Professional Documents
Culture Documents
PART 1 – GENERAL
1.1 SUMMARY
A. General: Read this Section in conjunction with other related Sections, Division 01 General
Requirements, the Design Drawings and the Contract Conditions.
B. Section Includes
1. Integrated Automation Network Equipment.
C. Contractor's Responsibility Work
1. Complete the installation, configuration and commissioning of the system to
achieve the required performance and sequence of operation described in the
tender documents.
2. Complete the coordination of all interfaces with adjoining trades prior to
commencement of manufacture.
3. Complete the installation using the specified, or other product acceptable to the
Engineer and confirmed in writing.
D. Related Work Sections and Documentation
E. Division 21 Fire Suppression Sections.
F. Division 22 Plumbing Work Sections.
G. Division 23 HVAC Work Sections.
H. Electrical Work Sections.
I. Definitions
1. ASC: Application Specific Controllers.
2. BAS: Building Automation System. (Building Management System)
3. CFM: Cubic Feet per Minute.
4. CAD: Computer Aided Design.
5. FAHU: Fresh Air Handling Unit.
6. HRU: Heat Recovery Unit.
7. MMP: Maintenance Management Program.
8. POT: Portable Operator's Terminal.
9. VFD: Variable Frequency Drive.
10. BMS: Building Automation System.
11. DDC: Direct Digital Control.
1.2 SUBMITTALS
A. General: Comply with the requirements of relevant Sections of Division 01 Submittal
Procedures and submit the following:
B. Submittals
1. Shop Drawings:
a) The BMS Contractor shall submit a list of all Shop Drawings with submittals
dates prior to commencement of work.
b) Shop Drawings shall be in defined packages. Each package shall be complete
and shall only reference itself and previously submitted packages. The
packages shall be accepted by the Engineer for contract compliance.
c) Allow 15 working days for the review of each package by the Engineer in the
scheduling of the total BMS work.
d) Equipment and systems shall comply with local statutory authority regulations.
e) Prepare an index of all Shop Drawings for the installation. Index shall include a
identification number, Contract Documents reference and item description.
f) The BMS Contractor shall correct any errors or omissions noted in the first review.
h) The O+M Manual CD shall be self-contained and include all necessary software
required to
access the product data sheets. A logically organized table of contents shall
provide
dynamic links to view and print all product data sheets. Viewer software shall
provide the
ability to display zoom and search all documents.
i) On-line documentation: After completion of all tests and adjustments the
Contractor shall
provide a copy of all as-built information and product data to be installed on a
customer
PART 2 - PRODUCTS
All equipment provided under other Sections and required to be monitored or controlled by this Section shall
be supplied complete with all required output signals compatible with and as required by this Section
to achieve the specified functions in this Section or any other Section.
Field mounted devices such as transducers, sensors, transmitters, etc. required to achieve the specified
functions in this Section or any other Section shall be provided by the Control Subcontractor.
Refer to Design Drawings for all the required provisions and systems components
An indicative control description of mechanical services plant is given below. Allow for all DDC systems
required to each the following control strategies.
Fresh Air Handling Unit Energy Recovery Pipe Unit, Supply and Exhaust Fans without VFD's
System Description:
The units shall consist of energy heat recovery pipe, exhaust fan, exhaust air non return damper,
fresh air intake, motorized fresh air intake damper, sand trap, pre-filter and bag filter, main
cooling coil, heating coil and supply air fan. The heat pipe pre-cooling coil shall be mounted
before the main cooling coil (heating coil) to extract heat from the air prior to the cooling coil,
whenever the air temperature is above the delivery
The main cooling and heating coils shall be chilled/heating water coils to provide cooling and heating,
the coils shall be provided with pressure independent control valves (PICV’s) to modulate water
flow capacity in order to achieve final delivery of dry bulb and wet temperatures.
During cooling mode the coil shall provide dehumidification to achieve control of temperature and
moisture content set point (0.0095kg water per kg dry air).
Control Components:
The start/ stop of fresh air handling unit/ heat recovery unit FAHU/ HRU is based on time schedule
and shall be enabled when (FAHU/ HRU) supply/ exhaust fan starter panels are in auto
position. The auto status of the starter panel is monitored on the BMS, which is hard, wired to
the DDC panel. Once the (FAHU/ HRU) is enabled, temperature control shall enable on receipt
of signal from fans PS.
Fan Speed: The fan is designed as constant speed in order to serve AHUs with outdoor pre-
conditioned.
Temperature Control: The combined temperature and relative humidity T/ RH sensor is mounted in
the supply and exhaust air main ducts of the FAHU/ HRU. The sensor relays the temperature
(T) and relative humidity (RH) signals to the DDC controller.
Cooling mode: In case the supply air temperature is higher than the set-point of 21°C (adjustable), the
DDC shall give a signal to the main cooling coil system to operate. The temperature sensor
mounted in the exhaust air duct relays the temperature signal to the DDC controller for
monitoring.
Heating mode: In case the supply air temperature is less than the set-point of 21°C (adjustable), the
DDC shall give a signal to the main heating coil system to operate. The temperature sensor
mounted in the exhaust air duct relays the temperature signal to the DDC controller for
monitoring.
Filter Status Monitoring: The differential pressure across each filter bank (pre-filter & bag filter) is
monitored via differential pressure sensors. In case the differential pressure exceeds the set-
point of 300pa for each sensor (adjustable), respective alarm is generated on the BMS.
Alarms and Faults: Hand-Off-Auto monitoring, Broken Belt, clogged filter, faults for FAHU/HRU to be
reported.
Fire Mode: Motorized smoke fire dampers mounted on the FAHU/ HRU duct risers shall be fully
closed in the event of smoke or fire in the fire zone to limit the spread of smoke and shall
continue to operate in other zones. Interface with Fire alarm panel is needed for this issue.
The constant speed fans shall be complete with a built-in auto-changeover and duty sharing control panel
if area of twin arrangement, supplied completely tested and pre-wired with an integral control panel
ready for installation and operation by the equipment supplier. BMS shall operate the constant speed
fan during the occupancy period as per the schedule.
An alarm signal initiated by any fire alarm zone shall command the fans to stop if is not used for smoke
exhaust or make up air during fire.
The following points are monitored / available at the BMS:
Fan Hand-Off-Auto Switch.
Fan Start/ Stop Command.
Fan Trip Alarm.
The variable speed fans shall be complete with a built-in VFDs and also with auto-changeover and duty
sharing control panel if area of twin arrangement, supplied completely tested and pre-wired with an
integral control panel ready for installation and operation by the equipment supplier.
The fan shall run during the occupancy period as scheduled in the BMS system at the required speed.
(BMS Enable / Disable Command).
The duty sharing facility shall automatically change the duty fan at 24-hour intervals to ensure equal run
time for both fans.
The following indications shall be provided at the BMS:
Fan Hand-Off-Auto Switch.
Fan Start/ Stop Command.
Fan Trip Alarm.
Fan Broken Belt.
Fan Run Status.
VFD speed feedback.
Air Velocity Monitoring.
For duty and standby arrangement, each fan is monitored separately but with automatic changeover
and duty sharing control panel.
When an alarm signal initiated by Fire alarm zone in the building, the BMS shall command the fan to stop
or to continue to run as per the fire strategy. The VFD is then bypassed.
Main Switchboard Rooms and Security, Telecom Gas Protected Air Conditioning Systems
Temperature thermostat sensors sense space temperature and modulate chilled water valves of fan
cooling units to achieve room temperature of 30°C DB (adjustable). In the event of a fire alarm signal
from the clean agent gas extinguishing panel fan coil units shall stop and motorized smoke fire
dampers on duct work shall close to seal the space, as required for clean agent gas protected areas.
The following indications shall be provided at the BMS:
Room temperature.
Room set-point.
Low speed.
Medium speed.
High speed.
Off.
Cooling valve command.
Low/ high temperature indication.
Status Open/ Close motorized smoke fire damper.
Control module motorized smoke fire damper smoke damper.
Test facility motorized smoke fire damper smoke damper.
Q. LV Panels
All LV digital multi-function meters shall be remotely signaled at the BMS. BMS shall monitor the LV
panels healthy status. The items to be controlled are the following:
a) Trip alarm on main incoming breaker.
b) Measuring voltage.
c) Measuring current.
d) Measuring power factor.
e) Measuring active power (KVA).
f) Measuring reactive power (KVAR).
Energy meters shall remote reading type, and shall be of static compact construction implementing
the ultrasonic technology.
This shall comprise a Static flow sensor using ultrasonic technology, with approved dynamic rage of
1:250 in class 2 and specified to have complete dynamic range: ≥ 1:1500. The meter shall be
approval according EN1434 class 2 and 3.
Ultrasonic technology shall implement the Patented Free Beam principle in flow measurement to
allow highly accurate readings. The sensor shall implement a technology that will allow a swirl-free
around reflectors water flow with reflectors being of stainless steel material. Measurements shall not
affected by the presence of contaminating particles, chemical substances or magnetite in the heating
water
At standard installations, no calming sections shall be necessary in the inlet and/or outlet for meter
installation. It shall be possible to install the meter in any direction.
Integrator
Power Supply
Each integrator shall have a 3 V lithium battery with 12 years lifetime fitted in as standard.
Integrator shall allow the use of other supply types. This may be a 3,6V lithium battery with a
If no mains supply is connected, a back-up battery in the mains unit shall provide the power supply to
maintain time and date.
The mains unit shall send detect the presence of supply voltage, and in case of power supply loss, it
shall automatically switch to the safe mode. The display is switched off, but can be switched on again
by pressing a button. Communication is retained, e.g. over the M-Bus or the optical interface.
Interfaces
The heat meter shall have two slots for extension modules. The first module shall be intended for
communication, which can be selected to be M-Bus, RS-232 communication modules or the pulse
input module.
The other slot shall be intended for the pulse input function module (e.g. for two additional volume
measuring components) or for pulse output function module (e.g. for volume and energy pulse).
Application of any of these modules shall have no effect on consumption recording.
The M-Bus communication module shall provide a serial interface for connecting the meter to the
metering system network implementing the M-Bus protocol with Baud rate 300 or 2400 bauds
The M-Bus module shall conform to EN 1434-3 standard, electrically insulated as per manufacturer
standard, and shall allow for Primary or Secondary addressing of the meter on network
.
RS-232 communication module
The RS-232 communication module shall provide a serial interface for communication with external
devices, e.g. PC.
This shall allow the data for two external pulse water meters to be transmitted over integrator
interfaces
The Pulse-rate shall be programmed to meet application requirement, and can be selected to
represent any available energy unit (volume, energy…). Input may also accounting days are available
for both inputs.
The meter shall allow for the provision of levels for two optional pulse outputs, which can be freely
programmed (e.g. energy pulse, volume output ...).
Event Memory
Integrator shall allow the storage of events such as changes and errors in a no volatile memory up to
31 entries. The following events shall be recorded:
Monthly Memory
Integrator shall have a monthly memory for 24 months. The following values shall be stored in the
EEPROM on the programmed date
Log Memory
The log memory shall allow the storage of consumption values. It shall be possible to select from
various storage intervals.
PART 3 - EXECUTION
EXAMINATION
Verification of Conditions: Examine areas for compliance with requirements for installation and
conditions affecting performance of the Work. Identify conditions detrimental to a proper and timely
completion and notify the Engineer of the unsatisfactory conditions. Proceed with installation only
after unsatisfactory conditions have been corrected.
INSTALLATION
During the Progress of the Site Work
Advise the Employer's Nominated Representatives on the correct siting and installation of controls
and the correct wiring of the controls.
Particular attention shall be paid to the mounting of actuators on valves, dampers, the correct
linkages from actuators to valves and dampers and to ensure that all controls and instruments are
installed with adequate clearance for removal. Clearances shall be such that all wiring connections
may be visibly inspected without removing the equipment. The work shall be carried out on the basis
of regular visits throughout the Contract period.
When the Installation is Complete
1. Commission the complete control system supplied under this Section of the Specification
to provide the detailed operation and performance figures. The Contractor is
responsible to providing a complete commissioning procedure for Engineer acceptance
prior to system commissioning. Commissioning procedure shall include but not be
limited to:
Drawings.
Complete sequence of operation.
Equipment list check tables (with part number as per final approved materials submittal).
Maintenance during Defects Liability Period
1. Provide all normal servicing and maintenance during the defects liability period for all
equipment provided under this Contract. The defect liability period shall be for at least 1
year from system handover (commissioning completion) or longer according to the
equipment manufacturer's recommendation (for some parts).
Proposals for the After Defects Liability Period
1. Provide a proposal for an annual comprehensive maintenance contract covering the first
5-year period. This shall be fully comprehensive and cover all testing and calibration
activities, parts and call-outs. Also provide a list of labor rates for staff to carry out
additional work if required.
Wiring
Wiring terminations to all control equipment supplied by the Contractor shall be checked for
compliance with the control wiring diagrams and interlocks with other equipment indicated on plant
equipment Electrical and HVAC wiring diagrams.
All faults shall be rectified as soon as they are discovered.
The Contractor shall record all equipment settings and the actual values maintained in the controlled
variables during commissioning and submit these to the Employer's Nominated Representatives
O+M Manuals The Contractor shall prepare and supply O+M Manuals to the Employer's Nominated
Representatives. These manuals shall be provided within weeks of final commissioning and copies of
the manuals shall be provided. A draft copy shall be available at the time of Taking-Over.
Witness Testing The Contractor shall demonstrate the operation of the complete control system to
the Employer's Authorized Representative.
Witness testing shall commence after the completion of final commissioning.
Software programs and complementary requirements.
The Contractor shall give written notice if the Employer is to be requested to enter into a software
licensing agreement. In no circumstances shall the Employer enter into such an agreement, which
excludes any term as to merchantability or fitness for purpose of the software supplied.
The Contractor shall enter into an Escrow Agreement with the Employer prior to the Contract being let
in which a copy of the source code for the software shall be deposited with a third party. Typically the
third party shall be a bank, solicitor, National Computer Center, or some other mutually agreed party.
If there are any changes to the source code, or software at any time then these changes shall also be
made the third party copy.
SITE QUALITY CONTROL Performance and Tests General The Contractor is responsible for providing
all equipment and materials needed for system testing as requested. This shall include but not limited
to calibration equipment for all temperature and pressure sensors and switches used, CO detectors,
air quality sensors, duct smoke detectors and all other sensors and detectors utilized in the system.
The Contractor shall also provide calibration certificates for all calibration devices. The Contractor
shall be responsible for any cost impact that may occur due to any information error or deviation from
the requirements of the applicable standards.
Before the start of the testing, the Contractor shall hand over to the Employer's Nominated
Representatives all O+M Manuals and software licenses and any other system documentation and as-
built.
Testing and Maintenance: The Contractor shall include for:
Prior to commencement of Work on Site advise the Employer's Nominated Representatives on the
operation of the control system and the identification and correct sitting of control equipment, the
wiring runs and wiring connections.
Prior to commencing start-up activities the documents to be submitted for approval:
System construction inspection procedures.
Point's calibration procedures.
Calibration technical procedures.
Plant operational system test procedures.
Operator and maintenance personnel training curriculum.
Consolidated Consultants 25 30 00 INTEGRATED AUTOMATION
NETWORK AND EQUIPMENT
Complete Method Statement for all work.
During the Progress of the Site Work:
Advise the Employer's Nominated Representative's on the correct sitting and installation of controls
and the correct wiring of the controls.
Particular attention shall be paid to the mounting of actuators on valves, dampers, the correct
linkages from actuators to valves and dampers and to ensure that all controls and instruments are
installed with adequate clearance for removal. Clearances shall be such that all wiring connections
may be visibly inspected without removing the equipment. The work shall be carried out on the basis
of regular visits throughout the contract period.
When the Installation is Complete:
Commission the complete control system supplied under this section of the Specification to provide
the detailed operation and performance figures. The Contractor shall be responsible to provide a
complete commissioning
Wiring:
Wiring terminations to all control equipment supplied by the Contractor shall be checked for
compliance with the control wiring diagrams and interlocks with other equipment shown on plant
equipment Electrical and HVAC wiring diagrams.
All faults shall be rectified as soon as they are discovered.
The Contractor shall record all equipment settings and the actual values maintained in the controlled
variables during commissioning and submit these to the Employer's Authorized Representative
immediately on completion of commissioning, prior to the production of operating manuals.
Control System:
The complete thermostatic control system inclusive of ancillary equipment and interlocking shall be
commissioned to operate in accordance with the performance requirements of the Specification such
that, under all load conditions, it is stable.
The Employer's Nominated Representative shall attend such commissioning and shall be given
adequate notice of dates when this is to take place. Commissioning shall take place in the presence
of the Contractor's representative.
The Contractor shall record all equipment settings and the actual values maintained in the controlled
variables during commissioning and submit these to the Employer's Authorized Representative
immediately on completion of commissioning, prior to the production of operating manuals.
The Contractor shall be responsible for replacing, correcting and resetting all faulty equipment in the
complete control system for the full defects liability period after final commissioning except that,
where any item of equipment is normally guaranteed for a period in excess of this, such responsibility
shall extend to the full guarantee period of such items.
Certificates:
If the Employer's Authorized Representative does not attend to witness tests on receipt of written
notice as given by the Contractor, then the tests shall be carried out by the Contractor, who shall sign
and submit three certified copies of such certificates to the Employer's Authorized Representative.
The Contractor shall informally instruct the Employer and his Authorized Representatives in the
operation of the complete system during testing and commissioning. In addition he shall include a
period for formal instruction, after the completion of commissioning.
The Contractor shall be responsible for replacing, correcting and resetting all faulty
equipment in the complete control system for the full defects liability period after
final commissioning except that, where any item of equipment is normally
Demonstration
Demonstrate to the Engineer, the features and functions of the system and subsystems including the
labeling process.
Furnish the necessary trained personnel to perform the demonstration and instructions and arrange
to have the manufacturer's representatives present to assist with the demonstrations.
a) Allow a minimum of 2 sessions for performing the prescribed demonstration
lasting 4 hours.
Arrange with the Engineer the date and times for performing the demonstrations. a) The Engineer
shall select date and time for demonstration.
Training
1. The Controls Subcontractor shall provide the following training services:
1 day of on Site orientation by a field engineer who is fully knowledgeable of the specific installation
details of the project. This orientation shall, at a minimum, consist of a review of the project As-built
Drawings, the control system software layout and naming conventions and a walk through of the
facility to identify panel and device locations.
Training for 2 No. Employer's Nominated Representatives in a factory-training laboratory. This
training shall be performed by a factory-certified professional trainer and, at a minimum, shall consist
of:
2 days training covering basic system operation.
1 day training covering system reporting and alarm management.
1 day training of scheduling and point trending.
2. General
Provide training course schedule, syllabus and training materials 45 days prior to the start of training.
Furnish a qualified instructor to conduct training courses for designated personnel in the
maintenance and operation of the HVAC and DDC system. Orient training to the specific system being
installed under this Contract. Use Operations and Maintenance (O+M) Manual as the primary
instructional aid. O+M Manuals shall be provided for each trainee with 4 additional sets, 2 sets
delivered for archiving at the Site, 1 set for the Mechanical Subcontractor and 1 set for the design
engineer. Training manuals shall include an agenda, defined objectives and a detailed description of
END OF SECTION