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SINGLE-CELL PROTEIN/Yeasts and Bacteria 5277

Yeasts and Bacteria as an alternative to alleviating food shortages due


to a growing imbalance between food production
M Garcı́a-Garibay, L Gómez-Ruiz and and demand by the world’s population, mainly in
A E Cruz-Guerrero, Universidad Autónoma developing countries. During the 1960s and 1970s,
Metropolitana, Mexico City, Apartado, Mexico
several SCP production plants were built in the
E Bárzana, Universidad Nacional Autónoma de
UK, France, Italy, Russia, Japan, Taiwan, etc.
México, Mexico City, Mexico
An important breakthrough occurred when the 0004
Copyright 2003, Elsevier Science Ltd. All Rights Reserved. production of SCP from hydrocarbons was demon-
strated by several petroleum companies during the
1950s and 1960s. During the 1970s, considerable
Introduction research efforts resulted in the use of methanol and
ethanol, derived from petroleum, as convenient sub-
0001 The single-cell protein (SCP) concept is applied to the
strates. In the early 1970s, the cost of n-paraffin was
massive growth of microorganisms for human or
approximately US$80 per tonne, whereas crude
animal consumption. Single-cell protein is a generic
molasses had an approximate cost of US$82 per
term for crude or refined protein whose origin is
tonne. However, concern about substrate safety and
bacteria, yeasts, molds, or algae, microorganisms
the increase in petroleum prices shifted interest back
that usually contain above 40% of crude protein on to the utilization of renewal sources, mainly food and
dry weight bases. Yeasts and bacteria have been
agriculture byproducts like molasses and whey, or
particularly important for SCP production and easily
industrial wastes rich in starch, cellulose, and hemi-
acceptable as their biomass has been consumed by
cellulose. The major SCP projects based on petroleum
man since ancient times in the form of fermented
derivatives as substrates were abandoned in the
foods. The production of SCP has important advan-
1980s.
tages over other sources of proteins, such as its
In recent times, among the European Communist 0005
considerably shorter doubling time, the small land
countries, Russia has had the greatest capacity for
requirement, and the fact that it is not affected by SCP production, with at least 86 plants in operation,
the weather conditions. Much attention was focused
using different substrates. Several other countries in
on the use of petroleum derivatives as substrates for
Eastern Europe, like the former Czechoslovakia, had
the SCP production during the 1960s and 1970s when
similar capacities. The Russian delegation reported
the price of this reserve was low, but currently, the
the production of 1 million tonnes of SCP per year
production of SCP is based on renewable resources,
in 1983 at an international symposium on SCP, and
and its interest is also kept as a means to confer value
estimated that they would be producing 9 million
to waste materials. The organoleptic and functional
tonnes by the end of the 1990s.
properties of SCP are not always competitive, and its To date, an enormous number of reports about SCP 0006
main drawback has been its high production costs.
production have appeared in the scientific literature.
However, recent advances in fermentation technol-
Two main approaches have been followed: the util-
ogy and genetic engineering could reevaluate SCP
ization of convenient substrates and the use of waste
production.
materials where SCP production brings about pollu-
tion control.
Many industrial process have been developed 0007
Historical Developments and
world-wide; the most important are shown in Tables
Implementation of SCP Production
1 and 2. The countries with important industrial
0002 The first developments in SCP production were outputs are the USA, UK, France, Russia, and
achieved during war times when conventional foods Cuba.
were in short supply. During World War I, Saccharo-
myces cerevisiae was massively produced in Germany
Suitable Organisms and Substrates
from molasses to replace up to 60% of protein
imported. Similar measures were taken during World The most frequently used yeasts are as follows: 0008

War II for the mass production of Candida utilis Saccharomyces cerevisiae (and related synonymous
(known formerly as Torula yeast, or Torulopsis utilis) species such as S. carlsbergensis, S. uvarum, etc.),
on sulfite liquor from paper manufacturing wastes. Kluyveromyces marxianus (including synonymous
After the war, several plants were built in the USA and subspecies and asexual forms such as K. fragilis,
Europe, mainly for C. utilis production. K. lactis, K. bulgaricus, Candida kefyr and C.
0003 Accelerated industrial development and general pseudotropicalis), C. utilis (and its sexual form
welfare expectancy led to a renewed interest in SCP Hansenula jadinii) and Yarrowia lipolytica (formerly
5278 SINGLE-CELL PROTEIN/Yeasts and Bacteria

tbl0001 Table 1 Main yeast SCP industrial and pilot developments Table 2 Main bacterial SCP industrial and pilot developments tbl0002

Substrate/yeast Process/product Country Substrate/bacteria Process/product Country

Sulfite liquor Methane


Candida utilis St. Regis Paper USA Methylococcus capsulatus Shell Oil UK
Candida utilis Boise Cascade USA Methanol
Candida utilis State industry Russia Methylophilus methylotrophus ICI/Pruteen UK
Candida utilis Attisholz Switzerland Methylomonas clara Hoechst–Uhde/ Germany
Hydrocarbons Probion
Yarrowia lipolytica British Petroleum/ UK Ethanol
Toprina Acinetobacter calcoaceticus Exxon–Nestle Switzerland
Candida tropicalis British Petroleum/ France Cellulose
Toprina Cellulomonas sp. and Louisiana State USA
Candida tropicalis Italprotein Italy Alcaligenes sp. University
Yarrowia lipolytica Liquichimica/ Italy Whey
Liquipron Lactobacillus bulgaricus and Kiel Germany
Yarrowia lipolytica State industry Russia Candida krusei
Yarrowia lipolytica Swedt Germany
Yarrowia lipolytica Roniprot Romania
Ethanol
Candida utilis Amoco/Torutein USA
Candida sp. Mitsubishi Japan
Methanol
Pichia sp. Mitsubishi Japan
Pichia pastoris Philipps Petroleum/ USA
Provesteen
Starch
Saccharomycopsis fibuligera Symba Sweden
and Candida utilis
Saccharomyces cerevisiae Brewers Several
Molasses
Candida utilis Several industrial Cuba
processes
Candida utilis Several industrial Taiwan
processes
Candida utilis CINVESTAV IPN Mexico
Liquid sucrose
4 ku 11,000 1µm 08 20 SEI
Hansenula jadinii Philipps Petroleum/ USA
Provesta
Whey
Figure 1 Saccharomyces cerevisiae observed under a scanning fig0001
Kluyveromyces marxianus Wheast–Knudsen USA
electron microscope.
Kluyveromyces marxianus Amber Lab– USA
Universal Foods
K. marxianus, K. lactis, and Fromageries Bel France
Candida pintolopesii
Kluyveromyces marxianus S.A.V. France
used, due to their capacity to assimilate lactose, the
Candida intermedia Vienna Austria
Candida utilis Waldhof USA carbohydrate present in cheese whey, but it can also
Confectionery effluent grow on inulin, a fructose polymer found in some
Candida utilis Bassett UK plants, and other simple sugars such as glucose,
fructose, and sucrose; therefore, sometimes, it is also
grown in molasses. Since it is able to grow at tem-
peratures as high as 45  C, it has been used to produce
known as Candida lipolytica and Saccharomycopsis biomass in tropical areas. Figure 2 shows an electron
lipolytica). micrograph of cells of K. marxianus. C. utilis is used
0009 Some yeasts have been widely used in the manufac- for a wide variety of substrates such as sucrose, etha-
ture of human foods: S. cerevisiae, K. marxianus, and nol, and sulfite-spent liquor. It can also grow on wood
C. utilis have the generally recognized as safe (GRAS) hydrolysates because of its ability to assimilate
status for human consumption by the Food and Drugs pentoses. Starchy solids or water streams from potato
Administration in the USA. S. cerevisiae is also avail- and maize industries require previous hydrolysis for
able as spent yeast from breweries and alcohol indus- yeast growth, as in the case of C. utilis, or as in the
tries; Figure 1 shows an electron micrograph of this Symba process, which utilizes amylolytic yeast (Sac-
species. K. marxianus and related species are widely charomycopsis fibuligera). Yeasts able to assimilate
SINGLE-CELL PROTEIN/Yeasts and Bacteria 5279

sp., etc. Fermentation of this substrate with rumen


bacteria has also been proposed to produce biomass
concentrated by ultrafiltration for use as feed.
Propionibacteria, such as Propionibacterium 0014

freudenreichii ssp. shermanii and P. freudenreichii


ssp. freudenreichii, produce significant amounts of
vitamin B12, giving additional attractiveness to their
utilization in the production of SCP. A process using a
mixture of P. freudenreichii ssp. freudenreichii and
K. marxianus has been proposed for the production
5 ku 3000 2µ 0620 SEI of SCP from whey rich in vitamin B12 and sulfur
amino acids.
fig0002 Figure 2 Kluyveromyces marxianus observed under a scanning Bacteria have been explored very little with regard 0015
electron microscope. to producing SCP from substrates such as starch and
cellulose. A case in point is the project developed by
Louisiana State University in USA to produce SCP
from Cellulomonas sp. and Alcaligenes sp. from cane
hydrocarbons include Y. lipolytica, C. tropicalis, bagasse; this process was scaled up to pilot-plant
C. rugosa, and C. guilliermondii, which usually can level.
also grow on lipids. Methanol is the preferred alcohol Generally, yeasts have been preferred for SCP 0016

for use as a substrate by Pichia species (P. pastoris, production over bacteria, especially for human
P. methanolica, etc.), Hansenula polymorpha, Hanse- consumption. It seems that yeasts are more accept-
nula capsulata, and Candida boidinii. The most im- able because they are more familiar to humans
portant processes developed for yeast SCP production through ageless foods like bread or beer. However,
are shown in Table 1. bacteria have some advantages over yeasts such as a
0010 Bacteria have been used mostly for the production higher protein content (Table 3), higher yields
of animal feed. The most commercially important (carbon source to protein conversion), and a faster
species utilize methane and/or methanol as substrates, growth rate, though a higher nucleic acid content
as shown in Table 2. Methanol is usually preferred (Table 4) limits their uptake in the diet. (See Lactic
over methane because it is water-soluble and less Acid Bacteria; Yeasts.)
explosive. The Ministry of Agriculture, Fisheries and
Food in the UK allows the use of ICI’s (Imperial
Chemical Industries) product ‘Pruteen’ in animal
Production Processes
feed. For the production of bacterial SCP from Since the SCP must have a competitive price in the 0017

ethanol, either Acinetobacter calcoaceticus or Alcali- protein market, especially proteins of vegetable
genes sp. have been used in laboratory or pilot- origin, it is essential to guarantee efficiency along all
plant studies. stages of the process. The carbon source accounts for
0011 Other petroleum derivatives such as paraffins have up to about 60% of the operation costs, so high yields
been considered only to a minor degree for the pro- of substrate conversion are required, high productiv-
duction of SCP using bacteria; some studies have been ity processes must be implemented, and the utiliza-
carried out with Acinetobacter calcoaceticus. tion of an inexpensive but easily assimilated carbon
0012 To produce bacterial SCP from whey, several lactic source has to be guaranteed. This explains the gener-
acid and propionic bacteria have been investigated, alized use of molasses, whey, or industrial residues,
frequently in mixed cultures with yeasts as in the depending on local availability, and the attempts to
Kiel process. In this case, Lactobacillus delbrueckii implement fossil fuels as substrates. An important
ssp. bulgaricus grows using the lactose, converting advantage in using hydrocarbons is the yield,
it to lactic acid; then, Candida krusei, which is unable obtaining 1 g of dry biomass per gram of hydrocar-
to ferment lactose, uses the lactic acid as a carbon bon, compared with carbohydrates, which typically
source. Both fermentations can be performed simul- yield around 0.5 g of dry biomass per gram of
taneously, controlling the pH by adding ammonia, substrate.
which is used as a nitrogen source by the yeast. The typical process stages for the production of 0018

0013 Lactic acid bacteria proposed for the fermentation SCP comprise: raw material preparation, fermenta-
of whey include species such as Lactobacillus del- tion, biomass recovery, cell disruption, and drying.
brueckii subsp. delbrueckii, L. delbrueckii subsp. bul- Figure 3 shows a typical process for the production
garicus, Lactobacillus casei ssp. casei, Leuconostoc of yeast SCP.
5280 SINGLE-CELL PROTEIN/Yeasts and Bacteria

tbl0003 Table 3 Nutritional parameters of SCP products

Kluyveromyces Saccharomyces Candida utilis Methylophilus Methylomonas clara Soya meal


marxianus cerevisiae methylotrophus

Protein (grams per 100 g dry weight)


Crude (N  6.25) 43–58 48 42–57 72–88 80–85 44–50
True protein 40–42 36 47 64 69–73 48
Essential amino acids (grams per 16 g of N)
Isoleucine 4.0–5.1 4.6–5.5 4.3–5.3 5.2–5.4 3.6 5.4
Leucine 7.0–8.1 7.0–8.1 7.0 8.2–8.4 6.6 7.7
Phenylalanine 3.4–5.1 4.1–4.5 3.7–4.3 4.3–6.5 5.1 5.1
Tyrosine 2.5–4.6 4.9 3.3 3.5–3.8 5.1 2.7
Threonine 4.1–5.8 4.8–5.2 4.7–5.5 5.7–6.5 4.8 4.0
Tryptophan 0.9–1.7 1.0–1.2 1.2 1.1–1.6 1.5 1.5
Valine 5.4–5.9 5.3–6.7 5.3–6.3 6.3–6.5 4.8 5.0
Arginine 4.8–7.4 5.0–5.3 5.4–7.2 4.3–5.6 3.4 7.7
Histidine 1.9–4.0 3.1–4.0 1.9–2.1 2.2–2.3 2.8 2.4
Lysine 6.9–11.1 7.7–8.4 6.7–7.2 4.1–7.3 6.2 6.5
Cystine 1.7–1.9 1.6 0.6–0.7 0.8 1.4
Methionine 1.3–1.6 1.6–2.5 1.0–1.2 1.4–3.0 2.5 1.4
PER 1.8 2.0 1.7 1.4–2.2
NPU 67 84 64
Vitamins (mg per g)
Thiamin 24–26 104–250 8–9.5 5 9.0
Riboflavin 36–51 25–80 44–45 40 3.6
Pyridoxine 14 23–40 79–83 2 6.8
Nicotinic acid 136–280 300–627 450–550 57 24.0
Folic acid 6 19–30 4–21 15 4.1
Pantothenic acid 67 72–86 94–189 11 21.0
Biotin 2 1 0.4–0.8 3
Vitamin B12 0.015–0.05 0.0001 0

PER, protein efficiency ratio; NPU, net protein utilization.

tbl0004 Table 4 Nucleic acid contents of SCP products (g per 100 g of oxygen promotes aerobic metabolism and higher
biomass in dry weight basis) growth rates. However, due to the low solubility
Kluyveromyces marxianus 2.7–10 of oxygen in aqueous media, the cost of aeration,
Saccharomyces cerevisiae 2.5–15 through air sparging and agitation, increases rapidly
Candida utilis 6.2–10 with the scale of operation, resulting in an important
Methylophilus methylotrophus 16 technical challenge. Assimilation of n-paraffins
Methylomonas clara 10–15
requires considerably high levels of oxygenation,
Isolated protein from K. marxianus 1.4–5.7
and the growth of microorganisms on these water-
insoluble substrates takes place on the hydrocarbon–
water interface. The surface area becomes the limiting
factor, and heat production is about twice that using
0019 To maximize carbon assimilation, the nutrients sugars as substrates.
must be balanced. Sources of nitrogen, minor In general, when yeast biomass is produced, 0021

elements (P, K, S, Mg, etc.), trace elements, and vita- alcohol accumulates due to oxygen limitation. Some
mins are adjusted according to the general compos- alternatives proposed for SCP from whey are the
ition of the carbon source. This in turn is highly production of alcohol as a byproduct from fermenta-
dependent on the strain used. In general, simple ni- tion or the use of Kluyveromyces in a mixed culture
trogen sources such as urea, ammonia, and nitrate are with Candida pintolopesii, where the latter consumes
used to keep costs down. Phosphate is supplied as the alcohol produced by the former. The first ap-
phosphoric acid or as soluble phosphate salts. proach has been followed by Amber Laboratories
0020 Fermentation variables like temperature, pH, ionic (Universal Foods, USA), and the second approach
strength, level of oxygenation, and, in the continuous has been adopted by the Fromageries Bel in France;
fermentations, dilution rate, have a strong influence Candida valida has also been demonstrated to
on cellular yield. In particular, an abundant supply of prevent ethanol accumulation when it is grown
SINGLE-CELL PROTEIN/Yeasts and Bacteria 5281

Nitrogen source Ammonia Methanol Salts Phosphoric acid


Molasses Substrate
or whey preparation
Salts

Sterilization
Sterilization

Fermentation Air-lift
fermenter

Centrifugation
Flocculation

Cell disruption
Centrifugation

Spray dryer
Spray dryer
fig0003 Figure 3 Typical process for the production of yeast SCP.

Grinding

Figure 4 Industrial process developed in the UK by ICI for the fig0004

mixed with Candida kefyr (the asexual form of K. production of Pruteen using Methylophilus methylotrophus grown
marxianus), increasing the efficiency of whey conver- in methanol.
sion into biomass up to 20%. A limited oxygen
supply, when hydrocarbons are used as substrates,
has led to the production of some metabolites such
as mono and dicarboxylic acids and ketones. Nutritional Value
0022 To sustain high oxygen transfer rates, large air
volumes have to be supplied with high agitation The main nutritional contribution of SCP either for 0024

rates. Alternative fermenter designs include the air- human food or animal feed is its high protein content.
lift type, which leads to maximum oxygenation with Bacteria have a protein concentration ranging from
minimum power requirements, diminishing aeration 50 to 85% and yeasts from 45 to 70%. Protein
costs considerably. In fact, the largest fermenter ever quality is also quite acceptable, as compared with
operated is an air-lift (3000 m3) for the aerobic pro- vegetable proteins. Generally, SCP from any source
duction of Methylophilus methylotrophus by ICI. is limited in sulfur-containing amino acids; however,
Figure 4 shows a simplified diagram of the process bacterial proteins tend to have better balances of
developed by ICI, which is the most successful process essential amino acids than yeasts and other micro-
developed for bacterial SCP production. Currently, organisms, particularly with respect to sulfur amino
the high-cell-density fermentation designs pioneered acids. Some parameters of protein quality are given in
by Provesta (a company belonging to Philipps Petrol- Table 3. When methionine is added to SCP, the pro-
eum) allows them to obtain up to 160 g l1 of yeast tein quality increases considerably and reaches values
biomass, while traditional fermentation techniques similar to those of casein. (See Amino Acids: Proper-
yield at most 30 g l1. These fermenters have attached ties and Occurrence; Metabolism; Protein: Quality.)
very efficient systems for heat removal and oxygen SCP is also an important source of vitamins; 0025

transfer. actually, brewer’s yeast has long been used as a vita-


0023 Once obtained, the microbial biomass is recovered min supplement. Vitamin contents are also listed in
by filtration or centrifugation. The resulting cell Table 3.
suspension can be either spray-dried, or the cells
can be broken to obtain extracts, hydrolysates, or
Toxicological Aspects
autolysates. Finally, the protein can be concentrated,
isolated, or texturized. In the Philipps Petroleum pro- Safety of both the microorganism and the substrate 0026

cess, owing to the high cell density, the spent medium is an important consideration. Microorganisms used
is fed directly to the spray-drier without prior concen- for SCP production have to be subjected to exten-
tration. sive toxicological clearance. Those microorganisms
5282 SINGLE-CELL PROTEIN/Yeasts and Bacteria

normally present in fermented foods, such as Sacchar- the biomass is exposed to a heat shock or to chemical
omyces cerevisiae, are safe for human consumption. compounds, such as low-molecular-weight thiols.
The main concern has been linked to the use of pet- Yeast autolysis usually takes place when cells are
roleum derivatives in which residual alkanes must be heated to 45–55  C, and it is enhanced by the pres-
removed with solvents. However, some residual ence of NaCl. Further incubation for around 24 h
hydrocarbons may still be present, and several reports induces cellular enzymes, leading to complete cell
have stated the presence of unusually high amounts of lysis. The process also activates endogenous ribo-
odd-chain fatty acids and paraffins in tissues from nucleases that reduce nucleic acids. Lysis can be fa-
animals fed with SCP from alkanes. These fatty cilitated by the addition of exogenous enzymes such
acids, particularly unsaturated C17, have been as proteases, b-glucanases or lysozyme. The disad-
suspected of having toxic effects, even though no vantages of these techniques are the high costs in-
evidence has been reported. volved and extensive proteolysis, which reduces the
0027 The high content of nucleic acids present in micro- yield and functional properties of proteins. Chemical
bial cells also has some consequences. Human con- treatments with alkalis, organic solvents, or salts,
sumption of nucleic acids in amounts higher than 2 g which weaken cell walls, are also used. Alkaline treat-
per day could lead to the accumulation of uric acid, ment may result in undesirable side reactions,
resulting in kidney stones and/or gout onset in suscep- forming compounds such as lysinoalanine and off-
tible people. The concentration of nucleic acids in the flavors.
biomass is highly variable and depends on several Hydrolysis requires the use of hydrochloric acid 0032

factors. The first element is the nature, species, and at temperatures as high as 100  C, to treat a slurry
strain of the microorganisms; normally, bacteria are with 65–85% solids content, followed by neutraliza-
present in higher concentrations than yeasts. Another tion with NaOH. This process has many drawbacks
factor is the growth conditions: the higher the growth such as the risk of accidents with concentrated acid,
rate, the higher the nucleic acids content in the cell. the need for anticorrosive equipment, which is cost-
The nucleic acid content also changes with the intensive, and the destruction of some amino acids
growth phases. For instance, for K. marxianus and vitamins, reducing the nutritive value of the
grown on whey, the concentration of nucleic acids product.
reached its peak at the middle of the exponential Physical methods to break cell walls are the 0033

phase. Table 4 shows the nucleic acids content of methods most widely used. High shear rates are
several SCP products. achieved by means of homogenizers or colloidal
0028 In order to reduce the nucleic acid content, two mills and have been used extensively for SCP
approaches have been followed: grow the biomass processes.
at low rates or isolate the protein by eliminating Once the cells have been broken, the protein is 0034

undesirable compounds. The later is usually applied, extracted using water or alkaline conditions; the cell
to eliminate not only nucleic acids but also the cell wall debris is removed by centrifugation, and the
wall. In recent years, research has been conducted on protein is further precipitated with acid, salt, or heat
the use of external (added) endonucleases to hydro- treatment, while the nucleic acids remain in the
lyze nucleic acids and so obtain protein isolates free supernatant. Usually, microbial proteins have their
from these polymers. Immobilized endonucleases maximum solubility at pH 12, and the precipitation
have been proposed particularly for this purpose. occurs at pH 4.5. The protein isolate is then obtained.
0029 Yeasts and bacterial cell walls are difficult to digest, Some chemical modification during protein extrac-
leading to poor bioavailability of proteins, flatulence tion includes phosphorylation or succinylation,
and diarrhea, and allergic responses. Some cases of which facilitates protein separation from nucleic
skin rashes, nausea, vomiting, and other allergic reac- acids and improves its functional properties.
tions have been reported, but they may be eliminated
by reducing cell walls and nucleic acids.
Utilization for Human Food
0030 Nucleic acid content in SCP for animal feed is not a
problem, because animals have the enzyme uricase, For food applications, besides toxicity and nutritional 0035

which prevents uric acid accumulation. However, cell quality, organoleptic acceptability and functional
wall digestibility in monogastric animals is also poor. properties are important considerations.
SCP has been used as a protein supplement in baked 0036

goods, cookies, crackers, snacks, soups, noodles, and


Cell Disruption and Protein Isolation
special foods like geriatric or baby meals. Its use as
0031 Many processes to disrupt the cells have been an extender in sausages and other meat products
developed. A common process is autolysis, in which has been important, mainly in Eastern European
SINGLE-CELL PROTEIN/Yeasts and Bacteria 5283

countries. Despite the justified production of SCP in Prospects


terms of the world’s protein shortage and widespread
SCP has to compete with other protein sources such 0042
malnutrition, a real demand for a protein is based on
as soy bean, fish meal, and milk proteins. It has been
its favorability in terms of functional properties like
widely demonstrated that in proteins to be used as
solubility, water binding, emulsification capacity, gel-
additives or to be incorporated into a food, the most
ation, whippability, and foam stability. The successful
important factors to be considered are their func-
supplementation of existing products and the replace-
tional properties and price; therefore, these are the
ment of traditional proteins with SCP depend on
main challenges that SCP has to face. Unfortunately,
the availability of proteins matching in functionality,
price, and organoleptic acceptability. production and isolation of protein from microbial
biomass are rather expensive because they are capital-
0037 For food applications, whole dried cells, disrupted
and energy-intensive. Its broad utilization has
cells, and textured protein products are useful. From
been limited for economical reasons. However, auto-
disrupted cells, either protein concentrates or isolates
lysates or hydrolysates prepared mainly from yeasts
can be obtained, which are better suited for the food
have gained a wide acceptability as functional food
industry. Moreover, SCP isolates can compete favor-
ingredients. In addition, recent biotechnological ad-
ably with soy isolates from the functional point of
vances such as high-cell-density fermentations, more
view. However, isolation or concentration increases
production costs dramatically. efficient downstream operations, and the possibility
to genetically improve microorganisms could re-
0038 Processes such as texturization, by spinning and
evaluate SCP.
extrusion, and enzymatic or chemical modification
High-cell-density fermenters have made possible a 0043
can improve the functionality of SCP. For instance,
considerable reduction of equipment size, energy
protein fibers obtained by spinning can form textured
savings, very high productivities, and cheaper down-
protein products such as meat extenders.
stream processing. For instance, direct spray-drying
0039 Enzymatic modification includes partial proteo-
from the fermenter is possible. These kinds of im-
lysis to improve solubility, emulsification capability,
and whippability, or the reverse reaction known as provements could bring SCP to a competitive level.
Currently, Philipps Petroleum is producing Provesta
plastein (peptide bond formation) to improve the
and Provesteen, trade marks for SCP from different
nutritional value through the addition of limiting
strains, using this process (see Table 1).
amino acids. Promising chemical modifications in-
The use of fed-batch fermentations has not been 0044
clude acetylation, which improves the thermal stabil-
fully explored for SCP production. This technique is
ity, succinylation, or phosphorylation to increase the
widely used for the production of bakers’ yeast,
solubility, emulsification, and foaming capacities.
increasing yields and avoiding ethanol accumulation.
However, such modifications tend to reduce the
nutritive value of the proteins. Experiences with Some reports applying this strategy to yeast SCP
production have demonstrated a yield increase up to
phosphorylated yeast proteins have demonstrated
70%. The possibility of implementing continuous
that protein recovery can be improved, reducing nu-
fermentation technologies to improve productivity
cleic acids. Functional properties such as water solu-
has been explored for the production of SCP. A com-
bility, water-holding capacity, and thickening
mercial process operated by Société des Alcohols du
properties can be enhanced, whereas the emulsifying
Vexin (SAV) in France is currently using a continuous
activity is better than soy protein isolate and equiva-
culture for SCP production from whey.
lent to sodium caseinate.
0040 Although dried whole cells have limited functional Genetic engineering has focused on the possibility 0045

of improving substrate utilization. The first modified


properties, they are frequently used as flavor-carrying
microorganism utilized in an industrial process
agents and food binders. Dried yeast cells can act as
and the largest-scale application for genetic engineer-
oil-in-water emulsion stabilizers. (See Emulsifiers:
ing is a strain of Methylophilus methylotrophus
Phosphates as Meat Emulsion Stabilizers; Uses in
developed by ICI in 1977. The improved strain,
Processed Foods.)
grown on methanol, is able to utilize the ammonium
0041 The major market for microbial biomass is as a
ion as a nitrogen source more efficiently than the
flavor enhancer for meat products, soups, gravies,
barbecues, sauces, salad dressings, seasonings, and wild strain, saving 1 mol of ATP per mole of
ammonium assimilated, with an increase in efficiency
any food with savory, cheesy, or meaty flavors (flavor
of 4–7%.
notes associated with the fifth basic flavor called
Considerable research based on genetic engineering 0046
‘umami’), including pizzas, snacks, chips, etc. In
has been carried out to obtain yeasts able to utilize a
fact, yeast protein hydrolysates, autolysates, and
broader range of carbon sources, such as lactose,
extracts have long been used as food flavorings.
5284 SINGLE-CELL PROTEIN/Yeasts and Bacteria

starch, cellulose, xylose, and chitin, in order to use de la Torre M and Flores-Cotera LB (1993) Proteı́nas Uni-
cheaper and more available substrates. celulares. In: Garcı́a-Garibay M, Quintero-Ramirez R
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See also: Single-cell Protein: Algae; Yeasts Science.

Further Reading
Batt CA and Sinskey AJ (1987) Single-cell protein: produc-
tion modification and utilization. In Knorr D (ed.) Food
Biotechnology, pp. 347–362. New York: Marcel Dekker.

Slaughter See Meat: Sources; Structure; Slaughter; Preservation; Eating Quality; Sausages and
Comminuted Products; Analysis; Nutritional Value; Hygiene; Extracts

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