Pump Capacity, Head and BHP Calculation for Storm water drainage system at Hindustan Unilever Ltd.

Discharge point TG Building : PP Area : Tank- Loading Area : Soap plant :

Tank : Deluge Tank-1 to 2 to Tank 1 (TG Tank-3 to Overground MS
Pump discharge point Building) discharge point tank to
discharge point

Centrifugal Vertical Vertical Vertical Centrifugal

Centrifugal Centrifugal Centrifugal
Nominal pipe size DN400 DN200 DN150 DN150 DN150
Inside Pipe diameter Pipe (Schedule 40 ) mm 381 202.74 154.08 154.08 154.08
Capacity Q in cu.m/ hr cu.m/ hr 1500 300 150 120 190
lpm 25000 5000 2500 2000 3167
lps 417 83 42 33 53
gpm 6604 1321 660 528 837
Total Length of pipe L m 10 240 213 210 180
Elevation change (Lift) Δelev m 5 15 10 10 10
(Static head = Suction head +
Delivery head)
For steel pipe: ε = 0.2 mm mm 0.2 0.2 0.2 0.2 0.2
ε/D 0.00052 0.00099 0.00130 0.00130 0.00130
Average velocity V = Q/A m/s 3.655 2.581 2.235 1.788 2.831
Velocity head V2/2g m 0.68 0.34 0.25 0.16 0.41
Kinematic viscosity of water at ν = 1.306 x 10-6 2
m /s 0.000001306 0.000001306 0.000001306 0.000001306 0.000001306
10 deg.C
Reynolds' number for 10 deg.C NR = VD/ν 1066180 400725 263639 210911 333943
water
Darcy Weisbach friction f (From Moody diagram) 0.019 0.019 0.021 0.022 0.021
factor,
2
h(pipe) = f.(L/D).(V /2g) m 0.34 7.64 7.39 4.88 10.02
K(fittings): Bellmouth Inlet(1 no.), 90 deg. 8.45 8.45 8.45 8.45 8.45
Bend(8 nos.), 45 deg. Bend(2
nos.), Butterfly Valve(2 nos.),
Non Return Valve(1 no.),
Bellmouth Outlet(1 no.)

h(fittings) = K(fittings).(V2/2g) m 5.752 2.867 2.148 1.375 3.451

Head loss due to friction hf = h(fittings) + h(pipe) m 6.09 10.51 9.54 6.26 13.47
Total dynamic head TDH = ΔElev + hf + P/ρg + V2/2g m 12 26 20 16 24

Consumed Power Q(lps).H(m)/102 kW 48 21 8 5 12

Pump Efficiency E(pump) % 76 76 76 76 76
Demand Power Demand Power/E(pump) kW 63.28 27.78 10.64 7.06 16.26
Motor Margin With 20 % margin 75.93 33.34 12.77 8.47 19.51
Motor Rating - Standard to be kW 75.00 37.00 13.00 9.30 18.50
used
HP 101 50 17 12 25
Total No. of pumps Nos. 1 1W + 1S 1W + 1S 1W + 1S 1W + 1S