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10.1016@b0-12-227055-x@01088-9 Protein Đơn Bào
10.1016@b0-12-227055-x@01088-9 Protein Đơn Bào
War II for the mass production of Candida utilis Saccharomyces cerevisiae (and related synonymous
(known formerly as Torula yeast, or Torulopsis utilis) species such as S. carlsbergensis, S. uvarum, etc.),
on sulfite liquor from paper manufacturing wastes. Kluyveromyces marxianus (including synonymous
After the war, several plants were built in the USA and subspecies and asexual forms such as K. fragilis,
Europe, mainly for C. utilis production. K. lactis, K. bulgaricus, Candida kefyr and C.
0003 Accelerated industrial development and general pseudotropicalis), C. utilis (and its sexual form
welfare expectancy led to a renewed interest in SCP Hansenula jadinii) and Yarrowia lipolytica (formerly
5278 SINGLE-CELL PROTEIN/Yeasts and Bacteria
tbl0001 Table 1 Main yeast SCP industrial and pilot developments Table 2 Main bacterial SCP industrial and pilot developments tbl0002
for use as a substrate by Pichia species (P. pastoris, production over bacteria, especially for human
P. methanolica, etc.), Hansenula polymorpha, Hanse- consumption. It seems that yeasts are more accept-
nula capsulata, and Candida boidinii. The most im- able because they are more familiar to humans
portant processes developed for yeast SCP production through ageless foods like bread or beer. However,
are shown in Table 1. bacteria have some advantages over yeasts such as a
0010 Bacteria have been used mostly for the production higher protein content (Table 3), higher yields
of animal feed. The most commercially important (carbon source to protein conversion), and a faster
species utilize methane and/or methanol as substrates, growth rate, though a higher nucleic acid content
as shown in Table 2. Methanol is usually preferred (Table 4) limits their uptake in the diet. (See Lactic
over methane because it is water-soluble and less Acid Bacteria; Yeasts.)
explosive. The Ministry of Agriculture, Fisheries and
Food in the UK allows the use of ICI’s (Imperial
Chemical Industries) product ‘Pruteen’ in animal
Production Processes
feed. For the production of bacterial SCP from Since the SCP must have a competitive price in the 0017
ethanol, either Acinetobacter calcoaceticus or Alcali- protein market, especially proteins of vegetable
genes sp. have been used in laboratory or pilot- origin, it is essential to guarantee efficiency along all
plant studies. stages of the process. The carbon source accounts for
0011 Other petroleum derivatives such as paraffins have up to about 60% of the operation costs, so high yields
been considered only to a minor degree for the pro- of substrate conversion are required, high productiv-
duction of SCP using bacteria; some studies have been ity processes must be implemented, and the utiliza-
carried out with Acinetobacter calcoaceticus. tion of an inexpensive but easily assimilated carbon
0012 To produce bacterial SCP from whey, several lactic source has to be guaranteed. This explains the gener-
acid and propionic bacteria have been investigated, alized use of molasses, whey, or industrial residues,
frequently in mixed cultures with yeasts as in the depending on local availability, and the attempts to
Kiel process. In this case, Lactobacillus delbrueckii implement fossil fuels as substrates. An important
ssp. bulgaricus grows using the lactose, converting advantage in using hydrocarbons is the yield,
it to lactic acid; then, Candida krusei, which is unable obtaining 1 g of dry biomass per gram of hydrocar-
to ferment lactose, uses the lactic acid as a carbon bon, compared with carbohydrates, which typically
source. Both fermentations can be performed simul- yield around 0.5 g of dry biomass per gram of
taneously, controlling the pH by adding ammonia, substrate.
which is used as a nitrogen source by the yeast. The typical process stages for the production of 0018
0013 Lactic acid bacteria proposed for the fermentation SCP comprise: raw material preparation, fermenta-
of whey include species such as Lactobacillus del- tion, biomass recovery, cell disruption, and drying.
brueckii subsp. delbrueckii, L. delbrueckii subsp. bul- Figure 3 shows a typical process for the production
garicus, Lactobacillus casei ssp. casei, Leuconostoc of yeast SCP.
5280 SINGLE-CELL PROTEIN/Yeasts and Bacteria
tbl0004 Table 4 Nucleic acid contents of SCP products (g per 100 g of oxygen promotes aerobic metabolism and higher
biomass in dry weight basis) growth rates. However, due to the low solubility
Kluyveromyces marxianus 2.7–10 of oxygen in aqueous media, the cost of aeration,
Saccharomyces cerevisiae 2.5–15 through air sparging and agitation, increases rapidly
Candida utilis 6.2–10 with the scale of operation, resulting in an important
Methylophilus methylotrophus 16 technical challenge. Assimilation of n-paraffins
Methylomonas clara 10–15
requires considerably high levels of oxygenation,
Isolated protein from K. marxianus 1.4–5.7
and the growth of microorganisms on these water-
insoluble substrates takes place on the hydrocarbon–
water interface. The surface area becomes the limiting
factor, and heat production is about twice that using
0019 To maximize carbon assimilation, the nutrients sugars as substrates.
must be balanced. Sources of nitrogen, minor In general, when yeast biomass is produced, 0021
elements (P, K, S, Mg, etc.), trace elements, and vita- alcohol accumulates due to oxygen limitation. Some
mins are adjusted according to the general compos- alternatives proposed for SCP from whey are the
ition of the carbon source. This in turn is highly production of alcohol as a byproduct from fermenta-
dependent on the strain used. In general, simple ni- tion or the use of Kluyveromyces in a mixed culture
trogen sources such as urea, ammonia, and nitrate are with Candida pintolopesii, where the latter consumes
used to keep costs down. Phosphate is supplied as the alcohol produced by the former. The first ap-
phosphoric acid or as soluble phosphate salts. proach has been followed by Amber Laboratories
0020 Fermentation variables like temperature, pH, ionic (Universal Foods, USA), and the second approach
strength, level of oxygenation, and, in the continuous has been adopted by the Fromageries Bel in France;
fermentations, dilution rate, have a strong influence Candida valida has also been demonstrated to
on cellular yield. In particular, an abundant supply of prevent ethanol accumulation when it is grown
SINGLE-CELL PROTEIN/Yeasts and Bacteria 5281
Sterilization
Sterilization
Fermentation Air-lift
fermenter
Centrifugation
Flocculation
Cell disruption
Centrifugation
Spray dryer
Spray dryer
fig0003 Figure 3 Typical process for the production of yeast SCP.
Grinding
mixed with Candida kefyr (the asexual form of K. production of Pruteen using Methylophilus methylotrophus grown
marxianus), increasing the efficiency of whey conver- in methanol.
sion into biomass up to 20%. A limited oxygen
supply, when hydrocarbons are used as substrates,
has led to the production of some metabolites such
as mono and dicarboxylic acids and ketones. Nutritional Value
0022 To sustain high oxygen transfer rates, large air
volumes have to be supplied with high agitation The main nutritional contribution of SCP either for 0024
rates. Alternative fermenter designs include the air- human food or animal feed is its high protein content.
lift type, which leads to maximum oxygenation with Bacteria have a protein concentration ranging from
minimum power requirements, diminishing aeration 50 to 85% and yeasts from 45 to 70%. Protein
costs considerably. In fact, the largest fermenter ever quality is also quite acceptable, as compared with
operated is an air-lift (3000 m3) for the aerobic pro- vegetable proteins. Generally, SCP from any source
duction of Methylophilus methylotrophus by ICI. is limited in sulfur-containing amino acids; however,
Figure 4 shows a simplified diagram of the process bacterial proteins tend to have better balances of
developed by ICI, which is the most successful process essential amino acids than yeasts and other micro-
developed for bacterial SCP production. Currently, organisms, particularly with respect to sulfur amino
the high-cell-density fermentation designs pioneered acids. Some parameters of protein quality are given in
by Provesta (a company belonging to Philipps Petrol- Table 3. When methionine is added to SCP, the pro-
eum) allows them to obtain up to 160 g l1 of yeast tein quality increases considerably and reaches values
biomass, while traditional fermentation techniques similar to those of casein. (See Amino Acids: Proper-
yield at most 30 g l1. These fermenters have attached ties and Occurrence; Metabolism; Protein: Quality.)
very efficient systems for heat removal and oxygen SCP is also an important source of vitamins; 0025
cess, owing to the high cell density, the spent medium is an important consideration. Microorganisms used
is fed directly to the spray-drier without prior concen- for SCP production have to be subjected to exten-
tration. sive toxicological clearance. Those microorganisms
5282 SINGLE-CELL PROTEIN/Yeasts and Bacteria
normally present in fermented foods, such as Sacchar- the biomass is exposed to a heat shock or to chemical
omyces cerevisiae, are safe for human consumption. compounds, such as low-molecular-weight thiols.
The main concern has been linked to the use of pet- Yeast autolysis usually takes place when cells are
roleum derivatives in which residual alkanes must be heated to 45–55 C, and it is enhanced by the pres-
removed with solvents. However, some residual ence of NaCl. Further incubation for around 24 h
hydrocarbons may still be present, and several reports induces cellular enzymes, leading to complete cell
have stated the presence of unusually high amounts of lysis. The process also activates endogenous ribo-
odd-chain fatty acids and paraffins in tissues from nucleases that reduce nucleic acids. Lysis can be fa-
animals fed with SCP from alkanes. These fatty cilitated by the addition of exogenous enzymes such
acids, particularly unsaturated C17, have been as proteases, b-glucanases or lysozyme. The disad-
suspected of having toxic effects, even though no vantages of these techniques are the high costs in-
evidence has been reported. volved and extensive proteolysis, which reduces the
0027 The high content of nucleic acids present in micro- yield and functional properties of proteins. Chemical
bial cells also has some consequences. Human con- treatments with alkalis, organic solvents, or salts,
sumption of nucleic acids in amounts higher than 2 g which weaken cell walls, are also used. Alkaline treat-
per day could lead to the accumulation of uric acid, ment may result in undesirable side reactions,
resulting in kidney stones and/or gout onset in suscep- forming compounds such as lysinoalanine and off-
tible people. The concentration of nucleic acids in the flavors.
biomass is highly variable and depends on several Hydrolysis requires the use of hydrochloric acid 0032
factors. The first element is the nature, species, and at temperatures as high as 100 C, to treat a slurry
strain of the microorganisms; normally, bacteria are with 65–85% solids content, followed by neutraliza-
present in higher concentrations than yeasts. Another tion with NaOH. This process has many drawbacks
factor is the growth conditions: the higher the growth such as the risk of accidents with concentrated acid,
rate, the higher the nucleic acids content in the cell. the need for anticorrosive equipment, which is cost-
The nucleic acid content also changes with the intensive, and the destruction of some amino acids
growth phases. For instance, for K. marxianus and vitamins, reducing the nutritive value of the
grown on whey, the concentration of nucleic acids product.
reached its peak at the middle of the exponential Physical methods to break cell walls are the 0033
phase. Table 4 shows the nucleic acids content of methods most widely used. High shear rates are
several SCP products. achieved by means of homogenizers or colloidal
0028 In order to reduce the nucleic acid content, two mills and have been used extensively for SCP
approaches have been followed: grow the biomass processes.
at low rates or isolate the protein by eliminating Once the cells have been broken, the protein is 0034
undesirable compounds. The later is usually applied, extracted using water or alkaline conditions; the cell
to eliminate not only nucleic acids but also the cell wall debris is removed by centrifugation, and the
wall. In recent years, research has been conducted on protein is further precipitated with acid, salt, or heat
the use of external (added) endonucleases to hydro- treatment, while the nucleic acids remain in the
lyze nucleic acids and so obtain protein isolates free supernatant. Usually, microbial proteins have their
from these polymers. Immobilized endonucleases maximum solubility at pH 12, and the precipitation
have been proposed particularly for this purpose. occurs at pH 4.5. The protein isolate is then obtained.
0029 Yeasts and bacterial cell walls are difficult to digest, Some chemical modification during protein extrac-
leading to poor bioavailability of proteins, flatulence tion includes phosphorylation or succinylation,
and diarrhea, and allergic responses. Some cases of which facilitates protein separation from nucleic
skin rashes, nausea, vomiting, and other allergic reac- acids and improves its functional properties.
tions have been reported, but they may be eliminated
by reducing cell walls and nucleic acids.
Utilization for Human Food
0030 Nucleic acid content in SCP for animal feed is not a
problem, because animals have the enzyme uricase, For food applications, besides toxicity and nutritional 0035
which prevents uric acid accumulation. However, cell quality, organoleptic acceptability and functional
wall digestibility in monogastric animals is also poor. properties are important considerations.
SCP has been used as a protein supplement in baked 0036
starch, cellulose, xylose, and chitin, in order to use de la Torre M and Flores-Cotera LB (1993) Proteı́nas Uni-
cheaper and more available substrates. celulares. In: Garcı́a-Garibay M, Quintero-Ramirez R
0047 Another interesting issue is to obtain easily and/or and López-Munguı́a A (eds) Biotecnologı́a Alimentaria,
genetically controlled autolytic cells, for which differ- pp. 383–397. Mexico City: Editorial Limusa.
Goldberg I (1985) Single-cell Protein. Berlin: Springer.
ent approaches have been followed, including the
Guzmán-Juarez M (1983) Yeast protein. In: Hudson BJF
selection of mutants with weaker cell walls; also, the
(ed.) Developments in Food Proteins – 2, pp. 263–291.
introduction of genes coding for lytic enzymes to London: Elsevier Applied Science.
facilitate cell disruption, and genes coding for nucle- Harrison JS (1993) Food and fodder yeasts. In: Rose AH
ase activity to reduce nucleic acids content, have been and Harrison JS (eds) The Yeasts, 2nd edn, vol. 5,
explored. Recently, a system was developed that con- pp. 399–433. London: Academic Press.
sists of a regulated promoter that controls two genes Litchfield JH (1983) Single-cell proteins. Science 219:
involved in cell wall biogenesis, which led to the 740–746.
possibility of triggering cell lysis of S. cerevisiae Litchfield JH (1991) Food supplements from microbial pro-
by the addition of methionine; this system can be tein. In: Goldberg I and Williams R (eds) Biotechnology
extended to other yeast species. Also, an enhance- and Food Ingredients, pp. 65–109. New York: Van
Nostrand Reinhold.
ment of the nutritional value by modification of the
Moo-Young M and Gregory K (1986) Microbial Biomass
amino acid content, or obtaining proteins with better Proteins. London: Elsevier.
functional properties looks promising. All these pos- Reed G (1982) Microbial biomass, single cell protein, and
sibilities have been investigated, but practical results other microbial products. In: Reed G (ed.) Prescott &
will take longer to be implemented. Dunn’s Industrial Microbiology, 4th edn., pp. 541–592.
0048 Another approach to improve the economics of Westport CT: AVI.
SCP would be to produce it as a low cost byproduct Reed G and Nagodawithana TW (1991) Yeast Technology,
in multiproduct microbial processes, such as during 2nd edn. New York: Van Nostrand Reinhold.
processing of food wastes to reduce the biological Rolz C (1990) Caracterı́sticas Quı́micas y Bioquı́micas de
oxygen demand, or as a byproduct from high-added- la Biomasa Microbiana. Archivos Latinoamericanos de
value enzymes. Another possibility is the recovery of Nutrición 40(2): 147–193.
Rose AH (ed.) (1979) Microbial Biomass. Economic Micro-
nucleic acids from bacteria and yeast biomass to
biology, vol. 4. London: Academic Press.
produce 50 -nucleotides, which can be used as flavor
Schlingmann M, Faust U and Scharf U (1984) Bacterial
enhancers. proteins. In: Hudson BJF (ed.) Developments in Food
Proteins – 3, pp. 139–173. London: Elsevier Applied
See also: Single-cell Protein: Algae; Yeasts Science.
Further Reading
Batt CA and Sinskey AJ (1987) Single-cell protein: produc-
tion modification and utilization. In Knorr D (ed.) Food
Biotechnology, pp. 347–362. New York: Marcel Dekker.
Slaughter See Meat: Sources; Structure; Slaughter; Preservation; Eating Quality; Sausages and
Comminuted Products; Analysis; Nutritional Value; Hygiene; Extracts