factor for SBC (earthquake / wind load combinations) FSBCe = 1,33
Assumption

Safety Factor for Sliding of foundation FacSlid = 1,5 Assumption

Coeff. of friction for sliding in between soil and concrete m = = 0,35 Assumption

Foundation Depth (FGL to bottom of foundation) Df = 1,00 m


Embedment Depth h = 1m Considered conservatively

3,4 Concrete Properties


Units
Cylinder Compressive Strength of concrete Fck = 29 Mpa Refer Cl.3.3 Concept note
2
Density of concrete gc = 24 kN/m

3,5 Seismic Parameters


Units
Seismic Response Coefficient Cs = 0,19911 Calculation

Note : Foundation shall be analysed and designed for combination of 100 percent of earthquake forces in one direction
plus 30 percent in the perpendicular direction. In both direction Siesmic Response Coefficient is assumed as Cs.
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

3,6 Static Properties of foundation and pedestal parts Refer to Appendix 2

Centre of gravity of
Dimensions of foundation
foundation / pedestal
Foundation / / pedestal parts
S. No. parts
Pedestal Parts
Lx Ly Lz Xf / Xp Yf / Yp Zf / Zp
(m) (m) (m) (m) (m) (m)
Foundation Part 1 2,20 3,70 1,00 1,100 1,850 -0,800
ts
Par

NO Foundation Part 0,0 0,0 0,0 0,000 0,000 0,000


ion

NO Foundation Part 0,0 0,0 0,0 0,000 0,000 0,000


dat

NO Foundation Part 0,0 0,0 0,0 0,000 0,000 0,000


n
Fou

NO Foundation Part 0,0 0,0 0,0 0,000 0,000 0,000


NO Pedestal Part 0,0 0,0 0,0 1,100 1,850 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
rts

NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000


l Pa

NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000


esta

NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000


Ped

NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000


NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
NO Pedestal Part 0,0 0,0 0,0 0,000 0,000 0,000
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

3,7 Weights and Centre of gravity of Machine Parts Refer to Appendix 1 & 2

Description of Machine parts -

Machine Part 01 = Fan

Machine Part 02 =

Machine Part 03 =

Machine Part 04 =

Machine Part 05 =

Mass Moment of Inertia Co-ordinates of "Centre


Weight of Machine Parts about C.G. of each of the of gravity" of Machine
S. No. Machine Parts parts parts
Wm Jmx Jmy Jmz Xm Ym Zm
(kN) (kg-m2) (kg-m2) (kg-m2) (m) (m) (m)
1 Machine Part 01 32,000 1000 1000 1000 1,100 1,850 1,000
2 Machine Part 02 0 0 0 0 0,000 0,000 0,000
3 NO Machine Part 0 0 0 0 0,000 0,000 0,000
4 NO Machine Part 0 0 0 0 0,000 0,000 0,000
5 NO Machine Part 0 0 0 0 0,000 0,000 0,000
6 NO Machine Part 0 0 0 0 0,000 0,000 0,000
7 NO Machine Part 0 0 0 0 0,000 0,000 0,000
8 NO Machine Part 0 0 0 0 0,000 0,000 0,000
9 NO Machine Part 0 0 0 0 0,000 0,000 0,000
10 NO Machine Part 0 0 0 0 0,000 0,000 0,000
11 NO Machine Part 0 0 0 0 0,000 0,000 0,000
12 NO Machine Part 0 0 0 0 0,000 0,000 0,000
13 NO Machine Part 0 0 0 0 0,000 0,000 0,000
14 NO Machine Part 0 0 0 0 0,000 0,000 0,000
15 NO Machine Part 0 0 0 0 0,000 0,000 0,000
16 NO Machine Part 0 0 0 0 0,000 0,000 0,000
17 NO Machine Part 0 0 0 0 0,000 0,000 0,000
18 NO Machine Part 0 0 0 0 0,000 0,000 0,000
19 NO Machine Part 0 0 0 0 0,000 0,000 0,000
20 NO Machine Part 0 0 0 0 0,000 0,000 0,000
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

3,8 Description of Load Cases Refer to Appendix 1 & 2

S. No. Load Case Description Remarks

Miscellaneous items ONLY


(Foundation, pedestal, and machine
1 Load Case 01 Dead loads
weight shall be calculated by
program.)

These loads shall be calculated by


2 Load Case 02 PSEUDO DYNAMIC Loads
the program.
User to input values only for the
3 Load Case 03 Seismic loads (X-Direction) miscellaneous items (excluding
foundation / pedestals / machine)
User to input values only for the
4 Load Case 04 Seismic loads (Y-Direction) miscellaneous items (excluding
foundation / pedestals / machine)

5 NO Load Case

6 NO Load Case

7 NO Load Case

8 NO Load Case

9 NO Load Case

10 NO Load Case

11 NO Load Case

12 NO Load Case

13 NO Load Case

14 NO Load Case

15 NO Load Case
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

3,9 External Static Loads on foundation/pedestal Refer to Appendix 1 & 2

Note : In case, number of load points are more than 4, user needs to combine loads and apply them in maximum
4 chosen points.

Co-ordinates
Load Interested Point Fx Fy Fz Mx My Mz
Case No (kN) (kN) (kN) (kN-m) (kN-m) (kN-m) XLc YLc ZLc
(m) (m) (m)
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
Load Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Case 01 Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
Load Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Case 02 Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
Load Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Case 03 Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
Load Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Case 04 Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000

….Continued - External Static Loads on foundation / pedestal -


Coordinates
Load Interested Point Fx Fy Fz Mx My Mz
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A
Load Interested Point Fx Fy Fz Mx My Mz
XLc YLc ZLc
Case No (kN) (kN) (kN) (kN-m) (kN-m) (kN-m)
(m) (m) (m)
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000
Load Point 1 0 0 0 0 0 0 0,000 0,000 0,000
NO
Load Point 2 0 0 0 0 0 0 0,000 0,000 0,000
Load
Load Point 3 0 0 0 0 0 0 0,000 0,000 0,000
Cases
Load Point 4 0 0 0 0 0 0 0,000 0,000 0,000

3.10 Unbalanced loads Refer to Appendix 1 & 2

Description of Unbalanced loads based on machine parts -

Load No. 01 = corresponds to Rotor


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

- Magnitude, Co-ordinates and Operating Frequency of Unbalanced loads


Operating
Coordinates
Load Fx.ul Fy.ul Fz.ul Mx.ul My.ul Mz.ul Frequency, wm
S. No.
No. (kN) (kN) (kN) (kN-m) (kN-m) (kN-m) Xul Yul Zul (rpm)
(m) (m) (m)
1 No. - 01 0,000 32,000 0,000 0 0 0 1,100 1,850 1,000 1500
2 NO Unbalance Load
0 0 0 0 0 0 0,000 0,000 0,000 0
3 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
4 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
5 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
6 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
7 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
8 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
9 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0
10 0
NO Unbalance Load 0 0 0 0 0 0,000 0,000 0,000 0

- Phase of Unbalanced loads

Phase Phase Phase Phase Phase Phase


Load Point of
of Fx.ul of Fy.ul of Fz.ul of Mx.ul of My.ul of Mz.ul
Case Interest
(rad) (rad) (rad) (rad) (rad) (rad)

1 Point 01 0 0 0,3769 0 0 0
2 0
NO Unbalance Load 0 0 0 0 0
3 0
NO Unbalance Load 0 0 0 0 0
4 0
NO Unbalance Load 0 0 0 0 0
5 0
NO Unbalance Load 0 0 0 0 0
6 0
NO Unbalance Load 0 0 0 0 0
7 0
NO Unbalance Load 0 0 0 0 0
8 0
NO Unbalance Load 0 0 0 0 0
9 0
NO Unbalance Load 0 0 0 0 0
10 0
NO Unbalance Load 0 0 0 0 0
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

3,11 Load Combination Factors Refer to Appendix 1 & 2

S. No. Load combination type Remarks Common Load Case


LCF01 Dynamic LCF01 is DYNAMIC load combination Factors
NO Load Combination Dynamic LCF01 is DYNAMIC load combination 0
NO Load Combination Static LCF01 is STATIC load combination 1
NO Load Combination Static LCF01 is STATIC load combination -1
NO Load Combination Static LCF01 is STATIC load combination 0,75
NO Load Combination Dynamic LCF01 is DYNAMIC load combination -0,75
NO Load Combination Dynamic LCF01 is DYNAMIC load combination User defined values
NO Load Combination Static LCF01 is STATIC load combination User defined values
NO Load Combination Static LCF01 is STATIC load combination
NO Load Combination NONE No Load Combination
Note: Load Combinations having "Load Case 02" should be considered as a Define all other factors
Dynamic Load Combination. which are not listed above.

Load Combination Factors


Load Cases
LCF01 LCF02 LCF03 LCF04 LCF05 LCF06 LCF07 LCF08 LCF09 LCF10

Load Case 01 1,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
Load Case 02 1,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
Load Case 03 1,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
Load Case 04 1,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 1,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 1,0 0,0
NO Load Cases 0,0 0,0 1,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
NO Load Cases 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
Factor for SBC
(static or
dynamic load
combinations) 0,75 0,75 0,5 0,5 0,5 0,75 0,75 0,5 0,5 0,5
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

4.0 FOUNDATION PROPERTIES AND STATIC FORCES/MOMENTS

Units
Total Mass of Foundation Pads Mf = 19921 kg
Total Mass of Pedestals Mp = 0 kg
Total mass of Machines Mm = 3263 kg
Total mass of "machine + pedestals + foundations" Mt = 23184 kg
xc = 1,100 m
Co-ordinates of Centre of gravity of "machine-foundation
yc = 1,850 m
system"
zc = -0,547 m
xbase = 1,100 m
Co-ordinates of "Foundation base centroid" ybase = 1,850 m
zbase = 0,000 m
Ix = 9 m4
Total Area moment of inertia about X, Y & Z axis
Iy = 3 m4
passing through the "foundation base centroid"
Iz = 13 m4

Mass Moment of Inertia of (foundation + pedestals + Jx = 34471 kg-m2


machine parts) about X, Y & Z axes passing through Jy = 19779 kg-m2
the C.G. of machine-foundation system. 31762 kg-m2
Jz =
Area of foundation base Abase = 8,1 m2

Total Factored Forces/Moments at Foundation base


Load centroid
S. No.
Combination
kN kN kN kN*m kN*m kN*m
1 LCF01 6 36 227 36 -6 0
NO
2 Load Combinations 0 0 0 0 0 0
NO
3 Load Combinations 0 0 0 0 0 0
NO
4 Load Combinations 0 0 0 0 0 0
NO
5 Load Combinations 0 0 0 0 0 0
NO
6 Load Combinations 0 0 0 0 0 0
NO
7 Load Combinations 0 0 0 0 0 0
NO
8 Load Combinations 0 0 0 0 0 0
NO
9 Load Combinations 0 0 0 0 0 0
NO Load Combinations
10 0 0 0 0 0 0

REMARKS: For Detailed computation of above parameters, please refer to native excel file.
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

5.0 STATIC CHECKS

5,1 Weight Ratio


Units
Total Weight of Concrete (Foundation + Pedestals) Mfd+ped = 195,36 kN
Total Weight of Machine Mmc = 32,0 kN
Weight Ratio Rweight = 6,11
Machine Type Reciprocating Machine
Check-01-Rule of Thumb for Weight Rweight > 5 OK
Weight of the foundation block shall be at least 5 times of weight of machine.

5,2 Thickness of foundation


Units
Length of foundation Lfound = 3,7 m
Thickness of "foundation + pedestal" Lz_min = 1,00 m
Check-03-Rule of Thumb for Thickness of Found. Lz_min > 0,72 m OK

Minimum thickness of foundation block shall be (1/30 of length plus 0.6m)

5,3 Eccentricity check


Units
Eccentricity in X direction ex = 0,00% -
Eccentricity in Y direction ey = 0,00% -
Check-04-Eccentricity of C.G. of the "machine-foundation system" with Foundation base centroid (centre
of stiffness)

ex < 5,00% OK ey < 5,00% OK

The plan view eccentricities between the centre of the gravity of the combined "machine-foundation system" and
the centre of the resistance (centre of stiffness) should be less 5% of the plan dimensions of the foundation.

5,4 Width of Foundation


Units

Length of foundation Lfound = 3,7 m

Width of foundation Bfound = 2,200 m


Check-02-Rule of Thumb for Width of foundation Bfound > 0,00 m OK
Minimum Width should be 1,1 times the vertical distance from machine CL (shaft level) to the bottom of
foundation.
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

5,5 Bearing Pressure

Check for Gross Bearing pressure


Load qall
Item P Mx My q1 q2
Combination (Gross) Remarks
(kN) (kN.m) (kN.m) (kN/m2) (kN/m2)
(kN/m2)
1 LCF01 227 36 -6 37 19 60,07 OK
NO
2 Load Combinations 0 0 0 0 0 0 N/A
NO
3 Load Combinations 0 0 0 0 0 0 N/A
NO
4 Load Combinations 0 0 0 0 0 0 N/A
NO
5 Load Combinations 0 0 0 0 0 0 N/A
NO
6 Load Combinations 0 0 0 0 0 0 N/A
NO
7 Load Combinations 0 0 0 0 0 0 N/A
NO
8 Load Combinations 0 0 0 0 0 0 N/A
NO
9 Load Combinations 0 0 0 0 0 0 N/A
NO Load Combinations
10 0 0 0 0 0 0 N/A
qall (Gross) calculated above refers to Allowable Gross Bearing pressure for the particular load
combination.

5,6 Stability Check

Sliding Check
Load
Item Vx Vy VR mPz
Combination FOS Remarks
(kN) (kN) (kN) (kN)

1 LCF01 6 36 37 80 2,2 OK
No
2 Load Combinations 0 0 0 0 N/A N/A
No
3 Load Combinations 0 0 0 0 N/A N/A
No
4 Load Combinations 0 0 0 0 N/A N/A
No
5 Load Combinations 0 0 0 0 N/A N/A
No
6 Load Combinations 0 0 0 0 N/A N/A
No
7 Load Combinations 0 0 0 0 N/A N/A
No
8 Load Combinations 0 0 0 0 N/A N/A
No
9 Load Combinations 0 0 0 0 N/A N/A
No Load Combinations 0
10 0 0 0 N/A N/A

5,7 Reinforcement Design - User to follow below mentioned recommendations


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

The minimum reinforcement should apply in all reinforced elements concrete foundation as per related BS code.

The following points should therefore be borne in mind :

(1) The ends of mild steel reinforcing bars should be always hooked, irrespective to whether they are designed for
tension or compression.

(2) Reinforcement should be used on all faces.

(3) Reinforcement should be provided around all pits and openings.

(4) If the foundation is over 1 m thick, shrinkage reinforcement should be spaced approximately 600mm in three
dimensions. (Cube reinforcing with minimum bar diameter of 16mm).

(5) The minimum reinforcement in a concrete block should consist of bars at least 16mm diameter spaced
300mm (max) centre to centre, extending vertically and horizontally near all faces of the block foundation.

ACI Recommendation :Minimum reinforcement for vibratory equipment as per ACI 351.3R-45 :-

As per some firms suggestion, a minimum reinforcing of 50kg/m3 for piers and 30kg/m3 for foundation slabs
should be used. For compressor blocks, some firms suggest 1% reinforcing by volume, Many engineers
recommend additional reinforcement, such as hairpin bars, around embedded anchor bolts to ensure long-term
performance.

Reinforcement as per Project Specifications :-


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

6.0 MATRIX FORMATION

6,1 Inputs (reproduced here)


Units
Length of foundation (Along Y Axis) Lfound = 3,700 m
Width of foundation (Along X Axis) Bfound = 2,200 m
xc = 1,100 m
Co-ordinates of Centre of gravity of "machine-foundation
yc = 1,850 m
system"
zc = -0,547 m
xbase = 1,100 m
Co-ordinates of "Foundation base centroid" ybase = 1,850 m
zbase = 0,000 m
Ix = 9,3 m4
Total Area moment of inertia about X, Y & Z axis
Iy = 3,3 m4
passing through the "foundation base centroid"
Iz = 12,6 m4

Mass Moment of Inertia of (foundation + pedestals + Jx = 3,4E+04 kg-m2


machine parts) about X, Y & Z axes passing through Jy = 2,0E+04 kg-m2
the C.G. of machine-foundation system.
Jz = 3,2E+04 kg-m2
Poisson Ratio of Soil n = 0,30
Mass of "machine + foundation + pedestals" Mt = 23184 kg
Soil Density gs = 16,57 kN/m3
Embedment Depth h = 1,00 m
Acceleration due to gravity g = 9,81 m/sec2
bz = 2,18
Coefficients based on L/B or B/L ratio bx = 1,00
by = 0,97
(NOTE: Subscipt "rx" => rotation about Y axis and "ry"
=> rotation about x axis) b rx = 0,46
b ry = 0,58
Height of over all C.G. above foundation base zc = -0,55 m

6,2 Equivalent Radii for Rectangular Foundations


Units
rz = 1,61 m

rx_y = 1,61 m
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

rrx = 1,43 m

rry = 1,85 m

rrz = 1,68 m

6,3 Embedment Coefficients for Rectangular Foundations


Units
hz = 1,26 -

hx_y = 1,58 -

hrx = 1,70 -

hry = 1,51 -

6,4 Mass (or Inertia) Ratio for Rigid Rectangular Foundations


Units
Bz = 0,576 -

Bx_y = 0,676 -

Brx = 0,514 -

Bry = 0,244 -
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Brz = 1,397 -

6,5 Damping Ratio Embedment Factor


Units
az = 1,63 -

ax_y = 2,39 -

arx = 1,30 -

ary = 1,16 -

6,6 Damping Ratio for Rigid Rectangular Foundations


Units
Dzc = 0,911 -

Dx_yc = 0,838 -

Drxc = 0,111 -

Dryc = 0,210 -

Drzc = 0,132 -
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Dz = 0,100 -

Dx_y = 0,200 -

Drx = 0,100 -

Dry = 0,100 -

Drz = 0,132 -

6,7 Equivalent Spring constants for Rigid Rectangular Foundations


Units
kz = 7,4E+06 kN/m

kx = 7,7E+06 kN/m

ky = 7,5E+06 kN/m

krx = 1,3E+07 kN.m/rad

kry = 2,5E+07 kN.m/rad

krz = 1,7E+07 kN.m/rad

6,8 Damping constants for Rigid Rectangular Foundations


Units
Cz = 2,6E+03 kN/(m/s)

Cx = 5,4E+03 kN/(m/s)

Cy = 5,3E+03 kN/(m/s)

Crx = 3,2E+03 kN.m/(rad/s)


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Cry = 5,8E+03 kN.m/(rad/s)

Crz = 6,1E+03 kN.m/(rad/s)

6,9 Calculation of Undamped Natural Frequencies


Units
fz = 565 rad/s

fx = 578 rad/s

fy = 570 rad/s

frx = 703 rad/s

fry = 772 rad/s

frz = 726 rad/s

6.10 Calculation of Undamped Coupled Frequencies


Units
ax = 0,8326 -

ay = 0,7406 -

f1rx = 926,9 rad/sec


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

f2rx = 509,4 rad/sec

f1ry = 907,4 rad/sec

f2ry = 531,3 rad/sec


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

7.0 TIME HISTORY OUTPUT

7,1 Details of Unbalanced Loads

Values and frequency of Unbalaced Loads

Operating
Unbalanced Fx.ul Fy.ul Fz.ul Mx.ul My.ul Mz.ul
S. No. Frequency, fm
Load Number (kN) (kN) (kN) (kN-m) (kN-m) (kN-m)
(rad/sec)

1 Unbal. Load 01 0,0 32,0 0,0 0,0 0,0 0,0 157,1


2 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
3 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
4 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
5 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
6 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
7 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
8 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
9 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0
10 NO Unbalance Load 0,0 0,0 0,0 0,0 0,0 0,0 0,0

Phase angles of Unbalaced Loads

Phase Phase Phase Phase Phase Phase


Unbalanced
S. No. of Fx.ul of Fy.ul of Fz.ul of Mx.ul of My.ul of Mz.ul
Load Number
(rad) (rad) (rad) (rad) (rad) (rad)

1 Unbal. Load 01 0,00 0,00 0,38 0,00 0,00 0,00


2 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
3 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
4 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
5 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
6 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
7 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
8 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
9 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
10 NO Unbalance Load 0,00 0,00 0,00 0,00 0,00 0,00
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Co-ordinates of Unbalaced Loads

Coordinates

xc_i = xi-xc

yc_i = yi-yc

zc_i = zi-z c
Unbalanced

(m)

(m)
(m)
S. No. Xul Yul zul
Load Number
(m) (m) (m)

1 Unbal. Load 01 1,100 1,850 1,000 0,000 0,000 1,547


2 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
3 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
4 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
5 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
6 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
7 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
8 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
9 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000
10 NO Unbalance Load 0,000 0,000 0,000 0,000 0,000 0,000

7,2 Matrix Formation

23,2 0,0 5358,31 -2929,2


Mx = Cx =
0,0 19,8 -2929,2 4834,14

23,1843 0 5284,73 -2888,9


My = Cy =
0 34,4712 -2888,9 7410,96

Mz = 23,2 Cz = 2617,62

7,7E+6 -4,2E+6 Kz = 7388540


Kx =
-4,2E+6 1,6E+7

Ky 7,5E+6 -4,1E+6
=
-4,1E+6 2,7E+7
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

7,3 Summary of Time History Analysis


Table - 1 ( Translation and Rotation-1)
Fx.ul + My.ul Due to Rfx Due to Rmy
Time

X 'myt+Dt
X "fxt+Dt
X 'fxt+Dt

Xmyt+Dt

"myt+Dt
S. No.

Xfxt+Dt
Rfx Rmy

X
sec kN kN-m m m/sec m/sec2 Rad Rad/sec Rad/sec2
1 0,000 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
2 0,003 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
3 0,006 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
4 0,009 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
5 0,012 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
200 0,597 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
201 0,600 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
202 0,603 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
203 0,606 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
498 1,491 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
499 1,494 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
500 1,497 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
501 1,500 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0

Table - 2 (Translation and Rotation-2)


Fy.ul + Mx.ul Due to Rfy Due to Rmx
Time

X 'mxt+Dt
X "fyt+Dt
X 'fyt+Dt

Xmxt+Dt

"mxt+Dt
S. No.

Xfyt+Dt

Rfy Rmx
X

sec kN kN-m m m/sec m/sec2 Rad Rad/sec Rad/sec2


1 0,000 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
2 0,003 14,53 22,47 4,9E-7 4,9E-4 3,3E-1 3,3E-7 3,3E-4 2,2E-1
3 0,006 25,89 40,04 3,1E-6 1,2E-3 1,3E-1 1,9E-6 6,1E-4 -3,2E-2
4 0,009 31,61 48,88 6,6E-6 9,3E-4 -2,9E-1 3,4E-6 2,6E-4 -2,1E-1
5 0,012 30,43 47,07 7,9E-6 -1,4E-4 -4,2E-1 3,3E-6 -2,3E-4 -1,2E-1
200 0,597 -14,53 -22,47 -3,7E-6 8,7E-4 9,4E-2 -1,6E-6 4,2E-4 3,9E-2
201 0,600 0,00 0,00 -8,0E-7 1,0E-3 2,0E-2 -1,8E-7 4,8E-4 4,6E-3
202 0,603 14,53 22,47 2,3E-6 9,9E-4 -5,8E-2 1,2E-6 4,4E-4 -3,1E-2
203 0,606 25,89 40,04 4,9E-6 7,2E-4 -1,2E-1 2,4E-6 3,1E-4 -6,0E-2
498 1,491 31,61 48,88 6,7E-6 -4,0E-5 -1,7E-1 3,1E-6 -4,7E-5 -7,7E-2
499 1,494 25,89 40,04 5,9E-6 -5,1E-4 -1,5E-1 2,6E-6 -2,6E-4 -6,5E-2
500 1,497 14,53 22,47 3,7E-6 -8,7E-4 -9,4E-2 1,6E-6 -4,2E-4 -3,9E-2
501 1,500 0,00 0,00 8,0E-7 -1,0E-3 -2,0E-2 1,8E-7 -4,8E-4 -4,6E-3
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Table - 3 (Vertical Translation and Yawing)


Time Due to Rfz Due to Rmz

X 'mxt+Dt
X "fyt+Dt
X 'fyt+Dt

Xmxt+Dt

"mxt+Dt
S. No.

Xfyt+Dt
Rfz Rmz

X
sec kN kN-m m m/sec m/sec2 Rad Rad/sec Rad/sec2
1 0,000 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
2 0,003 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
3 0,006 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
4 0,009 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
5 0,012 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
200 0,597 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
201 0,600 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
202 0,603 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
203 0,606 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
498 1,491 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
499 1,494 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
500 1,497 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0
501 1,500 0,00 0,00 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0 0,0E+0

Table - 4 (Amplitude and Velocity at TOP OF PEDESTAL (Point on Interest - 1)


Time
S. No.

Xtot_x Xtot_y Xtot_z Xres1 X 'tot_x X 'tot_y X 'tot_z X'res1

sec mm mm mm mm mm/sec mm/sec mm/sec mm/sec


1 0,000 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
2 0,003 0,0 0,3 0,0 0,3 0,0 0,3 0,0 0,3
3 0,006 0,0 2,1 0,0 2,1 0,0 0,8 0,0 0,8
4 0,009 0,0 4,8 0,0 4,8 0,0 0,8 0,0 0,8
200 0,597 0,0 -2,9 0,0 2,9 0,0 0,6 0,0 0,6
201 0,600 0,0 -0,7 0,0 0,7 0,0 0,8 0,0 0,8
202 0,603 0,0 1,6 0,0 1,6 0,0 0,7 0,0 0,7
203 0,606 0,0 3,6 0,0 3,6 0,0 0,5 0,0 0,5
498 1,491 0,0 5,0 0,0 5,0 0,0 0,0 0,0 0,0
499 1,494 0,0 4,4 0,0 4,4 0,0 -0,4 0,0 0,4
500 1,497 0,0 2,9 0,0 2,9 0,0 -0,6 0,0 0,6
501 1,500 0,0 0,7 0,0 0,7 0,0 -0,8 0,0 0,8
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Table - 5 (Amplitude and Velocity at TOP OF PEDESTAL (Point of Interest - 2)


Time
S. No.

Xtot_x Xtot_y Xtot_z Xres1 X 'tot_x X 'tot_y X 'tot_z X'res1

sec mm mm mm mm mm/sec mm/sec mm/sec mm/sec


1 0,000 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
2 0,003 0,0 0,3 0,0 0,3 0,0 0,3 0,0 0,3
3 0,006 0,0 2,1 0,0 2,1 0,0 0,8 0,0 0,8
4 0,009 0,0 4,8 0,0 4,8 0,0 0,8 0,0 0,8
5 0,012 0,0 6,1 0,0 6,1 0,0 0,0 0,0 0,0
200 0,597 0,0 -2,9 0,0 2,9 0,0 0,6 0,0 0,6
201 0,600 0,0 -0,7 0,0 0,7 0,0 0,8 0,0 0,8
202 0,603 0,0 1,6 0,0 1,6 0,0 0,7 0,0 0,7
203 0,606 0,0 3,6 0,0 3,6 0,0 0,5 0,0 0,5
498 1,491 0,0 5,0 0,0 5,0 0,0 0,0 0,0 0,0
499 1,494 0,0 4,4 0,0 4,4 0,0 -0,4 0,0 0,4
500 1,497 0,0 2,9 0,0 2,9 0,0 -0,6 0,0 0,6
501 1,500 0,0 0,7 0,0 0,7 0,0 -0,8 0,0 0,8

Table - 6 (Amplitude and Velocity at BOTTOM OF FOUNDATION (Point of Interest - 3)


Time
S. No.

Xtot_x Xtot_y Xtot_z Xres1 X 'tot_x X 'tot_y X 'tot_z X'res1

sec mm mm mm mm mm/sec mm/sec mm/sec mm/sec


1 0,000 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0
2 0,003 0,0 0,3 0,0 0,3 0,0 0,3 0,0 0,3
3 0,006 0,0 2,1 0,0 2,1 0,0 0,8 0,0 0,8
4 0,009 0,0 4,8 0,0 4,8 0,0 0,8 0,0 0,8
5 0,012 0,0 6,1 0,0 6,1 0,0 0,0 0,0 0,0
200 0,597 0,0 -2,9 0,0 2,9 0,0 0,6 0,0 0,6
201 0,600 0,0 -0,7 0,0 0,7 0,0 0,8 0,0 0,8
202 0,603 0,0 1,6 0,0 1,6 0,0 0,7 0,0 0,7
203 0,606 0,0 3,6 0,0 3,6 0,0 0,5 0,0 0,5
498 1,491 0,0 5,0 0,0 5,0 0,0 0,0 0,0 0,0
499 1,494 0,0 4,4 0,0 4,4 0,0 -0,4 0,0 0,4
500 1,497 0,0 2,9 0,0 2,9 0,0 -0,6 0,0 0,6
501 1,500 0,0 0,7 0,0 0,7 0,0 -0,8 0,0 0,8
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Table - 7 (Amplitude and Velocity at BOTTOM OF FOUNDATION (Point of Interest - 4)


Time
S. No.

Xtot_x Xtot_y Xtot_z Xres1 X 'tot_x X 'tot_y X 'tot_z X'res1

sec mm mm mm mm mm/sec mm/sec mm/sec mm/sec


1 0,000 0,0 0,3 0,0 0,3 0,0 0,3 0,0 0,3
2 0,003 0,0 2,1 0,0 2,1 0,0 0,8 0,0 0,8
3 0,006 0,0 4,8 0,0 4,8 0,0 0,8 0,0 0,8
4 0,009 0,0 6,1 0,0 6,1 0,0 0,0 0,0 0,0
5 0,012 0,0 4,7 0,0 4,7 0,0 -0,8 0,0 0,8
200 0,597 0,0 -0,7 0,0 0,7 0,0 0,8 0,0 0,8
201 0,600 0,0 1,6 0,0 1,6 0,0 0,7 0,0 0,7
202 0,603 0,0 3,6 0,0 3,6 0,0 0,5 0,0 0,5
203 0,606 0,0 4,8 0,0 4,8 0,0 0,2 0,0 0,2
498 1,491 0,0 4,4 0,0 4,4 0,0 -0,4 0,0 0,4
499 1,494 0,0 2,9 0,0 2,9 0,0 -0,6 0,0 0,6
500 1,497 0,0 0,7 0,0 0,7 0,0 -0,8 0,0 0,8

REMARKS: For Detailed TIME HISTORY ANALYSIS, please refer to native excel file.
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

8.0 DYNAMIC CHECKS


8,1 Frequency Checking
NOTE : The acting frequencies of the machine should not be within +/- 20 % of the resonance frequency. This
check is presented in Table 7-2.

Table 7-1 (FREQUENCY LIMITS)

Operating Lower limit of Upper limit of


Unbalanced
S. No. Frequency, wm frequency, frequency,
Load Number
(rpm) (rpm) (rpm)
1 Unbal. Load 01 1500 1200 1800
2 NO Unbalance Load 0 0 0
3 NO Unbalance Load 0 0 0
4 NO Unbalance Load 0 0 0
5 NO Unbalance Load 0 0 0
6 NO Unbalance Load 0 0 0
7 NO Unbalance Load 0 0 0
8 NO Unbalance Load 0 0 0
9 NO Unbalance Load 0 0 0
10 NO Unbalance Load 0 0 0

Table 7-2 (FREQUENCY COMPARISON)

Vertical Yawing
Coupling [Horizontal along X axis Coupling [Horizontal along Y axis
(along Z (about
+ Rotation about Y axis] + Rotation about X axis]
axis) Z axis)
Undamped Natural
5391 8851 4865 8665 5073 6934
freqency (rpm)
Unbal. Load 01 OK OK OK OK OK OK

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

NOTE-1: (The maximum amplitude in steady state condition is 0.14mm in point-04 and in the graph related to
point-04 transient amplitude is almost 7.62mm ).
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

8,2 Amplitude and Velocity Checking


The maximum amplitude and velocity of motion of the foundation system should be less than allowable amplitude
given by vendor or suggested by codes.

Allowable Amplitude = 7,62 mm => Zero to peak amplitude


Allowable Velocity = 2,5 mm/sec

Table 7-3 (Point-01: Values of Amplitude and Velocity in steady state condition)
Amplitude-Zero Velocity
Direction Check-1 Check-2
to Peak (mm) (mm/sec)
Horizontal (x) 0,00 OK 0,00 OK
Horizontal (y) 5,03 OK 0,79 OK
Vertical (z) 0,00 OK 0,00 OK
Total 5,03 OK 0,79 OK

Table 7-4 (Point-02: Values of Amplitude and Velocity in steady state condition)
Amplitude-Zero Velocity
Direction Check-1 Check-2
to Peak (mm) (mm/sec)
Horizontal (x) 0,00 OK 0,00 OK
Horizontal (y) 5,03 OK 0,79 OK
Vertical (z) 0,00 OK 0,00 OK
RMS 5,03 OK 0,79 OK

Table 7-5 (Point-03: Values of Amplitude and Velocity in steady state condition)
Amplitude-Zero Velocity
Direction Check-1 Check-2
to Peak (mm) (mm/sec)
Horizontal (x) 0,00 OK 0,00 OK
Horizontal (y) 5,03 OK 0,79 OK
Vertical (z) 0,00 OK 0,00 OK
RMS 5,03 OK 0,79 OK

Table 7-6 (Point-04: Values of Amplitude and Velocity in steady state condition)
Amplitude-Zero Velocity
Direction Check-1 Check-2
to Peak (mm) (mm/sec)
Horizontal (x) 0,00 OK 0,00 OK
Horizontal (y) 5,03 OK 0,79 OK
Vertical (z) 0,00 OK 0,00 OK
RMS 5,03 OK 0,79 OK
PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

TIME - HISTORY RESPONSE BASED ON WILSON-q METHOD

Total Amplitude at Point of Interest - 01

Time (sec)
8,0

6,0

4,0
Amplitude (micron)

2,0

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-2,0

-4,0

-6,0
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction

Total Amplitude at Point of Interest - 02

Time (sec)
8,0

6,0

4,0
Amplitude (micron)

2,0

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-2,0

-4,0

-6,0
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Total Amplitude at Point of Interest - 03

Time (sec)
8,0

6,0

4,0

2,0
Amplitude (micron)

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-2,0

-4,0

-6,0
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction

Total Amplitude at Point of Interest - 04

Time (sec)
8,0

6,0

4,0
Amplitude (micron)

2,0

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-2,0

-4,0

-6,0
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Total Velocity at Point of Interest - 01

Time (sec)
1,0
Velocity (mm/sec)

0,5

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-0,5

-1,0

-1,5
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction

Total Velocity at Point of Interest - 02

Time (sec)
1,0

0,5
Velocity (mm/sec)

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-0,5

-1,0

-1,5
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

Total Velocity at Point of Interest - 03

Time (sec)
1,0

0,5
Velocity (mm/sec)

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-0,5

-1,0

-1,5
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction

Total Velocity at Point of Interest - 04

Time (sec)
1,0
Velocity (mm/sec)

0,5

0,0
0,000 0,100 0,200 0,300 0,400 0,500
-0,5

-1,0

-1,5
Total Amplitude in X-Direction Total Amplitude in Y-Direction

Total Amplitude in Z-Direction


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

9.0 PROJECT SPECIFIC CHECKS

All checks have been performed in the main program.

Reinforcement has been provided as per SNI: 2847 2019


(Foundation for Dynamic Equipment)

i) Overall Reinforcement provided = 44.7kg/m3 (approx.)

ii) Reinforcement in footing

Dia of Spacing Layers Dia of Spacing Layers


Footing Footing
main of main of cubical of cubical of
Length Depth
rebars reinf. reinforc reinf. reinf. cubical
(mm) (mm)
(mm) (mm) ement (mm) (mm) reinf.

3700 1000 16 200 2 16 200 1

Area of Area of Total Total


Total
No. of No. of one one area of area of Area of %
Area of
main cubical main cubical main cubical Footing reinforc Remarks
rebars
rebars reinf. rebar reinf. rebars reinf. (m2) ement
(m2)
(mm2) (mm2) (mm) (mm)

40 20 201 201 8042 4021 0,0121 4 0,326%


PROJECT CODE : 719002

Calculation Sheet for DOCUMENT NO. : CAL-1-012-C-0010

Fan Foundation Calculation DATE : 3/12/2022

REV : A

10.0 CONCLUSION

The analysis and design of block foundation for the "FAN " presented in this program have been done
following all relevant Codes, Project specifications and Standards. As per the requirement of equipment
vendor, natural frequencies are kept away from machine frequency by 20%. Amplitudes and velocity of
vibration are well within stipulated limit. Hence, the design is considered OK from strength and
serviceability point of view.

You might also like