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Journal of Constructional Steel Research 129 (2017) 54–74

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Journal of Constructional Steel Research

Design and optimization of 420 MPa large-section HSSY columns


Xianglin Yu a, Hongzhou Deng a,⁎, Lei Cui b, Donghong Zhang b
a
Department of Structural Engineering, Tongji University, Shanghai 200092, China
b
Guangdong Electric Power Design Institute of China Energy Engineering Group Co., Ltd., Guangzhou 510663, Guangdong, China

a r t i c l e i n f o a b s t r a c t

Article history: A new type of large-section high strength steel Y-shaped (HSSY) column was presented. 24 specimens in total
Received 19 January 2016 were designed and subject to experiment in order to investigate the overall buckling behavior. The columns in-
Accepted 30 September 2016 cluding two commonly-used slenderness ratios of 35 and 40 were divided into two groups for axial and eccentric
Available online xxxx
compression, respectively. Prior to the buckling test, the material properties, initial geometric imperfections and
longitudinal residual stresses were measured. The buckling deformations and ultimate strengths were obtained
Keywords:
HSSY column
by test and compared with numerical results, which were based on validated finite element models taking the
Axial and eccentric loadings real initial imperfections and boundary conditions into account. A good agreement was reached between the
Initial imperfections test and numerical approaches. Buckling factors and column curves of axial compression specimens were obtain-
Column curves ed and compared with existing code design curves. To accurately predict the overall buckling strengths of HSSY
Section optimal selection columns, recommended column curves and their formulae corresponding to different codes were proposed
through nonlinear regression method. In addition, the influence of loading eccentricity on ultimate buckling ca-
pacity was analyzed. Furthermore, the cross section efficiency was formulated and criteria for section optimal se-
lection were concluded for making the best use of the column. Finally, a variety of large-section and medium-
section columns with potentially high utilization ratios were recommended for engineering application.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction until the external load reached 130% of the designed value, at which
moment the maximum compressive stress of main members reached
Due to its superiority over normal strength steel (NSS) in material 115% of the designed full stress. Therefore, the HSSY column was con-
saving, structural safety and economic benefits, high strength steel siderably reliable and safe to be used as the main member in transmis-
(HSS) has been increasingly used in transmission towers in recent sion tower. Meanwhile, the full-scale test of an individual HSSY column
years. During the design of steel members, simple cross section (i.e. was essential as well to investigate its overall buckling behavior, be-
steel angles or circular tube) and built-up cross section (i.e. cruciform cause no provisions at present were stipulated in current design codes
angle or quad angle section connected with fill plates) [1–3] were devel- regarding to such a novel column [3–11].
oped and applied in high-rise structures. On the one hand, latticed Research on diversified bucking curves of different cross-sectional
transmission towers with multi-circuit, high voltage, light weight and columns is an important objective. Some studies have been focusing
super height are developing rapidly in China for the huge demands for on curves acquisition and pertinent formulae derivation through exper-
electric power; on the other hand, main members do not satisfy the re- imental and numerical approaches. Deterministic and probabilistic so-
quirement of sufficient bearing capacity if designed with simple cross lutions to developing a total of 112 maximum strength column curves
section, nor economic and reasonable with conventional built-up sec- were elaborated in detail by Bjorhovde et al. [12,13]. It was concluded
tion due to its drawbacks of connective material consuming, non-uni- that the probabilistic multiple curves represented a scientifically
form stress distribution and relatively low section utilization. Under sound solution and was regarded as more adequate than those obtained
these circumstances, a new type of Y-section column featuring better by the deterministic approach, which provided theoretical evidence for
stress performance, fabrication simplicity and material saving was the American column curves. For HSSY columns, the mono-symmetric
invented and has been safely used in practical latticed transmission cross section shares similar geometric and mechanical properties to
towers, which had been subject to full-scale field test by us as shown equal-leg angle section column or tee section column. 66 and 90 col-
in Fig. 1. The test result showed that one diagonal bracing member at umns both fabricated from 420 MPa HSS equal-leg angles were subject
front tilt slope was buckled firstly, which caused the final collapse of to axial compression tests by Ban et al. [14] and Cao et al. [15], respec-
the whole tower. For those HSSY main members, they did not fail tively. Cardoso and Rasmussen [16] investigated the buckling behavior
of concentrically loaded T-section steel columns with measured yield
⁎ Corresponding author. strength of 300 MPa, which concluded that the Australian standard
E-mail address: denghz@tongji.edu.cn (H. Deng). AS4100 provided the most accurate predictions for the buckling

http://dx.doi.org/10.1016/j.jcsr.2016.09.020
0143-974X/© 2016 Elsevier Ltd. All rights reserved.
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 55

Firstly buckled
member

Y-section
column

(a) (b)

Fig. 1. Field test of full-scale latticed transmission tower with HSSY main members: (a) Tower member assembly field; (b) full-scale tower test.

strength, but Eurocode 3 and ANSI/AISC 360-10 were more conservative et al. [27] and lower ratios of residual compressive stress were obtained
and modifications for improving the design strength predictions were when compared with that of Q460 test specimens by Wang et al. [25,
recommended. 26]. Summary can be concluded from the aforementioned studies that
The assessment of initial imperfections (i.e. initial out-of-straight- the buckling strengths corresponding to code design curves were
ness and residual stresses) of HSS columns is another research issue. underestimated and the influence of initial imperfections on buckling
Some studies [17–21] highlighted that the influence of initial bending strengths were overestimated. However, it remains to be testified to de-
and residual stresses on overall buckling capacities was less significant termine whether these conclusions are equally applicable to the HSSY
when compared with NSS columns. The overall buckling behavior of column or not in view of the differences of manufacturing process and
HSS columns was investigated by experiments [22–24], and it revealed residual stress distribution between a new and conventional section.
that the buckling curves specified in the selected codes (GB 50017- In addition, material properties and boundary conditions are also im-
2003, Eurocode 3 and ANSI/AISC 360-10) were conservative to predict portant factors influencing the overall buckling capacities of steel col-
the buckling strengths of these HSS columns. Eccentric and concentric umns, which were carefully studied in [19,28–30].
axial loading tests of 13 box- and I-section HSS columns with nominal The present study focused on the test and numerical investigations
yield strength of 690 MPa were carried out by Rasmussen and Hancock of 420 MPa large-section HSSY columns subject to axial and eccentric
[17]. The residual stresses in three box columns and three welded compression with 12 specimens for each. It aimed to explore the overall
flame-cut H-section columns fabricated from Q460 steel plates were buckling behavior of a new-style column. Before the buckling tests, ini-
measured and assessed by Wang et al. [25,26]. The result showed that tial geometric imperfections, longitudinal residual stresses and material
the residual stresses ratios of HSS welded box sections and H-sections properties were measured and described in detail. The buckling defor-
tended to be less detrimental to the buckling strength than the ordinary mations and buckling capacities were obtained from the tests and com-
steel sections. Similar measurements of residual stresses in three box- pared with numerical results. The finite element (FE) models of all
and H-sections fabricated from Q690 steel plates were conducted by Li specimens were established and validated by test results. Sensitivity of
buckling capacities to loading eccentricities was evaluated regarding
to eccentrically compressed specimens. Based on extended numerical
data and various code formulae, corresponding column curves derived
through parametric analyses were recommended to predict the ulti-
mate buckling capacities of the columns. Finally, criteria for section op-
timal selection and potentially high efficient sections were proposed for
experimental and practical uses.

2. Test program

2.1. Test specimen details

The test specimens comprised a total of 24 large-section HSSY col-


umns with different sectional width-to-thickness ratios (for steel an-
gles: 7.8 and 9.1; for steel plate: 7.9 and 9.1). 12 columns were
designed for axial compression and the other 12 columns were subject
to eccentric loadings. The equal-leg steel angles of all columns were fab-
ricated from hot-rolled Q420 steel and the steel plates were flame cut
Fig. 2. Geometric parameter definition of Y-section. also from Q420 steel. The steel angles were welded at the limb back
56 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

Table 1
Nominal geometric parameters of large-section HSSY specimens.

Specimen Steel angles Steel plate A (mm2) λx λy rx ry Loading Number


(mm) (mm) eccentricity (mm)
ba (mm) ta (mm) ba0/ta bb (mm) tb (mm) bb0/tb

Z135 250 26 7.8 180 18 9.1 15,655.4 33 35 92.0 85.7 0 3


Z135P 250 26 7.8 180 18 9.1 15,655.4 33 35 92.0 85.7 50 3
Z235 250 26 7.8 200 20 9.1 16,415.4 29 35 100.4 83.7 0 3
Z235P 250 26 7.8 200 20 9.1 16,415.4 29 35 100.4 83.7 50 3
Z340 220 20 9.1 140 16 7.9 10,715.6 39 40 77.0 75.8 0 3
Z340P 220 20 9.1 140 16 7.9 10,715.6 39 40 77.0 75.8 15 3
Z440 220 20 9.1 160 16 9.1 11,035.6 36 40 83.3 74.7 0 3
Z440P 220 20 9.1 160 16 9.1 11,035.6 36 40 83.3 74.7 20 3
In total 24

with the steel plate to form a Y-shaped column by THY-51B weld rod as For beam-columns according to industry standard:
illustrated in Fig. 2. The nominal and measured geometric parameters of qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
the specimens were listed in Tables 1 and 2, respectively. All test speci- b=t ≤ ðb=t Þlim ¼ 15 235=f y ; 30 ≤λ≤100 ð2Þ
mens were hot zinc galvanized. The 12 specimens for axial compression
were designed to study the overall buckling behavior of large-section
For beam-columns according to Chinese national standard:
columns used as main members in latticed transmission towers. In
order to investigate the influence of loading eccentricities on overall qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
buckling capacities of Y-section columns, another group of 12 speci- b=t ≤ ðb=t Þlim ¼ 13 235=f y ; 30 ≤λ≤100 ð3Þ
mens were designed to be eccentrically compressed and the eccentrici-
ties were designed along the symmetric axis. Thus, the slenderness where λ was the larger value of the column slenderness ratios in two di-
ratios of all specimens and the width-to-thickness ratios of steel angles rections (buckling around axis-x and around axis-y), taken as 30 when
and steel plates were properly designed in prevention of the occurrence λ b 30, and as 100 when λ N 100. fy was the nominal yield strength
of local buckling prior to overall buckling. taken as 420 MPa. b was the free outstand length taken as bb0 (see Fig.
Both the industry standard [1] and the Chinese national standard [5] 2, for steel angles: b0 = ba − ta − r; for steel plate: b0 = bb − h. r was
specified the limits of width-to-thickness ratios in correlation with slen- the internal bend radius of rolled members taken as 22 mm for
derness ratios as follows: Z1(P)and Z2(P), 18 mm for Z3(P) and Z4(P). h was the leg size of fillet
For axial compression members according to both standards: weld taken as 16 mm for Z1(P), 18 mm for Z2(P), and 14 mm for
Z3(P) and Z4(P)). The lower and upper limits of width-to-thickness ra-
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
b=t ≤ ðb=t Þlim ¼ ð10 þ 0:1λÞ 235=f y ð1Þ tios were 9.7 (when λ = 30) and 15.0 (when λ = 100) with respect to
axial compression members. Besides, the limits (b/t)lim were taken as
10.1 and 10.5, which corresponded to λ = 35 and λ = 40, respectively.

Table 2
Measured geometric parameters and initial geometric imperfections of large-section HSSY specimens.

Specimen Measured geometric parameters Initial geometric imperfections

L L0 (mm) ba (mm) ta (mm) bb (mm) tb (mm) Ix (×108 mm4) Iy (×108 mm4) λx λy |u|max |v|max(mm) |θ|max
(mm) (mm) (10−3 rad)

Z135-1 2542 3002 250.2 26.78 180.4 18.38 1.37 1.18 32.4 34.8 0.99 0.76 2.47
Z135-2 2526 2986 250.5 26.08 180.6 18.40 1.36 1.16 32.3 34.9 1.37 0.76 3.17
Z135-3 2530 2990 250.4 26.23 181.9 18.45 1.37 1.16 32.3 35.1 1.11 0.82 1.10
Z135P-1⁎ 2526 2986 250.3 26.21 180.8 18.03 1.34 1.16 32.4 34.8 1.33 0.61 2.78
Z135P-2 2538 2998 250.2 26.11 180.4 18.26 1.34 1.16 32.5 35.0 1.13 0.79 1.61
Z135P-3 2540 3000 250.2 26.18 180.1 18.20 1.34 1.16 32.5 34.9 0.65 0.60 1.67
Z235-1 2456 2916 250.8 26.56 201.1 20.37 1.71 1.18 29.6 35.7 0.89 0.71 2.00
Z235-2 2470 2930 250.7 26.23 200.5 20.01 1.68 1.17 29.0 34.7 0.69 0.55 1.60
Z235-3 2470 2930 251.0 26.20 201.0 20.17 1.69 1.17 29.0 34.9 1.17 0.26 2.81
Z235P-1 2460 2920 250.1 26.22 200.4 20.70 1.70 1.16 29.0 35.1 1.05 0.72 2.43
Z235P-2 2458 2918 250.8 26.58 200.4 20.22 1.70 1.18 29.0 34.8 1.29 0.75 2.72
Z235P-3 2460 2920 251.1 26.44 200.3 20.27 1.70 1.18 29.0 34.7 1.25 0.48 3.37
Z340-1 2522 2982 220.2 20.60 140.4 16.07 0.65 0.63 38.0 38.4 1.35 0.96 3.56
Z340-2 2532 2992 220.2 20.23 140.4 16.07 0.64 0.62 37.9 38.5 0.83 0.84 1.37
Z340-3 2530 2990 220.5 20.26 140.2 16.60 0.66 0.63 37.8 38.7 1.01 0.66 2.62
Z340P-1 2524 2984 220.1 20.24 140.2 16.35 0.64 0.62 38.7 39.3 0.86 0.80 1.45
Z340P-2 2534 2994 220.8 20.36 140.1 16.20 0.64 0.63 38.9 39.3 0.70 0.64 3.86
Z340P-3 2534 2994 220.1 20.13 140.5 16.12 0.64 0.62 38.8 39.4 1.34 0.58 2.77
Z440-1 2534 2994 220.5 20.01 161.3 16.11 0.72 0.62 36.4 39.2 1.37 0.61 3.65
Z440-2 2532 2992 220.2 20.19 160.1 16.03 0.71 0.62 36.8 39.4 1.05 0.44 2.54
Z440-3 2525 2985 220.4 20.32 160.3 16.01 0.72 0.63 36.8 39.4 1.48 1.02 3.02
Z440P-1 2532 2992 220.8 20.02 160.2 16.01 0.77 0.62 35.9 39.9 0.67 0.84 1.06
Z440P-2 2532 2992 221.2 20.01 160.3 16.31 0.77 0.63 35.8 39.8 1.24 0.71 2.78
Z440P-3 2530 2990 220.1 20.08 160.4 16.25 0.77 0.62 35.8 39.9 0.98 0.58 3.51

Note: L was the measured column length; L0 was the effective length between two hinged supports and was taken as the measured length L plus 460 mm (distance between the rotation
center and the end of the specimen, i.e. 230 mm for each end).
Z135(P)-1⁎: Z represents “large-section HSSY column”, the first “1” represents the group No. of the cross section, 35 represents the maximum slenderness ratio λmax around axis-y, −1
represents the first test specimen of the three columns with the same nominal geometric dimension and length.
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 57

Table 3
Limits of width-to-thickness ratios in axial compression.

Codes/standards Formulae Limits


pffiffiffiffiffiffi
ASCE 10-97 ðw=tÞlim ¼ 80Ψ= F y , where Ψ = 2.62 9.9
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
BS 5950-1 (b/T)lim = 15ε, where ε ¼ 275= f y 12.1
qffiffiffiffiffiffiffiffiffiffi
ANSI/AISC 360-10 ðb=tÞlim ¼ 0:45 E=f y 10.0
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
AS4100-1998 ðb=tÞlim ¼ 14 250= f y 10.8
pffiffiffiffiffiffi
CSA S16-09 ðbel =tÞlim ¼ 200= F y 9.8
qffiffiffiffiffiffiffiffiffiffi
AIJ 2010 ðb=t f Þlim ≤0:82 E= f y 18.3

For eccentric compression members, (b/t)lim were taken as 11.2 (ac- make the radius of gyration around both axes approximately equal.
cording to industry standard) and 9.4 (according to national standard). Considering that the actual end restraints of the testing system were
The limits of width-to-thickness ratios of compression parts accord- unidirectional cylindrical supports (rotation around axis-x was restrict-
ing to the British standard Eurocode 3 [4] were given as: ed, see Fig. 2 and Fig. 9), the radius of gyration around axis-x (rx) was
For outstand flange subject to compression: slightly larger than that around axis-y (ry, see Table 1) so that the col-
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi umns were expected to buckle around the symmetric axis (axis-y),
b=t ≤ ðb=t Þlim ¼ 14 235=f y ð4Þ thus the boundary conditions (BC) were similar to the case of fully
pin-ended supports. 18 standard tension coupons (three for each sec-
tion) were cut from the parent steel angles and plates to determine
For outstand flange subject to bending and compression:
the stress-strain relationship, as elaborated in Section 2.2. The longitudi-
pffiffiffiffiffiffiffiqffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi nal residual stresses were quantified and modelled by blind hole drilling
b=t ≤ ðb=t Þlim ¼ 21 K σ 235=f y ð5Þ method and a simplified distribution pattern was put forward, as
expounded in Sections 2.3 and 4.3.
The limit of width-to-thickness ratio for outstand flange subject to
axial compression was 10.5 when the cross-section was defined as 2.2. Material properties
Class 3. In the case of bending and compression members, Kσ in Eq.
(5) was the buckling factor corresponding to the stress ratio ψ Tension coupon tests were carried out to determine the stress-strain
(1N ψ ≥0 herein) and boundary conditions [31]. Thus, the buckling factor properties of Q420 steel by the 1000kN tensile and compressive univer-
Kσ ranged from 0.43 to 0.57 for outstand flanges and the limits of (b/t)lim sal testing machine. A total of 18 tension coupons with 3 for each section
in Eq. (5) accordingly ranged from 10.3 to 11.9. were cut from their parent plates and subject to uniaxial tensile loads
All the width-to-thickness ratios of axial and eccentric compression according to the Chinese standards GB/T 2975-1998 [32] and GB/T
members as shown in Table 1 satisfied the requirement of their corre- 228-2002 [33]. The longitudinal axes of the tension coupons were par-
sponding limits in accordance with the Chinese standards [1,5] and allel with the main processing direction of the parent steels, and the
the British standard [4] and furthermore, within the relevant limits as sampling location and dimension were shown in Fig. 3 [32]. The test
specified in other 6 codes [3,7–11] (see Table 3). Therefore, the local setup, before fracture and fracture moment of tension coupons were
buckling was not expected to occur prior to the overall buckling, and shown in Fig. 4. Two bidirectional strain gauges were attached at the
the latter became the decisive failure mode for predicting the ultimate center of both sides to measure the tensile strains. The measured me-
buckling capacities of the test specimens. chanical parameters of every three coupons cut from the same parent
The most commonly-used slenderness ratios of large sectional main plate were averaged and summarized in Table 4. Because noticeable
members under compression in latticed transmission towers were be- yield plateau was hardly observed during the test, the averaged tensile
tween 30 and 40, thus two slenderness ratios of 35 and 40 were de- stress corresponding to 0.2% plastic strain was defined as the yield
signed for buckling tests. To ensure the sufficient utilization of the strength ReL. Table 4 indicated that the yield strength of each tension
cross sectional strengths either buckling around the major axis (axis- coupon was about 445 MPa, which was higher than the nominal yield
x) or around the minor axis (axis-y), each section was designed to strength of 420 MPa. In addition, the yield strengths of all steel plates

Fig. 3. Tension coupon sampling location and dimension: (a) steel angles; (b) steel plate; (c) dimension.
58 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

Fig. 4. Tension coupon test: (a) test setup; (b) before fracture; (c) fracture moment.

were higher than those of steel angles and the averaged ultimate where u3 , v3 were the horizontal and vertical distances (in mm) be-
strengths were around 595 MPa. The strains after fracture were unable tween the plate limb tip and the welding conjunction. When the Y-sec-
to be read from strain gauges and the ultimate deformations were much tion made an initial rotation in a counter-clockwise direction, Δ took the
larger than what the computer recorded. positive value, otherwise the negative value was adopted.
Each column was assumed to have initial bending in a half sine
2.3. Initial geometric imperfections wave, thus the maximum deformation occurred at the mid-length sec-
tion as illustrated in Fig. 5(c). The deviations u1,v1; u2,v2andu3,v3
Initial geometric imperfections were represented by initial out-of- correpsonding to the mid-length section of the column were measured
straightness and loading eccentricity. Their influence on the buckling 3 times and the whole sectional deviations u, v and θ for each measure-
capacity of steel column was sometimes phenomenal. Initial out-of- ment were calculated and obtained by Eqs. (6)–(8). Table 2 listed the
straightness was inevitably arising from the manufacturing process, maximum deviations of each column. The maximum initial rotation
thus it should not be neglected. In the case of Y-section column, the ini- among all test columns was max(θmax) = 3.86× 10−3 rad, which was a
tial out-of-straightness was measured as follows: small angle that could be ignored. The centroidal deviation of the mea-
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
The deviations u and v of initial bending at the centroid (see Fig. 5) sured section was calculated by e0 ¼ u2max þ v2max . The maximum,
were calculated by [15] minimum and averaged centroidal deviations of all test specimens
8 were e0max = L/1405 (for Z440-3), e0min = L/2871 (for Z135P-3) and
>
> ba2 u1 þ ba1 u2
<u ¼ e0ave = L/2014, respectively.
ba ð6Þ The influence of loading eccentricities between the loading end plate
> v ¼ ba2 v1 þ ba1 v2
>
: center and the column center at both ends could be mitigated by using
ba
horizontal bubble gradienter, lead plummet and manual adjustment as
where u, v were the deviations (in mm) along the two limbs of steel an- well as intelligent modulation.
gles; ba1 ,ba2 were the distances from the centroid to the steel angle limb
back and the limb tip, respectively (see Fig. 2); u1 , v1 and u2 , v2 were the
2.4. Longitudinal residual stresses
deviations of the steel angle limb back and limb tip, and the positive or
negative sign denoted the deviating direction of the measured section.
The longitudinal residual stresses were measured by using the blind
The initial rotating angle (in rad) of measured section was derived
hole drilling method. Each three standard specimens cut from the same
from
parent Y-shaped columns with the same nominal cross sections were
θ ¼ ½ðu1 −u2 Þ=ba þ ðv2 −v1 Þ=ba þ Δ=bb =3 ð7Þ prepared, thus 12 specimens in total were fabricated for tests. It was as-
sumed herein that the longitudinal residual stresses did not vary along
where θ was the average rotation angle (in rad) of the three limbs of Y- the column length direction nor along the thickness direction. Thus
section; Δ was the transverse deviation perpendicular to the plate width the specimens were representative of arbitrary sections along the col-
as shown in Fig. 5(b) and umn lengths. Through measurements of the 4 different large sectional
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Y-shaped specimens (RS-Z-1-RS-Z-4), the average residual stress ratios
 pffiffiffi 2  pffiffiffi2 corresponding to the pivotal locations were summarized in Table 5. It
Δ¼ bb = 2−u1 −u3 þ v1 þ v3 −bb = 2 ð8Þ
was found that the maximum compressive residual stresses occurring
at the plate tips and angle tips reached − 241 MPa and − 147 MPa,

Table 4
Measured mechanical properties of tension coupons.

Tension coupons MP-A MP-B

L250 × 26 L220 × 20 B200 × 20 B180 × 18 B160 × 16 B140 × 16


5 5 5 5 5
Modulus of elasticity E (MPa) 2.13 × 10 2.11 × 10 2.12 × 10 2.11 × 10 2.08 × 10 2.10 × 105
Yield strength ReL (MPa) 441 449 454 468 465 459
Ultimate strength Rm (MPa) 591 615 595 593 582 607
ReL/Rm 0.75 0.73 0.76 0.79 0.80 0.76
Ultimate strain ɛu 0.084 0.082 0.080 0.081 0.078 0.077
Elongation ratio δ (%) 24.4 27.0 23.5 24.3 24.7 29.2
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 59

Fig. 5. Measurement of initial geometric imperfections of HSSY specimens.

respectively. In addition, the maximum tensile residual stresses occur- end), which was calculated by
ring at the welding conjunctions of steel angles and plates were taken

as 411 MPa and 400 MPa, respectively. It was also found that the resid- θtop1 ¼ arctan½ðRD4 −RD6 Þ=D01  180=π
ual stress distribution of all specimens generally conformed to a qua- ð9Þ
θbottom1 ¼ arctan½ðRD5 −RD7 Þ=D01  180=π
dratic pattern, thus a more generalized and simplified residual stress
model was proposed in Fig. 6. The measured residual stresses were in-
where θtop1, θbottom1 were the in-plane rotating angles in degree at the
corporated into the validated models in Section 4.3, and the simplified
top and bottom ends; RD4–RD7 were the readings from displacement
residual stress model was applied for parametric analyses in Section 5.1.
transducers D4–D7; D01 was the horizontal distance between D4 and
D6 (or between D5 and D7); and for Z1(P) ~ Z4(P), D01 = 500 mm.
Transducers D8–D9 were placed at both almost non-rotational mid-
2.5. Test setup and procedures
dle edges of the end plates and vertical to them, so that the end shorten-
ings of the columns were obtained through averaging the readings of D8
Tests on the overall buckling behavior of all specimens were classi-
and D9. In addition, the out-of-plane rotating angles can be calculated
fied into two different groups: concentric loading and eccentric loading.
by
A 10,000 kN universal testing machine in addition to computer-aided
control system was introduced to carry out the tests at the Building 
Structure Laboratory of Tongji University. The diagram and photograph θtop2 ¼ arctan½ðRD8 −RD9 Þ=D02  180=π
ð10Þ
of test configuration were illustrated in Fig. 7. The unidirectional cylin- θbottom2 ¼ 0
drical supports at both the top and bottom ends were designed as
hinged restraints except that the rotation around axis-x (major axis) where θtop2, θbottom2 were the out-of-plane rotating angles in degree at
was restrained as shown in Fig. 8(a) and (b). The column ends and the top and bottom ends; RD8 and RD9 were the readings from displace-
the cylindrical supports were connected with slots and end plates as ment transducers D8 and D9; D02 was the horizontal distance between
shown in Fig. 8(c) and (d). D8 and D9; D02 = 700 mm (for Z1(P) and Z2(P)) and D02 = 500 mm
Three critical cross sections (the top, bottom and intermediate cross (for Z3(P) and Z4(P)).
sections) were chosen to arrange displacement transducers and strain The stress and strain states of the three critical sections (top, bottom
gauges as shown in Fig. 9. The most unfavorable lateral deflections and intermediate sections) were monitored by strain gauges distributed
along the column lengths were measured by displacement transducers at the edges of three limbs. 8 strain gauges (S4–S6, S4a–S6b) were uni-
D1–D3, which were attached perpendicularly to the three limb edges at formly arranged at the mid-length section to measure the vertical
the intermediate section. Transducers D4–D7 were deployed at both ba- strains accurately in addition to validating the geometric imperfections.
sically freely rotational middle edges of the top and bottom end plates The vertical strains at the edges of both end sections were measured by
and vertical to the plates in order to measure the in-plane rotating an- gauges S1–S3 and S7–S9, respectively. During the whole real-time load-
gles (around axis-y; D4, D6 for the top end and D5, D7 for the bottom ing process, the load-end shortening curves, load-deflection curves and

Table 5
Ratios of residual stresses.

Specimen Width-to-thickness ratio Steel angles Steel plates

ba0/ta bb0/tb a1 a2 a3 b1 b2 b3

RS-Z-1 7.8 9.1 0.893 −0.129 −0.281 0.855 −0.302 −0.515


RS-Z-2 7.8 9.1 0.884 −0.134 −0.303 0.847 −0.314 −0.486
RS-Z-3 9.1 7.9 0.915 −0.115 −0.296 0.813 −0.369 −0.497
RS-Z-4 9.1 9.1 0.907 −0.121 −0.327 0.860 −0.338 −0.473

Note: ba0/ta and bb0/tb were the width-to-thickness ratios of the steel angles and the steel plates, respectively. The ratios of residual stresses over the yield strengths of steel angles and steel
plates were denoted as ai =σra/fya and bi =σrb/fyb, i = 1, 2, 3; the subscript i indicated the concerned locations.
60 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

whole loading process. It was observed that almost all the failure modes
of the axial loaded and eccentric loaded columns demonstrated similar
overall buckling deformations. The local buckling was not observed in
evidence and the out-of-plane lateral deflections around the major
axis (axis-x) were so small that the columns were preferably considered
as overall in-plane buckling as were designed and expected.

3. Test results and discussion

3.1. Overall buckling deformations

As expected, all test specimens were observed to fail in the form of


overall buckling around the minor axis (axis-y) and the local-overall in-
teraction buckling did not occur on any specimen. The typical buckling
deformations and failure modes with some similarities between Z340-
1 and Z340P-1 were obtained from the test results and from the numer-
ical approach as shown in Fig. 10. It can be seen that one limb of the steel
angles started to yield at the earliest and then entered into the plastic
stage. With the increase of external loads, the plastic zone continued
Fig. 6. Simplified residual stress model. to develop around the intermediate section and followed by the other
two limbs' buckling at the mid-section. As a result, the maximum com-
load-strain curves were drawn by the monitoring system, which guar- pressive stresses occurred at the middle of each limb.
anteed the test stabilities and precisions. The typical load versus deflection curves of Z340-1 and Z340P-1
The loading process included two steps: pre-loading and formal were shown in Fig. 11, in which the horizontal ordinate represented
loading. Before the formal loading step, a pre-load with 20% of the pre- the mid-length lateral deflections of three limbs read from D1–D3
dicted buckling strength was applied to examine the normal operation (see Fig. 9), the positive and negative values were the deflections
of the test apparatus and the compressive strains in the columns and away from and towards the displacement transducers, and the longitu-
then unloaded it. For concentric loaded specimens, formal loading was dinal ordinate represented the axial or eccentric loads imposed at the
not conducted until strains at the intermediate cross section almost uni- top ends of columns Z340-1 and Z340P-1. It was concluded from the
formly distributed among the three limbs. For eccentric loaded speci- curve directions and trends that almost no torsional deformations oc-
mens, strains in the two limbs of steel angles were ensured to be curring on the columns. Furthermore, the load-deflection curves com-
roughly identical during the pre-loading step. Based on the displace- prised of almost linearly ascending part and mildly descending part,
ment loading control method, the external force was imposed on the which indicated that the columns had very sound ductility and isotropy.
specimens at a rate of 1 mm/min until the maximum load was attained. This could be testified by the load-vertical displacement curves and
After that, the loading rate was speeded up until the external force load-strain curves as presented in Figs. 12 and 13. Moreover, the bend-
dropped to 70% of the maximum load. Finally, the specimen was ing directions and stress states were easily distinguished from the fig-
unloaded and disassembled to finish an individual column test. The ures. The maximum tensile strains and transverse deflections were
strains, displacements, deformations of the specimens and the imposed found to occur at the mid-length sections of almost all test specimens.
forces were rigorously monitored and recorded by computer during the As seen from Fig. 13, the compressive stain (recorded by S4) of one

Fig. 7. Test configuration: (a) diagram; (b) photograph of real test setup.
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 61

Fig. 8. End restraint conditions: (a) top; (b) bottom; (c) slot without eccentricity; (d) slot with eccentricity.

limb fringe for steel angles at the intermediate section did not start to where fya, fyb were the measured yield strengths of steel angles and steel
decrease from the maximum value to the tensile strain until the peak plate, Aa and Ab were the corresponding measured cross sectional areas.
load was reached, while the other limb fringe (recorded by S6) was con- The slenderness ratio λmax = λy =L0y/iy and the non-dimensional slen-
qffiffiffiffiffiffiffiffiffiffi
stantly in compressive status and the compressive strain had been in- derness λn ¼ ðλ=πÞ f y =E were summarized in Table 6 as well.
creasing to the maximum value until the failure of the specimen. The
strains around the centroid at the intermediate section (recorded by
S4b, S5a and S6b) represented the average strain state of the entire sec-
tion. For Z340-1 and Z340P-1, the average values of the recorded strains 3.3. Test results compared with design codes
corresponding to the peak loads were 194.2% and 56.3% of their yield
strains ReL/E, respectively. The load-rotation curves of both end supports The Chinese Standard ⟨⟨Code for design of steel structures (GB
for Z340-1 and Z340P-1 were shown in Fig. 14, in which the longitudinal 50017-2003)⟩⟩ [5] and the British Standard ⟨⟨Eurocode 3: Design of
ordinate represented the axial or eccentric load, and the horizontal ordi- steel structures: Part 1-1: General rules and rules for buildings (BS EN
nate represented the in-plane rotation around the minor axis or the out- 1993-1-1)⟩⟩ [6] were selected to predict the overall buckling capacities
of-plane rotation around the major axis. of HSSY columns. In addition, 6 other codes and standards including
American specifications ASCE 10-97 [3] and ANSI/AISC 360-10 [8], Cana-
dian standard CSA S16-09 [10], Australian standard AS4100 [9], British
3.2. Overall buckling capacities standard BS 5950-1 [7] and Japanese code AIJ 2010 [11] were also intro-
duced. The predicted results based on the measured initial imperfec-
The overall buckling capacities of all specimens subject to axial or ec- tions and material properties were compared with the test results for
centric loadings were obtained both from the test results and FE analy- assessing the reasonability and accuracies of the experimental design
ses as summarized in Table 6. The buckling factor was calculated by and process.

 
φt ¼ Nu = f ya Aa þ f yb Ab ð11Þ

Fig. 9. Layout of displacement transducers and strain gauges.


62 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

D4 D6

D5 D7
D9

Before test After buckling Top view outlines Deformed shape Element contour plot
(a)

D4 D6

D5 D7
D9

Before test After buckling Top view outlines Deformed shape Element contour plot
(b)

Fig. 10. Buckling deformations and failure modes: (a) Z340-1; (b) Z340P-1.

5000 4000
Eccentric load (kN)

4000
Axial load (kN)

3000
3000
2000
2000 D1 D1
D2 1000 D2
1000
D3 D3
0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 -60 -30 0 30 60 90
Mid-length lateral deflection (mm) Mid-length lateral deflection (mm)
(a) (b)

Fig. 11. Load-lateral deflection curves: (a) Z340-1; (b) Z340P-1.


X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 63

(a)
5000 5000

4000 4000

Axial load (kN)


Axial load (kN)
3000 3000
D4
2000 D5 2000 D8
D6 D9
1000 1000
D7 End shortening
0 0
-30 -20 -10 0 10 -15 -12 -9 -6 -3 0
Displacement (mm) Displacement (mm)
(b)
4000 4000

Eccentric load (kN)


Eccentric load (kN)

3000 3000

2000 D4 2000
D5 D8
1000 D6 1000 D9
D7 End shortening
0 0
-60 -40 -20 0 20 -40 -30 -20 -10 0
Displacement (mm) Displacement (mm)

Fig. 12. Load-vertical displacement curves: (a) Z340-1; (b) Z340P-1.

3.3.1. Compared with GB 50017-2003 [10], Australian standard AS4100 [9], British standard BS 5950-1 [7]
The buckling capacity of a steel column according to the Chinese Na- and Japanese code AIJ 2010 [11] were presented herein for comparison
tional Standard GB 50017-2003 [5] was calculated by as well. The corresponding formulae for buckling factors and curve fit-
tings were summarized in Table 7. The buckling curves obtained from
N ¼ φA f y =γR ð12Þ these codes and standards were made comparison with the test buck-
ling factors of axial compression columns as shown in Fig. 15. The test
where γR was the resistance partial factor, for steel Q420, γR = 1.111. φ results were higher than the buckling curve a and curve b of GB
was the stability factor of axial compression members calculated from 50017-2003 by 4.1% and by 11.2% on average, respectively. Although
the following formulae there was one experimental data point lower than curve a by 4.0%, it
8 qffiffiffiffiffiffiffiffiffiffi was safe enough in general to predict the buckling capacities by using
> 2
< 1−α"1 λn ; for λn ¼ ðλ=πÞ r
> f y =E ≤0:215
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi#
curve a. For Eurocode 3, the test buckling factors were higher than
φ¼ 1    2 curve a0 and curve a by 1.1% and 4.5% on average. However, it was
>
> 2 2 2
: 2 α 2 þ α 3 λn þ λn − α 2 þ α 3 λn þ λn −4λn ; forλn N0:215 more justifiable to use curve a to predict the buckling strengths of the
2λn
columns, since only one data point was lower than curve a, while
ð13Þ
three out of 12 points were lower than curve a0. Besides, curve b was
too conservative to predict the strengths with a deviation of 9.8% on av-
where λn was the non-dimensional slenderness ratio, α1, α2, α3 were
erage. For 6 other codes and standards, the test results were higher than
the imperfection factors determined by the cross-section classification
curve of ASCE10-97 by 2.7%, curve of ANSI/AISC 360-10 by 7.5%, curve of
(a, b, c and d) in Table 5.1.2 of this code [5].
CSA S16-09 by 8.4%, curves of AS4100 by 0.6% (for αb = − 1) and 4.8%
(for αb = − 0.5), curves of BS 5950-1 by 1.5% (for curve a) and 5.9%
3.3.2. Compared with Eurocode 3
(for curve b), and curve of AIJ 2010 by 14.6%. It should be noted that
According to Eurocode 3 [6], the buckling resistance of an axial com-
the test slenderness ratios were 35 and 40, which only represented a
pression member was taken as
very limited range of the most commonly-used large-section HSS Y-
Nb;Rd ¼ χAf y =γ M1 ð14Þ shaped columns. Therefore, the test data were not sufficient to assess
the ultimate buckling capacities of the columns, and more extended
where γM1 was the partial factor for resistance of members to instability data corresponding to broader slenderness ratios were necessary by
assessed by member checks, χ was the reduction factor for the relevant means of numerical approach.
buckling mode and was calculated according to
8 qffiffiffiffiffiffiffiffiffiffi
>
>  ¼ λ f =E ≤0:2
< 1; for λ
4. Finite element model and validation
y
 π
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
χ¼ ð15Þ
>
> 2  2 ; for λN0:2
 4.1. Simplified model of steel
: 1= Φ þ Φ −λ

The material mechanical properties of steel angles and steel plates


2
where Φ ¼ 0:5½1 þ αðλ−0:2Þ þ λ , α was an imperfection factor corre- based on the tension coupon test were employed in the finite element
sponding to the appropriate buckling curve (a0, a, b, c and d) and was analysis (FEA). The multi-linear kinematic hardening plasticity models
obtained from Tables 6.1 and 6.2 of this code [6]. (MKIN) complying with von Mises yield criterion were applied to the
stress-strain curves as proposed in Fig. 16. The elastic modulus and
3.3.3. Compared with other codes hardening modulus corresponding to Z series and ZP series were obtain-
Six other codes and standards such as American specifications ASCE ed from the tension coupon test, and the Poisson's ratio was taken as
10-97 [3] and ANSI/AISC 360-10 [8], Canadian standard CSA S16-09 0.3.
64 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

(a)
5000 5000

4000 4000

Axial load (kN)


Axial load (kN)
S4
3000 3000 S4a
S4b
S1 S5
2000 2000 S5a
S2 S6
1000 S3 1000 S6a
S6b
0 0
-8000 -6000 -4000 -2000 0 2000 -12000 -9000 -6000 -3000 0 3000
Strain (µε) Strain (µε)
5000 5000

4000 4000
Axial load (kN)

Axial load (kN)


S4b
3000 3000
S7 S5a
2000 S8 2000 S6b
S9 Averaged
1000 1000
Yield strain
0 0
-3000 -2000 -1000 0 1000 2000 -12000 -9000 -6000 -3000 0 3000
Strain (µε) Strain (µε)
(b)
4000 4000
Eccentric load (kN)

Eccentric load (kN)


3000 3000
S4
S4a
2000 2000 S4b
S1 S5
S2 S5a
1000 1000 S6
S3 S6a
S6b
0 0
-15000 -10000 -5000 0 5000 -25000-20000-15000-10000 -5000 0 5000
Strain (µε) Strain (µε)
4000 4000
Eccentric load (kN)
Eccentric load (kN)

3000 3000
S4b
2000 2000 S5a
S7
S6b
S8
1000 1000 Yield strain
S9
Averaged
0 0
-4000 -3000 -2000 -1000 0 1000 -6000 -4000 -2000 0 2000
Strain (µε) Strain (µε)

Fig. 13. Load-strain curves: (a) Z340-1; (b) Z340P-1.

4.2. Meshes and boundary conditions freedom (DOFs) at each node: three for translations and three for ro-
tations. Any user-defined cross section can be meshed into an appro-
All test specimens were modelled by SHELL181 in the finite ele- priate number of elements. Each specimen herein was meshed into
ment (FE) software ANSYS. SHELL181 was well-suited for analyzing 10 elements along the limb width and 100 elements along the axial
linear, large rotation and large strain nonlinear problems of thin- direction, respectively. The typical element mesh was shown in Fig.
walled structures. It was a four-node element with six degrees of 17.

Fig. 14. Load-rotation curves: (a) Z340-1; (b) Z340P-1.


X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 65

Table 6 4.3. Model validation


Comparison of test buckling strengths and FEA results.

Specimen λmax λn Nu,t (kN) Nu,FEA (kN) φt φFEA Nu,FEA/Nu,t The measured initial bending and simplified residual stress
(a) Z series
model were taken into account in the validated FE models. Based
Z135-1 35.0 0.511 6616 6720 0.946 0.961 1.016 on the equilibrium principle of sectional resultant force and resul-
Z135-2 34.8 0.508 6736 6723 0.963 0.962 0.998 tant moment, the residual stress existing in each element was con-
Z135-3 34.9 0.509 6639 6723 0.950 0.962 1.013 verted from the simplified model (see Fig. 8) into the validated
Z235-1 34.8 0.506 7276 7062 0.998 0.969 0.971
model as shown in Fig. 19.
Z235-2 35.0 0.509 6967 7059 0.956 0.968 1.013
Z235-3 35.0 0.509 6941 7059 0.952 0.968 1.017 The predicted overall buckling strengths and the test results of all
Z340-1 39.3 0.579 4608 4512 0.953 0.933 0.979 specimens were compared as shown in Table 6. Fig. 20 provides the
Z340-2 39.5 0.582 4220 4509 0.873 0.933 1.068 fitting effect of the numerical results and the test results. It was
Z340-3 39.5 0.582 4827 4509 0.999 0.933 0.934 seen that the numerical solutions showed a good agreement with
Z440-1 40.1 0.592 4733 4670 0.947 0.935 0.987
Z440-2 40.1 0.592 4739 4670 0.949 0.935 0.985
the experimental results. For axial compression members, the
Z440-3 40.0 0.591 4840 4673 0.969 0.935 0.965 mean ratio of numerical result to experimental result was 0.996
Mean value 0.996 with a standard deviation of 0.034 and for eccentric compression
Standard deviation 0.034 members, the mean value was 0.994 with a standard deviation of
(b) ZP series 0.057. The differences between the test and the numerical buckling
Z135P-1 34.8 0.508 5086 4992 0.982 strengths of columns were attributed to several reasons. For in-
Z135P-2 35.0 0.511 4972 4989 1.003 stance, when the influence of the residual stresses made the column
Z135P-3 35.0 0.511 5004 4989 0.997
bending towards the direction of the initial out-of-straightness, a
Z235P-1 34.9 0.508 5322 5658 1.063
Z235P-2 34.9 0.508 5974 5658 0.947 lower buckling strength will be reached and vice versa. In addition,
Z235P-3 34.9 0.508 5628 5658 1.005 the different combinations of residual stresses and initial geometric
Z340P-1 39.4 0.580 3759 3971 1.056 imperfections will result in an opposite bending direction as seen
Z340P-2 39.5 0.582 3978 3969 0.998 in Fig. 21. The comparison between test result and numerical result
Z340P-3 39.5 0.582 3650 3969 1.087
of load-end shortening curves of Z340-1 and Z340P-1 were shown
Z440P-1 40.1 0.592 4304 4146 0.963
Z440P-2 40.1 0.592 4440 4146 0.934 in Fig. 22. Their load-average lateral deflection curves at the interme-
Z440P-3 40.0 0.591 4670 4146 0.888 diate sections were shown in Fig. 23, in which the horizontal ordi-
Mean value 0.994 nate represented the average lateral deflections of three limbs
Standard deviation 0.057
around the minor axis. Except for the initial loading stage of the col-
umns, the numerical results agreed well with the test results from
To keep consistent with the real test setup, the boundary conditions of Figs. 22 and 23. It can be seen that the strain hardening effect was
both ends were simulated by prescribing the applied translations, rota- distinct after the attainment of the ultimate strength. The disparity
tions and forces as illustrated in Figs. 17 and 18. Both ends of the columns of the initial loading deformation might be caused by the instability
were set as fixed around axis-x and axis-z, but freely rotating around axis- of the loading eccentricities and the unevenness of both ends. In gen-
y. Besides, all the node translations along axis-y at both ends were fixed eral, the FE models can well predict the overall buckling capacities
other than the z-displacement of the top nodes. The concentrated axial and deformations of the specimens under both axial and eccentric
or eccentric load was imposed at the center of the top end plate, through compressive loadings. Therefore, the numerical approach and the
which the external force was well-distributed along the three limbs. FE models were accurate and reliable.

Table 7
Comparison of design formulae of buckling factor.

Code Calculation formula of buckling factor


(
ASCE 10-97 1−0:5ðλ=C C Þ2 ; λ≤C C
φ ¼ π2 E
λ2 F
; λNC C
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
y

whereλ = KL/r was the slenderness ratio, C C ¼ π 2E= F y , Fy was the minimum guaranteed yield stress.
(
ANSI/AISC 2
0:658λ ; λ≤1:5
360-10 φ¼ 2
0:877=λ ; λN1:5
pffiffiffiffiffiffiffiffiffiffiffi
whereλ ¼ ðλ=πÞ F y =E was the non-dimensional slenderness.
CSA S16-09 2n −1=n
φ ¼ ð1 þ λ Þ
pffiffiffiffiffiffiffiffiffiffiffi
where λ ¼ λπ F y =E was the non-dimensional slenderness parameter, n was the parameter for compressive resistance.
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
AS4100 2
α c ¼ ξf1− 1−½90=ðξλÞ g
where αc was the compression member slenderness reduction factor, ξ= [(λ/90)2 + 1 +η]/[2(λ/90)2] was the compression member factor, λ = λn + αaαbwas
qffiffiffiffiffiqffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
the slenderness ratio, η = 0.00326(λ − 13.5) ≥ 0 was the compression member imperfection factor, λn ¼ ðle =rÞ k f f y =250 was the modified compression
member slenderness, αa = [2100(λn − 13.5)]/(λ2n − 15.3λn + 2050) was the compression member factor.
8
BS 5950-1 < 1:0; λ≤0:2 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
φ¼ 2 2 2 2
: 12 ½ðλ þ η þ 1Þ− ðλ þ η þ 1Þ −4λ ; λN0:2

pffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffi
απ
Whereλ ¼ ðλ=πÞ F y =E was the non-dimensional slenderness, η ¼ 1000 ðλ−0:2Þ E=f y N0 was the Perry factor denoting an equivalent imperfection, α was the
imperfection factor.
AIJ 2010
8
>
< 1:0; λbλp
φ¼ 1−0:5ðλ−λp Þ=ðλe −λp Þ; λp bλ ≤λe
>
: 2
1=ð1:2λ Þ; λNλe
qffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffi
Whereλ ¼ ðλ=πÞ f y =Ewas the non-dimensional slenderness ratio, λp ¼ 0:15was the plastic limitation, λe ¼ 1= 0:6 ¼ 1:291was the elastic limitation.
66 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

Fig. 15. Comparison of test buckling factors with code buckling curves according to: (a) Eurocode 3; (b) GB 50017-2003; (c) ASCE 10-97; (d) ANSI/AISC 360-10; (e) CSA S16-09; (f)
AS4100; (g) BS 5950-1; (h) AIJ 2010.

5. Parametric analyses and buckling curves HSSY columns. The validated FE models were established to perform
parametric analyses of the influence of the two factors on the overall
5.1. Parametric analyses buckling strengths and failure modes. Numerical solutions based on
the validated FE models were carried out by ANSYS. These specimens
The initial geometric imperfections and the residual stresses were had the same width-to-thickness ratios as those of Z1–Z4 series (see
two primary factors influencing the ultimate buckling capacities of Table 1) and contained 27 slenderness ratios ranging from 20 to 150.
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 67

Fig. 16. Stress-strain curves of multi-linear model for HSSY columns: (a) Steel angles; (b) steel plates.

Thus a total of 108 columns under axial and eccentric compression spec- tension coupon tests (Table 4). The Poisson's ratio was taken as 0.3.
imens were investigated and the buckling factors were calculated ac- Both ends of the columns were partially hinged as illustrated in Figs.
cording to the FE results. 17 and 18. An axial or eccentric compression force after appropriate
Since the initial out-of-straightness was assumed to take the maxi- magnification of the buckling load obtained from elastic buckling anal-
mum tolerances of material, fabrication and erection specified in the ysis was imposed at the top of the end plate. The failure modes and
current codes [3–5,9], the allowable bending value taken as L/1000 the ultimate bucking strengths were obtained to evaluate the overall
was adopted in the FE models, where L was the column length between buckling behavior of HSSY columns.
the brace or framing point. The sectional residual stresses were incorpo- The influence of loading eccentricities on overall buckling capacities
rated by inputting each average value to its corresponding divided of ZP series was analyzed by FE method as shown in Fig. 24. The hori-
SHELL181 element in Figs. 6, 17 and 19. The stress-strain relation zontal ordinate was represented by loading eccentricity ratioβ, which
models of steel angles and steel plates were employed as shown in was defined as β = eL/ba (eL was the loading eccentricity and ba was
Fig. 16, in which E, εy, εu, ReL and Rm were taken from the results of the the limb width of steel angles), and the longitudinal ordinate in Fig.
24(b) was represented by the decline percentage of overall buckling ca-
pacity Nu. It was found that the overall buckling capacities of columns
Z135P – Z440P declined by 16.7%, 12.5%, 15.5% and 11.9% on average
when the loading eccentricity ratio reached 0.1, and declined by
25.8%, 19.8%, 23.0% and 18.2% on average when β was 0.2. The decline
percentage of Nu did not exceed 10% when β was no more than 0.05,
which indicated that majority buckling factors of axial compression col-
umns were still above curve b specified in GB 50017-2003 and in
BC on top (x=0, z=L0):
BC at bottom (x=0, z=0): Eurocode 3 even if 10% of Nu was lost due to the occurrence of connec-
Ux=Uy =0
Ux=Uy =Uz=0
ROTX=ROTZ =0 tion eccentricity at the joint between main members of latticed trans-
ROTX=ROTZ =0
mission towers. Therefore, an allowance of 0.05ba for connection
eccentricity was tolerable to design HSSY columns in accordance with
curve b of GB 50017-2003 and of Eurocode 3.
Imposed load F

Fig. 17. FE model and boundary conditions of Y-section column.

Rigid platen surface


BC imposed on axis-y
Centroid

Shell element in flange

Y-section column

Fig. 18. Boundary conditions illustration. Fig. 19. Residual stress model applied in FEA.
68 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

Fig. 20. Comparison of numerical results and test results: (a) Z series; (b) ZP series.

5.2. Comparison with existing codes 5950-1, the FE value was on average 1.0% and 8.1% higher than curve a
and curve b with a standard deviation of 0.020 and 0.022, respectively.
The ultimate buckling capacities of the 108 columns obtained from Thus curve a was more accurate for buckling strength prediction. The
the parametric analyses were made comparison with the predicted average FE values were higher than the buckling curves of the other
buckling strengths according to the current design codes such as GB four codes (i.e. higher than ANSI/AISC 360-10 by 6.0%, CSA S16-09 (for
50017-2003 [5], Eurocode 3 [6] and other codes [3,7–11] on non-di- n = 1.34) by 10.8%, AS4100 (forαb = − 0.5) by 6.0%, AIJ 2010 by
mensional basis. The buckling curves considering the initial imperfec- 11.1%), while lower than the design values of ASCE 10–97 by 4.9%,
tions and the real boundary conditions in the FE models were AS4100 (forαb = − 1) by − 0.9% and CSA S16-09 (for n = 2.24) by
compared with the code design curves as shown in Fig. 25. It was 3.3%. Therefore, it was conservative and safe enough to design the col-
found that the buckling factors corresponding to the cross sections stud- umns around the minor axis (axis-y) according to the former, but not
ied by tests were in compact and reversed “S” shape. The exceedance safe according to the latter.
percentage of the average FEA buckling factors over the code results
((φFEA / φcode − 1) × 100 (%)) were summarized in Fig. 25(i). For 5.3. Proposed buckling curves
Eurocode 3, the average buckling factor of Z1–Z4 from FE models was
0.2% higher than curve a0 with a standard deviation of 0.022, and 5.7% The overall buckling behavior of 420 MPa large section HSSY columns
higher than curve a with a standard deviation of 0.016 on average. Con- had never been investigated before, thus their buckling curves were not
sequently, curve a0 was suitable for predicting the buckling strengths of categorized in any current design codes or specifications. In this study,
HSSY columns, while curves a, b, c and d were too conservative. For GB six new buckling curves corresponding to six codes other than ASCE
50017–2003, the FE value was on average 1.2% higher than curve a, thus 10-97 and AIJ 2010 were proposed for the design of 420 MPa large-
it was suitable to use curve a to predict the buckling strengths. As for BS section HSSY columns by nonlinear regression analysis on the basis of

Fig. 21. Different buckling directions: (a) Z235P-1 (left); (b) Z235P-2 (right); Z235P-3 (right).
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 69

5000 4000

Eccentric load (kN)


4000
3000

Axial load (kN)


3000
2000
2000 Test result Test result
1000 1000
Numerical result Numerical result
0 0
-12 -9 -6 -3 0 -20 -15 -10 -5 0
End shortening (mm) End shortening (mm)
(a) (b)

Fig. 22. Load-end shortening curves: (a) Z340-1; (b) Z340P-1.

5000 4000

Eccentric load (kN)


4000
3000
Axial load (kN)

3000
2000
2000 Test result Test result
1000
1000 Numerical result Numerical result
0 0
0 20 40 60 0 20 40 60
Average lateral deflection (mm) Average lateral deflection (mm)
(a) (b)

Fig. 23. Load-average lateral deflection curves: (a) Z340-1; (b) Z340P-1.

the FE results of 108 columns, as shown in Fig. 26. The regression models For GB 50017-2003, the regression results of the imperfection fac-
were derived from the following Perry-Robertson's formula tors were: α1 = 0.030, α2 = 0.956, α3 = 0.161, thus the equivalent im-
perfection ε0 ¼ α 3 λ þ α 2 −1 ¼ 0:161λn −0:044 . Its corresponding
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
h 2
i h i
2 2 2 proposed curve was higher than curve a (see Fig. 26(b)). For Eurocode
φ ¼ 1 þ ð1 þ ε 0 Þ=λ =2− 1 þ ð1 þ ε0 Þ=λ =4−1=λ ð16Þ
3, the regressed imperfection factor α = 0.144, thusε0 ¼ αðλ−0:2Þ ¼ 0:
144λ−0:029 , which was between curve a0 (α = 0.13) and curve a
where φ was the non-dimensional buckling factor,λ was the non-dimen- (α = 0.21). Therefore, the proposed buckling curve was most approxi-
sional slenderness and ε0 was the equivalent imperfection which incor- mate to curve a0 as shown in Fig. 26(a). For BS 5950-1, the regressed im-
porated various initial imperfections (i.e. initial bending, initial rotation, perfection factor α = 2.124 N 2.0(curve a), thus the proposed buckling
initial loading eccentricity, residual stresses and material heterogeneity). curve was very close to curve a as shown in Fig. 26(f). With respect to

Fig. 24. Influence of loading eccentricity on buckling capacity.


70 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

Fig. 25. Comparison of FEA results with current code design curves according to: (a) Eurocode 3; (b) GB 50017-2003; (c) ASCE 10-97; (d) ANSI/AISC 360-10; (e) CSA S16-09; (f) AS4100;
(g) BS 5950-1; (h) AIJ 2010; (i) summary.
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 71

Fig. 26. Comparison of proposed buckling curves with current code design curves and FEA results according to: (a) Eurocode 3; (b) GB 50017-2003; (c) ANSI/AISC 360-10; (d) CSA S16-09;
(e) AS4100; (f) BS 5950-1.

the other three codes, the regression results (including imperfection S16-09 (see Fig. 26(d)) and AS4100 (for αb = − 0.5, see Fig. 26(e)). Ac-
factors, equivalent imperfections and goodness of fit) of the buckling tually, the proposed curves corresponding to different codes (except for
factors were summarized in Table 8, in which the notations were the ANSI/AISC 360-10) resembled each other, because the expressions of
same as those in Table 7. The proposed curves were above their corre- equivalent imperfection ε0 in Perry-Robertson's formula were very
sponding column curves of ANSI/AISC 360-10 (see Fig. 26(c)), CSA similar.

Table 8
Regression results for buckling curves by using FEA data.

Code/standard Regression results for buckling curves by using FEA data

Eurocode 3 α = 0.144 (0.139, 0.150), R2 = 99.78%, ε 0 ¼ αðλ−0:2Þ ¼ 0:144λ−0:029


GB 50017-2003 α2 = 0.956 (0.948, 0.965), α3 = 0.161 (0.150, 0.172), R2 = 99.79%,α1 = 0.030,
ε0 ¼ 0:161λn −0:044
ANSI/AISC 360-10 a = 0.685 (0.668, 0.690), b = 0.962 (0.948, 0.975), R2 = 98.08%
CSA S16-09 n = 1.926 (1.899, 1.953), R2 = 99.84%
AS4100 αb = −0.861 (−0.867, −0.855), R2 = 99.74%
BS 5950-1 α = 2.124 (2.046, 2.203), R2 = 99.78%,
pffiffiffiffiffiffiffiffi
απ E= f
ε0 ¼ 1000 y ðλ−0:2Þ ¼ 0:149λ−0:030
72 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

Table 9
Comparison of section efficiency between test results and numerical results.

Specimen Nu,t (MPa) γave ,t (MPa) Nu,FEA (MPa) γave , FEA (MPa) Specimen Nu,t (MPa) γave ,t (MPa) Nu,FEA (MPa) γave , FEA (MPa)

Z135-1 423 426 429 429 M1160-1 391 379 356 356
Z135-2 430 429 M1160-2 362 356
Z135-3 424 429 M1160-3 384 356
Z135P-1 325 321 319 319 M8830-1 444 451 435 435
Z135P-2 318 319 M8830-2 459 435
Z135P-3 320 319 M8830-3 450 435
Z235-1 443 430 430 430 M8840-1 447 418 419 419
Z235-2 424 430 M8840-2 387 419
Z235-3 423 430 M8840-3 419 419
Z235P-1 324 344 345 345 M8850-1 408 391 395 395
Z235P-2 364 345 M8850-2 400 395
Z235P-3 343 345 M8850-3 366 395
Z340-1 430 425 421 421 M8860-1 404 379 357 357
Z340-2 394 421 M8860-2 340 357
Z340-3 450 421 M8860-3 392 357
Z340P-1 351 354 371 370 M8870-1 365 367 311 311
Z340P-2 371 370 M8870-2 363 311
Z340P-3 341 370 M8870-3 374 311
Z440-1 429 432 423 423 M8880-1 356 332 265 265
Z440-2 429 423 M8880-2 355 265
Z440-3 439 423 M8880-3 287 265
Z440P-1 390 405 376 376 M6630-1 412 408 436 436
Z440P-2 402 376 M6630-2 406 436
Z440P-3 423 376 M6630-3 406 436
M1130-1 408 414 425 425 M6640-1 391 399 424 424
M1130-2 397 425 M6640-2 407 424
M1130-3 436 425 M6640-3 399 424
M1135-1 409 410 419 419 M6650-1 402 387 405 405
M1135-2 418 419 M6650-2 387 405
M1135-3 402 419 M6650-3 373 405
M1140-1 398 403 412 412 M6660-1 312 370 375 375
M1140-2 389 412 M6660-2 413 375
M1140-3 421 412 M6660-3 386 375
M1145-1 401 393 402 402 M6670-1 368 365 315 315
M1145-2 385 402 M6670-2 325 315
M1145-3 393 402 M6670-3 402 315
M1150-1 402 387 390 390 M6680-1 272 278 263 263
M1150-2 386 390 M6680-2 301 263
M1150-3 372 390 M6680-3 263 263
M1155-1 380 380 375 375
M1155-2 372 375
M1155-3 387 375

6. Section efficiency and optimization condition and buckling factor) that evaluated the section utilization
ratio. Comparison of the section efficiencies between test results and
6.1. Section efficiency numerical results of medium-section (M series, M11: 140 × 10–
100 × 10, M88: 125 × 10–80 × 8, M66: 125 × 10–60 × 6) [34] and
Section efficiency herein was defined as the ultimate buckling large-section (Z and ZP series) HSSY columns was summarized in
strength carried by unit cross-sectional area of the column, that was, Table 9. The average section efficiencies with the same cross section
γ = Nu/A. It was a comprehensive index relating with many factors and the same slenderness ratio based on the test results and numerical
(such as steel grade, section type, initial imperfection, boundary results was shown in Figs. 27 and 28.

Fig. 27. Average section efficiencies of medium-section and large-section HSSY columns.
X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74 73

Fig. 28. Average section efficiencies based on numerical results.

It was found from Fig. 27(a) that the average section efficiencies of and within the limits of width-to-thickness ratios, a certain number of
Z2(P), Z4(P) were higher than those of Z1(P), Z3(P) by 0.9%(7.2%), cross sections having potentially high section efficiencies were selected
1.6%(14.4%) respectively, which indicated that under the premise of the from thousands of sectional combinations as summarized in Table 10.
same cross-sectional steel angles, the section utilization ratio could be ef- The width-to-thickness ratios of steel angles (ba0/ta) and steel plates
fectively heightened with the appropriate increase of the length of steel (bb0/tb) were limited between 7.0 and 9.4. The moment of inertia around
plate (so that the centroid of Y-section and its shear center could get as axis-x (Ix) to that around axis-y (Iy) was limited between 1.0 and 1.2 for
close as possible). Fig. 27(b) revealed that M88 had the highest average large-section columns, and between 0.9 and 1.1 for medium-section col-
section efficiencies among all M-series columns [34], from which we umns. These columns provided reference for the design and application
can conclude that when the moments of inertia around axis-x and around of practical main members in latticed transmission towers.
axis-y were approximately equal (Ix/Iy =1.016), the cross section reached
the maximum utilization ratio. Fig. 28 presented the average section 7. Conclusions
efficiencies based on numerical results. All curves resembled their cor-
responding column curves, because the section efficiency γ = Nu/A A package of full-scale tests on 420 MPa large-section HSSY columns
and the buckling factor φ =Nu/(fyA) had similar graphical shape. under axial and eccentric compression was conducted to investigate
their overall buckling behavior in-depth. The failure modes and buck-
6.2. Section optimal selection ling strengths were acquired and compared with the numerical results
based on validated FE models. The buckling factors corresponding to
Section optimization and selection was of great significance from the test data and numerical results were calculated and made compari-
economic and practical perspectives with respect to design of HSSY col- son with the current code design curves. The buckling curves and their
umns. Based on the optimization principles concluded from Section 6.1 design formulae were obtained through nonlinear regression method.
Section efficiency and optimization were formulated and criteria for
section selection were put forward. Conclusions from the study were
Table 10 summarized as:
Optimized and selected columns with potentially high section efficiency.

Steel angles Steel plate A Ix Iy Ix/Iy 1) All test specimens failed in overall buckling mode around the minor
(mm2) (×108 (×108 axis and local buckling did not appear, because all designed width-
ba ta ba0/ta bb tb bb0/tb
mm4) mm4) to-thickness ratios were within the code limits. Rotation compo-
(mm) (mm) (mm) (mm)
nents were so insignificant that can be neglected.
280 28 8.1 200 20 9.1 19,003.7 2.02 1.75 1.15
280 28 8.1 180 22 7.3 18,963.7 1.85 1.75 1.06 2) The buckling deformations and ultimate strengths from numerical
280 26 8.8 180 20 8.1 17,575.4 1.69 1.64 1.03 results showed a good agreement with those from the test results,
250 28 7.0 180 18 9.1 16,563.7 1.37 1.22 1.12 thus the FE model and analysis procedure were reliable to predict
250 28 7.0 220 22 9.1 15,563.7 1.38 1.22 1.12 the test results satisfactorily.
250 26 7.7 180 18 9.1 15,655.4 1.32 1.15 1.15
250 26 7.7 220 24 8.3 14,655.4 1.36 1.15 1.18
3) Residual stresses existing in cross section can be simulated as qua-
250 24 8.5 160 18 8.0 14,380.4 1.09 1.07 1.01 dratic distribution. The peak compressive stresses were found occur-
240 26 7.3 160 18 8.0 14,775.4 1.06 1.01 1.04 ring at each limb tip and reached about 0.3fya for steel angles and
240 24 8.1 160 16 9.1 13,580.4 0.95 0.94 1.00 0.5fyb for steel plates, respectively. The peak tensile stresses arising
240 24 8.1 160 18 8.0 13,900.4 1.02 0.94 1.08
in the welding conjunction of Y-section reached about 0.9fya for
240 22 9.0 160 16 9.1 12,698.8 0.91 0.88 1.04
220 22 8.1 160 16 9.1 11,818.8 0.80 0.67 1.19 steel angles and 0.85fyb for steel plates, respectively.
200 20 8.1 125 14 8.1 9400.5 0.43 0.46 0.95 4) The test buckling strengths of most columns on non-dimensional
200 20 8.1 130 14 8.4 9470.5 0.45 0.46 1.00 basis were higher than curve a of GB 50017-2003 and of Eurocode
200 18 9.2 120 14 7.7 8595.5 0.39 0.42 0.94 3, as well as higher than curve b of BS 5950-1, curves of ASCE10-
200 18 9.2 125 14 8.1 8665.5 0.41 0.42 0.99
200 18 9.2 130 14 8.4 8735.5 0.43 0.42 1.04
97, ANSI/AISC 360-1, CSA S16-09, AS4100 (for αb = − 0.5) and AIJ
180 18 8.1 110 12 8.3 7515.5 0.27 0.30 0.90 2010. Buckling factors and column curves derived from a large num-
180 18 8.1 120 12 9.2 7635.5 0.30 0.30 1.00 ber of FE data proved to be higher than these curves. Therefore, it
180 16 9.4 110 12 8.3 6853.9 0.25 0.27 0.94 was reasonable to use them to predict HSSY column strengths
180 16 9.4 120 12 9.2 6973.9 0.28 0.27 1.05
from a statistical standpoint.
160 16 8.1 100 12 7.5 6093.9 0.18 0.19 0.99
140 14 8.1 85 10 7.7 4595.6 0.10 0.11 0.93 5) Design buckling formulae obtained on the basis of nonlinear regres-
140 14 8.1 90 10 8.2 4645.6 0.11 0.11 1.00 sion models in various codes were recommended to be incorporated
140 14 8.1 95 10 8.7 4695.6 0.12 0.11 1.07 into these codes for a new section design, because it will be too con-
140 14 8.1 90 9 9.3 4555.6 0.10 0.11 0.94 servative to design the 420 MPa large-section HSSY column as a NSS
125 12 8.6 80 8 9.3 3510.6 0.06 0.07 0.94
column with T-section or equal-leg angles.
74 X. Yu et al. / Journal of Constructional Steel Research 129 (2017) 54–74

6) Section efficiency and section optimal selection were clarified. Under Acknowledgements
the condition of the same cross-sectional steel angles, a higher sec-
tion efficiency can be attained with the appropriate increase of the This study was funded by the Extra High Voltage Power Transmis-
length of steel plate (so that the centroid of Y-section and its shear sion Company of China Southern Power Grid, which is gratefully ac-
center could be as close as possible). The cross section reached the knowledged. All authors would like to appreciate the Building
maximum utilization ratio when moments of inertia around axis-x Structure Laboratory of Tongji University for the test facilities and con-
and around axis-y were approximately equal in the event of the ditions provided. Anhui Hongyuan Tower Co., Ltd. is also acknowledged
width-to-thickness ratio within the code limits. for processing all test specimens and slots.
7) For eccentric compression members, the sensitivity of ultimate buck-
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