Professional Documents
Culture Documents
07
CONTENTS
Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applications by Market Segment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Osiswitch® XC Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Osiswitch Snap Action Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Osiswitch Miniature Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Osiswitch Compact Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Osiswitch Classic Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Class 9007 Industrial Snap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Class 9007 Miniature Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Class 9007AW Heavy Duty Industrial Limit Switches . . . . . . . . . . . . . . . 157
Class 9007C Heavy Duty Industrial Limit Switches . . . . . . . . . . . . . . . . . 158
Class 9007T and FT Severe Duty Mill and Foundry Limit Switches . . . . 210
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches . 222
2
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® Optimum and Application
Modularity —
CENELEC conformity —
Body dimensions (w x h x d), 30 x 50 x 16 31 x 65 x 30 58 x 51 x 30
mm (in.) (1.18 x 1.97 x 0.63) (1.22 x 2.56 x 1.18) (2.28 x 2.01 x 1.18)
Linear movement (plunger)
Linear movement (plunger)
Rotary movement (lever)
Head Rotary movement, multi-
Rotary movement (lever)
Same heads for ranges XCDR, XCPR and XCTR
directional
2 snap action contacts with
Limit Switches
N/C + N/O
positive opening operation
3 snap action contacts with
—
positive opening operation
4 snap action contacts with
Contact —
positive opening operation
blocks
2 slow break contacts with
— N/C + N/O break before make
positive opening operation
2 slow break contacts —
3 slow break contacts with
—
positive opening operation
Screw terminal Screw terminal
Insulation voltage (Ui) / thermal current (Ithe) 2 contacts: 2 contacts:
400 V/6 A 500 V/10 A
Connector —
NEMA Types 1, 2, 13
Degree of protection IP 65, IP 66, IP 67,
IK 04 IK 04
2 entries for ISO M16 or PG 11
Screw terminals — 1 entry for ISO M20 or PG 13 conduit thread or 1/2" NPT conduit thread or 1/2" NPT
(using adapter)
Yes
Connection Pre-cabled —
—
Connector
Page 50 74 76 78
3
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® Classic
Design Classic
4
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® Classic, Application, and Miniature Snap Switches
Sub-miniature,
Application: for lifting
Application: for miniature: applications
and materials handling
Design Classic installations requiring requiring high
equipment or very
electrical redundancy precision and a low
severe applications
operating force
Limit Switches
Features — 2 sets of contacts — Depending on type
Depending on type, fixed
Modularity Head + Body + Operator Fixed composition composition or contact and
operator
CENELEC or DIN conformity EN 50041 —
Body dimensions (w x h x d), 40 x 72.5 x 36 72 x 81 x 36 DIN 41635, depending on
Depending on type
mm (in.) (1.57 x 2.85 x 1.42) (2.83 x 3.19 x 1.42) type
Linear movement (plunger) Linear movement (plunger)
Head Rotary movement (lever) Linear movement (plunger)
Rotary movement, multi-directional Rotary movement (lever)
5
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Class 9007 Industrial Snap Switches and Miniature Industrial Switches
9007A 9007MS
Catalog Number Prefix 9007XA 9007AW
9007C 9007ML
Miniature enclosed switches, Miniature enclosed switches, Precision oil tight enclosed
Industrial snap switches potted and pre-wired with cable. potted and pre-wired with cable. switches with unique features,
Description with or without operators Unique rotary head. 9007 ML has Reed contacts for superior low- micrometer adjustable and low
double break contacts. energy switching. temperature operation.
Enclosure Material Plastic Metal bodies, metal head Metal bodies, metal head Metal bodies, metal heads
NEMA: Types 1, 2, 4, 6, 6P, 12, 13
Enclosure Rating None
IEC: IP67
NEMA: Types 1, 2, 4, 6, 6P, 12, 13 NEMA: Types 1, 2, 4, 6, 6P, 12, 13
Approximate Body Dimensions, 29.0 x 63.5 x 21.0 40.1 x 44.4 x 15.8 40.1 x 44.2 x 16.0 36.6 x 98.5 x 63.5
mm (in.) (1.14 x 2.5 x 0.83) (1.58 x 1.75 x 0.62) 1.58 x 1.74 x 0.63) (1.44 x 3.88 x 2.5)
Contact Blocks
Limit Switches
6
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Class 9007 Type C Heavy Duty Industrial
Hazardous application
Applications Material handling—mechanical conveying, automotive, machine tool, packaging locations: gases (explosion),
dust environment.
Standard body reed Compact body type Hazardous location body type
Design Standard body type 9007C•••••
contacts 9007C52•• 9007CR••••
9007C54••• 9007CR53••
9007C62••• 9007C84••• 9007CR61••
Catalog number 9007C68••• 9007C86•••
9007C52••
9007CR65••
9007C66••• 9007CR67••
Limit Switches
Enclosure Metal, diecast, zinc alloy
Body dimensions
(w x h x d), mm (in.) 39 x 102 x 45 (1.54 x 4.02 x 1.77) 39 x 80 x 45 (1.54 x 3.15 x 1.77) 69 x 156 x 53 (2.72 x 6.14 x 2.10)
with rotary head
Linear movement (plunger)
Head Rotary movement (lever)
Multi-directional movement (wobble stick, cat whisker)
9007C54••• 1 N.O. + 1 N.C. 9007CR53•• 1 N.O. + 1 N.C.
9007C62••• 2 N.O. + 2 N.C. 9007CR61•• 2 N.O. + 2 N.C.
Snap action 2 N.O. + 2 N.C. Reed contacts 2 N.O. + 2 N.C.
9007C68••• 1 N.O. + 1 N.C. 9007CR65••
Contact contacts neutral position 1 N.O. or 1 N.C. neutral position
blocks 2 N.O. + 2 N.C. 2 N.O. + 2 N.C.
9007C66••• 9007CR67••
two stage two stage
Direct opening 9007C•••• Y1561 Plunger and lever heads only 9007C•••• Y1561 9007CR•••• Y1561
(positive opening) Single pole only Single pole only Single pole only
Rated insulation voltage 600 V —
600 V 600 V
Insulation voltage (Ui)—
Except: 9007CO62, 9007CO66, 9007CO68 (Ui = 250 V) 600 V Except: 9007CR63, 9007CR65,
top half of body and 9007C84, 9007C86 (Ui = 125 V) 9007CR67 (Ui = 250 V)
Thermal current (Ithe)— 10 A
10 A 10 A
top half of body Excepted: 9007CO84, 9007CO86 (2.5 A)
IP 67 conforming to IEC 60529, IP 67 conforming to IEC 60529
Degree of protection NEMA Types 2, 4, 6, 6P, 12, 13 NEMA Types 2, 4, 6, 6P, 12, 13,
NEMA Types 2, 4, 6P, 7, 9, 13
7
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Severe Duty Mill and Foundry Switches
Contact Snap action contacts (1) 1 N.C. + 1 N.O. 1 N.C. + 1 N.O. 1 N.C. + 1 N.O. 1 N.C. + 1 N.O.
blocks Sequences Convertible Fixed Fixed Fixed
Rated insulation voltage 600 V 600 V 600 V 600 V
Thermal current (Ithe) 20 A ac/dc 20 A ac, 5 A dc 20 A ac, 5 A dc 20 A ac, 5 A dc
NEMA Types 1, 2, 4, 12, 13 NEMA Types 1, 4, 13 NEMA Types 1, 4, 13 NEMA Types 1, 4, 13
Degree of protection IP65, 66, 67 IP65, 66 IP65, 66 IP65, 66
Cable entry or connector Cable entry or connector Cable entry or connector Cable entry or connector
Connection (2) 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT
(metric available) (metric available) (metric available) (metric available)
Presentation, Applications and Characteristics Page 212 Page 224 Page 228 Page 229
Interpretation of Catalog Numbers Page 235 Page 235 Page 235 Page 235
1. For other contact options see page 212.
2. A wide range lof connectors are available. Contact your local field office.
3. Lever arms are optional and must be ordered separately.
8
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Severe Duty Mill and Foundry Switches
Limit Switches
Enclosure Metal Metal Metal
Designed specifically for rough foundry Designed specifically for
Features applications rough foundry applications
Extra heavy duty contact ratings
Contact Snap action contacts f 1 N.C. + 1 N.O. 1 N.C. + 1 N.O. 1 N.C. + 1 N.O.
blocks Sequences Convertible Fixed Fixed
Rated insulation voltage 600 V 600 V 600 V
Thermal current (Ithe) 20 A ac/dc 20 A ac, 5 A dc 20 A ac, 5 A dc
9
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Applications by Market Segment
Process Machinery
• Machine Tools
• Plastic, Rubber, Molding
• Printing
• Textile
• Pulp, Paper, Wood
Limit Switches
Material Handling
• Conveyance
• Carousels
• Automatic Storage/Retrieval
Packaging Machinery
• Packaging Machines
• Shrink Wrap
Food and Beverage Machinery
• Bottling
• Canning
Simple Machines
• Transportation Wash
• Light Handling
• Assembly Stations
• General Purpose
Electric Lifts
• Lifting Platforms
• Elevators
• Escalators
10
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Applications by Market Segment
Limit Switches
11
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Terminology Rated value of a quantity • This replaces the term “nominal value”.
• It is the fixed value for a specific function.
• AC-15 replaces AC-11: control of an electromagnet on a.c.,
test 10 le/le.
• AC-12: control of a resistive load on a.c. or static load isolated
Utilization categories
by opto-coupler.
• DC-13 replaces DC-11: control of an electromagnet on d.c.,
test le/le.
• Ithe is no longer a rated value but a conventional current used
for heating tests.
Switching capacity Example: for category A300 the corresponding operational
current, le maximum, is 6 A-120 V or 3 A-240 V, the equivalent Ithe
being 10 A.
• Minimum travel from the initial movement of contact actuator
Positive opening travel to the position required to accomplish positive opening
operation.
• The force required on the contact actuator to accomplish
Positive opening force
positive opening operation.
• A limit switch complies with this specification when all the
closed contact elements of the switch can be changed, with
certainty, to the open position (no flexible link between the
moving contacts and the operator of the switch, to which an
Positive opening actuating force is applied).
operation • All limit switches incorporating either a slow break contact
block or a snap action N/C + N/O (form Zb), N/C + N/O + N/O,
N/C + N/C + N/O, N/C + N/C + N/O + N/O contact block are
positive opening operation, in complete conformity with
standard IEC 60947-5-1 Appendix K.
12
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
13 14 13 14 13 14 13 14
21 22 21 22 21 22 21 22
Limit Switches
21 22 21 22
13 14 13 14
150
Switching capacity
120
4 1. Normal industrial PLC input type 1
100
2. Normal industrial PLC input type 2
60 3. Switching capacity conforming to IEC 60947-5-5, utilization category AC-15, DC-13
(1) Inductive
48 zone A300 240 V 3 A B300 240 V 1.5 A
Q300 250 V 0.27 A R300 250 V 0.13 A
24
Heating limit (Ithe)
Range of use
Standard contacts XE2SP2151, P3151
Continuous service XE2NP••••
(frequent switching) Contacts of XCMD, XE3•P••••
Occasional service
Gold flashed contacts
Infrequent switching, y 1 operating cycle/day (1) 1. Usable up to 48 V/10 mA.
on resistive load
and/or corrosive atmosphere
13
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
15˚
15˚
15˚
All the heads can be adjusted in All the levers can be adjusted in 15° steps throughout 360°,
15° steps throughout 360°, in in relation to the horizontal axis of the head.
relation to the body.
14
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Limit Switches
• The miniature XCMD range allows interchangeability of these pre-cabled
connection components:
— 1/4 turn is all that is required to remove the connection component on XCMD
bodies with 2 and 3 contacts,
— 6 alternative cable lengths are available.
• The miniature XCMD range also includes an integral or remote connector solution.
1/4 turn
15
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
A
• Example: N/C + N/O
B P
A—Maximum travel of the operator in mm or degrees.
B—Tripping travel of contact.
21 - 22 Tripping
13 - 14
C—Resetting travel of contact.
21 - 22 Resetting D—Differential travel = B–C.
13 - 14 P—Point from which positive opening is assured.
0
C D
1
C
16
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
L L1
Mounting Sweep of connecting cable
1 Recommended
2 To be avoided
Limit Switches
1 2
Type of cam
1 Recommended 1 2
2 To be avoided 30 30
17
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
15˚
Limit Switches
15˚
15˚
All the heads can be adjusted in 15° steps All the levers can be adjusted in 15° steps throughout 360°, in
throughout 360°, in relation to the body. relation to the horizontal axis of the head.
Type XCKJ
• Adjustable through 360° in 5° steps, or
1. Reversed α = 5°
in 45° steps by reversing the lever or its 2. Forward α = 45°
mounting.
45° steps
5° steps
throughout
throughout
360°
360°
1 2
18
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Head ZCKE05
• XCKS
Head ZCKD05
Limit Switches
• XCKD, XCKP, XCKT and XCMD
Head ZCE05
Specific cams for heads ZCKE09 and ZC2J09
1 0.5 mm (0.02 in.) min.
2 2 mm (0.08 in.) min.
1
1
B
2
A
A = length of lever + 11 mm (0.43 in.)
ZCKE09: h = 13–18 mm (0.51–0.71 in.) and B = 12 mm (0.47 in.)max.
ZCKJE09: h = 14–24 mm (0.55–0.94 in.) and B = 6 mm (0.24 in.) max.
ZCKG00 Head Programming
The ZCKG00 head is field convertible to CW, CCW or CW/CCW.
The diagram below shows the conversion process.
19
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
CENELEC EN 50047
Limit Switches
The European standards organization CENELEC, which has 14 member countries, has defined in this standard the first type of limit switch.
This standard defines 4 variants of devices (forms A, B, C, E).
Limit switches XCKP, XCKD and XCKT conform to standard EN 50047.
Form A, with roller lever Form B, with end plunger (rounded)
50 (2)
20 (1)
H P 12,5
P
H
5 (1)
55
15 (1)
21 (1)
40
10 (1)
A
55 (2)
E
31 (2)
1. Minimum value A: reference axis P: tripping point
12,5 (1) 2. Maximum value H: differential travel E: cable entry
30 (2)
Form C, with end roller plunger Form E, with roller lever for 1 direction of actuation
10 (1) 10 (1)
20 (1)
H 12,5
P
2,5 (1) 5 (1)
35
25
10 2
20 (1)
P H
H
31 (1)
P
25 (1)
28
40
30 (2)
20
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
H P
P
40 (1)
31(1)
70 (2)
5 (1)
67
5,3
10 (1)
A
7,3
80 (2)
E B
A: reference axis
E: cable entry
1. Minimum value B: optional elongated holes
Za: tripping zone
2. Maximum value H: differential travel
15 (1) Sa: tripping threshold
P: tripping point
30 42,5 (2)
46 (2)
Limit Switches
Form C, with end roller plunger Form D, with rod lever
Za
10 (1) H P ˚ 40
40 ˚
Sa
20 (2) 20 (2)
3 (1)
58
100 (1)
200
20 (1)
P
H
53 (1)
44 (1)
Form F, with side plunger (rounded) Form G, with side roller plunger
56 (1) 20 (1) 58 20 (1) 41
39 (1) 30˚
47 (1)
H
H
30 (1) 3
20
20
H H
H
72 55
H H 3 (1)
20
59 (1) 41 (1)
67 (1) 50 (1)
21
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
XEP and XC0
22
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
XEP and XC0
10 7
conditions [20°C (68 °F), 1 cycle/2 seconds], by showing the number of switching
Limit Switches
5 operations which can be performed with given types of load. For sealed snap
2 switches, the operating rate is 1 cycle/6 s.
10 6
5
2
10 5
5
2
10 4
Resistive circuit
Inductive circuit
0,1 0,2 0,5 1 2 5 10 16 A Cos ϕ 0.8
Current
Insulation resistance
The insulation resistance of the miniature snap switches is generally greater than
50,000 MΩ, measured at 500 Vdc
Dielectric strength
The dielectric strength of our miniature snap switches is generally superior to:
• 1500 V between live parts and earth
1500 V • 1000 V between contacts
• 600 V between contacts for switches with an inter-contact distance less than 0.3 mm
1000 V
23
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Subminiature (DIN 41635 B format, sealed) and Sub-subminiature (DIN 41635 D format)
Catalog numbers
Subminiature design, DIN 41635 B format, sealed
Dimensions
XEP4E1W7 XEP4E1W7A326 XEP4E1W7A454
= 7,5 7,5 =
39˚
0,5
7,5
24 F
2,8 Ø2,2 r= 20
r=2 r= 4,8
2,2
A(4) B(4)
2,2
2
2,5
4x0,3
1,55
2,25
8,4
0,5
2,5
3
5
Ø1,2 9,5 5,2
XEP4E1FD XEP4E1FDA326 XEP4E1FDA454
20
A(4) B(4) 24 r= 4,8
2,2
r= F
2,2
13 Z(4) ,9
0,5 19 F
r=
1,5 0,5
10,3
0,8
1,5
2,1
9,1
8,9
0,4x2,9
1,9
8,4
9,6
5
3,8 4,75
4,7 6,7
1. To avoid damage to the mounting spigots, removal of the lever from complete products is not recommended. 3. Switches sold in lots of 5.
2. Levers only for mounting on basic (plunger) snap switches (XEP4E1W7 and XEP4E1FD). 4. A, B, Z: lever fixing positions.
24
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Subminiature (DIN 41635 B format, sealed) and Sub-subminiature (DIN 41635 D format)
XEP4E1••, XEP4E1••A326,
XEP4E1••A454
Switch type XEP5P1W2 XEP5P1W2Z55B
Plunger Flat lever Roller lever
Environment characteristics
Lever fixing position (1) — A A
Switch actuation On end Horizontal
Product certifications e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058
Degree of protection IP 67 XEP4E1FD••, case IP 67 and tags IP 00 XEP4E1W7••, case IP 40 and tags IP 00 XEP5P1W2••
Operating temperature - 40...+ 105 °C XEP4E1FD••, -40...+125 °C XEP4E1W•••• and XEP5P1•••
Enclosure Polyester XEP4, diallyl-phtalate XEP5
Stainless steel, glass reinforced polyamide
Lever — Stainless steel
roller
Materials
Contact AgCdO XEP4E1••, Ag XEP5
Tags Tinned brass XEP4E1W•••, gold plated brass XEP5P1••
Mechanical characteristics
Lever fixing
position (1)
A 2.5 N (8.99 oz) 0.63 N (2.27 oz) 0.83 N (2.99 oz)
Maximum tripping force, XEP4
B 2.5 N (8.99 oz) 1.25 N (4.50 oz) 1.67 N (6.01 oz)
N (oz)
XEP5 2 N (7.19 oz) 0.80 N (2.88 oz) —
A 0.80 N (2.88 oz) 0.20 N (0.72 oz) 0.27 N (0.97 oz)
Minimum release force, XEP4
B 0.80 N (2.88 oz) 0.40 N (1.44 oz) 0.53 N (1.91 oz)
N (oz)
XEP5 0.40 N (1.44 oz) 0.15 N (0.54 oz) —
A 10 N (2.25 lb) 2.5 N (0.56 lb) 3.33 N (0.75 lb)
Maximum permissible XEP4
B 10 N (2.25 lb) 5 N (1.12 lb) 6.67 N (1.50 lb)
end of travel force, N (lb)
XEP5 10 N (2.25 lb) — —
Limit Switches
A 8.40 +/- 0.3 mm 10.7 +/- 1.7 mm 15.5 +/- 1.4 mm
XEP4
Tripping point (TP) (2) B 8.40 +/- 0.3 mm 9.6 +/- 1.0 mm 14.5 +/- 0.9 mm
XEP5 8.40 mm 9.20 mm —
A 0.13 mm 0.52 mm 0.39 mm
XEP4
Maximum differential travel B 0.13 mm 0.26 mm 0.20 mm
XEP5 0.06 mm 0.25 mm —
A 0.60 mm 2.40 mm 1.80 mm
XEP4
Minimum overtravel B 0.60 mm 1.20 mm 0.90 mm
XEP5 0.10 mm — —
XEP4 0.4 mm
Inter-contact distance
XEP5 0.3 mm
Mechanical durability XEP4 2 million operating cycles
XEP5 0.1 million operating cycles
Electrical characteristics
AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
XEP4 125-250 Vac 6.0 A conforming to UL 1054
Operational characteristics
6 (1) A 250 Vac 10,000 cycles conforming to EN 61058
XEP5 AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
XEP4 7.5 A on 250 V (50/60 Hz)
Thermal current
XEP5 8.5 A on 250 V (50/60 Hz)
XEP4E1W7•: 2.8 mm (0.11 in.) cable clip tags
XEP4 XEP4E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 m (1.6 ft)
Connection
XEP5 Solder tags
Operating curves
XEP4E1•• XEP5P1••
6
Number of cycles
2x10
6 2
10
Number of cycles
5
10
5
1
2 2
4
5 10 250 Va
10
250 Va: 5
resistive circuit
2
10
3 1 Resistive circuit
4 2 Inductive circuit
10
0,05 0,1 0,2 0,5 1 2 5 10 A 0,1 0,2 0,5 1 2 5 10 16 A Cos ϕ 0.8
Current Current
1. Miniature snap switches fitted with a lever are supplied with the lever fixed in position A (see page 24).
For basic (plunger) snap switches, it is possible to fix a lever in position A or B, depending on the required tripping conditions (see page 24).
2. Position of the operator in relation to the switch mountings (mounting hole center line), at the instant the contact changes state.
25
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Miniature (DIN 41635 A format)
Catalog numbers
Type of operator Plunger (2) Flat lever (1) (2) Roller lever (1) (2)
Solder tags XEP3S1W2 XEP3S1W2B524 XEP3S1W2B529
Single-pole Standard 4.8 mm (0.19 in.) cable clip tags XEP3S1W6 XEP3S1W6B524 XEP3S1W6B529
C/O contacts 6.35 mm (0.25 in.) cable clip tags XEP3S1W3 XEP3S1W3B524 XEP3S1W3B529
snap action
Weight, g (oz) 5.6 (0.20) 6.3 (0.22) 6.6 (0.23)
2 Solder tags XEP3S2W2 XEP3S2W2B524 XEP3S2W2B529
4 Very low
operating 4.8 mm (0.19 in.) cable clip tags XEP3S2W6 XEP3S2W6B524 XEP3S2W6B529
1 force 6.35 mm (0.25 in.) cable clip tags XEP3S2W3 XEP3S2W3B524 XEP3S2W3B529
contacts Weight, g (oz) 5.6 (0.20) 6.3 (0.22) 6.6 (0.23)
Flat lever (3) ZEP3L524
Weight, g (oz) 0.7 (0.02)
Separate components
Roller lever (3) ZEP3L529
Weight, g (oz) 1 (0.04)
Dimensions
Limit Switches
3,2
3,2
1,7
3
= 10,3 =
= 10,3 =
= 10,3 =
15,8
15,8
A BC
15,8
A BC A BC
6,7
3
6,3
17,4
17,4
6,3
4 9,8 6,2
1,4 1,7
10,3
10,3
10,3
3,9
3,9
3,9
6,3x0,8
4,8x0,5
3 3 3,1 3 4,3
27,8 27,8 7,1 27,8 9,3
ZEP3L529 ZEP3L524
6,3
2,4 1 2,4
4,3
0,3
5,4
4,3
4, r=2
r=2
4,8
8 7
3,4
1. To avoid damage to the mounting spigots, removal of the lever from complete products is not recommended.
2. Switches sold in lots of 10.
3. Levers only for mounting on basic (plunger) snap switches (XEP3S•W2, XEP3S•W3 and XEP3S•W6), in mounting positions A, B or C.
26
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Miniature (DIN 41635 A format)
Limit Switches
A 20 N (4.50 lb) 5 N (1.12 lb)
Maximum permissible Standard,
B 20 N (4.50 lb) 10 N (2.25 lb)
end of travel force, N (lb) very low force
C 20 N (4.50 lb) 13 N (2.92 lb)
A 14.70+/- 0.4 mm 15.20+/- 2.5 mm 20.5+/- 2.9 mm
Standard,
Tripping point (TP) (2) B 14.70+/- 0.4 mm 15.20+/- 1.0 mm 20.5+/- 1.5 mm
very low force
C 14.70+/- 0.4 mm 15.20+/- 0.8 mm 20.5+/- 1.2 mm
A 0.35 mm 1.40 mm
Standard,
Maximum differential travel B 0.35 mm 0.70 mm
very low force
C 0.35 mm 0.53 mm
A 1.20 mm 4.80 mm
Standard B 1.20 mm 2.40 mm
C 1.20 mm 1.80 mm
Minimum overtravel
A 1.10 mm 4.40 mm
Very low force B 1.10 mm 2.20 mm
C 1.10 mm 1.65 mm
Inter-contact distance 0.40 mm
Mechanical durability for 2/3 Standard 20 million operating cycles
overtravel Very low force 50 million operating cycles
Electrical characteristics
AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC/EN 60947-5-1 Appendix A
Standard 125-250 Vac 10.1 A—1/2 HP conforming to UL 1054
Operational characteristics 12 (3) A 250 Vac 10,000 cycles conforming to EN 61058-1
AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC/EN 60947-5-1 Appendix A
Very low force 125-250 Vac 4 A—1/10 HP conforming to UL 1054
4 (1) A 250 Vac 50,000 cycles conforming to EN 61058-1
Standard 15 A on 250 V (50/60 Hz)
Thermal current
Very low force 5 A on 250 V (50/60 Hz)
XEP3 S•W2: solder tags, XEP3 S•W6: 4.8 mm (0.19 in.) cable clip tags
Connection XEP3 S•W3: 6.35 mm (0.25 in.) cable clip tags.
Operating curves
XEP3S1•• XEP3S2••
Number of cycles
Number of cycles
10 7 250 V 10 8
5 5
2 2 250 V
10 6 10 7
5 5
2 Resistive circuit 2 Resistive circuit
10 5 10 6
5 Inductive circuit 5 Inductive circuit
2 Cos ϕ 0.8 2 Cos ϕ 0.8
10 4 10 5
Current Current
0,1 0,2 0,5 1 2 5 12 A 0,1 0,2 0,5 1 2 4 A
1. Miniature snap switches fitted with a lever are supplied with the lever fixed in position B (see page 26). For basic (plunger) snap switches, it is possible to fix a lever in position A, B or C,
depending on the required tripping conditions (see page 26).
2. Position of the operator in relation to the switch mountings (mounting hole center line), at the instant the contact changes state.
27
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Sealed Design Pre-Cabled
Type of operator Head with flat plunger Head with domed encased plunger
Catalog numbers
Single-pole C/O snap action
1 Wiring:
2 XC010L2 XC011L2
4 1 Black
2 Brown
4 Blue
Weight, kg (lb) 0.145 (0.320) 0.150 (0.331)
Dimensions
XC010L2
12
12,3
10,3
PA
Limit Switches
2000
32
26
20
24
6
16
49
71
XC011L2
r6
18,3
PA
10,3
1
2000
32
26
20
24
6
16
49
71
28
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Sealed Design Pre-Cabled
Environment characteristics
Switch actuation On end, flat plunger (1) On end, domed plunger (1)
Degree of protection IP 66
Casing Nitrile
Materials
Mounting support Steel, zinc passivated
Contact Ag
Mechanical characteristics
Maximum tripping force 5.3 N (1.19 lb)
Limit Switches
Inter-contact distance 0.5 mm
Electrical characteristics
Operational current 1 A on 24 V (50/60 Hz)
Connection A05 VVF cable, 3 x 0.75 mm2, length 2 m (6.6 ft), overall diameter ≤ 7.6 mm (0.30 in.)
Operating curve
1. Manual actuation must be made by an intermediate insulated part, in order to meet basic safety requirements.
One of the two mounting holes must also be used as an earth protection terminal.
2. Distance between the base of the switch and the top of the plunger at the instant the contact changes state (see dimensions, page 28).
29
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD
b XCM D
v With head for linear movement (plunger). Mounting by the body.
pre-cabled
520341
561279
520343
Page 32
v With head for linear movement (plunger). Mounting by the head.
520344
561280
Page 32
Limit Switches
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
520346
520347
Page 33
b XCM D v With head for linear movement (plunger)
with integral connector Mounting by the body Mounting by the head
561281
561282
561283
Page 36
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
561284
561285
Page 37
30
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD
Environment characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA (except products with special cables), CCC
Protective treatment Standard version: “TC”
Ambient air temperature Operation: -25…+70 °C (-13…+158 °F). Storage: -40…+70 °C (-40…+158 °F)
XCMD snap action: 5 gn. XCMD slow break: 25 gn (10…500 Hz)
Vibration resistance conforming to IEC 60068-2-6
Shock resistance 25 gn (18 ms) conforming to IEC 60068-2-27
Electric shock protection Class I conforming to IEC 61-140 and NF C 20-030
NEMA Types 1, 2, 4, 12, 13
Degree of protection IP 66, IP 67 and IP 68 (1) conforming to IEC 60529
IK 06 conforming to EN 50102
Materials Bodies and heads: Zamak® zinc alloy
Repeat accuracy 0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
Protection against prolonged immersion: the test conditions are subject to agreement between the manufacturer and the user.
Contact block characteristics
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A)
Switches with 2 contacts c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
a AC-15; C300 (Ue = 240 V, Ie = 0.75 A)
Switches with 3 and 4 contacts c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated operational Pre-cabled switches Ithe = 6 A for 2 contacts, 4 A for 3 contacts, 3 A for 4 contacts
characteristics Switches with 4-pin
Limit Switches
Ui = 250 V, Ie = 3 A maximum, Ithe = 3 A
M12 connector
Switches with 5-pin
Ui = 60 V, Ie = 4 A maximum, Ithe = 4 A
M12 connector
Switches with 5-pin
Ui = 250 V, Ie = 6 A maximum, Ithe = 6 A
7/8" 16UN connector
Ui = 400 V degree of pollution 3 conforming to IEC 60947-5-1
Rated insulation voltage Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
Resistance across terminals ≤ 25 mΩ conforming to IEC 60255-7 category 3
Electric shock protection 6 A cartridge fuse type gG (gl)
Snap action contact: 0.01 m/minute (0.03 ft/minute)
Minimum actuation speed Slow break contact: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
Electrical durability • Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
XCMD snap action (N/C + N/O, N/C + N/C, XCMD slow break (N/C + N/O, N/C + N/C +
N/C + N/C + N/O, N/C + N/C + N/O + N/O N/O contacts)
contacts)
5
Millions of operating cycles
5
Millions of operating cycles
4 Ithe 4 Ithe
3 3
12/24/48 V
2 2
48 V 230 V
a.c. supply 1
110 V
1
a 50/60 Hz 110 V
o inductive circuit 0,5
0,5
12/24 V
230 V
0,1
0,1
0,5 1 2 3 4 56 10
0,5 1 2 3 4 56 10
Current in A Current in A
Power switched in W for Power switched in W for
5 million operating cycles 5 million operating cycles
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 3
31
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled
Type of head Plunger (mounting by the body) Plunger (mounting by the head)
BU
GN-YE 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
BK-WH
BN
BU
1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P) 11,2(A) 19,5(P) 1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE BN-BU BN-BU BK-BKWH
BN-BU
BK-BK-WH
BN-BU
BN-BU BN-BU BK-BKWH
BN-BU
0 2,6 5 mm 0 2,6 5 mm 0 16 mm 0 2,6 5 mm 0 2,6 5 mm
BK-WH
4,6 mm 4,6 mm
BN
0 0
Limit Switches
2-pole N/C + N/C snap action ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 +
BK
RD
BU
1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BU-BN
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH
BN
BU
1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P) 11,2(A) 19,5(P) 1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BU-BN
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU
0 2,6 5 mm 0 2,6 5 mm 0 4,6 mm 0 16 mm 0 2,6 5 mm 0 2,6 5 mm 0 4,6 mm
RD-WH
BK-WH
BN
Weight, kg (lb) 0.180 (0.397) 0.180 (0.397) 0.185 (0.408) 0.200 (0.441) 0.195 (0.430) 0.220 (0.485) 0.205 (0.452)
ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 + ZCMD41L1 +
4-pole N/C + N/C + N/O + N/O
snap action ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2
BK
RD
BU
VT
1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BU-BN BN-BU BN-BU BN-BU
GN-YE VT-VT-WH
RD-RD-WH
VT-VT-WH
RD-RD-WH
VT-VT-WH
BK-BK
VT-VT-WH
BK-BK-WH
VT-VT-WH
RD-RD-WH
VT-VT-WH
RD-RD-WH
VT-VT-WH
BK-BK
RD-RD-WH RD-RD-WH
BK-BK-WH BK-BK-WH RD-RD-WH BK-BK-WH BK-BK-WH
RD-WH
BU-BN
VT-WH
BK-WH
BN
Maximum actuation speed 0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s)
Minimum For tripping 8.5 N (1.91 lb) 7 N (1.57 lb) 2.5 N (0.56 lb) 8.5 N (1.91 lb) 7 N (1.57 lb)
force or For positive
torque 42.5 N (9.55 lb) 35 N (7.87 lb) 12.5 N (2.81 lb) 42.5 N (9.55 lb) 35 N (7.87 lb)
opening
Cabling PvR cable, 1 m (3.3 ft) long: 5 x 0.75 mm2 for 2-pole contact versions; 7 x 0.5 mm2 for 3-pole contact versions; 9 x 0.34 mm2 for 4-pole contact versions. For
other cable lengths, see page 42.
NOTE: For more information, consult pages 38–40.
32
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled
BU
BN
BU
BN-BU
BN
Limit Switches
ZCMD29L1 + ZCMD29L1 + ZCMD29L1 + ZCMD29L1 +
2-pole N/C + N/C snap action ZCMD29L1 +
ZCE01 + ZCE01 + ZCE01 + ZCE01 +
BK
RD
ZCE06
ZCY15 ZCY16 ZCY17 ZCY45
GN-YE 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH
BK-WH
BU
ZCE06
ZCY15 ZCY16 ZCY17 ZCY45
GN-YE 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH
BK-BK-WH
BK-WH
BN
BU
BN
BU
VT
VT-WH
BK-WH
BU-BN
BN
Type of actuation
Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
For tripping 0.1 N•m (0.89 lb-in)
Minimum force or torque
For positive opening 0.5 N•m (4.43 lb-in) —
Cabling PvR cable, 1 m (3.3 ft) long: 5 x 0.75 mm2 for 2-pole contact versions; 7 x 0.5 mm2 for 3-pole contact versions,
2
9 x 0.34 mm for 4-pole contact versions. For other cable lengths, see page 42.
NOTE: For more information, consult pages 38–40.
33
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled—Dimensions
(3) (3)
e
f
24
(1)
45
88
Limit Switches
85
76
52
50
(2) (2)
(2)
2
XCMD2•F2L1
e
36
88
52
(2)
1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter of cable 7.5 mm (0.30 in.).
3. Mounting nut thickness 3.5 mm (0.14 in.).
e: 8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm (0.49 in.).
f: 8 mm (0.31 in.) max, panel cut-out Ø 16.5 mm (0.65 in.).
34
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled—Dimensions
31 31 31
XCMD2•45L1 XCMD2•06L1
Limit Switches
33
5,5 Ø16
33,5…83,5
53…103
93…143
(1) (1)
40
40
20
16 (2) (2)
30
15°
15°
1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter of cable 7.5 mm (0.30 in.).
e: 8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm (0.49 in.).
f: 8 mm (0.31 in.) max, panel cut-out Ø 16.5 mm (0.65 in.).
35
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
Type of head Plunger (mounting by the body) Plunger (mounting by the head)
+ integral M12 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
1-2 1-2 1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4
5-pin 1-2 1-2
3-4
1-2
3-4
1-2 1-2 1-2
3-4
1-2
3-4 3-4 3-4 3-4 3-4 3-4
connector 0 5mm 0 5mm 0 mm
3-4
0 5mm 0 5mm 0 mm
0 4,9 mm
0,8 0,8 1,4 0,8 0,8 1,4
2-pole ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 +
N/C + N/C ZCE10 ZCE11 ZCE02 ZCE24 ZCEF0 ZCEG1 ZCEF2
snap action
+ integral M12 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
1-2 1-2 1-2 1-2 1-2 1-2 1-2
3-4 3-4
5-pin 3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
1-2
3-4
1-2
3-4
3-4
1-2
3-4 3-4 3-4 3-4
connector 0 5mm 0 5mm
3-4 0 5mm 0 5mm 0
0 1,4 mm 0 4,9 mm 1,4 mm
0,8 0,8 0,8 0,8
Weight, kg (lb) 0.085 (0.187) 0.085 (0.187) 0.090 (0.198) 0.105 (0.231) 0.100 (0.220) 0.125 (0.276) 0.110 (0.243)
2-pole ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12
N/C + N/O + ZCE10 + ZCE11 + ZCE02 + ZCE24 + ZCEF0 + ZCEG1 + ZCEF2
snap action
+ M12 5-pin 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
1-2 1-2 1-2 1-2 1-2 1-2 1-2
connector on 3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
1-2
0.8 m (2.6 ft) 3-4
0 5mm 0 5mm
3-4 3-4
0 5mm 0
3-4
5mm
3-4 3-4 3-4
0 mm 0 4,9 mm 0 mm
flying lead
0,8 0,8 1,4 0,8 0,8 1,4
2-pole ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78
N/C + N/O + ZCE10 + ZCE11 + ZCE02 + ZCE24 + ZCEF0 + ZCEG1 + ZCEF2
snap action
+ 7/8" 16UN 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
4-5 4-5 4-5 4-5 4-5 4-5 4-5
1-2 1-2 1-2 1-2
5-pin 4-5 4-5
1-2
4-5
1-2
4-5 4-5 4-5
1-2
4-5
1-2 1-2 1-2 1-2
connector on 0 5mm 0 5mm
1-2
0 mm
1-2
0 5mm 0 5mm
1-2
0 mm
0 4,9 mm
0.8 m (2.6 ft)
0,8 0,8 1,4 0,8 0,8 1,4
flying lead
Weight, kg (lb) 0.150 (0.331) 0.150 (0.331) 0.155 (0.342) 0.170 (0.375) 0.165 (0.364) 0.190 (0.419) 0.175 (0.386)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s)
Minimum For tripping 8.5 N (1.91 lb) 7 N (1.57 lb) 2.5 N (0.56 lb) 8.5 N (1.91 lb) 7 N (1.57 lb)
force or For positive
torque 42.5 N (9.55 lb) 35 N (7.87 lb) 12.5 N (2.81 lb) 42.5 N (9.55 lb) 35 N (7.87 lb)
opening
Positive operation Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot be marked with the symbol
because they are single-pole C/O.
NOTE: For more information, consult pages 38–40.
36
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
Variable length
Thermoplastic roller Roller lever with ball
Type of operator lever
Steel roller lever
bearing mounted roller
thermoplastic roller Cat’s whisker (1)
lever
Catalog numbers
XCMD2115M12 XCMD2116M12 XCMD2117M12 XCMD2145M12 XCMD2106M12
Single-pole C/O snap action 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
With integral M12 4-pin connector 1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
XCMD2115C12 XCMD2116C12 XCM D2117C12 XCMD2145C12
XCMD2106C12
2-pole N/C + N/O snap action
With integral M12 5-pin connector 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P)
1-2
20˚
1-2 1-2 1-2 1-2
Limit Switches
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/C snap action ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 +
ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCMD29C12 +
With integral M12 5-pin connector ZCE06
ZCY15 ZCY16 ZCY17 ZCY45
20˚ 70˚(P) 20˚ 70˚(P) 20˚ 70˚(P) 20˚ 70˚(P) 20˚
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
Weight, kg (lb) 0.125 (0.276) 0.130 (0.287) 0.125 (0.276) 0.135 (0.298) 0.085 (0.187)
Type of actuation
Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
For tripping 0.1 N•m (0.89 lb-in)
Minimum force or torque
For positive opening 0.5 N•m (4.43 lb-in) —
Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot
Positive operation be marked with the symbol because they are single-pole C/O.
37
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Side metal
plunger,
adjustable
Side metal Side steel Side steel Side steel
plunger roller plunger, roller plunger, ball bearing
ZCE 62 horizontal vertical plunger
Metal end Metal end plunger Steel ball bearing Metal end Side
plunger with elastomer plunger plunger, Cat’s
boot adjustable whisker
Body with Body with Body with Body with Body with
2-pole 2-pole 2-pole 3-pole 3-pole
N/C + N/C + N/C N/C + N/O N/C + N/C N/C + N/C
N/O snap snap break before + N/O break + N/O snap
action action make, slow before action
contact contact break make, slow contact
contact break
contact
ZCM D21 ZCM D29 ZCM D25 ZCM D37 ZCM D39
Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre-
cabled contacts cabled contacts cabled contacts cabled contacts cabled contacts
ZCM D21L1 ZCM D29L1 ZCM D25L1 ZCM D37L1 ZCM D39L1
ZCM D21L2 ZCM D29L2 ZCM D25L2 ZCM D37L2 ZCM D39L2
ZCM D21L5 ZCM D29L5 ZCM D25L5 ZCM D37L5 ZCM D39L5
1. Pre-cabled connection components: replace the “•” in the catalog number with the required cable length in meters, either: 1, 2, 3, 5, 7 or 10.
Example: ZCM C21L• becomes ZCM C21L7 for a 7 m (23.0 ft) cable.
Note: only cable lengths of 1, 2 and 5 m (3.3, 6.6, and 16.4 ft) are available for pre-cabled connection components ZCM C37L• and ZCM C39L•.
38
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Round rod lever, Square rod Round rod lever, Round rod lever,
steel, Ø 3 (0.12) lever, steel, glass fibre, thermoplastic,
L = 125 (4.92) U 3 (0.12) Ø 3 (0.12) Ø 6 (0.24)
L = 125 (4.92) L = 125 (4.92) L = 200 (7.87)
ZCY 53 ZCY 54 ZCY 55 ZCY 59
Limit Switches
Variable length Variable length Variable length Variable length
thermoplastic thermoplastic steel roller steel roller lever,
roller lever, roller lever lever with pliable
with pliable lever
lever
Spring return
ZCY 44 ZCY 45 ZCY 46 ZCY 48
for actuation
from left AND
right Thermoplastic Steel roller lever, Steel ball Thermoplastic Steel roller lever,
ZCE 01 roller lever, track 20/36 bearing mounted roller lever, track 24/31
track 20/36 (0.79/1.42) roller lever, track 24/31 (0.94/1.22)
(0.79/1.42) track 20/36 (0.94/1.22)
(0.79/1.42)
ZCY 18 ZCY 19 ZCY 12 ZCY 15 ZCY 16
Steel ball bearing Thermoplastic Steel roller lever, Steel ball bearing
mounted roller roller lever, track 16/39 mounted roller
lever, track 16/39 (0.63/1.54) lever,
Stay put track 24/31 (0.63/1.54) track 16/39
for actuation (0.94/1.22) (0.63/1.54)
from left AND
right ZCY 17 ZCY 25 ZCY 26 ZCY 23
ZCE 09(1) Forked arm with Forked arm with
rollers, 2 track, rollers, 1 track,
track 21/35 track 28 (1.10)
(0.83/1.38)
ZCY 61 ZCY 71
Pre-cabled bodies
with 4-pole Bodies with integral connector, with Body with 7/8" 16UN 5-pin connector
N/C + N/C + N/O + 2-pole snap action contact: on 0.8 m (2.6 ft) flying lead, with
N/O snap action N/C + N/O, M12 5-pin connector 2-pole N/C + N/O snap action contact
contact ZCM D21C12 ZCM D21L08U78
N/C + N/C, M12 5-pin connector
ZCM D29C12 Body with M12 5-pin connector on
ZCM D41L1 0.8 m (2.6 ft) flying lead, with
ZCM D41L2 C/O, M12 4-pin connector 2-pole N/C + N/O snap action contact
ZCM D41L5 ZCM D21M12 ZCM D21L08R12
39
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
XCM D 21 02 q L1
40
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Components
BK
BU
2-pole N.C. + N.O. GN-YE 0.22
1 (3.3) ZCMC21L1
snap action (0.100)
BK-WH
BN
BK
BU
2-pole N.C. + N.O. GN-YE 0.42
2 (6.6) ZCMC21L2
snap action (0.190)
BK-WH
BN
BK
BU
2-pole N.C. + N.O. GN-YE 0.62
3 (9.8) ZCMC21L3
snap action (0.280)
BK-WH
BN
BK
BU
2-pole N.C. + N.O. GN-YE 1.00
5 (16.4) ZCMC21L5
snap action (0.440)
BK-WH
BN
Limit Switches
BK
BU
BN
BK
BU
BN
BK
BU
BN
BK
BU
BN
BK
BU
BN
BK
BU
BN
BK
BU
BN
BK
BU
BN
f The plug-in base recepticale must match the contact pin outs in the body. Only the length of cord is variable. See page 38 for 3-pole plug-
in bases with cord. The 4-pole units and connector versions do not have component modular bases. See pages 32 and 33 for 4 contact
bodies, and pages 36 and 37 for M12 connector bodies.
c Available cable lengths:
ZCMC29L•: 1, 2, 3, 5, 7, and 10 m (3.3, 6.6, 9.8, 16.4, 23.0, and 32.8 ft)
ZCMC37L•: 1, 2, and 5 m (3.3, 6.6, and 16.4 ft)
ZCMC39L•: 1, 2, and 5 m (3.3, 6.6, and 16.4 ft)
41
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Components
0.190
2 (6.56) ZCMC21E2
(0.419)
0.280
BK
BU
3 (9.84) ZCMC21E3
(0.617)
ZCMC21E• GN-YE
BK-WH
BN
0.440
5 (16.40) ZCMC21E5
(0.970)
0.700
7 (22.97) ZCMC21E7
(1.543)
0.970
10 (32.81) ZCMC21E10
(2.138)
2-pole
N/C + N/O
BK
BU
520720
BK-WH
N/C + N/C BN
BK
RD
snap action GN-YE 0.055
— ZCMD69
RD-WH
BK-WH
(0.121)
N/C + N/O
BK
BU
(0.121)
BN
ZCMD6• 3-pole
ZCMD7•
N/C + N/C + N/O
BK
RD
BU
BN
(0.121)
BU
— ZCMD77
BK-WH
BN
4-pole
520721
BU
VT
(0.562)
VT-WH
BK-WH
BN
0.525
5 (16.40) ZCMD81L5
(1.157)
ZCMD81L•
42
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD
Single-pole
Accessories
Positive Suitable levers for Weight
Description Catalog Number
operation (1) use with head kg (lb)
Rotary head, without lever, spring return, ZCY12, ZCY15, ZCY16,
ZCY17, ZCY18, ZCY19,
for actuation from left AND right 0.045
ZCY22, ZCY23, ZCY25, ZCE05
or (0.099)
ZCY26, ZCY39, ZCY53,
ZCE05 from left OR right (2)
Limit Switches
ZCY54, ZCY55, ZCY81
Spacer for mounting 0.005
— — XCMZ06
566637
566638
2-pole
BK
BU
BN
BK
BU
N/C + N/O
GN-YE 0.180
break before make, 1 (3.28) XCMD2501L1
(0.397)
BK-WH
BN
slow break
Bodies with contacts, with rotary head (without operating lever), integral connector
Positive Wiring Weight
Type of contact Connector Catalog Number
operation (1) diagram kg (lb)
2-pole
Single-pole
C/O 0.110
— M12 4-pin XCMD2101M12
snap action (0.243)
1. bodies with contacts or head assuring positive opening operation, when properly mounted and using a conforming operator.
2. For programming see page 12.
XCMD2101•12
43
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Connector Cabling Accessories
Weight, kg (lb) 0.105 (0.231) 0.115 (0.254) 0.115 (0.254) 0.190 (0.419)
Connections
XCMD with connector
4-pin, M12 5-pin, M12 5-pin, 7/8" 16 UN
3 A—250 V 4 A—60 V 6 A—250 V
2 1 = common 2 XCMD21•• or ZCMD21•• 3 1–2 = N/C
2 = N/C 1–2 = N/C 4–5 = N/O
3 4 2 3=t
13=t 3 1 3–4 = N/O
4 = N/O 5=t
4 4 XCMD29•• or ZCMD29•• 5 1
1–2 = N/C
3–4 = N/C
5=t
Pre-wired female connectors XZCP
Limit Switches
Dimensions
XZCP116•L• XZCP1264L• XZCP1771L•
26
20
42 L
32 L
55 L
40
d
d
44
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
(1)
(1) (1)
70,4
92,4
50
50
60
82
50
70
92
M12
12 21,4
Ø9
M12x1 M16X1 Ø7
(1)
45
24
38
85
107
50
88
98
52
110
Limit Switches
50
M12 30 30
16 52
3,5 31
Ø10,6
e
36
M12x1
53…103
93…143
34,5
110
88
54
115…165
(1) (1)
52
116
94
M12 30
16 52
32,4
XCMD2•06M12
1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
1,2 e: 8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
f: 8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
182
204
45
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
(1)
(1) (1)
30
70
60
12 19
Ø9
Limit Switches
45
(1)
e
38
f
24
85
88
76
52
50
(2)
(2) (2)
1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter 7.5 mm (0.30 in.).
e: 8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
f: 8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
46
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
31 33
5,5 Ø16
33,5…83,5
53…103
36
e
93…143
54
(1) (1)
88
94
52
(2)
(2) 20 (2)
16
30
32,4
15°
15°
ZCMD21L08••• + ZCE06
Limit Switches
(1)
40
(2)
1. 2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
2. Overall diameter 7.5 mm (0.30 in.).
e: 8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
f: 8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
47
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Plastic
XCMN
b XCMN
v With head for linear movement (plunger). Mounting by the body.
pre-cabled
520366
530750
Page 50
530752
530751
Limit Switches
Page 50
520371
530753
Page 51
48
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Plastic
XCMN
Environment characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Limit Switches
Contact block characteristics
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
Rated operational characteristics
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated impulse withstand voltage U imp = 4 kV conforming to IEC 60947-1, IEC 60664
49
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Plastic
XCMN, Pre-Cabled
Type of head Plunger (mounting by the body) Plunger (mounting by the head)
BU
N/C + N/O
snap action BK-BK-WH
1,8 4,2(P)
BK-BK-WH
3,1(A) 7(P)
BK-BK-WH
3,1(A) 7(P)
BK-BK-WH
6,5(A) 14 (P) BK-BK-WH
1,8 4,2(P)
BK-BK-WH
3,1(A) 7(P)
BK-BK-WH
3,1(A) 7(P)
BN-BU BN-BU
BK-WH
BN
Weight, kg (lb) 0.080 (0.176) 0.080 (0.176) 0.080 (0.176) 0.090 (0.198) 0.065 (0.143) 0.095 (0.209) 0.095 (0.209)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam On end By 30° cam
Limit Switches
Type of actuation
Maximum actuation
0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s) 0.5 m/s (1.64 ft/s) 0.1 m/s (0.33 ft/s)
speed
Minimum For tripping 8.5 N (1.91 lb) 7 N (1.57 lb) 2.5 N (0.56 lb) 8.5 N (1.91 lb) 7 N (1.57 lb)
force or For positive
42.5 N (9.55 lb) 35 N (7.87 lb) 12.5 N (2.81 lb) 42.5 N (9.55 lb) 35 N (7.87 lb)
torque opening
2
Cabling PvR cable, 4 x 0.75 mm , length 1 m (3.28 ft)
Dimensions
XCMN2110L1 XCMN2102L1, XCMN2103L1 XCMN21F2L1, XCMN21F3L1
36
70,4
60
50
40
e
88
50
40
52
20 (2)
16 (2)
20
30 16
30 (2)
30
16
XCMN2121L1 XCMN21F0L1
16 Ø7
M12x1
24
(2)
30
16
20 (2)
16
30
50
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Miniature, Plastic
XCMN, Pre-Cabled
BU
N/C + N/O
snap action 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 20˚ 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BK-WH
BN-BU BN-BU
BN
Limit Switches
Characteristics
Switch actuation By 30° cam By any moving part
Type of actuation
Maximum actuation speed 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s) 1 m/s (3.28 ft/s), any direction
For tripping 0.1 N•m (0.89 lb-in)
Minimum force or torque
For positive opening 0.5 N•m (4.43 lb-in) — —
Cabling PvR cable, 4 x 0.75 mm2, length 1 m (3.28 ft)
Dimensions
XCMN2115L1 XCMN2159L1 XCMN2107L1
31
24
5,5 Ø16 30 Ø6
128
192
(1) Ø6,4
34,4
168
(1)
54
232
(1)
94
40
40
40
20 (2)
16 20 (2)
20 (2) 40,5 30 16
16 30
32,4 30
XCMN2145L1 XCMN2106L1
33
5,5 Ø16 Ø1,2
33,5…83,5
142
53…103
182
20 (2)
16
30
20 (2)
16
30
51
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact
Universal, XCKP and XCKT Plastic / XCKD Metal
b XCKP, XCKD v With head for linear movement (plunger). Mounting by the head or by the body.
with 1 cable entry XCK D XCK P
520354
Conforming to CENELEC EN 50047
520356
520355
520353
Pages 54 and 58 Pages 60 and 64
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
XCK D XCK P
520357
520358
520359
520360
Pages 55 and 59 Pages 61 and 65
Limit Switches
b XCKT v With head for linear movement (plunger). Mounting by the head or by the body.
with 2 cable entries XCK T
Tripping/resetting points and mounting centers conform
520361
520363
520362
to CENELEC EN 50047
Page 66
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
XCK T
520364
520365
Page 66
Environment characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC
Protective treatment Standard version “TC”
Operation - 25…+70 °C (-13…+158 °F)
Ambient air temperature
Storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz) except switch with head ZCE 24: 20 gn
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms) except heads ZCE08: 15 gn (11 ms) and ZCE24: 30 gn (18 ms)
Class II conforming to IEC 61140 and NF C 20-030 for XCKP and XCKT
Electric shock protection
Class I conforming to IEC 61140 and NF C 20-030 for XCKD
IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102 for XCKP and XCKT, IK 06
Degree of protection conforming to EN 50102 for XCKD
Repeat accuracy 0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry or Either: tapped entry for PG 11 or PG 13 conduit thread, tapped ISO M16 x 1.5 or ISO M20 x 1.5, tapped 1/2"
Depending on model
integral connector NPT, tapped PF 1/2 (G1/2) or integral M12 connector
Materials XCKD: Zamak® bodies and heads, XCKP and XCKT: plastic bodies, Zamak heads
52
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact
Universal, XCKP and XCKT Plastic / XCKD Metal
Limit Switches
5
Ithe 4 Ithe
3
230 V 12/24/48 V
2
1
110 V
1
a.c. supply 110 V
a 50/60 Hz 0,5 24 V 0,5
o inductive circuit
230/400 V
48 V 0,2
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
Ithe
Millions of operating cycles
5 5
4
3
2
12/24/48 V
230 V
1
110 V
1
a.c. supply
a 50/60 Hz
o inductive circuit
0,5 0,5
110 V
230/400 V 24 V 0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
53
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
21
snap action (XE2S P2151) 1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
14
22
21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9
21
22
21
22
21
snap action (XE3SP2141) 1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
14
32
22
21
break before make, slow ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
break (XE3N P2141) 1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
14
32
22
Weight, kg (lb) 0.180 (0.397) 0.180 (0.397) 0.185 (0.408) 0.195 (0.430) 0.190 (0.419) 0.195 (0.430)
contact closed (A)(B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and using a
contact open (P) = positive opening point conforming operator
Characteristics
Switch actuation On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047, see page 20.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKD2110N12 becomes XCKD2110G11, ZCDEN12 becomes ZCDEG11.
54
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)
21
22
2-pole N/C + N/O XCKD25H0N12 XCKD25H2N12 XCKD2518N12 XCKD2545N12 XCKD2539N12 XCKD2549N12 XCKD2506N12
21
13
break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 46 46 46 46
22
14
Limit Switches
ZCDEN12 + ZCDEN12 + ZCDEN12 + ZCDEN12 +
ZCDEN12 + ZCDEN12 + ZCDEN12 +
2-pole N/C + ZCE01 + ZCE01 + ZCE 01 + ZCE01 +
ZCEH0 ZCEH2 ZCE06
11
21
22
21
22
21
22
1,8 4,6(P) 3,1(A) 7,8(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
(XE3S P2141) 21-22 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21
22
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 20˚
break 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
(XE3N P2141) 13-140 3 5mm
13-14
0 5,2 mm
13-14 13-14 13-14 13-14 13-14
0 45˚
0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚
Weight, kg (lb) 0.220 (0.485) 0.220 (0.485) 0.225 (0.496) 0.235 (0.518) 0.235 (0.518) 0.245 (0.540) 0.175 (0.386)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
55
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
30
19
20
(3)
(1)
16
12,5 12,5 5,5
Limit Switches
22
20,2
41
30,5
39
12
12,5
16 36,2 12,5
5,5 22 12,5 3,5
2,5 = = 2,5
7 M18x1(4)
M18x1(4)
29
38
48
26
13 7
56
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
37,5
12,5 42
40 5,5 10
5,5
24
33…83,5
52,5…103
58
33
77,5
52,5
12,5
12,5
16
40
10
Limit Switches
142
12,5
12,5 16
57
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Integral M12 Connector
21
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 13-14 21-22 21-22
14
22
21
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
12
22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
Limit Switches
Weight, kg (lb) 0.190 (0.419) 0.190 (0.419) 0.195 (0.430) 0.205 (0.452) 0.200 (0.441) 0.205 (0.452)
contact closed (A) (B) = cam displacement
Contact operation
contact open (P) = positive opening point
1. Form conforming to EN 50047, see page 20.
Characteristics
Switch actuation On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Connections
Integral M12 connector
4 3 XE2SP2151 XE2SP2141
5 1-2: N/C 1-2: N/C
3-4: N/O 3-4: N/C
1 2 5: t 5: t
Dimensions
ZCD2•M12 ZCE10 ZCE11 ZCE02 ZCE21
12,5
(1) 3,5 Ø11,6 5,5
Ø14
2
20
30
65
51
20,2
77
30,5
19
39
(2)
29
26
48
12
1. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 13 7
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
3. Mounting nut thickness 3.5 mm (0.14 in.).
58
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Integral M12 Connector
Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)
21
21-22 21-22
21-22
21-22 21-22 21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
21-22
13-14 21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
14
22
0,9 1,5
21
Limit Switches
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0
12
22
0 0
0,9 1,5
Weight, kg (lb) 0.235 (0.518) 0.235 (0.518) 0.220 (0.485) 0.220 (0.485) 0.220 (0.485) 0.220 (0.485) 0.185 (0.408)
contact closed (A) = cam displacement
Contact operation (P) = positive opening point
contact open
1. Form conforming to EN 50047, see page 20.
2. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s),
any direction
Minimum For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
force or For positive
45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) —
torque opening
Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Dimensions
ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39 ZCE01 + ZCY49 ZCE06
40 37,5 42 40 Ø1,2
12,5 10 10 Ø50
5,5 19 5,5 Ø16
24
142
54…100,5
73,5…120
58
33…83,5
33
77,5
52,5
52,5…103
12,5
12,5
12,5
ZCEH2
16 12,5 16
12,5
3,5
(3)
59
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry
21
22
13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9
XCKP2510N12 XCKP2511N12 XCKP2502N12 XCKP2521N12 XCKP2527N12 XCKP2528N12
2-pole N/C + N/O
21
13
21
22
21
22
21
22
21
break before make, slow ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
break (XE3N P2141)
1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
14
32
22
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047, see page 20.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKP2110N12 becomes XCKP2110G11, ZCPEN12 becomes ZCPEG11.
Note: For more information, consult pages 63, 68–69.
60
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry
Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)
21
22
break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 46 46 46 46
22
14
21-22
break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14 13-14
Limit Switches
ZCPEN12 + ZCPEN12 + ZCPEN12 + ZCPEN12 +
ZCPEN12 + ZCPEN12 + ZCPEN12 +
2-pole N/C + ZCE01 + ZCE01 + ZCE 01 + ZCE01 +
ZCEH0 ZCEH2 ZCE06
11
21
22
21
22
(XE2NP2141) 11-12
1,8 3,2(P)
11-12
3,1 5,6(P)
11-12
46
11-12
46
11-12
46
11-12
46 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
ZCP39 + ZCP39 + ZCP39 + ZCP39 +
ZCP39 + ZCP39 + ZCP39 +
ZCPEN12 + ZCPEN12+ ZCPEN12 + ZCPEN12 +
3-pole ZCPEN12 + ZCPEN12 + ZCPEN12 +
ZCE01 + ZCE01 + ZCE01 + ZCE01 +
13
31
21
22
action 21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22 21-22 21-22 21-22 21-22 21-22
(XE3SP2141) 21-22
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚ 0
0 5mm
1,5 12˚ 12˚ 12˚ 12˚ 15˚
09
3-pole ZCP37 + ZCP37 + ZCP37 + ZCP37 +
13
31
21
22
(XE3NP2141) 0 3 5mm 0 5,2 mm 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 45˚ ˚
Weight, kg (lb) 0.130 (0.287) 0.130 (0.287) 0.135 (0.298) 0.145 (0.320) 0.145 (0.320) 0.155 (0.342) 0.085 (0.187)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
Contact operation mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
61
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry
12,5 12,5
10
36,2
16
2
(2) Ø22
20
5,5
51
65
2,5 = = 2,5
19
29
ZCE11
48
30 (3)
20/22
12,5
(1) 31
13 7
30
15˚
15˚
12,5
12,5 16 5,5
3,5 Ø 11,6 12,5 Ø14
5,5
22
41
20,2
30,5
39
Limit Switches
12
12,5 40
Ø7 M18x1(4) 5,5
24
142
26
33
52,5
ZCEH2
12,5 12,5
12,5
3,5
M18x1
(4)
38
40 37,5
10 12,5
ZCE01 + ZCY39
5,5
42
10
52,5…103
58
77,5
16
12,5 16 12,5
1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 3. 2 x Ø 3 holes for support studs,
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, depth 4 mm (0.16 in.).
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers. 4. Mounting nut thickness 3.5 mm (0.14 in.).
62
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT
XCK P 21 10 N12
Limit Switches
65—1 N.O. + 1 N.C. Slow Make/Break Gold c 06—Cat Whisker
Body 66—1 N.O. + 1 N.C. Overlapping Cont. Gold c 07—Spring Rod with Plastic End c
P—Plastic 67—1 N.C. + 1 N.C. Slow Make/Break Gold c 08—Spring Rod c
D—Metal 68—1 N.O. + 1 N.O. Slow Make/Break Gold 09—Maint. Rotary without Arm c
T—Plastic wide body 69—1 N.C. + 1 N.C. Snap Action Gold 10—Top Push Rod Plunger
71—2 N.O. + 1 N.C. Snap Action Gold c 11—Booted Top Push Rod Pl.
75—2 N.O. + 1 N.C. Slow Make/Break Gold c 13—Top Ball Bearing Plunger c
77—1 N.O. + 2 N.C. Slow Make/Break Gold c 14—Adjustable Top Plunger c
79—1 N.O. + 2 N.C. Snap Action Gold c 21—One-way Horiz. Plastic Roller
81—2 N.O. + 2 N.C. Snap Action Gold c 24—Retractable Steel Roller, 9 mm (0.35 in.)
C1—1 N.O. + 1 N.C. Snap Action Quick Connect c 27—One-way Vert. Plastic Roller
C9—1 N.C. + 1 N.C. Snap Action Quick Connect c 28—One-way Horiz. or Vert. Roller
29—Booted Top Roller Plunger c
62—Adjust. Side Push Rod Pl. c
63—Side Push Rod Plunger c
64—Horiz. Side Roller Plunger c
65—Vertical Side Roller Plunger c
66—Side Ball Bearing Plunger c
67—Horizontal Cat Whisker c
F0—M12 Threaded Plunger Head c
F2—M12 Threaded Roller Plunger Head c
Important Note:
Use for interpretation only. Not all possibilities are shown and not all combination of G1—M16 Threaded Booted Plunger Head c
components are available. Not all switches are modular. See additional information in H0—M18 Threaded Plunger Head c
this catalog. For interpretation of heads and levers see page 68–69.
H2—M18 Threaded Roller Plunger Head c
63
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Integral M12 Connector
21
22
21
22
Weight, kg (lb) 0.100 (0.220) 0.100 (0.220) 0.100 (0.220) 0.110 (0.243) 0.110 (0.243) 0.110 (0.243)
contact closed (A)(B) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and
contact open (P) = positive opening point using a conforming operator
1. Form conforming to EN 50047, see page 20.
Characteristics
Switch actuation On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb)
Connection M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
Connections
Integral M12 connector
4 3
XE2S P2151 XE2S P2141
1-2: N/C 1-2: N/C
3-4: N/O 3-4: N/C
1 2
Dimensions
ZCP2•M12 ZCE10 ZCE11 ZCE02 ZCE21
(1) 12,5 Ø7 12,5 12,5 16
12,5
3,5 Ø11,6 5,5
Ø14
10
20
30
20,2
2
30,5
51
65
39
77
19
(2)
ZCE27 ZCE28 ZCEH0
M12 = 20/22 =
5,5 Ø14 12,5 36,2 12,5
30 31
16 Ø22 Ø7
2,5 = = 2,5 M18x1(3)
6
22
41
29
26
12,5
48
12
64
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Integral M12 Connector
Type of head Plunger (mounting by the head) Rotary (mounting by the body) Multi-directional
Form A (1)
21
22
0,9 1,5
21
3,1(A) 7,8(P) 70 70 70 70
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12
Limit Switches
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
12
22
0,9 1,5
Weight, kg (lb) 0.140 (0.309) 0.140 (0.309) 0.140 (0.309) 0.150 (0.331) 0.155 (0.342) 0.160 (0.353) 0.090 (0.198)
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
contact open (P) = positive opening point mounted and using a conforming operator
1. Form conforming to EN 50047, see page 20.
2. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
40 37,5 42 40 Ø1,2
58
73,5…120
33…83,5
77,5
52,5
52,5…103
12,5
12,5 ZCEH2
12,5
12,5
3,5
16 12,5 16
M18x1
38
(3)
65
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKT—Complete Units with Two Cable Entries and 1/2" NPT Adapter
21
22
0 5mm 0 5mm 0 mm 0 mm 0
0,9 0,9 1,5 3
ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12 +
2-pole N/C + N/O
21
13
13
14
21
22
23
24
Type of actuation
(2)
10
2
30
20
40
(1)
37,6
40/42
58 12,5 Ø11,6 Ø1,2
3,5 12,5
15˚
30,5
142
15˚
12,5
66
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKT—Complete Units with Two Cable Entries and 1/2" NPT Adapter
Type of head Plunger (mounting by the head) Rotary (mounting by the body)
Form A (1)
M18 with metal end M18 with steel roller Variable length Thermoplastic roller lever,
Type of operator plunger plunger
Thermoplastic roller lever
thermoplastic roller lever Ø 50 mm (1.97 in.)
Catalog Numbers (2) (3)
XCKT21H0N12 XCKT21H2N12 XCKT2118N12 XCKT2145N12 XCKT2139N12
2-pole N/C + N/O
13
21
22
21-22 21-22
13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0
0,9 1,5
ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12 + ZCT25N12+
2-pole N/C + N/O
21
13
13
Limit Switches
22
14
21
22
23
24
Weight, kg (lb) 0.145 (0.320) 0.145 (0.320) 0.145 (0.320) 0.155 (0.342) 0.160 (0.353)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force or For tripping 15 N (3.37 lb) 10 N (2.25 lb) 0.1 N•m (0.89 lb-in)
torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in)
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable entry. Clamping capacity 4 to 8 mm (0.16 to 0.31 in.) (1 entry fitted with blanking plug).
1. Form conforming to EN 50047, see page 20.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For cable entries tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Example: XCKT21H0N12 becomes XCKT21H0G11.
Dimensions
ZCEH0 ZCE01 + ZCY18 ZCE01 + ZCY39 ZCE01 + ZCY45
12,5
Ø7 M18x1(4) 37,5
42 12,5
26
40
10 Ø50 5,5 Ø16
5,5
24
33…83,5
ZCEH2
52,5…103
58
12,5
77,5
33
12,5
52,5
3,5 M18x1(4)
38
12,5
16
4. Mounting nut thickness 3.5 mm (0.14 in.)
67
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Side metal
plunger, Side steel Side steel
Side Side steel
adjustable roller plunger, roller plunger,
metal ball bearing
ZCE 62 horizontal vertical
plunger plunger
ZCE H0 ZCE H2
Steel roller Steel roller plunger Spring rod with Spring Cat’s
plunger with elastomer thermoplastic rod whisker
boot end
Metal end Metal end plunger Steel ball Metal end Side cat’s
plunger with elastomer bearing plunger plunger, whisker
boot adjustable
ZCE 67
ZCE 10 ZCE 11 ZCE 13 ZCE 14
Plastic bodies with integral Plastic bodies Plastic bodies with contacts (1)
M12 connector, with: with contacts (1) with 2 cable entries
N/C + N/O for use in
snap action contact conjunction
with cable entry ISO M16 x 1.5
ZCP 21M12 Pg 11
(see below)
N/C + N/C 1/2” NPT
snap action contact
PG 11 conduit entries convert
ZCP 29M12 to 1/2" NPT using adapter
DE9RA1012 (included)
Cable entry: ZCP EP16 ZCP EP20 ZCP EG11 ZCP EG13 ZCP EN12 ZCP EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G 1/2)
1. For further details, see page 70.
2. Cannot be used on bodies: ZCD21, ZCP21, ZCT21, ZCD29, ZCP29, ZCD31, ZCP31, ZCD39.ZCP39, ZCD2•M12, ZCP2•M12.
68
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Round rod lever, Square rod lever, Round rod lever, Round rod lever,
steel, Ø 3 (0.12) steel, U 3 (0.12) glass fibre, thermoplastic, Ø 6 (0.24)
L = 125 (4.92) L = 125 (4.92) Ø 3 (0.12) L = 200 (7.87)
L = 125 (4.92)
ZCY 53 ZCY 54 ZCY 55 ZCY 59
Limit Switches
Variable length Variable length
thermoplastic thermoplastic Variable length Variable length Thermoplastic
roller lever, with roller lever steel roller lever steel roller lever, roller lever,
pliable lever with pliable lever Ø 50 (1.97)
Spring return,
for actuation ZCY 44 ZCY 45 ZCY 46 ZCY 48 ZCY 39
from left AND
right Thermoplastic Steel roller Steel ball bearing Thermoplastic Steel roller
roller lever, lever, mounted roller roller lever, lever, track:
ZCE 01 track: 24/40 track: 24/40 lever, track: track: 29/36
(0.94/1.57) (0.94/1.57) 24/40 29/36 (1.14/1.42)
(0.94/1.57) (1.14/1.42)
Stay put, Steel ball bearing Thermoplastic Steel roller Steel ball bearing
for actuation mounted roller roller lever, lever, track: mounted roller
from left lever, track: 29/36 track: 21/44 21/44 lever, track: 21/44
AND right (1.14/1.42) (0.83/1.73) (0.83/1.73) (0.83/1.73)
(2) ZCY 17 ZCY 25 ZCY 26 ZCY 23
ZCE 09
Forked arm with Forked arm with
rollers, 2 track, track: rollers, 1 track,
25/39 (0.98/1.54) track: 32 (1.26)
ZCY 61 ZCY 71
Dimensions: mm (in.)
Cable entry: ZCD EP16 ZCD EP20 ZCD EG11 ZCD EG13 ZCD EN12 ZCD EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G1/2)
69
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
2-pole
0.140
Metal ZCD 21
13
21
N/C + N/O (0.309)
snap action
(XE2SP2151) 0.070
14
22
Plastic ZCP 21
(0.154)
0.140
Metal ZCD 29
11
21
N/C + N/C (0.309)
snap action
ZCD •• (XE2SP2141) 0.070
12
22
Plastic ZCP 29
(0.154)
21
13
break before make, (0.309)
slow break 0.070
Plastic ZCP 25
22
14
(XE2NP2151) (0.154)
21
13
make before break, (0.309)
slow break 0.070
22
Plastic ZCP 26
14
(XE2NP2161) (0.154)
11
21
(0.309)
Limit Switches
simultaneous,
slow break 0.070
12
22
(XE2NP2141) Plastic ZCP 27
(0.154)
23
simultaneous, (0.309)
—
slow break 14
0.070
24
(XE2NP2131) Plastic ZCP 28
(0.154)
3-pole
0.140
Metal ZCD 31
33
13
(0.309)
snap action
(XE3SP2151) 0.070
34
14
22
Plastic ZCP 31
(0.154)
0.140
Metal ZCD 39
13
31
21
22
Plastic ZCP 39
(0.154)
21
22
13
21
14
22
1. Bodies with gold contacts or eyelet type connections: please consult your local sales office.
2. : bodies with contacts assuring positive opening operation, when properly mounted and using a conforming operator.
70
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
13
21
N/C + N/O (0.187)
snap action
(XE2SP3151) 0.085
PG 11 ZCT 21G11
14
22
(0.187)
21
13
break before make, (0.187)
slow break 0.085
PG 11 ZCT 25G11
22
14
(XE2NP3151) (0.187)
ZCT•••
N/C + N/C 0.085
ISO M16 x 1.5 ZCT 27P16
11
21
simultaneous, (0.187)
slow break 0.085
12
22
(XE2NP3141) PG 11 ZCT 27G11
(0.187)
13
23
simultaneous, (0.187)
slow break 0.085
PG 11 ZCT 28G11
14
24
(XE2NP3131) (0.187)
21
13
ISO M16 x 1.5 ZCT 26P16
make before break, (0.187)
Limit Switches
slow break 0.085
22
14
(XE2NP3161) PG 11 ZCT 26G11
(0.187)
Bodies with contacts, type XCKT, plastic, 2 cable entries with 1/2" NPT adapter
Type of contact Positive Function diagram Catalog Number Weight
561387
21
N/C + N/O
0.130
snap action ZCT 21N12
(0.287)
(XE2SP3151)
14
22
N/C + N/O
21
13
(XE2NP3151)
N/C + N/C
11
21
ZCT••N12
simultaneous, 0.130
ZCT 27N12
slow break (0.287)
12
22
(XE2N P3141)
N/O + N/O
13
23
simultaneous, 0.130
— ZCT 28N12
slow break (0.287)
14
24
(XE2NP3131)
N/O + N/C
21
13
(XE2NP3161)
1. : bodies with contact assuring positive opening operation, when properly mounted and using a conforming operator.
71
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Accessories
561427
(0.35)
Spacer for angular positioning of heads with
0.002
adjustable levers, for values other than -90°, 0° — XCMZ07
(0.07)
and 90°
Adapter for 1/2" NPT conduit Sold in lots of 10 DE9RA1012
0.050
Converts PG 11 conduit entries to 1/2" NPT (1.76)
DE9RA1012
Bodies with contacts, type XCKP plastic, with rotary head (without operating lever)
Type of contact Function Positive Cable Catalog Number Weight
diagram operation entry kg (lb)
(2)
2-pole
561388
0.115
1/2" NPT XCKP2101N12
13
21
(0.254)
N/C + N/O
0.115
14
22
snap action PG 11 XCKP2101G11
Limit Switches
(0.254)
(XE2SP2151)
0.125
M12 connector XCKP2101M12
(0.276)
(XE2NP2151) PG 11 XCKP2501G11
(0.254)
21
22
PG 11 XCKD2101G11
(0.408)
0.195
M12 connector XCKD2101M12
(0.430)
N/C + N/O 0.185
1/2" NPT XCKD2501N12
21
13
PG 11 XCKD2501G11
(0.408)
72
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Contact blocks with screw clamp terminals for XCKD and XCKP
Positive Catalog number for Weight
Type of contact Function diagram
operation (1) standard contacts kg (lb)
2-pole
N/C + N/O
13
21
snap action 0.020
561393
XE2SP2151
(0.044)
14
22
N/C + N/C
11
21
simultaneous, 0.020
XE2SP2141
snap action (0.044)
12
22
N/C + N/O
21
13
XE2••21•• break before make, 0.020
XE2NP2151
slow break (0.044)
22
14
N/O + N/C
21
13
make before break, 0.020
XE2NP2161
slow break (0.044)
22
14
N/C + N/C
11
21
simultaneous, 0.020
XE2NP2141
slow break (0.044)
12
22
N/O + N/O
13
23
simultaneous, 0.020
Limit Switches
— XE2NP2131
slow break (0.044)
14
24
3-pole
N/C + N/O + N/O
33
13
21
snap action 0.035
561394
XE3SP2151
(0.077)
34
14
22
13
31
21
snap action 0.035
XE3SP2141
14 (0.077)
32
22
21
22
13
21
14
22
21
22
N/C + N/O
21
13
N/O + N/C
21
13
N/C + N/C
11
21
simultaneous, 0.015
XE2NP3141
slow break (0.033)
12
22
N/O + N/O
13
23
simultaneous, 0.015
— XE2NP3131
slow break (0.033)
14
24
1. : contact blocks assuring positive opening operation, when properly mounted and using a conforming operator.
73
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCDR—Complete Switches, Metal, with One Cable Entry, 1/2" NPT
Type of head Plunger (mounting by the body) Rotary (mounting by the body)
Thermoplastic Thermoplastic
Steel roller roller lever plunger, roller lever plunger, Thermoplastic roller
Type of operator Metal end plunger
plunger horizontal actuation vertical actuation lever
Steel roller lever
in 1 direction in 1 direction
Catalog numbers of complete switches with one 1/2" NPT cable entry
XCDR2110N12 XCDR2102N12 XCDR2121N12 XCDR2127N12 XCDR2118N12 XCDR2119N12
2-pole N/C + N/O
13
21
snap action
1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70 70
(XE2SP2151) 21-22
13-14
21-22 21-22
13-14
21-22 21-22
13-14
21-22
13-14
13-14 13-14 21-22 21-22
14
22
21
22
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb) 0.1 N•m (0.89 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb) 0.25 N•m (2.21 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.), or
Cable entry 1 entry tapped PG 13.5, clamping capacity 9 to 12 mm (0.35 to 0.47 in.), or
1 entry tapped for 1/2" NPT (USAS B2-1) conduit
74
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCDR—Complete Switches, Metal, with One Cable Entry, 1/2" NPT
Dimensions
XCDR2•10••• XCDR2•02••• XCDR2•21•••
16
12,5 12,5 12,5
3,5 5,5
35,5
20,2
54,5
46
2
(2)
51
65
19
2
(2)
2
65
51
(2)
65
51
19 19
(3)
14
(1) (3)
14
(3)
14
39,5 (1) (1)
39,5 39,5
1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread
or 1/2" NPT conduit
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.)
on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.)
Dimensions
Limit Switches
XCDR2•27••• XCDR2•18•••, XCDR2•19•••
40
5,5 19
5,5 24
33
22
56,5
68
12
2
2
(2) (2)
65
51
51
19 19
(3) (3)
14
14
(1) (1)
39,5 39,5
12,5
1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread or 1/2" NPT conduit.
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
75
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCPR—Complete Switches, Plastic, with One Cable Entry, 1/2" NPT
Type of head Plunger (mounting by the body) Rotary (mounting by the body)
Thermoplastic
Thermoplastic roller
Metal end roller lever plunger, Thermoplastic roller
Type of operator plunger
Steel roller plunger lever plunger, vertical
lever
Steel roller lever
horizontal actuation in actuation in 1 direction
1 direction
Catalog numbers of complete switches with one 1/2" NPT cable entry
2-pole N/C + N/O XCPR2110N12 XCPR2102N12 XCPR2121N12 XCPR2127N12 XCPR2118N12 XCPR2119N12
13
21
snap action
(XE2SP2151) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70 70
14
22
21
22
21
snap action
(XE2S P2141) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70
12
22
Weight, kg (lb) 0.115 (0.254) 0.115 (0.254) 0.125 (0.276) 0.120 (0.265) 0.155 (0.342) —
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 6 N (1.35 lb) 0.1 N•m (0.89 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 18 N (4.05 lb) 0.25 N•m (2.21 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.), or
Cable entry 1 entry tapped PG 13.5, clamping capacity 9 to 12 mm (0.35 to 0.47 in.), or
1 entry tapped for 1/2" NPT (USAS B2-1) conduit
Complete switches with cable entries other than those listed above.
Other versions Consult your local sales office.
76
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCPR—Complete Switches, Plastic, with One Cable Entry, 1/2" NPT
Dimensions
XCPR2•10••• XCPR2•02••• XCPR2•21•••
16
12,5 12,5 12,5
3,5 5,5
20,2
35,5
54,5
46
2
(2)
51
65
19
2
(2) (2)
51
51
19 19
(3)
14
14
14
39,5 31
(1) (1)
1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread 39,5 39,5
or 1/2" NPT conduit.
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.)
on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
Dimensions
XCPR2•27••• XCPR2•18•••, XCPR2•19•••
Limit Switches
40
5,5
5,5 24 19
33
20
56,5
68
12,5
2
(2) (2)
51
51
65
19 19
(3) (3)
14
14
(1) 30 (1)
39,5 39,5
1. Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread or 1/2" NPT conduit.
2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
77
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCTR—Complete Switches, Plastic, with Two Cable Entries, 1/2" NPT
21
22
0 5mm 0 mm 0 0 mm
0,9 1,5 3
21
22
Weight, kg (lb) 0.120 (0.265) 0.125 (0.276) 0.165 (0.364) 0.135 (0.298)
Limit Switches
Catalog numbers of complete switches with two ISO M16 x 1.5 cable entries
For complete switches with two ISO M16 x 1.5 cable entries, replace N12 with P16.
Example: XCTR 2110N12 becomes XCTR 2110P16.
Weight, kg (lb) 0.120 (0.265) 0.125 (0.276) 0.165 (0.364) 0.135 (0.298)
(A) = cam displacement
contact closed (P) = positive opening point
Contact operation
contact open N/C contact with positive opening operation, when properly mounted and
using a conforming operator
Characteristics
Switch actuation On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
For tripping 15 N (3.37 lb) 12 N (2.70 lb) 0.1 N•m (0.89 lb-in) 6 N (1.35 lb)
Minimum force or torque
For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 0.25 N•m (2.21 lb-in) 18 N (4.05 lb)
2 entries tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.), or
Cable entry 2 entries tapped PG 11, clamping capacity 7 to 10 mm (0.28 to 0.39 in.), or
(1 entry fitted with blanking plug) 2 entries tapped for 1/2" NPT (USAS B2-1) conduit using PG 11 to 1/2" NPT adapter DE9RA1012
(1 entry fitted with adapter)
78
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Compact, Metal with Manual Reset
Application, XCDR—Complete Switches with Two Cable Entries, 1/2" NPT
Dimensions
XCTR 2•18••• XCTR 2•21•••
40
5,5 16
19
24 12,5
5,5
33
20,2
68
54,5
37,6
51
37,6
(2)
51
2
40 40 (2)
(1) (1)
(3) (3)
= 20/22 = 30 = 20/22 =
39,5 40/42 39,5 40/42
58 58
12,5
1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 1/2" NPT adapter included. 12,5
2. 4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) centers, 4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) centers.
Limit Switches
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
XCTR 2•10••• XCTR 2•02••• DE9RA1012
(4) 21 (5)
12,5
3,5
Ø26
12,5 46
35,5
2
37,6
37,6
(2)
51
2
51
40 40 (2)
(1) (1)
(3) (3)
30 = = 30 = 20/22 =
39,5 40/42 39,5 40/42
58 58
12,5
1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 1/2" NPT adapter included.
2. 4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) centers,
4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
4. Tapped entry for 1/2" NPT conduit.
5. PG 11 threaded sleeve.
79
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM, XCKL, and XCKML
561644
561645
561643
808148
Page 82
b XCKL v With plunger head v With rotary or multi-directional head
with 1 cable entry
808145
808141
808147
808140
Limit Switches
Page 84
b XCKML v With plunger head v With rotary or multi-directional head
with 3 cable entries and two 2-pole contacts
561639
561640
561642
561641
Page 94
Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC (for XCKM)
Protective treatment Version Standard “TC”. Special “TH”
Ambient air temperature For operation - 25…+70 °C (-13…+158 °F)
For storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection IP 66 conforming to IEC 60529; IK 05 conforming to EN 50102
Repeat accuracy XCKML 0.1 mm; XCKM and XCKL 0.05 mm on the tripping points, with 1 million operating cycles for head
with end plunger
Cable entry or XCKM: 3 tapped entries, PG 11 conduit thread (1/2" NPT adapter available), or tapped M20
integral connector Depending on model XCKL: 1 tapped entry incorporating 1/2" NPT adapter
XCKML: 3 tapped entries, PG 13 conduit thread (1/2" NPT adapter included), or tapped M20
Materials Bodies: Zamak® zinc alloy
Rotary heads: Zamak® zinc alloy or plastic depending on model; other heads: plastic
80
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM, XCKL, and XCKML
Limit Switches
XE2SP21•1, XE2SP2141, XESP2151L XE2NP21•1, XENP2151L
5
Millions of operating cycles
1
110 V
1
a.c. supply
a 50/60 Hz 110 V
0,5 24 V 0,5
o inductive circuit
230/400 V
48 V 0,2
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current 1n A
Power switched in W for 5 million operating Power switched in W for 5 million operating
cycles cycles
Voltage V 24 48 120 Voltage V 24 48 120
d.c. supply c
o W 10 7 4 o W 13 9 7
For XE2SP•151 on a or c, the “N/C” and “N/O” contacts are simultaneously loaded to the values shown with reverse
polarity.
XE3SP•••• XE3NP••••
Ithe Ithe
Millions of operating cycles
5 5
4
3
2
12/24/48 V
230 V
1
110 V
a.c. supply
1
a 50/60 Hz
o inductive circuit 0,5 0,5
110 V
230/400 V 24 V
0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
Power switched in W for 5 million operating Power switched in W for 5 million operating
cycles cycles
d.c. supply c
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2
81
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM—Complete Switches w/ 3 ISO M20x1.5 Cable Entries, Including One 1/2" NPT Adapter
Multi-directional
Rotary (mounting by
Type of head Plunger (mounting by the body) (mounting by the
the body)
body)
21
snap action
(XE2SP2151) 1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P) 21-22
21-22 21-22 21-22 21-22
14
22
13-14 13-14
13-14 13-14 13-14 21-22
21-22 21-22 21-22 21-22
13-14 13-14
13-14 13-14 13-14
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2
21
22
21
22
21
22
13
14
13
14
Weight, kg (lb) 0.250 (0.551) 0.255 (0.562) 0.300 (0.661) 0.280 (0.617) 0.250 (0.551)
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation, when
contact open (P) = positive opening point properly mounted and using a conforming operator
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s),
any direction
Minimum force For tripping 15 N (3.37 lb) 12 N (2.70 lb) 8 N (1.80 lb) 0.1 N•m (0.89 lb-in) 0.13 N•m (1.15 lb-in)
or torque For positive opening 45 N (10.12 lb) 36 N (8.09 lb) 24 N (5.40 lb) 0.25 N•m (2.21 lb-in) —
Cable entry (3) 3 entries tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
1. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, delete H29 from the end of the catalog number. Example: XCKM110H29 becomes XCKM110.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Note: To convert XCKM110 from PG 11 to 1/2" NPT, use adapter DE9RA1012, included.
82
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM—Complete Switches w/ 3 ISO M20x1.5 Cable Entries, Including One 1/2" NPT Adapter
14 14
4 8
14
30
48,5
54
88,5
112,5
108
(1) = 41 =
30 64 (1) = 41 = (1) 41 11,5
30 64 30 65
XCKM•15 XCKM•06 Rear view
ZCKMD3• + ZCKD15 ZCKMD3• + ZCKD06 XCKM•••, ZCKM•, ZCKMD3•
22 15 14
5,5
Limit Switches
41
34,5
142,5
60,5
201
54
119
(2)
= 27 =
30 (1) = 41 = (1) = 41 =
8 34 64 30 64
1. 3 tapped entries for ISO M20 x 1.5 or PG 11 conduit thread. Includes 1/2" NPT conduit adapter DE9RA1012.
2. 2 x Ø 4 H 11, depth 10.
Ø: 2 elongated holes Ø 5.2 x 6.2.
(1) 21 (2)
83
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKL—Complete Switches Incorporating Adapter for 1/2" NPT
Multi-directional
Rotary (mounting by
Type of head Plunger (mounting by the body) (mounting by the
the body)
body)
21
22
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2
21
14
22
13
N/C + N/C + N/O 1,8 4,5 (P) mm 3,1 (A) 7,8 (P) mm 4,6 (A) 11,1 (P)mm 26˚ 58˚ (P) 30˚
21-22 21-22 21-22 21-22 21-22
snap action 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
32
22
14
21
simultaneous, 8(P)
3,2(P) 5,6(P)
slow break 11-12 11-12 11-12 11-12 11-12
12
22
13
14
Weight, kg (lb) 0.255 (0.562) 0.260 (0.573) 0.305 (0.672) 0.285 (0.628) 0.255 (0.562)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
84
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKL—Complete Switches Incorporating Adapter for 1/2" NPT
14 14 14
4 8
30
48,5
54
97
115,5
121
(1) = 41 =
30 52
(1) = 41 =
30 (1) 41 5,5
30 52
59,5
XCKL•15 XCKL•06
ZCKL• + ZCKD15 ZCKL• + ZCKD06 Body mountings
ZCKLD3• + ZCKD15 ZCKLD3• + ZCKD06
Limit Switches
22 15 14 6
6
34,5
142,5
72
67
60,5
209,5
127,5
(1) = 41 =
30 52
30 (1) = 41 = (1) = 41 =
8 52 30 52
34
85
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Spring lever with Spring-rod lever, Variable length Round rod lever,
thermoplastic end metal (4) thermoplastic roller thermoplastic, Ø 6 (0.24)
(4) lever (4) L = 200 (7.87) (5)
86
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Limit Switches
Variable length Variable Variable Elastomer
thermoplastic length length roller lever,
roller lever (3) steel elastomer Ø 50 (1.97) (3)
roller roller lever,
lever (3) Ø 50 (1.97) (3)
For actuation
from left AND right
or
from left OR right
ZCK D05
ZCK G00 Dimensions: mm (in.)
: head assuring positive opening operation, when properly mounted and using a conforming operator.
3. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
4. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
87
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
21
13
N/C + N/O ZCKM1 0.210 (0.463)
snap action
(XE2S P2151)
22
14
ISO M20 x 1.5 ZCKM1H29 0.210 (0.463)
21
13
ZCKM5 0.210 (0.463)
break before make,
slow break
22
14
ISO M20 x 1.5 ZCKM5H29 0.210 (0.463)
(XE2N P2151)
N/O + N/C 1/2" NPT (2)
21
13
ZCKM6 0.210 (0.463)
make before make,
slow break
ISO M20 x 1.5 ZCKM6H29 0.210 (0.463)
22
14
(XE2N P2161)
N/C + N/C 1/2" NPT (2)
11
21
ZCKM7 0.210 (0.463)
simultaneous,
slow break
ISO M20 x 1.5 ZCKM7H29 0.210 (0.463)
12
22
(XE2N P2141)
N/O + N/O
13 1/2" NPT (2)
23
ZCKM8 0.210 (0.463)
simultaneous,
—
slow break
ISO M20 x 1.5 ZCKM8H29 0.210 (0.463)
14
24
(XE2N P2131)
11
21
N/C + N/C
Limit Switches
22
N/C + N/O
snap action 1/2" NPT ZCKL1 0.210 (0.463)
(XE2S P2151)
22
14
N/C + N/O
21
13
(XE2N P2151)
N/O + N/C
21
13
14
(XE2N P2161)
N/C + N/C
11
21
simultaneous,
1/2" NPT ZCKL7 0.210 (0.463)
slow break
12
22
(XE2N P2141)
N/O + N/O
13
23
simultaneous,
— 1/2" NPT ZCKL8 0.210 (0.463)
slow break
14
24
(XE2N P2131)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
2. 3 PG 11 tapped entries, one with metal adapter for 1/2" NPT (USASB2-1) conduit (PG 8).
88
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
33
13
31
1/2" NPT (2) ZCKMD31 0.210 (0.463)
snap action
(XE3S P2151)
34
14
32
ISO M20 x 1.5 ZCKMD31H29 0.210 (0.463)
13
31
21
1/2" NPT (2) ZCKMD39 0.210 (0.463)
snap action
(XE3S P2141)
14
32
22
ISO M20 x 1.5 ZCKMD39H29 0.210 (0.463)
13
31
21
1/2" NPT (2) ZCKMD37 0.210 (0.463)
break before make,
slow break
14
32
22
(XE3N P2141) ISO M20 x 1.5 ZCKMD37H29 0.210 (0.463)
33
13
21
1/2" NPT (2) ZCKMD35 0.210 (0.463)
break before make,
slow break
34
14
22
(XE3N P2151) ISO M20 x 1.5 ZCKMD35H29 0.210 (0.463)
13
31
14
32
Limit Switches
13
31
21
22
21
22
(XE3N P2141)
N/C + N/O + N/O
33
13
21
14
22
(XE3N P2151)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
2. 3 PG 11 tapped entries, one with metal adapter for 1/2" NPT (USASB2-1) conduit (PG 8).
89
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Contact blocks
Positive Weight
Type of contact Function diagram For bodies Catalog number
operation (1) kg (lb)
2-pole contact
21
13
N/C + N/O ZCKM1
XE2S P2151 0.020 (0.044)
snap action ZCKL1
22
14
21
13
N/C + N/O
ZCKM5
break before make, ZCKL5
XE2N P2151 0.020 (0.044)
slow break
22
14
21
13
N/O + N/C
ZCKM6
make before break, ZCKL6
XE2N P2161 0.020 (0.044)
slow break
22
14
11
21
N/C + N/C
ZCKM7
simultaneous, ZCKL7
XE2N P2141 0.020 (0.044)
slow break
12
22
13
24
11
21
N/C + N/C
ZCKM9 XE2S P2141 0.020 (0.044)
Limit Switches
snap action
12
22
3-pole contact
33
13
31
14
32
13
31
21
22
13
31
21
22
33
13
21
14
22
1. : N/C contact with positive opening operation or sub-assembly assuring positive opening operation when properly mounted and using a
conforming operator.
Accessories for limit switches type XCKM
Sold in Unit catalog Weight
Description
lots of number kg (lb)
Tap-off terminal
1 XCK Z09 0.010 (0.022)
for cabling continuity
Clip-in markers
(strips of 10 numbers: 0 to 9) 25 AB1 R11 0.002 (0.004)
Other markers, please consult your local sales office.
Gold flashed contacts.
5
4
3
2
1
Other versions Please consult your local sales office.
6
7
8
9
0
90
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Limit Switches
13-14 13-14 13-14 21-22 23-24
21-22
13-14
0 7,6 mm 4,6(A) mm 4,6(A) mm 4,6(A) mm
0 mm
2,2
Heads ZCKD21, D23, D219,
D239 with body ZCKM9 ZCKMD39, LD39 ZCKMD37, LD37 ZCKMD31, LD31 ZCKMD35, LD35
4,6(A) 11,1(P) 4,6(A) 11,1(P) 4,6(A) 8(P) 4,6(A) 11,1(P) 4,6(A) 8(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22
21-22 21-22
31-32
0 7,6 mm 33-34 0 7,6 mm
0 mm 13-14 13-14
2,2 0 mm 0 mm
2,2 2,2
91
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
58,5
72
67
(1) = 41 =
30 64 (2) = 41 =
30 52
Complete Switches
For interpretating the complete switch catalog number only
XCK L
X—complete Switch type Head type Levers (for rotary head 00 only)
Z—component 1 SPDT N.O., N.C. snap 00—rotary programmable 11—Delrin® roller
5 SPDT N.O., N.C. slow 02—roller plunger 41—adjustable delvin roller
06—wobble stick
10—steel plunger
21—one way
Direct opening contacts 15—rotary
meet IEC 60947-5-1
NOTE: Some combinations are not available. Use this information to interpret catalog numbers, not to create them.
92
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Plunger heads
ZCKD10 ZCKD109 ZCKD02
14 14
14
4
30
30
48,5
ZCKD029 ZCKD21, D23 ZCKD219, D239
14 14 14
4 8 13 8 13
48
54
54
Rotary heads
ZCKD15, D16, D17 ZCKD41 ZCKD59
Limit Switches
37 51 44,5 31,7
15 6 43
5,5
29,5...84
(1)
50 ...104,5
(2)
34,5
60,5
55
34 56
ZCKD81 ZCKD91 ZCKG00
51 51
51 6 43
179
112
29,5...84
50 ...104,5
56 56 56
Multi-directional heads
ZCKD06 ZCKD08
14 14
129,5
142,5
1. 190 max.
2. 215.5 max.
NOTE: operating lever spindle threaded M6.
93
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKML, 2 x 2-Pole Contacts—Complete Switches
Rotary
Type of head Plunger (mounting by the body)
(mounting by the body)
21
13
21
13-14 13-14
21-22 A 21-22 A 13-14
21-22 A 13-14
21-22 A
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 B
21-22
13-14
21-22 B 13-14
21-22 B 13-14
21-22 B
14
22
14
22
(XENP2151L) 21-22
A
21-22
A 21-22 21-22
13-14 13-14 13-14 A 13-14 A
21-22 21-22 21-22
13
21
13
21
B 21-22
13-14 B 13-14 13-14 B 13-14 B
0 3,3 6,6mm 0 6 mm 0 10 mm 0
14
22
14
22
A B
Switches with 3 entries tapped for PG 13 conduit thread, plus adapter for 1/2" NPT
2 x 2-pole N/C + N/O XCKML110 XCKML102 XCKML121 XCKML115
snap action (XESP2151L) 5(A) 12,6(P)
2 5(P) 4(A) 9(P)
21-22 21-22
13
21
13
21
21-22 21-22
13-14 13-14 13-14
21-22 A 21-22 A 21-22 A 13-14
21-22 A
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 B 13-14 B 13-14 B
21-22 21-22 21-22
13-14
21-22 B
14
22
14
22
21
13
21
B 21-22
13-14 B 13-14 13-14 B 13-14 B
0 3,3 6,6mm 0 6 mm 0 10 mm 0
14
22
14
22
A B
Weight, kg (lb) 0.400 (0.882) 0.405 (0.893) 0.450 (0.992) 0.430 (0.948)
contact closed (A) = cam displacement N/C contact with positive opening operation, when properly mounted
Contact operation and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s)
For tripping 15 N (3.37 lb) 12 N (2.70 lb) 8 N (1.80 lb) 0.2 N•m (1.77 lb-in)
Minimum
For positive
force 60 N (13.49 lb) 50 N (11.24 lb) 50 N (11.24 lb) 0.5 N•m (4.43 lb-in)
opening
3 entries tapped ISO M20 x 1.5, clamping capacity 7 to 13 mm (0.28 to 0.51 in.); or
Cable entry 3 entries tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5),
clamping capacity 9 to 12 mm (0.35 to 0.47 in.) (0.35 to 0.47 in.), plus adapter for 1/2" NPT
1. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
2. Switches available with other 2-pole slow break contact blocks: N/O + N/C make before break, N/C + N/C simultaneous (with positive opening operation, when properly mounted and
using a conforming operator), N/C + N/C simultaneous, please consult your local sales office.
Note: replacement parts
The heads of limit switches type XCKML are the same as those for types XCKM and XCKL (see heads ZCKD10, ZCKD02, ZCKD21 and ZCKD15 on
page 86).
94
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKML, 2 x 2-Pole Contacts—Complete Switches
14,65
4 Ø13
14,65 Ø10
54,5
11,5
11,5
6,5
35
6,5
123,2
Ø Ø
6,2
6,2
5,5
105
5,5
81
81
(2) (1) (1) (2) (1) (1)
Limit Switches
22 15,45
14,65
Ø20 5,5
8
11,5
59
6,5
129
135
Ø
6,2
5,5 5,5
81
1. XCKML•••H29: 3 entries tapped M20 x 1.5. XCKML•••: 3 entries tapped for PG 13 conduit thread (adapter DE9RA1212 for 1/2" NPT available).
2. 2 centering holes Ø 3.9 ± 0.2, cover mounting holes axis.
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.
DE9RA1212
(PG 13 to 1/2" NPT adapter)
20.4
95
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ
561646
561647
Page 98
v With head for rotary movement (lever) or multi-directional
561648
561649
561650
Limit Switches
Page 98
b XCKJ v With head for linear movement (plunger)
plug-in body with 1 cable entry
561651
561652
Page 100
v With head for rotary movement (lever)
561653
561654
561655
Page 100
Environment characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC
Protective treatment Version Standard “TC”, special "TH"
- 25…+70 °C (-13…+158 °F),
Operation
Ambient air temperature special sub-assemblies available for extreme temperatures: -40 °C (-40 °F) or +120 °C (248 °F)
Storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection NEMA Types 1, 2, 4, 12; IP 66 conforming to IEC 60529; IK 07 conforming to EN 50 102
Repeat accuracy 0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry or integral connector Depending on model Tapped entry for PG 13 conduit thread, or tapped ISO M20 x 1.5 or 1/2" NPT, or M12 connector
Materials Bodies and heads in Zamak® zinc alloy
96
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ
Limit Switches
5 5 5
Millions of operating cycles
110 V 230 V 48 V
1 1 1
a.c. supply 110 V
a 50/60 Hz 0,5 24 V 0,5 0,5
o inductive circuit
230/400 V
48 V 0,2
110 V
0,1 0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A Current in A
Power switched in W for 5 million Power switched in W for 5 million Power switched in W for 5 million
d.c. supply c
operating cycles. operating cycles. operating cycles.
Voltage V 24 48 120 Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7 o W 10 7 4
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3NP•••• XE3SP••••
Ithe Ithe
Millions of operating cycles
Millions of operating cycles
5 5
4
3
2
12/24/48 V
230 V
1
110 V
1
a.c. supply
a 50/60 Hz 0,5 0,5
o inductive circuit 110 V
230/400 V 24 V
0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
97
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, 1/2" NPT Cable Entry
21
22
21
22
11
21
22
(XE2S P2141)
2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚ 23˚
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚
21
22
slow break
3,4(P) 5,9(P) 62˚(P) 62˚(P)
(XE2N P2141) 11-12
21-22
11-12 11-12
21-22
11-12
21-22
11-12 11-12
21-22 21-22 21-22
0 2 6 0 3,5(A) mm 0 28˚ 90˚ 0 28˚ 90˚ 0 28˚ 90˚ 0 28˚ 90˚
mm
21
N/C + N/C + ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKJD39 + ZCKJD39 +
N/O ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
14
32
22
snap action
2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚
(XE3S P2141) 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚
21
N/C + N/C + ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKJD37 + ZCKJD37 +
N/O break ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
14
32
22
before make,
2 3,4(P) 3,2(A) 5,9(P) 23˚ 40˚(P) 23˚ 40˚(P) 23˚
slow break 21-22
31-32
21-22
31-32
21-22 21-22 21-22 21-22
31-32
31-32 31-32 31-32
(XE3N P2141) 13-14
0 3,2 6
13-14
0 5,3 mm
13-14 13-14 13-14 13-14
0 33˚ 90˚ 0 33˚ 90˚ 0 33˚ 90˚
mm
Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)
contact closed (A) = cam displacement N/C contact with positive opening operation, when
Contact operation properly mounted and using a conforming operator
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
Maximum actuation
0.5 m/s (1.64 ft/s) 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
speed
Minimum For tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)
force or For positive
50 N (11.24 lb) 40 N (8.99 lb) 0.50 N•m (4.43 lb-in) —
torque opening
Cable entry 1 entry tapped 1/2" NPT for ISO cable entry, clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
1. Form conforming to EN 50041, see page 21.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
98
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, 1/2" NPT Cable Entry
17 17 57
5 5 41
37
41
50
63
107
60
120
133
(1)
60
60
33,5 = 30 = (1)
(1)
44 40
33,5 = 30 =
33,5 = 30 =
44 40
62 40
XCKJ•0541 XCKJ•0559
ZCKJ• + ZCKE05 + ZCKY41 ZCKJ• + ZCKE05 + ZCKY59
52 48 26,2
5,5 44 (2)
Limit Switches
(4)
40…85
62…107
(5)
132…177
(3)
60
60
(1)
(1)
33,5 33,5 = 30 =
= 30 =
60 60 40
40
1. 1 tapped entry for 1/2" NPT.
2. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.).
3. 282 max.
4. 190 max.
5. 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3.
Switch type
1 SPDT Nonplug-in
2 2SPDT Nonplug-in
4 2SPDT Nonplug-in for 2 step or neutral position
5 SPDT Nonplug-in slow make slow break
8 SPDT Gold Contacts
11 SPDT Plug in
21 2SPDT Plug in
41 2SPDT Plug-in for 2 step or neutral position
99
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Plug-in Body, 1/2" NPT Cable Entry
0 6mm 0 mm 0 0 0 0
0,9 1,5
Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
0.5 m/s
Maximum actuation speed (1.64 ft/s)
1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
Minimum force or torque for tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)
100
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Plug-in Body, 1/2" NPT Cable Entry
57
17 5 41
5
17
41
63
50
37
140
127
114
60
60
60
25 (1) 25 (1) 25 (1)
36 = 30 = 36 = 30 = 62 = 30 =
42,5 42,5 42,5
XCKJ110541 XCKJ110559
52
48 26,2
Limit Switches
5,5 44
(2)
40…85
62…107
(4)
(5)
139…184
(3)
60
60
25 (1) 25 (1)
60 = 30 = 60 = 30 =
42,5 42,5
101
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral M12 Connector
Type of operator
Variable length Round thermoplastic rod
Metal end Thermoplastic roller
Steel roller plunger Steel roller lever (2) thermoplastic roller lever, Ø 6 mm (0.24 in.)
plunger lever (2)
lever (2) (2) (3)
21
22
0 6mm 0 mm 0 0 0 0
0,9 1,5
Limit Switches
Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)
Contact operation contact closed (A) = cam displacement
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
Maximum actuation speed 0.5 m/s ( 1 m/s (3.28 ft/s) 1.5 m/s (4.92 ft/s)
1.64 ft/s)
Minimum force or For tripping 20 N (4.50 lb) 16 N (3.60 lb) 0.25 N•m (2.21 lb-in)
torque
For positive opening 50 N (11.24 lb) 40 N (8.99 lb) 0.50 N•m (4.43 lb-in) — —
Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A (see suitable pre-wired female connectors below).
1. Form conforming to EN 50041, see page 21.
2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
3. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
4. Switches with gold contacts: please consult your local sales office.
102
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral M12 Connector
Dimensions
XCKJ161D XCKJ167D XCKJ1051•D
57
17
5 41
5
17
41
63
50
37
133
120
107
60
60
60
12
12
12
44 40 44 40 62 40
Limit Switches
52
5,5 44 48 26,2
(1) 42 L
40…85
62…107
(3)
(4)
XZCP1264L•
132…177
(2)
26
20
60
60
32 L
40
12
33,5 = 30 = 33,5 = 30 =
12
59 40 59 40
2 2
3 1 1 3
4 4
1-2 = N/C 1 = brown
13
21
22
4 A / 24 V max. 4 = black
5 = t yellow/green
103
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral 7/8" 16UN connector
21
22
Weight, kg (lb) 0.430 (0.948) 0.455 (1.003) 0.480 (1.058) 0.490 (1.080) 0.485 (1.069) 0.485 (1.069)
contact closed (A) = cam displacement N/C contact with positive opening
Contact operation operation, when properly mounted and using a
contact open
Limit Switches
Type of actuation
104
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral 7/8" 16UN connector
Dimensions
XCKJ161A XCKJ167A XCKJ1051•A
57
17
5 41
5
17
41
63
50
37
133
120
107
60
60
60
17
17
17
Limit Switches
52
48 26,2
5,5 44
(1)
55 L
40…85
62…107
(3)
(4)
132…177
(2)
60
60
17
17
33,5 = 30 = 33,5 = 30 =
59 40 59 40
Connections
Limit switch XCKJ••••A Pre-wired female connector XZCP1771L•
3
3
2 4
4 2
5 1 1 5
1 = 21 1 = black
13
21
2 = 22 2 = blue
3=t 3 = yellow/green t
14
22
4 = 14 4 = brown
5 = 13 5 = white
105
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies
Body with 2-pole contact, fixed, Body with contact, cable Body with contact, cable
1 step, entry for PG 13, fixed, entry for PG 13, plug-in,
M12 connector (2) 1 step (2) (3) 1 or 2 step (2) (3)
ZCK J1D, J5D, J6D, J7D ZCK JD3p, ZCK J11, J21, J41
ZCK J8D ZCK J1, J5, J6, J7, J9
106
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies
Square rod lever, Round rod lever, Round rod Round rod lever,
steel, U 3 (0.12) steel, Ø 3 (0.12) lever, glass thermoplastic,
L = 125 (4.92) (5) L = 125 (4.92) (5) fibre, Ø 6 (0.24)
Ø 3 (0.12) L = 200 (7.87) (5)
L = 125 (4.92)
(5)
ZCK Y51 ZCK Y53 ZCK Y52 ZCK Y59
Limit Switches
Variable length Variable length
thermoplastic roller steel roller
lever (4) lever (4)
Fixed body with one SPDT contact switch per Plug-in body with one SPDT contact switch per
direction: past 20° CW contact 1 (11–12 / 13–14) direction: past 20° CW contact 1
switches; past 20° CCW contact 2 (11–12 / 13–14) switches; past 20° CCW
(21–22 / 23–24) switches (3) contact 2 (21–22 / 23–24) switches (3)
ZCK J404 ZCK J4104
107
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
21
13
ZCKJ1
N/C + N/O (0.683)
snap action
0.310
22
14
(XE2S P2151) ISO M20 x 1.5 ZCKJ1H29
(0.683)
1/2" NPT 0.310
11
21
13
23
2 C/O ZCKJ2
(0.683)
simultaneous,
—
snap action 0.310
12
22
14
24
(XES P2021) ISO M20 x 1.5 ZCKJ2H29
(0.683)
1/2" NPT 0.310
21
13
N/C + N/O ZCKJ5
(0.683)
break before make,
slow break 0.310
22
14
(XE2N P2151) ISO M20 x 1.5 ZCKJ5H29
(0.683)
1/2" NPT 0.310
21
13
N/C + N/O ZCKJ6
(0.683)
make before make,
1 step slow break 0.310
22
14
(XE2N P2161) ISO M20 x 1.5 ZCKJ6H29
(0.683)
1/2" NPT 0.310
11
21
N/C + N/C ZCKJ7
(0.683)
simultaneous,
slow break 0.310
12
22
(XE2N P2141) ISO M20 x 1.5 ZCKJ7H29
(0.683)
1/2" NPT 0.310
13
23
N/O + N/O ZCKJ8
Limit Switches
(0.683)
simultaneous,
—
slow break 0.310
14
21
ZCKJ9
N/C + N/C (0.683)
snap action
(XE2S P2141) 0.310
12
22
21
13
23
2 C/O ZCKJ4
(0.683)
staggered,
2 step snap action
—
12
22
14
24
0.310
(XES P2031) ISO M20 x 1.5 ZCKJ4H29
(0.683)
13
31
ZCKJD31
N/C + N/O + N/O (0.683)
snap action
0.310
34
14
32
21
ZCKJD39
N/C + N/C + N/O (0.683)
snap action
0.310
14
32
22
21
22
13
21
14
22
0.310
(XE3N P2151) ISO M20 x 1.5 ZCKJD35H29
(0.683)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
108
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
11
13
1/2" NPT ZCKJ11
Single-pole C/O (0.661)
—
snap action 0.300
ISO M20 x 1.5 ZCKJ11H29
12
14
(0.661)
1 step
0.300
11
21
13
23
Double-pole 2 C/O 1/2" NPT ZCKJ21
(0.661)
simultaneous, —
snap action 0.300
ISO M20 x 1.5 ZCKJ21H29
12
22
14
24
(0.661)
0.300
11
21
13
23
Double-pole 2 C/O 1/2" NPT ZCKJ41
(0.661)
2 step staggered, —
snap action 0.300
ISO M20 x 1.5 ZCKJ41H29
12
22
14
24
ZCKJ•1 (0.661)
Bodies with contact, with rotary head (without operating lever)
Positive
With contact Function Weight
Type operation Cable entry Catalog number
block diagram kg (lb)
(1)
Fixed non-plug-in body
One SPDT contact
switch per direction: 0.455
1/2" NPT ZCKJ404
past 20° CW contact (1.003)
11
21
13
23
Neutral position
1 (11–12 / 13–14)
1 from the left AND switches; past 20°
—
1 from the right
12
22
14
24
Limit Switches
CCW contact 2 0.455
ISO M20 x 1.5 ZCKJ404H29
(21–22 / 23–24) (1.003)
switches
Plug-in body
One SPDT contact
ZCKJ404 0.465
switch per direction: 1/2" NPT ZCKJ4104
past 20° CW contact (1.025)
11
21
13
Neutral position 23
1 (11–12 / 13–14)
1 from the left AND switches; past 20°
—
1 from the right
12
22
14
24
ZCKJ0•
109
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
21
13
N/C + N/O
0.320
snap action 1/2" NPT ZCKJ120
(0.705)
(XE2S P2151)
22
14
1 step
N/C + N/O
21
13
break before make, 0.320
1/2" NPT ZCKJ520
slow break (0.705)
22
14
(XE2N P2151)
21
13
N/C + N/O 1/2" NPT ZCKJ121
(0.705)
snap action
(XE2S P2151) 0.320
22
14
ISO M20 x 1.5 ZCKJ121H29
(0.705)
1 step
N/C + N/O 0.320
21
13
1/2" NPT ZCKJ521
break before make, (0.705)
slow break 0.320
ISO M20 x 1.5 ZCKJ521H29
22
14
(XE2N P2151) (0.705)
With module comprising 2 neon indicator lights, 110/120 Va
Limit Switches
0.320
21
13 1/2" NPT ZCKJ133
N/C + N/O (0.705)
snap action
(XE2S P2151) 0.320
ISO M20 x 1.5 ZCKJ133H29
22
14
(0.705)
1 step
N/C + N/O 0.320
21
13
(0.705)
1 step
N/C + N/O 0.320
21
13
(0.750)
With module comprising 2 neon indicator lights, 110/120 Va
0.340
11
13
(0.750)
With module comprising 2 neon indicator lights, 220/240 Va
0.340
11
13
(0.750)
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
Indicator light module characteristics
Type of indicator 1 LED or 2 LEDs 2 neon lights
Rated insulation voltage c 50 V, conforming to IEC 60947-1 250 Va, conforming to IEC 60947-1
Current consumption 7 mA per LED 2.5 mA per neon 5 mA per neon
Rated operational voltage 24 Vc 110/120 Va 220/240 Va
Voltage limits 20…30 Vc (including ripple) 95…130 Va 190…260 Va
Service life 100 000 hours 20 000 hours 20 000 hours
Reverse polarity protection Yes —
110
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in Bodies with M12 Connector
21
13
N/C + N/O
0.320
snap action ZCKJ1D
(0.705)
22
14
(XE2S P2151)
21
13
N/C + N/O
break before make, 0.320
ZCKJ5D
slow break (0.705)
22
14
(XE2N P2151)
21
13
N/O + N/C
make before make, 0.320
1 step slow break
ZCKJ6D
(0.705)
22
14
(XE2N P2161)
11
21
N/C + N/C
simultaneous, 0.320
ZCKJ7D
slow break (0.705)
12
22
(XE2N P2141)
13
23
N/O + N/O
simultaneous, 0.320
— ZCKJ8D
slow break (0.705)
14
24
(XE2N P2131)
Limit Switches
1. N/C contact with positive opening operation, when properly mounted and using a conforming operator.
111
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
21
13
2-pole 1 N/C + 1 N/O (0.683)
snap action
(XE2SP2151) 0.310
ISO M20 x 1.5 ZCKJ1H29
22
14
(0.683)
Double-pole 2 C/O 0.310
11
21
13
23
1/2" NPT ZCKJ2
simultaneous (0.683)
—
snap action 0.310
ISO M20 x 1.5 ZCKJ2H29
12
22
14
24
(XESP2021) (0.683)
2-pole 1 N/C + 1 N/O 0.310
21
13
1/2" NPT ZCKJ5
break before make (0.683)
ZCKJ1
slow break 0.310
ISO M20 x 1.5 ZCKJ5H29
22
14
(XE2NP2151) (0.683)
2-pole 1 N/O + 1 N/C 0.310
21
13
1/2" NPT ZCKJ6
make before break (0.683)
1 step
slow break 0.310
ISO M20 x 1.5 ZCKJ6H29
22
14
(XE2NP2161) (0.683)
2-pole 1 N/C + 1 N/C 0.310
11
21
1/2" NPT ZCKJ7
simultaneous (0.683)
Limit Switches
22
(XE2NP2141) (0.683)
2-pole 1 N/O + 1 N/O 0.310
13
23
1/2" NPT ZCKJ8
simultaneous (0.683)
—
slow break 0.310
ISO M20 x 1.5 ZCKJ8H29
14
24
(XE2NP2131) (0.683)
0.310
11
21
22
(0.683)
Double-pole 2 C/O 0.310
11
21
13
23
22
14
24
(XESP2031) (0.683)
Plug-in body
0.300
11
13
(0.661)
1 step
0.300
11
21
13
23
22
14
24
21
13
23
22
14
24
(0.661)
Body with contacts—With spring return rotary head (without operating lever)
Positive
Function Catalog Weight
Type Contact block operation Cable entry
diagram number kg (lb)
(1)
Fixed non-plug-in body
0.455
11
21
13
23
22
14
24
(1.003)
Plug-in body
0.465
11
21
13
23
22
14
24
(1.025)
1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The positive
opening feature requires additional travel past the trip point. See the contact function diagrams.
Setup: Dimensions:
page 120 page 122
112
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Plunger heads
Compatible Max. actuation Positive Catalog Weight
Type of operator
bodies speed operation (1) number kg (lb)
For actuation on end
ZCKE616 ZCKE636 End plunger ZCKJ•, ZCKJ•• 0.5 m/s (1.64 ft/s)
ZCKE616 0.140
metal (0.309)
Side plunger
ZCKJ•, ZCKJ••, ZCKE636 0.200
except ZCKJ4 and 0.5 m/s (1.64 ft/s)
metal (0.441)
J41
For actuation by 30° cam
End roller plunger ZCKJ•, ZCKJ•• 1 m/s (3.28 ft/s)
ZCKE626 0.155
steel (0.342)
End reinforced roller plunger ZCKJ•, ZCKE676 0.155
1 m/s (3.28 ft/s)
steel ZCKJ•• (0.342)
ZCKE626 ZCKE676 ZCKJ•, ZCKJ••, ZCKE646 0.205
Horizontal except ZCKJ4 and 0.6 m/s (1.97 ft/s)
Side roller J41
(0.452)
plunger
ZCKJ•, ZCKJ••, ZCKE656
steel 0.205
Vertical except ZCKJ4 and 0.6 m/s (1.97 ft/s)
(0.452)
J41
Roller lever Thermoplastic ZCKJ•, ZCKJ•• 1.5 m/s (4.92 ft/s) ZCKE216 0.185
plunger (0.408)
(1 direction ZCKE236 0.195
Steel ZCKJ•, ZCKJ•• 1.5 m/s (4.92 ft/s)
ZCKE646 ZCKE656 of actuation) (0.430)
Limit Switches
Rotary heads (without operating lever)
Positive
Compatible Max. actuation Catalog Weight
Type operation
bodies speed number kg (lb)
(1)
Spring return, ZCKE056
actuation from left AND right or from 1.5 m/s (4.92 ft/s) 0.165
ZCKJ•, ZCKJ••
left OR right by 30° cam (0.364)
(see page 20)
Stay put, ZCKJ1, J11 ZCKE096 0.190
actuation from left AND right 1.5 m/s (4.92 ft/s) —
ZCKJ2, J21 (0.419)
(see page 20)
ZCKE216 ZCKE236 Multi-directional heads
Positive
Compatible Max. actuation Catalog Weight
Type of operator operation
bodies speed number kg (lb)
(1)
For actuation by any moving part
ZCKJ•, ZCKJ••,
1 m/s (3.28 ft/s) ZCKE066 0.115
“Cat's whisker” except ZCKJ4 and
in any direction
—
(0.254)
ZCKJ41
ZCKJ•, ZCKJ••,
0.5 m/s (1.64 ft/s) ZCKE086 0.125
ZCKE056 ZCKE096 Spring rod lever except ZCKJ4 and
in any direction
—
(0.276)
ZCKJ41
1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The
positive opening feature requires additional travel past the trip point. See the contact function diagrams.
ZCKE066 ZCKE086
Setup: Dimensions:
page 120 page 122
113
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
ZCKY81 ZCKY91
21
13
1 N/C + 1 N/O
0.020
break before make ZCKJ5 XE2NP2151
(0.044)
slow break
22
14
11
21
13
23
2 C/O
0.045
simultaneous ZCKJ2 — XESP2021
(0.099)
snap action
12
22
14
24
ZCKY71 ZCKY61
11
21
13
23
2 C/O
0.045
staggered ZCKJ4 — XESP2031
(0.099)
snap action
12
22
14
24
21
13
1 N/O + 1 N/C
0.020
make before break ZCKJ6 XE2NP2161
(0.044)
slow break
22
14
21
1 N/C + 1 N/C
0.020
simultaneous ZCKJ7 XE2NP2141
(0.044)
slow break
12
22
13
23
1 N/O + 1 N/O
0.020
simultaneous ZCKJ8 — XE2NP2131
(0.044)
slow break
14
24
11
21
22
1. : Operating lever able to guarantee positive opening operation, when properly mounted and using a conforming
operator, or N/C contact with positive opening operation. The positive opening feature requires additional travel past the trip
point. See the contact function diagrams.
2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
3. Adjustable throughout 360° in 5° steps.
Setup: Dimensions:
page 120 page 122
114
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
21
13
2-pole 1 N/C + 1 N/O (0.683)
snap action
(XE2SP2151) 0.310
ISO M20 x 1.5 ZCKJ1H29
22
14
(0.683)
11
21
13
23
1/2" NPT ZCKJ25
simultaneous (0.683)
—
snap action 0.310
ZCKJ• ISO M20 x 1.5 ZCKJ25H29
12
22
14
24
(XESP20215) (0.683)
21
13
1/2" NPT ZCKJ5
break before make (0.683)
slow break 0.310
22
ISO M20 x 1.5 ZCKJ5H29
14
(XE2NP2151) (0.683)
21
13
1/2" NPT ZCKJ6
make before break (0.683)
slow break 0.310
22
14
(XE2NP2161) ISO M20 x 1.5 ZCKJ6H29
(0.683)
11
21
1/2" NPT ZCKJ7
simultaneous (0.683)
Limit Switches
slow break 0.310
12
22
(XE2NP2141) ISO M20 x 1.5 ZCKJ7H29
(0.683)
24
21
22
21
13
23
22
14
24
(XESP20315) (0.683)
Plug-in body
1 step 0.300
11
13
(0.661)
0.300
11
21
13
23
22
14
24
(0.661)
2 step 0.300
11
21
13
23
22
14
24
(0.661)
Body with contacts—With spring return rotary head (without operating lever)
Positive
Function Catalog Weight
Type Contact block operation Cable entry
diagram number kg (lb)
(1)
Fixed body
2 step 0.455
11
21
13
23
22
14
24
(1.003)
Plug-in body
2 step 0.465
11
21
13
23
22
14
24
Setup: Dimensions:
page 120 page 122
115
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Plunger heads
Type of operator Compatible bodies Max. Positive Catalog Weight
actuation operation number kg (lb)
speed (1)
For actuation on end
ZCKE615 ZCKE635 ZCKJ1, J2, J4,
End plunger 0.5 m/s 0.140
Metal ZCKJ115, J215, J415, ZCKE615
(1.64 ft/s) (0.309)
ZCKJ5, J6, J7, J8, J9
Side plunger ZCKJ1, J2,
0.5 m/s 0.200
Metal ZCKJ115, J215, ZCKE635
(1.64 ft/s) (0.441)
ZCKJ5, J6, J7, J8, J9
For actuation by 30° cam
End ball bearing plunger ZCKJ1, J2, J4,
0.1 m/s 0.150
Steel ZCKJ115, J215, J415, ZCKE665
(0.33 ft/s) (0.331)
ZCKJ5, J6, J7, J8, J9
ZCKE665 ZCKE625 End roller plunger ZCKJ1, J2, J4,
0.155
Steel ZCKJ115, J215, J415, 1 m/s (3.28 ft/s) ZCKE625
(0.342)
ZCKJ5, J6, J7, J8, J9
End reinforced roller ZCKJ1, J2, J4,
0.155
plunger Steel ZCKJ115, J215, J415, 1 m/s (3.28 ft/s) ZCKE675
(0.342)
ZCKJ5, J6, J7, J8, J9
Side roller plunger Steel ZCKJ1, J2,
0.6 m/s 0.205
ZCKJ115, J215, ZCKE645
Horizontal (1.97 ft/s) (0.452)
ZCKJ5, J6, J7, J8, J9
Steel ZCKJ1, J2,
ZCKE675 ZCKE645 0.6 m/s 0.205
Limit Switches
ZCKE065 ZCKE085
Setup: Dimensions:
page 120 page 122
116
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Limit Switches
1 N/C + 1 N/O
21
13
1 N/C + 1 N/O
21
13
break before
ZCKJ5 XE2NP2151 0.020 (0.044)
make
22
14
slow break
2 C/O
11
21
13
23
simultaneous
ZCKJ25 — XESP20215 0.045 (0.099)
ZCKY715 ZCKY615 snap action
12
22
14
24
2 C/O staggered
11
21
13
23
snap action
ZCKJ45 — XESP20315 0.045 (0.099)
12
22
14
24
1 N/O + 1 N/C
21
13
make before
ZCKJ6 XE2NP2161 0.020 (0.044)
break
22
14
slow break
XE2S P21•1 XE2N P21•1
1 N/C + 1 N/C
11
21
simultaneous
ZCKJ7 XE2NP2141 0.020 (0.044)
slow break
12
22
1 N/O + 1 N/O
13
23
simultaneous
ZCKJ8 — XE2NP2131 0.020 (0.044)
slow break
14
24
1 N/C + 1 N/C
11
21
snap action
ZCKJ9 XE2SP2141 0.020 (0.044)
XESP20•15
12
22
1. : Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The
positive opening feature requires additional travel past the trip point. See the contact function diagrams.
2. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
3. Adjustable throughout 360° in 5° steps.
Setup: Dimensions:
page 120 page 122
117
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Contact blocks
Positive Weight
Type of contact Function diagram For bodies Catalog number
operation (1) kg (lb)
2-pole contact
N/C + N/O
21
13
snap action ZCKJ1
XE2S P2151 0.020 (0.044)
ZCKJ1D
22
14
N/C + N/O
21
13
break before make, ZCKJ5
XE2N P2151 0.020 (0.044)
slow break ZCKJ5D
22
14
2 C/O
11
21
13
23
simultaneous,
ZCKJ2 — XES P2021 0.045 (0.099)
snap action
12
22
14
24
2 C/O
11
21
13
23
staggered,
ZCKJ4 — XES P2031 0.045 (0.099)
snap action
12
22
14
24
N/O + N/C
21
13
make before break, ZCKJ6
XE2N P2161 0.020 (0.044)
slow break ZCKJ6D
22
14
N/C + N/C
11
21
Limit Switches
simultaneous, ZCKJ7
XE2N P2141 0.020 (0.044)
slow break ZCKJ7D
12
22
N/O + N/O
13
23
simultaneous, ZCKJ8
— XE2N P2131 0.020 (0.044)
slow break ZCKJ8D
14
24
N/C + N/C
11
21
snap action
ZCKJ9 XE2S P2141 0.020 (0.044)
12
22
3-pole contact
N/C + N/O + N/O
33
13
31
14
32
21
snap action
ZCKJD39 XE3S P2141 0.035 (0.077)
14
32
22
21
22
13
21
14
22
1. : N/C contact with positive opening operation, when properly mounted and using a conforming operator.
118
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
0.060
2 LEDs 24 Vc ZCK Z021
(0.132)
0.060
110/120 Va ZCK Z033
(0.132)
2 neon lights
0.060
220/240 Va ZCK Z034
(0.132)
0.200
110/120 Va ZCKJ0133
(0.441)
2 neon lights
0.200
220/240 Va ZCKJ0134
(0.441)
Limit Switches
For use with Number and type Voltage Catalog number Weight
of indicators kg (lb)
0.030
2 LEDs 24 Vc ZCKJ906
(0.066)
0.030
110/120 Va ZCKJ903
(0.066)
2 neon lights
0.030
220/240 Va ZCKJ904
(0.066)
Other versions Covers + indicator light module for other supply voltages.
Please consult your local sales office.
119
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Function diagrams (positive operation assured only if the associated sub-assemblies are )
ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6• ZCKJ7• ZCKJ8•
2 4,7(P) 2 2 3,4(P) 3,2 4,6(P) 3,4(P)
21-22 11-12/21-22 21-22 21-22 11-12
13-14 13-14/23-24 13-14
13-14 13-14 21-22
21-22 11-12/21-22 23-24
13-14 13-14/23-24 0 3,2 6mm 2 6mm 2 6mm 2 6mm
0 6mm 0 6mm
Heads ZCKE61, 0,9 0,9
E619, E66 with ZCKJ9 ZCKJD39 ZCKJD37 ZCKJD31 ZCKJD35
body
2 4,7(P) 2 4,7(P) 2 3,4(P) 2 4,7(P) 2 3,4(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 3,2 6mm 33-34 0 3,2 6mm
0 6mm 13-14 13-14
0,9 0 6 0 6mm
0,9 mm 0,9
21
13
23
11
21
13
23
21
11
3,5
13
23
ZCKJ4•
2
12
22
14
24
12
22
12
22
14
24
14
24
120
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Function diagrams (positive operation assured only if the associated sub-assemblies are )
Head ZCKE05 with body
ZCKJ1• ZCKJ2• ZCKJ5• ZCKJ6 ZCKJ7 ZCKJ8 ZCKJ9
21-22 11-12/21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14/23-24 13-14 13-14 21-22 23-24 21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 21-22
0 0 0
ZCKJ4•
Unactuated 1st step, actuated from left or right 2nd step, actuated from left or right
11
21
11
21
13
23
13
23
11
21
13
23
12
22
12
22
14
24
14
24
12
22
14
24
Head ZCKE09 with body
ZCKJ1• ZCKJ2• ZCKJD31 ZCKJD39
0 0 21-22 21-22
21-22 11-12/21-22
13-14 13-14/23-24 33-34 31-32
13-14 13-14
21-22 11-12/21-22 21-22 21-22
13-14 13-14/23-24 33-34 31-32
13-14 13-14
0 0 0 0
Limit Switches
ZCKJ404, J4104 (body with head)
Unactuated Actuated from left Actuated from right
11
21
11
21
11
21
13
23
13
23
13
23
12
22
12
22
12
22
14
24
14
24
14
24
G contact closed
Contact operation (P) = positive opening point
H contact open
Wiring diagrams
Indicator light modules Module with resistor
1 LED, 24 Vc 2 LEDs, 24 Vc 2 neon lights, 110/120 or 220/240 Va
+ +
13
13
21
13
13
15 kΩ
1/4 W
14
14
22
14
14
X3
X2
X3
X3
X2
X1
X1
– –
1. Orange indicator
2. Green indicator
ZCKJ•D
2
3 1
1–2= N/C
13
21
3–4= N/O
5= t
14
22
4 A / 24 V max.
121
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Bodies
Non-plug-in Plug-in Non-plug-in
ZCKJ1, J2, J5, J4, J•2•, J•3•, J6, J7, J8, J9 ZCKJ11, J21, J41, J11•• ZCKJ1D, J5D, J6D, J7D, J8D
ZCKJ1H29, J2H29, J5H29, J4H29, J•2•H29, J•3•H29, ZCKJ11H29, J21H29, J41H29, J11••H29
J6H29, J7H29, J8H29, J9H29
6,5
5
6,5
6,5
5
5
83,5
60
76,5
60
76,5
60
(1)
12
33,5 = 30 = (1) = 30 =
44 40 36 42,5 33,5 = 30 =
44 40
10
M6 M6
10
Limit Switches
22
22
102
109
60
60
(1)
33,5 = 30 =
(1) = 30 =
44 40
36 42,5
60
60
Plunger heads
ZCKE61 ZCKE619 ZCKE63
17 17 52,3
10
37
20
49,5
63,6 63,6 17
10
5
5
10
41
20
20
17 17 17
5 5 7 19
50
50
61
122
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
62 57 59
57 52 J1 J
5 41 44
K1
40…85
K
41
62…107
5,5
63
K
J J1 K1 Ø
max
ZCKY81 ZCKY91 ZCKY51 20 49 137 123 U3
ZCKY52 20 49 137 125 Ø3
5 53 5 53 ZCKY53 20 49 137 125 Ø3
ZCKY59 26.2 48 212 200 Ø6
92
157
114
179
Limit Switches
Rotary head ZCKE09 with operating lever
ZCKY61 ZCKY71
68 56 68 56
56 15 5 15
5
63
63
Multi-directional heads
ZCKE06 ZCKE08
17 17
141
155
123
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated
b XCKS
v With head for linear movement (plunger) operators
fixed, non-plug-in body with 1 cable entry
561656
561657
Page 126
561658
561659
561660
561661
Limit Switches
Page 126
Environment characteristics
Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Conforming to standards
Machine assemblies IEC 60204-1, EN 60204-1
Approvals UL, CSA, CCC
Protective treatment Version Standard “TC” and “TH”
For operation - 25…+70 °C (-13…+158 °F)
Ambient air temperature
For storage - 40…+70 °C (-40…+158 °F)
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class II conforming to IEC 61140 and NF C 20-030
Degree of protection IP 65 conforming to IEC 60529; IK 03 conforming to EN 50102
Repeat accuracy 0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry Depending on model Tapped entry for PG 13 conduit thread, or tapped ISO M20 x 1.5, 1/2" NPT with adapter
Materials Body and heads: plastic
124
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated
Limit Switches
XE2SP21•1, XE2SP2141 XE2NP21•1 XESP3021
5 5 5
Millions of operating cycles
110 V 230 V 48 V
1 1 1
a.c. supply 110 V
a 50/60 Hz 0,5 24 V 0,5 0,5
o inductive circuit
230/400 V
48 V 0,2
110 V
0,1 0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A Current in A
Ithe
Millions of operating cycles
5 5
o inductive 4
circuit 3
2
12/24/48 V
230 V
1
110 V
1
0,5 0,5
110 V
230/400 V 24 V 0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
d.c. supply c Power switched in W for 5 million Power switched in W for 5 million operating
operating cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2
125
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Complete Switches with 1/2" NPT Adapter Included
Type of head Plunger (mounting by the body) Rotary (mounting by the body)
Form C (1) Form A (1) Form D (1)
Form B (1)
21
snap action
(XE2S P2151) 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
21-22 21-22 21-22 21-22 21-22 21-22 21-22
14
22
2-pole N/C + N/O XCKS501 XCKS502 XCKS531 XCKS539 XCKS541 XCKS549 XCKS559
13
21
break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 23˚ 42˚(P) 23˚ 23˚ 23˚ 23˚
14
22
break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
(XE2N P2151) 0 3 5,5 0 5,2 mm 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚
mm
21
Limit Switches
snap action
(XE2S P2141) 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
12
22
21
22
21
N/C + N/C +
N/O 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
14
32
22
21
22
Weight, kg (lb) 0.095 (0.209) 0.105 (0.231) 0.145 (0.320) 0.150 (0.331) 0.155 (0.342) 0.155 (0.342) 0.150 (0.331)
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation, when properly
contact open (P) = positive opening point mounted and using a conforming operator
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
Maximum actuation speed 0.5 m/s (1.64 ft/s) 1.5 m/s (4.92 ft/s) 1 m/s (3.28 ft/s)
Minimum For tripping 15 N (3.37 lb) 12 N (2.70 lb) 0.15 N•m (1.33 lb-in)
force or For positive 0.3 N•m
45 N (10.12 lb) 36 N (8.09 lb) — —
torque opening (2.66 lb-in)
Cable entry (3) 1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
1. Form conforming to EN 50041, see page 21.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. For ISO M20 x 1.5, add H29 to the end of the catalog number. Example: XCKS101 becomes XCKS101H29.
4. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
5. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
6. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
126
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Complete Switches with 1/2" NPT Adapter Included
55
16
6 39
4
16
41
49,5
63
36,5
129
116
103
60
60
60
(1) (1) (1)
58
57 53 10
10 6 45
Limit Switches
45...99,5
67...121,5
29,5...84
51,5...106
54,5
76,5
132,5...187,5
117...172
142,5
60
60
60
(1) (1) (1)
XCKS•59
ZCKS• + ZCKD59
48,5 24
(2)
(3)
(4)
98...280
60
(1)
29,5 = 30 =
57 40
1. 1 tapped entry for PG 13 conduit thread (convertible to 1/2" NPT using adapter DE9RA1212, included); or
1 tapped entry for ISO M20 x 1.5 conduit thread (with suffix H29 added to the catalog number).
2. Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)
3. 190 max.
4. 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3.
127
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Metal end plunger Metal end plunger Steel roller plunger Steel roller plunger
with protective boot with protective boot
Dimensions: mm (in.)
1. For further details, see page 130. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKS1 becomes ZCKS1H29.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. See page 133 for dimensional drawing.
2. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
128
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Limit Switches
Variable Variable Variable length Elastomer
length length elastomer roller lever,
thermoplastic steel roller lever, Ø 50 (1.97) (2)
roller lever (2) roller lever (2) Ø 50
(1.97) (2)
ZCK D05
1. For further details, see page 130. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKS1 becomes ZCKS1H29.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212.
: N/C contact with positive opening operation or head assuring positive opening operation, when properly mounted and using a conforming operator.
2. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
129
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
21
13
N/C + N/O 1/2" NPT ZCKS1
(0.176)
snap action
(XE2S P2151) 0.080
ISO M20 x 1.5 ZCKS1H29
22
14
(0.176)
2 C/O 0.080
11
21
13
23
1/2" NPT ZCKS2
simultaneous, (0.176)
—
snap action 0.080
ISO M20 x 1.5 ZCKS2H29
12
22
14
24
(XES P3021) (0.176)
21
13
1/2" NPT ZCKS5
break before make, (0.176)
slow break 0.080
ISO M20 x 1.5 ZCKS5H29
22
14
(XE2N P2151) (0.176)
21
13
1/2" NPT ZCKS6
make before make, (0.176)
1 step slow break 0.080
ISO M20 x 1.5 ZCKS6H29
22
14
(XE2N P2161) (0.176)
11
21
1/2" NPT ZCKS7
simultaneous, (0.176)
slow break 0.080
ISO M20 x 1.5 ZCKS7H29
12
22
(XE2N P2141) (0.176)
13
23
1/2" NPT ZCKS8
simultaneous, (0.176)
Limit Switches
—
slow break 0.080
ISO M20 x 1.5 ZCKS8H29
14
24
(XE2N P2131) (0.176)
0.080
11
22
(0.176)
21
13
23
22
14
24
13
31
14
32
(0.176)
0.080
13
31
21
22
(0.176)
1 step
N/C + N/C + N/O 0.080
13
31
21
22
13
21
14
22
130
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Contact blocks
Positive Weight
Type of contact Function diagram For body Catalog number
operation (1) kg (lb)
2-pole contact
21
13
N/C + N/O 0.020
ZCKS1 XE2S P2151
snap action (0.044)
22
14
21
13
N/C + N/O
0.020
break before make, ZCKS5 XE2N P2151
(0.044)
slow break
22
14
11
21
13
23
2 C/O
0.045
simultaneous, ZCKS2 — XES P3021
(0.099)
snap action
12
22
14
24
21
13
N/O + N/C
0.020
make before break, ZCKS6 XE2N P2161
(0.044)
slow break
22
14
11
21
N/C + N/C
0.020
simultaneous, ZCKS7 XE2N P2141
(0.044)
slow break
12
22
13
23
N/O + N/O
Limit Switches
0.020
simultaneous, ZCKS8 — XE2N P2131
(0.044)
slow break
14
24
11
21
22
3-pole contact
33
13
31
14
32
13
31
21
22
13
31
21
22
33
13
21
14
22
1. : N/C contact with positive opening operation or sub-assembly assuring positive opening operation, when properly mounted and
using a conforming operator.
131
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
0 0
Heads ZCKD31,
D33, D34 with ZCKS9 ZCKSD39 ZCKSD37 ZCKSD31 ZCKSD35
body
23˚ 58˚(P) 23˚ 42˚(P) 23˚ 58˚(P) 23˚ 42˚(P)
11-12 21-22 21-22 21-22 21-22
21-22 31-32 31-32 33-34 33-34
11-12 13-14 13-14 13-14 13-14
21-22 21-22 21-22
31-32 0 33˚ 80˚ 33-34 0 33˚ 80˚
0 13-14 13-14
0 80˚ 0 80˚
11˚ 11˚
21
11
21
11
21
13
23
13
23
13
23
with head)
12
22
12
22
12
22
14
24
14
24
14
24
Contact operation G contact closed H contact open (A) = cam displacement (P) = positive opening point
132
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Plunger heads
ZCKD01 ZCKD019 ZCKD02 ZCKD029
16 16
4 4
16 16
49,5
49,5
36,5
36,5
Rotary heads
ZCKD31, D33, D34 ZCKD39 ZCKD41 ZCKD49
55 57 53 57
6 39 10 6 45 10
29,5...84
41
51,5...106
54,5
45...99,5
63
67...121,5
76,5
60
65 58
Limit Switches
65
(4) (5) 5 53 5 53
(2)
(1)
(3)
113,5
179
57
16 M6
16
32
Ø
10
72,5
60
Ø
98,5
2xØ5,8
144
(1)
131
60
2xØ5,3
(1)
29,5 = 30 =
36 40
29,5 = 30 =
57 40
DE9RA1212 (PG 13 to 1/2" NPT adapter)
(1) 21.3 (2) 1. 1 tapped entry for PG 13 conduit thread (convertible to 1/2" NPT using adapter
DE9RA1212); or 1 tapped entry for ISO M20 x 1.5 conduit thread (with suffix H29
added to the catalog number).
Ø: 2 elongated holes Ø 5.3 x 7.3.
25.4
20.4
133
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
b XCR v With head for rotary movement operators, spring return to off position
1 contact actuation position per direction
562249
562250
562248
Page 136
v With head for rotary movement operators, stay put
1 contact actuation position per direction
500779_1
Limit Switches
Page 136
b XCRT v With head for rotary movement operators, spring return to off position
2 contact actuation positions per direction
1 actuated at 10°, other contact actuated at 18°
562252
562253
Page 138
134
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
Environment characteristics
Products IEC/EN 60947-5-1, VDE 0660-200 (CSA C22-2 n° 14 for XCR), CCC (for XCR)
Conforming to standards
Machine assemblies IEC/EN 60204-1, NF C 79-130
Standard version XCRA, B, E, F: CSA A300
Product certifications
Special version XCRA, B, E, F: CSA A300, 1/2" NPT
Protective treatment Standard version “TC”
Ambient air temperature Operation: -25…+70 °C (-13…+158 °F); Storage: -40…+70 °C (-40…+158 °F)
Vibration resistance 9 gn (10…500 Hz)
Shock resistance XCRA, B, E, F: 68 gn; XCRT: 30 gn (18 ms)
Electric shock protection Class I conforming to IEC 60536 and NF C 20-030
XCRA, B, E, F: IP 54 conforming to IEC 60529; IP 545 conforming to NF C 20-010
Degree of protection XCRT: IP 65 conforming to IEC 60529; IP 655 conforming to NF C 20-010
Enclosure Metal, except XCRT315: polyester
Cable entry Tapped entry for PG 13 (PG 13.5) conduit thread
Contact block characteristics
a AC-15; A300 (Ue = 240 V, Ie = 3 A)
Rated operational characteristics c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1 and VDE 0110, group C conforming to NF C 20-040
Rated insulation voltage Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to IEC 60947-1, IEC 60664
Positive operation (Depending on model) N/C contacts with positive opening operation to IEC 60947-5-1 Section 3, EN 60947-5-1
Resistance across terminals ≤ 25 mΩ conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl)
XE2SP2151: Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
Limit Switches
Cabling Screw clamp terminals XE2NP2151: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCRT contacts: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XE2SP2151 and XCRT contacts: 0.01 m/minute (0.03 ft/minute),
Minimum actuation speed XE2NP2151: 6 m/minute (19.68 ft/minute)
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Electrical durability Maximum operating rate: 3600 operating cycles per hour
Load factor: 0.5
XE2SP2151 XE2NP2151
5 5
Millions of operating cycles
1
110 V
a.c. supply 1
a 50/60 Hz 110 V
inductive circuit 0,5 24 V 0,5
230/400 V
48 V 0,2
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
XCRT contacts
5
Millions of operating cycles
4 Ithe
3
12/24 V
2
230 V 48 V
1
0,5
110 V
0,1
0,5 1 2 3 4 5 10
Current in A
d.c. supply c Voltage 24 V 48 V 120 V
XE2SP2151 10 7 4
Power switched in W for 5 million
XE2NP2151 13 9 7
operating cycles W
XCRT contacts 10 7 4
For XE2SP2151 on a or c N/C and N/O contacts simultaneously loaded to the values shown with reverse
polarity.
135
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting and Material Handling
XCR—Complete Switches with One Cable Entry
Type of head Rotary with spring return to off position Stay put
Maximum displacement 55° in each direction 90° in each direction
Type of operator Metal rod, U 6 mm Large thermoplastic Metal rods, U 6 mm (0.24 in.)
Thermoplastic roller lever
(0.24 in.) roller lever crossed or “T” (1)
1. Crossed rods for XCRE•8, “T” rods for XCRF•7.
Catalog numbers of complete switches ( N/C contact with positive opening operation)
Two 2-pole 1 N/C + 1 N/O Both contacts operate in each XCRA11 XCRA12 XCRA15 XCRE18
snap action direction
XE2SP2151
30 (P) 0 30 (P) 30 (P) 0 30 (P) 30 (P) 0 30 (P) 75 (P) 0 75 (P)
55 16 16 55 55 16 16 55 55 16 16 55 90 65 65 90
21
21
12
13
22
14
14
Two 2-pole 1 N/C + 1 N/O Both contacts operate in each XCRA51 XCRA52 XCRA55 XCRE58
break before make, slow direction
break XE2NP2151 0 0 0 0
(1) (1) (1)
21
13
21
12
13-14
136
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Hoisting and Material Handling
XCR—Complete Switches with One Cable Entry
Separate components
For Catalog Weight
Description Type
switches number kg (lb)
Limit Switches
PG 13.5 to
Adapter 5 DE9RA13520 0.050 (0.110)
ISO M20 x 1.5
PG 13.5 to
Adapter 5 DE9RA1212 0.050 (0.110)
XCRZ09 XCRZ1• 1/2" NPT
137
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Conveyer Belt Shift Monitoring
XCRT—Complete Switches with One Cable Entry and 1/2" NPT Adapter Included
Features Zinc alloy enclosure Zinc alloy enclosure Glass reinforced polyester
Colour: industrial blue Colour: blue enclosure
Zinc plated steel lever, Stainless steel lever, Colour: grey
spring return to off position spring return to off position Stainless steel lever,
Cam angles: 10° and 18° Cam angles: 10° and 18° spring return to off position
Maximum displacement: 90° Maximum displacement: 90° Cam angles: 10° and 18°
Maximum displacement: 70°
Catalog numbers of complete switches
2 single-pole C/O snap action XCRT115 XCRT215 XCRT315
0 0 0
11
13
90 10 10 90 90 10 10 90 70 10 10 70
11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
12
14
4 4 4 4 4 4
1st contact
0 0 0
11
13
90 18 18 90 90 18 18 90 70 18 18 70
11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
12
14
Dimensions:
page 141
138
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Conveyer Belt Shift Monitoring
XCRT—Complete Switches with One Cable Entry and 1/2" NPT Adapter Included
Separate components
For Catalog Weight
Description Type
switches number kg (lb)
XCRT115
Zinc plated steel XCRZ901 0.230 (0.507)
XCRT215
PG 13.5 to
Adapter 5 DE9RA13520 0.050 (0.110)
ISO M20 x 1.5
PG 13.5 to
Adapter 5 DE9RA1212 0.050 (0.110)
1/2" NPT
Limit Switches
XCRZ09
XCRZ42
139
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
66 72…60
9
6 (2)
(3)
=
18
18
85
95
85
95
= 32 = (1)
=
53 = 75 = = 32 = (1)
=
75 85 53 = 75 =
4 75 85
68 66
9
6 (2)
102
78
=
=
18
18
(4)
85
95
85
95
= 32 = (1)
53 = 75 = =
= 32 = (1)
=
53 = 75 = 75 85
75 85
1. 1 tapped entry for PG 13 conduit thread.
2. Rod length: 200 mm (7.87 in.).
3. Rod + roller length: 160 mm (6.30 in.).
4. Rod length: 300 mm (11.81 in.) for XCRF17 and F57, 200 mm (7.87 in.) for XCR E18 and E58.
Supplementary mounting using 2 adjustable lugs (included with switch) Quick mounting/release bracket XCRZ09
Horizontally positioned Vertically positioned
127 36 95
53 = 107 = = =
10
11
=
= =
11
5
=
140
85
117
137
100
95
=
10
5
50 50
Ø: 1 elongated hole Ø 6 x 8.
140
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
XCRT115, T215
66
(2)
80
(2)
(1)
=
18
85
95
= 32 = (3)
=
53 = 75 =
75 85
XCRT315
Limit Switches
107
80
(4) (4)
188
=
54
146
105
=
83 (5) = 70 =
87 85
1. 200 max., 83 min. 3. 1 tapped entry for PG 13 conduit thread. 5. 1 plain entry for PG 13 conduit thread.
2. 90° max. 4. 70° max.
Supplementary mounting using 2 adjustable lugs (included with XCRT115 and T215) Quick mounting/release bracket XCRZ09
Horizontally positioned Vertically positioned
127 36 95
10
53 = 107 = = = 11
=
= =
11
=
5
140
85
117
137
100
95
=
10
5
Ø: 1 elongated hole Ø 6 x 8. 50 50
141
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC
b XC1AC
v With head for linear movement (plunger)
with slow break contacts
500769_1
500770_1
500768_1
Page 144
500772_1
500771_1
Limit Switches
Page 144
142
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC
Environment characteristics
Conformity to standards IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14
Product certifications Special version CSA 600 V (ac) HD
Protective treatment Version Standard “TC”, special “TH”
Ambient air temperature For operation - 25…+70 °C (-13…+158 °F)
For storage - 40…+70 °C (-40…+158 °F)
Operating position All positions
Vibration resistance 9 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance 95 gn (11 ms) conforming to IEC 60068-2-27
Electric shock protection Class I conforming to IEC 60536 and NF C 20-030
Degree of protection IP 65 conforming to IEC 60529 and NF C 20-010
Mechanical durability 10 million operating cycles
Cable entry 3 tapped entries for PG 13 conduit thread
Contact block characteristics
Conventional thermal current 10 A
Rated insulation voltage Slow break contact blocks a 500 V and c 600 V conforming to IEC 60947-5-1, NF C 20-040
a and c 600 V conforming to CSA C22-2 n° 14
Resistance across terminals ≤ 8 mΩ
Minimum tripping force XC1AC1•1: 33 N (7.42 lb); XC1AC1•6: 23 N (5.17 lb); XC1AC1•7: 29 N (6.52 lb)
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 10 A cartridge fuse type gG (gl)
Electrical durability • Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
Limit Switches
• Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
Slow break contact blocks
a.c. supply Power switched in VA
a 50/60 Hz Voltage V 48 110 230
inductive circuit
For 1 million operating cycles 450 900 1900
For 3 million operating cycles 170 350 430
d.c. supply c Power switched in W
inductive circuit Voltage V 48 110 230
For 1 million operating cycles 100 100 95
For 3 million operating cycles 35 40 33
143
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Complete Switches with Slow-Break Contacts and 1/2" NPT Adapter Included
Type of operator End plunger End ball bearing Roller lever Offset roller Reinforced Roller lever on
plunger lever roller lever needle roller
bearing
Catalog numbers of complete switches
Single pole C/O XC1AC111 XC1AC115 XC1AC116 XC1AC118 XC1AC117 XC1AC119
slow break ZC1AZ11
11
13
14
13
14
13
3,5 8 3,5 8 4,5 10,5 4,5 10,5 4,4 11,5 4,4 11,5
11-12 11-12 11-12 11-12 11-12 11-12
13-14 13-14 13-14 13-14 13-14 13-14
4,8 mm 4,8 mm 7 mm 7 mm 6,5 mm 6,5 mm
12
14
21
22
23
24
21
22
23
24
Weight, kg (lb) 0.530 (1.168) 0.530 (1.168) 0.595 (1.312) 0.595 (1.312) 0.870 (1.918) 0.870 (1.918)
Contact operation contact closed
contact open
Complementary characteristics not shown under general characteristics (page 135)
Switch actuation On end By 30° cam
Type of actuation
A B
Maximum actuation speed 0.5 m/s Direction A: 1 m/s (3.28 ft/s); Direction B: 0.5 m/s (1.64 ft/s) (1)
(1.64 ft/s)
Cable entry 3 tapped entries for PG 13 (DIN PG 13.5) conduit thread, clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
(2 entries fitted with blanking plug)
1/2" NPT with adapter DE9RA1212
Connection Screw terminals. Clamping capacity: min 1 x 0.5 mm 2, max 1 x 2.5 mm 2
1. For a 45° cam the maximum actuation speed becomes 0.5 m/s (1.64 ft/s) and for a 15° cam, 1 m/s (3.28 ft/s).
144
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Complete Switches with Slow-Break Contacts and 1/2" NPT Adapter Included
53
20 26 37
20 53 5
53
56
47
30
139
130
113
12 12 12
83
83
83
(1) = 67 = (1) = 67 = (1) = 67 =
44 77 44 77 44 77
DE9RA1212
XC1AC1•8 XC1AC1•7, XC1AC1•9
(PG 13 to 1/2" NPT adapter)
Limit Switches
110
53 20 30 53
25.4
20.4
3 37 14 45,5
5 Ø28 1. Tapped entry for 1/2" NPT conduit
2. PG 13 threaded sleeve
73,5
56
156,5
139
12 12
83
83
(1) = 67 = (1) = 67 =
44 77 44 77
145
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Renewal Parts
Plunger heads
Maximum actuation Weight
Type of operator Type of actuation Catalog number
speed kg (lb)
For actuation on end
0.035
End plunger 0.5 m/s (1.64 ft/s) ZC1AC001
(0.077)
ZC1AC001
Roller lever A B
0.100
Direction A 1 m/s (3.28 ft/s) ZC1AC006
(0.220)
Direction B 0.5 m/s (1.64 ft/s)
ZC1AC005
Reinforced roller lever A B
0.375
Direction A 1 m/s (3.28 ft/s) ZC1AC007
(0.827)
Direction B 0.5 m/s (1.64 ft/s)
Contact blocks
Weight
Type of contact Function diagram Catalog number
kg (lb)
11
13
0.040
C/O, single pole ZC1AZ11
(0.088)
12
14
11
13
0.045
N/C + N/O break before make ZC1AZ12
(0.099)
12
14
11
13
0.040
N/O + N/C make before break ZC1AZ13
(0.088)
ZC1AC007
12
14
ZC1AC009
11
21
0.045
N/C + N/C simultaneous ZC1AZ14
(0.099)
12
22
13
23
0.045
N/O + N/O simultaneous ZC1AZ15
(0.099)
14
24
11
21
0.040
N/C + N/C staggered ZC1AZ16
(0.088)
12
22
ZC1AC008
13
23
0.040
N/O + N/O staggered ZC1AZ17
(0.088)
14
24
Adapter plate
Weight
Description Catalog number
kg (lb)
Mounting plate ZC1AZ8
3.380
(For replacing an old version type RN-67522 limit switch with an XC1AC limit switch) (7.452)
ZC1AZ1•
146
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Renewal Parts
Dimensions
ZC1AC001 ZC1AC005 ZC1-AC006
53
26 37
20
5
20 53
53
56
47
30
DE9RA1212
ZC1AC008 ZC1AC007, AC009
(PG 13 to 1/2" NPT adapter)
25.4
20.4
3 37 16 45,5
5 Ø28
1. Tapped entry for 1/2" NPT conduit
Limit Switches
2. PG 13 threaded sleeve
73,5
56
147
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Snap Action Industrial Switches
Class 9007
Acceptable Wire Size . . . . . . . . . . . . .14–22 AWG File E42259 File LR25490 Marking
®
Recommended Terminal Clamp Torque 6–9 lb-in (0.7–1 Nkm) CCN NKCR2 Class 3211-03
148
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Snap Action Industrial Switches
Class 9007
Approximate Dimensions and Operating Data, Types AO, CO, AP, and CP
Class 9007 Type AO, Single-Pole Snap Switch Class 9007 Type CO, Two-Pole Snap Switch
0.25 1.06
R
6.35 27.0 0.25
1.06 Dia. Operating Button
0.17 R 6.35
27.0 0.25 Dia.
4.3
6.35 Operating Button 0.83
0.83
21.1
21.1
.167 Max.
0.19 2.13
0.19 2.13 0.19 4.8 2.5 54.1 .167 Max.
4.8 54.1 4.8 63.5
2.5
63.5
Mounting 0.31
Surface 7.9 1.14
29.0
1.03
26.2
.330
.310
Mounting
Surface
2 Holes for
2 Holes for #6 Mounting Screws
4-#6 Binder head 1B 1A 2A 2B
#6 Mounting Screws A
Terminal Screws Pole 1 Pole 2
B
A Must Be
Same Polarity Dual Dimensions inches
B mm
2242-D24
Limit Switches
AO1, 1A, 1B AO2, 2A, 2B CO3 C07
Pre-travel 1st stage 0.057–0.074 (1.4–1.8) 0.035–0.060 (0.9–1.5)
Pre-travel 0.057–0.074 (1.4–1.8) 0.057–0.074 (1.4–1.8)
Pre-travel 2nd stage — 0.060–0.085* (1.5–2.1)
Differential 0.015–0.025 (0.6–0.6) 0.035–0.046 (0.9–1.16)
Differential 0.025–0.046 (0.6–1.16) 0.010–0.020 (0.25–0.50)
Total travel 0 .103–0.125 2.6–3.2) 0.103–0.125 (2.6–3.2)
Total travel 0.103–0.125 (2.6–3.2) —
Operating force 7–11 oz (0.05–0.08 N) 10–14 oz (0.07–0.1 N)
Operating force 7–12 oz (0.05–0.084 N) 7–12 oz (0.05–0.084 N)
t Separation between first and second stage trip points is 0.020–.025 (0.5–0.6).
Note: Shipping weight of Type AO and CO is 0.25 lb (0.11 kg).
Type AP201, 221, and CP221 Type AP301, 303, 304, 305, 321, 323, 324, 325, and CP321, 323, 324, 325
0.25 0.25
6.35 0.47" x 32 0.31 6.35
0.80 thread 1.59 7.9
20.3 2.20 40.3 0.47" x 32
0.86
55.9 thread 2.69
21.8
0.39 68.3
9.9 0.39
0.09
0.09 9.9
2.3 A 2.3
A
0.19 2.13 .414 .414
4.8 54.1 2.5 0.19 2.13 0.19
0.83 0.83
63.5 4.8 54.1 2.5 4.8
21.0 63.5
21.0
149
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Snap Action Industrial Switches
Class 9007
Approximate Dimensions and Operating Data, Types AB, CB, AC, and CC
Type AB21 through 24 and CB31 through 34 Type AB25, 26 and CB35, 36
Dia. 0.5 C Initial Position .240
12.7 Initial Position Dia. 0.5
Provisions for 12.7
#6 Mtg. Screws 1.41
35.8 Provisions for 1.91
#6 Mtg. Screws 48.5
0.53
13.4
0.53
A
13.4
B A
B
0.53 0.41
13.4 0.19 10.4 0.56 0.41
0.19 2.13
4.8 54.1 4.8 0.83 14.2 10.4
0.19 2.13 0.19
2.5 21.0 0.83
4.8 54.1 4.8
63.5 0.95 2.5 21.0
24.1 63.5 0.95
24.1
Note: Type CB31 RH mounting shown. Note: Type CB35 mounting shown.
Type AB41 and CB41 same as above except without side mounting plates.
Dimension Dimension
Type Type
A B C A B C
AB21, 22 1.03 (26.2) 0.5 (12.7) 0.22 (5.6) AB25, 26 1.03 (26.2) 0.5 (12.7) 0.22 (5.6)
AB23, 24 1.03 (26.2) 0.5 (12.7) 0.47 (12.0) CB35, 36 1.13 (28.7) 0.59 (15.0) 0.22 (5.6)
Limit Switches
Dimension
Type
A B
AC1 1.91 (48.5) 1.5 (38.1)
150
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML
Description
Mini-Switch (MS) miniature switches meet the need for very small, enclosed switches with
environmental sealing. A full range of styles are available, including top push plunger, parallel
roller plunger, cross roller plunger, rotary lever, and omnidirectional whisker. Factory pre-
wiring with industrial grade cable (type SJTO) eliminates the need to remove the cover to wire
the switch. Bottom- or side-entrance cable connection is available.
Housings are rugged diecast zinc construction. Excellent sealing is achieved with
an epoxy compound encapsulation of the electrical cable connections and switch housing.
A Viton® O-ring seal on the plunger keeps liquids from entering the switch cavity.
Features
The heavy-duty, completely encapsulated miniature MS limit switch is intended for difficult
applications such as machine tools, earth moving equipment, and general transportation.
Key features include:
• Symmetrical design and top mounting holes for easy gang mounting of several switches for
multiple switching
• Epoxy encapsulation sealing the pre-wired heavy duty #18 AWG SJTO cable and protecting
against temporary submersion
• Single-pole double-throw (SPDT) Form C or Form Z, 1 N.O. + 1 N.C. contact
Limit Switches
• Fine rotary lever adjustment • Stainless steel rollers
• Compact diecast zinc housing • UL Listed and CSA Certified
• NEMA Type 6P and IP67 rated • CE Marking
• 10 ampere continuous current rating • Standard temperature range:
• Gold contacts for low level logic switching -40 to +220 °F (-40 to +104 °C)
Shown with Standard
Bottom Entrance Cable
Options
• Gold crosspoint contacts • Yellow or gray SJTO cable
• Double-break contacts (Type ML only) • 4- or 5-pin micro-connectors, AC and DC
• Side-entrance cable or connectors • #16 AWG SJTO cable
• Low force (top plunger models only) • Tapped 8-32 holes on top of housing
Rotary Head
Conventional rotary limit switches have mounting holes in the base or body of the switch. In
our rotary design, mounting holes are located in the head also. Cycling and stress forces are
transmitted from the shaft in the head directly to the mounting bolts. The strain on the joint
between the body and the head is eliminated. The result is a stronger and more rigid
mounting, less subject to vibration or a weakness in the joint.
Bulkhead Mounted Mini-Switches
Shown with
4-Pin Micro-Connector The MS housing is designed for multiple switching by gang mounting several switches.
Two mounting holes can be tapped in the top of each switch (except rotary lever) for #8-32
thread bolts. Switches can be readily mounted to any frame or plate by drilling holes through
same to accommodate #8-32 bolts and switch plungers. Both sides of the housing are
File E42259
CCN NKCR
counter-bored for surface mounting.
®
File LR 25490
®
Class 3211 03
Marking
151
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature
Class 9007 Types MS and ML
Bk-Rd Bk-Rd
Bk-W Bk-W
0 .004" .19" 0 .003" .19"
max. min. max. min.
152
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML
Note: See the available options on page 154 and add the designator (up to three) to the end of the catalog number, if applicable.
See the example on page 154 for conductor length selection.
There are many styles of levers to accommodate most industrial applications. The levers are diecast
metal. The standard roller levers are available with nylon rollers and are also available with steel rollers.
See the tables below. Dimensions are given as in. (mm).
Style 7 Levers—0.75 in. (19 mm) diameter, nylon or steel roller
Limit Switches
Catalog Number Catalog Number Catalog Number Catalog Number
Length
0.25 (6) Wide 0.5 (13) Wide 0.75 (19) Wide 1 (25) Wide
in. mm Nylon Steel Nylon Steel Nylon Steel Nylon Steel
0.875 22.23 7A2N 7A2 7B2N 7B2 7F2N — 7J2N —
1.375 34.93 7A3N — 7B3N — 7F3N — 7J3N —
1.5 38.10 7A1N 7A1 7B1N — 7F1N — 7J1N —
1.75 44.45 7A7N — 7B7N — 7F7N — 7J7N —
2.00 50.8 7A4N — 7B4N — 7F4N — 7J4N —
Lever Style 7X Levers—0.75 in. (19 mm) diameter, nylon or steel roller
Catalog Number Catalog Number Catalog Number Catalog Number
Length
0.25 (6) Wide 0.5 (13) Wide 0.75 (19) Wide 1 (25) Wide
in. (mm) Nylon Steel Nylon Steel Nylon Steel Nylon Steel
.875 22.23 7XA2N 7XA2 7XB2N 7XB2 7XF2N — 7XJ2N —
1.375 34.93 7XA3N — 7XB3N — 7XF3N — 7XJ3N —
1.5 38.10 7XA1N 7XA1 7XB1N — 7XF1N — 7XJ1N —
1.75 44.45 7XA7N — 7XB7N — 7XF7N — 7XJ7N —
2.00 50.8 7XA4N — 7XB4N — 7XF4N — 7JX4N —
Lever Tightening torque: for mounting the lever on the shaft: minimum 17 lb-in (1.9 N•m).
153
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature
Class 9007 Type MS and ML
Catalog Number Interpretation and Options
Mini Line M
MS Options
Conductor Length
(Does not apply to ML except where noted)
Designator c Designator c
No cable 00 #16 AWG SJTO cable 02
3 ft (0.9 m )—standard 01 Side entrance, #18 AWG SJTO cable, or Connector 12, 54, 55, 82, 84 t 06
6 ft (1.8 m) 02 Gray #18 AWG SJTO cable 10
9 ft (2.7 m) 03 #18 AWG individual conductors 11
12 ft (3.7 m) 04 Male 4-pin mini-connector with 3 ft (0.9 m) cable (MS only) 12
18 ft (5.5 m) 05 Low force (NEMA Type 1 only)18 oz. 21
33 ft (10 m) 13 High Pre-Travel—adds 0.030 30
Male 4-pin micro-connector in housing (DC type) j (no cable) (MS only) 54
Male 5-pin micro-connector in housing (DC type) j (no cable) (ML only) 55
Tapped holes in top of plunger style housing (MS and ML) 81
Male 4-pin micro-connector in housing (AC type) (no cable) (MS only) 82
Black 18/5 SJTO Cable (ML only) 83
Male 4-pin micro-connector in housing (AC type) (no cable) (MS only) 84
c Ex: 9007MS01S0100 with a 9 ft (2.7 m) cable becomes 9007MS01S0300. 9007MS01S0100 with side entrance becomes
9007MS01S0106.
t For side entry connectors, include 06, then 12, 54, 55, 82, or 84; otherwise the connector will come from bottom of housing. Example of
catalog no. with side entrance connector: 9007MS01S000654. No cable available with 54 and 55. Option 12 is supplied with 3 ft (0.9 m)
of cable.
j DC connectors are rated 3 A, 250 Vac/Vdc.
Option 54 (MS only) Option 55 (ML only) Option 12 (MS only) Option 82 (MS only) Option 84 (MS only)
154
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML
Dimensions
Booted Top Push Plunger
Top Push Plunger Rotary Lever
with Mid-Side Entry Cable
0.75
0.70 (19.0)
(17.78) 0.31
(7.8)
2.49
0.31 (63.25)
1.75 1.44 0.20 Dia. Mtg. Holes
(7.87) TYP 0.406 Dia. C Bore
(44.45) (36.58)
0.20 Deep
(0.25 Dia. Mtg.
holes optional) Dual Dimensions inches
mm
1.56 Cable
(39.6) TYP SJTO
TYP
Limit Switches
MS01, MLO1 MSO4, ML04 MS10, ML10
Parallel Roller Plunger Cross Roller Plunger Adjustable Top Push Plunger Omini-directional
1.94
(49.27)
M14 x 1 M14 x 1
Threaded Threaded
0.13 1.49
(3.3) (37.8) 1.49
0.56 1.72
(14.2) (43.7) (37.8)
1.36
(34.5) 0.44
(11.17)
155
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature Enclosed Reed
Class 9007 Type XA
t Other cable lengths are available. Order by changing the last two numerical digits of the Type number to the length desired.
Example: An XA7303E with 15 ft (4.5 m) of cable would become an XA7315E.
Limit Switches
Cross Roller Plunger Ambient Temperature -20 to +140 °F (-28.9 to +60 °C).
Agency Listings UL: File E42259 CCN NKCR CSA: File LR 25490, Class 3211 03
NOTE: The XA switch is available with a 3 ft (0.9 m) cable and 3-pin Brad Harrison male connector No. 40904 (or equivalent). Form Y190.
156
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007AW Heavy Duty Industrial
Precision, Oiltight
Limit Switches
Operating
Reverse Over-travel 25° — —
Data
Operating Torque or Force 2.75 lb-in (0.31 N•m) 3 lb-in (0.34 N•m) 3 lb-in (0.34 N•m)
in. (mm) ±0.002 (0.05)
Dual Dimensions inches Repeat Accuracy Linear travel of cam ±0.001 (0.02) ±0.001 (0.02)
mm on 1.38 (35) lever arm
c Field convertible to CW operation.
u 2 N.O. contact only when Type AW19 is operated in clockwise direction. 2 N.C. contacts only when Type AW19 is operated in
counterclockwise direction.
Lever arms, see page 186.
Approximate Dimensions
Type AW Type AO Type AW42, 46, 48, and 49
0.25
6.35 ON AW14 and AW18, 0.5 Pipe D
0.19 ❅
Adjustment Tap may be placed here for 4.8 G
straight through wiring. Adjustment
G 0.25 ◗
0.19 ◗ H 0.31
6.35
4.8 1.44 ❅ 7.9
36.6 0.06 F
0.25 1.5 0.06 1.38
H 1.5 35.0
6.35 1.06 0.19
0.69
0.06 27.0 4.8 0.31 Initial C
F 17.5
7.9
1.5 Position
0.69 0.19 0.53
17.5 4.8 13.5
0.63
16.0 Dia. 0.44
3.09 A
0.44 11.2
78.5 2.5
C 3.5 11.7 1.25 3.47
0.38
63.5
88.9 0.84 31.75 88.1
0.75 9.6 B
D 21.3
0.44 3.06 19.0
11.2 E 77.7
3.88
0.19
98.5
4.8
0.25
0.32 Type AW32, 36, and 38
6.35 2 - 196 Dia. Mtg. Holes 8.1
0.83
21.1 0.63 o 1.44
0.5 0.25 16.0 Dia. roller can be turned 90 36.6
Pipe Tap Initial D
12.7 6.35 1.06
Position 0.13 27.0
(6) 0.198 Dia. Mtg. Holes 3.3 0.53
0.22
5.6 C 13.5
0.69
Type C D E F G H 17.5
AW12 0.31 (7.9) 2.69 (68.3) 2.19 (56) 1.16 (29.4) 2.5–2.56 (63.5–65) 2.06–2.13 (52.3–54)
0.38 3.06 3.5
AW14 9.6 A 77.7 88.9
B 3.88
AW16
1.25 (32) 3 (76) 2.5 (63.5) 1.47 (37) 2.81–2.88 (71–73) 2.38–2.44 (60–62) 0.19 0.19 98.5
AW18 4.8
4.8
AW19
AO12 — — — 1.03 (26 1.06–1.13 (27–29) 0.63–0.69 (16–17.5)
0.75
AO18 — — — 1.13 (29) 1.06–1.13 (27–29) 0.63–0.69 (16–17.5) 0.5
19.0
Type A B C D
0.31 2.22 1.16 1.81
AW32 and AW42
(7.9) (56) (29.4) (46)
1.25 2.53 1.47 2.13
AW36, 38, 46, 48, and 49
(32) (64) (37.3) (5.4)
157
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard and Compact
With head for rotary movement (lever) With head for multi-directional movement
Limit Switches
With head for rotary movement (lever) With head for multi-directional movement
158
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard and Compact
Environmental characteristics
Conforming to standards Products NEMA 250, EN 60947-1, EN 60947-5-1, IEC 60947, UL 508, C22-2-14-95, e conformity documentation
Product certifications UL, CSA, e
Protective treatment Epoxy powder coat (additional protection available)
Operation -20…+185 °F (-28.9…+85 °C), wider range available
Ambient air temperature
Storage -20…+185 °F (-28.9…+85 °C), wider range available
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…150 Hz, 11 ms) (Reed switch good for 18.5g only)
60 gn (9 ms)
Shock resistance Conforming to IEC 60068-2-27
40 gn (9 ms) for reed switch
Electric shock protection Conforming to IEC 61140 Class 0
Degree of protection Conforming to IEC 60529 IP 67
Cable entry or connector (1) Depending on model 1/2-14 NPT, M20 x 1.5, ISO cable entry, 5-pin mini connector, 4-pin micro connector
Materials Bodies, heads, levers Bodies and heads in Zamak® zinc alloy, levers and rods in zink, steel, stainless steel, Delrin® resin.
1. A wide range lof connectors are available. Contact your local field office.
Limit Switches
Reed switches, 9007C84 (1 N.O.) NEMA C600 (Ue = 600 V, Ie = 0.3 A); Ithe = 2.5 A
complete body 9007C86 (1 N.C.) NEMA C600 (Ue = 600 V, Ie = 0.3 A); Ithe = 2.5 A
9007CO52 (compact single) NEMA Q600 (Ue = 600 V, Ie = 0.1 A); Ithe = 2.5 A
Rated operational 9007CO54 (single pole) NEMA Q600 (Ue = 600 V, Ie = 0.1 A); Ithe = 2.5 A
characteristics hard contacts
9007CO62 (two pole) NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
-DC Voltage
(top half of body) 9007CO66 (two pole two stage) NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
9007CO68 (two pole neutral) NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
Reed switches, 9007C84 (1 N.O.) NEMA Q150 (Ue = 125 V, Ie = 0.55 A); Ithe = 2.5 A
complete body 9007C86 (1 N.C.) NEMA Q150 (Ue = 125 V, Ie = 0.55 A); Ithe = 2.5 A
Rated insulation voltage 600 V
Rated Impulse Withstand Voltage 2,500 Vac for 1 minute for CE; 2,200 Vac for 1 minute for UL; and 2,640 Vac for 1 s for CSA
Positive Opening Special Y1561 Special Y1561 (one pole slow break only)
Short Circuit Protection 10 A. Bussman Class CC KTK-R-10 fuse non-time-delay
Terminal wire sizes (Cabling/Screw Clamp) 1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
Maximum Actuation Speed 15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 degree cam angle, levers only
Electrical Durability 1 million operating cycles
X Double break
B Single break B 2 –
–
Y Double break
C C 1 Single break
– –
Zb Electrically
separate
159
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Catalog numbers
1 N.O. 1 N.C. snap action 9007C54F 9007C54G 9007C54GD 9007C54H
3 4
2 2 2 3,6
2-1 2-1 2-1 2-1
1 2 4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
0 0,8 6,3 mm 0 0,8 6,3 mm 0 0,8 6,3 mm 0 6,3 mm
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Type of actuation
Dimensions:
pages 178 to 181
160
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Catalog numbers
1 N.O. 1 N.C. snap action 9007C54D 9007C54E 9007C54ED 9007C54R (2)
3 4
2 2 2 2
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
1 2 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
0 0,5 6,3 mm 0 0,5 6,3 mm 0 0,5 6,3 mm 0 0,5 6,3 mm
Limit Switches
2 N.O. 2 N.C. Two stage snap action
9007C66D 9007C66E 9007C66ED 9007C66R (2)
4 8
2 2,5 2 2,5 2 2,5 2 2,5
3 7 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
6-5 6-5 6-5 6-5
8-7 8-7 8-7 8-7
2-1 2-1 2-1 2-1
2 6 4-3 4-3 4-3 4-3
6-5 6-5 6-5 6-5
8-7 8-7 8-7 8-7
1 5 0 0,8 6,3 mm 0 0,8 6,3 mm 0 0,8 6,3 mm 0 0,8 6,3 mm
0,8 0,8 0,8 0,8
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Type of actuation
Pre-travel 2 mm (0.08")
Pre-travel two Stage First stage 2 mm (0.08")
First stage to second
0.3 mm (0.01")
stage
Total travel 6.3 mm (0.25")
Differential 0.5 mm (0.02")
Reverse overtravel –
Minimum force or 1 pole & 2 pole
3 lb (13.3 N) 7 lb (31.1 N)
torque
Terminal wire sizes
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability (linear travel of cam) 0.03 mm (0.001")
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately see page 185.
Dimensions:
pages 178 to 181
161
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Neutral position
Standard pre-travel, Low differential, Light operating torque
Type of operator Standard pre-travel, Low differential, Maintained contact
spring return spring return spring return
spring return spring return
Type of direction CW & CCW (2) CW & CCW (2) CW & CCW CW & CCW CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O., 1 N.C. snap action 9007C54B2 9007C54A2 9007C54N2 9007C54C
3 4 10˚ 5˚ 10˚ 45˚
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
1 2 0 90˚ 0 90˚ 0 90˚
4˚ 2˚ 4˚ 0 90˚
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
Contact operation contact closed contact open
Characteristics (nominal operating data)
Switch actuation By 30° cam
Type of actuation
Mode of operation of the lever arm is easily convertible to clockwise or both. Simply pull out and rotate the arrow to the letters representing the desired
/CCW
CW direction—CW, CCW, or CW/CCW.
CCW
CW
CW
/C C W
Dimensions:
pages 178 to 181
162
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Catalog numbers
1 N.O. 1 N.C. snap action
9007C54JKC 9007C54J 9007C54K 9007C54KC 9007C54L
3 4
10˚ 10˚ 10˚ 10˚ 20˚
2-1 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3 4-3
1 2 2-1 2-1 2-1 2-1 2-1
4-3
4-3 4-3 4-3 4-3
0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 6˚ 90˚
Limit Switches
1 5 0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 6
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation Object from any direction
Type of actuation
Dimensions:
pages 178 to 181
163
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end
Type of actuation
Dimensions:
pages 178 to 181
164
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
1 N.C. Reed contacts snap action 9007C86D 9007C86E 9007C86ED 9007C86R (2)
1 2
2,5 2,5 2,5 2,5
2-1 2-1 2-1 2-1
2-1 2-1 2-1 2-1
0 1,3 6,3 mm 0 1,3 6,3 mm 0 1,3 6,3 mm 0 1,3 6,3 mm
Limit Switches
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end
Type of actuation
Dimensions:
pages 178 to 181
165
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Type of direction CW & CCW (2) CW & CCW (2) CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O. Reed contacts snap action 9007C84B2 9007C84A2 9007C84N2 9007C84C
3 4 13˚ 7˚ 13˚ 45˚
4-3 4-3 4-3 4-3
4-3 4-3 4-3 4-3
0 7˚ 90˚ 0 4˚ 90˚ 0 7˚ 90˚ 0 90˚
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Limit Switches
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By 30° cam
Type of actuation
/CCW
CW
CCW
CW
CW
/C C W
Dimensions:
pages 178 to 181
166
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Catalog numbers
1 N.O. Reed contacts snap action
3 4 9007C84JKC 9007C84J 9007C84K 9007C84KC 9007C84L
13˚ 13˚ 13˚ 13˚ 25˚
4-3 4-3 4-3 4-3 4-3
4-3 4-3 4-3 4-3 4-3
0 11˚ 90˚ 0 11˚ 90˚ 0 11˚ 90˚ 0 11˚ 90˚ 0 18˚ 90˚
Limit Switches
Weight, kg (lb) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation By any moving object in any direction
Type of actuation
Dimensions:
pages 178 to 181
167
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Weight, kg (lb) 0.456 (1.01) 0.445 (0.98) 0.422 (0.93) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end
Limit Switches
Type of actuation
Dimensions:
pages 178 to 181
168
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Weight, kg (lb) 0.169 (0.43) 0.169 (0.43) 0.422 (0,93) 0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation On end
Limit Switches
Type of actuation
Pre-travel 2 mm (0.08")
First stage 2 mm (0.08")
Pre-travel two Stage
First stage to second stage 0.03 mm (0.01")
Total travel 6.3 mm (0.25")
Differential 0.5 mm (0.02")
Reverse overtravel
Minimum force or torque 1 pole & 2 pole 3 lb (13.3 N)
Terminal wire sizes 1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.03 mm (0.001")
(linear travel of cam)
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry. Prewired options available.
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately see page 185.
Dimensions:
pages 178 to 181
169
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Type of direction CW & CCW (2) CW & CCW (2) CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O. 1 N.C. snap action 9007C52B2 9007C52A2 9007C52N2 9007C52C
3 4
10˚ 5˚ 10˚ 45˚
2-1 2-1 2-1 2-1
1 2 4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
0 4˚ 90˚ 0 2˚ 90˚ 0 4˚ 90˚ 0 90˚
Weight, kg (lb) 0.481 (1.06) 0.481 (1.06) 0.481 (1.06) 0.481 (1.06)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Limit Switches
Type of actuation
/CCW
CW
CCW
CW
CW
/C C W
Dimensions:
pages 178 to 181
170
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Catalog numbers
1 N.O. 1 N.C.
9007C52JKC 9007C52J 9007C52K 9007C52KC 9007C52L
3 4
10˚ 10˚ 10˚ 10˚ 20˚
2-1 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3 4-3
1 2 2-1 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3 4-3
0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 6˚ 90˚
Weight, kg (lb) 0.468 (1.03) 0.568 (1.25) 0.540 (1.19) 0.568 (1.25) 0.468 (1.03)
contact closed
Contact operation
contact open
Limit Switches
Characteristics (nominal operating data)
Switch actuation By any moving
Type of actuation
Dimensions:
pages 178 to 181
171
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
172
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Limit Switches
Plunger type, compact box Y140 0.57 (1.25)
Substitution of Viton fluorocarbon boot only on plunger
Y1401 0.57 (1.25)
type switches
1. Fluorocarbon (as found in Viton seals) has been shown to resist sunlight aging problems.
Mini and micro connectors, ISO M20 (Form M11)
To order 9007C with ISO M 20 thread add the suffix M11 to the device number.
Examples of complete unit catalog numbers with ISO M20 thread in standard plug-in body type
Weight
Type of head Catalog number
kg (lb)
Single pole
Side plunger 9007C54FM11 0.57 (1.25)
Top plunger 9007C54DM11 0.57 (1.25)
9007C54EM11 0.57 (1.25)
Rotary 9007C54B2M11 0.57 (1.25)
Wobble stick 9007C54LM11 0.57 (1.25)
9007C54JM11 0.57 (1.25)
Two poles
Side plunger 9007C62FM11 0.57 (1.25)
Top plunger 9007C62DM11 0.57 (1.25)
9007C62EM11 0.57 (1.25)
Rotary 9007C62B2M11 0.57 (1.25)
Wobble stick 9007C62LM11 0.57 (1.25)
9007C62JM11 0.57 (1.25)
173
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Wobble stick
9007C54JY1901 0.57 (1.25)
Two poles, 9-pin mini connector (1-2/8"-16 UN-2A thread)
Side plunger 9007C62FY19016 0.57 (1.25)
9007C62DY19016 0.57 (1.25)
Top plunger
9007C62EY19016 0.57 (1.25)
Rotary 9007C62B2Y19016 0.57 (1.25)
9007C62LY19016 0.57 (1.25)
Wobble stick
9007C62JY19016 0.57 (1.25)
Single pole, 5-pin micro single key (M12 x 1 thread)
Side plunger 9007C62FY1912 0.57 (1.25)
9007C54DY1912 0.57 (1.25)
Top plunger
9007C54EY1912 0.57 (1.25)
Rotary 9007C54B2Y1912 0.57 (1.25)
9007C54LY1912 0.57 (1.25)
Wobble stick
9007C54JY1912 0.57 (1.25)
Single pole, 5-pin micro connector two keys (1/2’’-20 UNF-2A thread)
Side plunger 9007C54FY19019 0.57 (1.25)
9007C54DY19019 0.57 (1.25)
Top plunger
9007C54EY19019 0.57 (1.25)
Rotary 9007C54B2Y19019 0.57 (1.25)
9007C54LY19019 0.57 (1.25)
Wobble stick
9007C54JY19019 0.57 (1.25)
Red 4 8 Black
Orange 3 4 Red White 3 7 Orange White 3 4 Black
1 5
White 1 2 Black 1, 2 Not 5, 6 Not Orange 1 2 Red
connected connected
2 6
Green Green
174
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Limit Switches
1. Not for 9007CR Hazardous location devices
2. Wire entry completely sealed with epoxy resin.
Dust boot (protects against abrasive dusts, dirt, grit and sand)
Suffix to add to the
Weight
Description device catalog
kg (lb)
number
Lever type limit switch furnished with
On all 9007C and 9007CR lever type switches Y33 0.01 (0.01)
a boot around the shaft
Dust boot only see accessories, page 177
Wiring Diagrams
Forms Y1851 and Y1853 Forms Y1855 and Y1857
Red 3 4 Orange Orange 4 8 Brown White 3 4 Black Yellow 4 8 Black
White 1 2 Black Red 3 7 Yellow Orange 1 2 Red Brown 3 7 White
Forms
Black 2Y1852 and Y1854
6 Blue Forms
RedY1856
2 and Y1858
6 Blue
Green Green
White 1 5 Pink Orange 1 5 Pink
Green Green
175
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
where they are not actuated during normal operation, but only if abnormal overtravel is encountered.
Electrical contact ratings
AC—NEMA A600
DC maximum current
maximum current—35 % power factor
Continuous Continuous
Make Break Make or break
carrying carrying
Volts A VA A VA A Volts A VA A
120 60 7200 6 720 10 125 1.1/0.55 (1) 138/69 (1) 5/2.5 (1)
240 30 7200 3 720 10 – – – –
480 15 7200 1.5 720 10 250 0.27 67.5 2.5
600 12 7200 1.2 720 10 600 0.10 60 2.5
1. 9007C52 compact unit ratings at 125 Vdc—same ratings as 9007C54 and 9007CR53 at other voltages.
Suffix to add to the
Weight
Description device catalog
kg (lb)
number
Direct acting contact/positive opening contact block (slow break single pole only) Y1561 0.566 (1.25)
176
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Accessories
Accessories
Hub only
Description Catalog number Weight
kg (lb)
Hub can be field installed on any 9007C lever type switch, 9007S9 0.02 (0.04)
increasing the shaft diameter from 0.375" (9.53 mm) to 0.749"
(19 mm), to accept levers normally used with 9007T/FT switches.
Dust boot only
Description Catalog number Weight
kg (lb)
Dust boot can be field installed on any 9007C and CR lever type 9007BT3 0.01 (0.01)
switch
Conduit seal insert (field instable)
Description Catalog number Weight
kg (lb)
Conduit seal fits in conduit entrance and excludes liquids
5 hole seal 31032-488-01 0.01 (0.02)
9 hole seal 31032-815-01 0.01 (0.02)
Plug and cable assemblies
Description Catalog number Weight
kg (lb)
5-pin mini connecting cables
(to fit certain switches with Form Y190••)
Limit Switches
Plug and 3 ft (0.91 m) cable BH20-5-3 –
Plug and 6 ft (1.83 m) cable BH20-5-6 –
Plug and 12 ft (3.66 m) cable BH20-5-12 –
Note: Other cables available. See the Machine Cabling section of the Sensors catalog, 9006CT0101.
Adapter—Field installable
Description Catalog number Weight
kg (lb)
Adapter plate kit only 9007BT1 0.23 (0.50)
Plate plus mounting screws for substitution of any 9007C switch with
standard box for any 9007T switch with style B base plate
Adapter plate
to allow direct substitution of any 9007C plunger switches for 9007B
plug-in plunger switches—use only if there is a problem in lining up cam
tracks
Standard body type 9007CT10 (1) 0.13 (0.28)
Compact body type 9007CT13 (2) 0.01 (0.20)
Adapter plate kit 9007CT11 0.23 (0.50)
permitting direct substitution of any 9007C lever arm switch with
standard box for any 9007AW lever arm switch
20 mm conduit connection adapter 9007CT12 0.01 (0.20)
male 0.5" (12.7 mm) NPT on one end,
female 0.787" (20 mm) on other end
(1) Dimensions: 0.22" (5.6 mm) x 2.94" (75 mm) x 1.54" (39 mm)
(2) Dimensions: 0.22" (5.6 mm) x 2.07" (53 mm) x 1.54" (39 mm)
177
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Standard Body
Side Plunger
9007C••F 9007C••G 9007C••GD 9007C••H
in.
Dual dimensions:
mm
Limit Switches
in.
Dual dimensions:
mm
178
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Standard Body
Rotary
9007C•••• A, B, C, N, T5, T10
2.50
64
0.58 1.72
15 44
0.75
1.24 19
31
Ø
0.44
(1) 4.02
2.35 11 102
60 (2)
(3)
in.
Dual dimensions:
mm
1.17 0.64
30 16
1. 2 x 0.20/5 x 0.22/6 HLS.
1.55 1.79 2. 2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
39 45
(3) 1/2 14 NPT.
Wobble stick
9007C••JKC 9007C••J
Limit Switches
2.16 1.80 5.50
55 46 140
4.94 3.00
(1) 126 76 8.28
2.35 211
60 (2)
(3) (1)
2.35
60 (2)
(3)
1.17 0.64
30 16
1.55 1.79
39 45 1.17 0.64
30 16
1.55 1.79
39 45
13.30 5.36
136
338
6.29
3.30 8.14 160
84 207
16.08 2.28 9.07
409 (1) 58 231
(1) 2.35
2.35 60 (2)
(3) (1)
60 (2) (3) 2.35
60 (2)
(3)
1.17 0.64
1.17 0.64 30 16
30 16 1.55 1.79
39 45 1.17 0.64
1.55 1.79 30 16
39 45
1.55 1.79
39 45
in.
Dual dimensions:
mm
179
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Compact Body
Side Plunger
9007C52F 9007C52G 9007C52GD 9007C52H
in.
Dual dimensions:
mm
Limit Switches
1. 2 x 0.20/5 HLS.
2. 2 x 10-24 Tapped HLS Back Mtg 0.20/5 DP.
3. 1/2 14 NPT.
4. Adjustable.
Top Plunger
9007C52D 9007C52E 9007C52ED
1.88 2.19
1.72 2.25
48 56 57
44
3.78
97 3.62 4.15
1.47 1.47 93 105
37 (3) 37 (3) 1.47
37 (3)
(1) (2) (1) (2)
1.17 0.64 1.17 0.64
(1) (2)
30 16 30 16 1.17 0.64
1.55 1.79 1.55 1.79 30 16
39 45 39 45 1.55 1.79
39 45
in.
Dual dimensions:
mm
1. 2 x 0.20/5 HLS.
2. 2 x 10-24 Tapped HLS Back Mtg 0.20/5 DP.
3. 1/2 14 NPT.
4. Adjustable.
180
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Compact Body
Rotary
9007C52•• A, B, C, N, T5, T10
2.50
64
0.58 1.72
15 44
0.75
1.24 19
31
Ø 3.14 in.
0.44 Dual dimensions:
1.47 80
37 11 (3) mm
Wobble stick
9007C52JKC 9007C52J
0.78 0.78
0.58
20 15 20
0.58 0.25
15 0.25
Limit Switches
6
6
0.08
0.38 0.07
2 2
10
5.36
13.30 136
338 7.26
184 6.29
3.30 15.2 160 8.19
84 386 209
2.28
58
1.47
37 (3)
1.47
37 (3)
1.47
(1) (2) 37 (3)
(1) (2) 1.17 0.64
30 16
1.17 0.64
1.55 1.79
(1) (2)
30 16 1.17 0.64
39 45
1.55 1.79 30 16
39 45 1.55 1.79
39 45
in.
Dual dimensions:
mm
181
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
9007 CT52
9007 CT54 9007 CT62
182
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
Limit Switches
9007 MA11 9007 HA1 9007 FA1 9007 EA1 9007 FA6 9007 LA19
9007
A, B, C, N, T5, T10
9007 BA3 9007 KA11 9007 HA21 9007 RA11 9007 HA23
183
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
3 4
0.19 (0.42)
Single pole 1 2 9007CO54
4 8
3 7 0.20 (0.44)
Two pole 9007CO62
2 6
For standard 1 5
plug-in body type 4 8
3 7 0.23 (0.50)
9007CO54 Two stage 9007CO66
2 6
1 5
4 8
3 7 0.20 (0.45)
Neutral position 9007CO68
DF563881
2 6
1 5
3 4
For compact 0.18 (0.40)
Single pole 1 2 9007CO52
plug-in body type
Weight
Type Type of contact Function diagram Catalog number
kg (lb)
3 4
0.22 (0.48)
9007CO62 Single pole 1 2 9007CT54
DF563882
4 8
3 7 0.22 (0.48)
Two pole 9007CT62
2 6
1 5
4 8
For standard 3 7 0.22 (0.48)
Neutral position 9007CT62
plug-in body type 2 6
1 5
9007CT54 4 8
3 7 0.22 (0.48)
Two stage 9007CT62
2 6
DF563883
1 5
3 4
For compact 0.15 (0.34)
Single pole 1 2 9007CT52
plug-in body type
9007CT62 1. Acceptable wire sizes: 12-22 AWG (2.05 mm2-0.644mm2). Recommended terminal clamp torque: 7 lb-in
(0.80 N•m).
2. Reed switches: plug-in switches less heads are not available as separate units. Order complete plug-in
unit with a head. Example: 9007C084B2.
Dimensions:
page 192
184
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
DF563885
DF563884
Weight
Type of operator Catalog number
kg (lb)
Side roller plunger, spring return, vertical roller (1) 9007F 0.16 (0.36)
Side push rod plunger, spring return 9007G 0.15 (0.34)
Side push rod plunger, adjustable spring return 9007GD 0.16 (0.36)
9007F 9007GD Side push rod plunger, maintained contact 9007H 0.16 (0.36)
Top plunger heads
Weight
Type of operator Catalog number
DF564138
DF563886
kg (lb)
Top roller plunger, spring return 9007D 0.12 (0.26)
Top push rod plunger, spring return 9007E 0.11 (0.24)
Top push rod plunger, adjustable spring return 9007ED 0.12 (0.27)
Palm operated turret head without mushroom button
9007R 0.13 (0.28)
9007H Mushroom button see Accessories (below)
9007D Rotary heads (without lever arm type)
Type of Weight
Type of operator Catalog number
direction kg (lb)
DF563887
DF563888
Limit Switches
Neutral position
CW & CCW 9007T5 0.16 (0.36)
Low differential spring return
9007ED Extra light operating torque spring return CW & CCW 9007N 0.18 (0.40)
9007R + mushroom button
CW (trip) CCW
Maintained contact (reset)
9007C 0.19 (0.41)
DF564139
Multi-directional head
DF563889
Weight
Type of operator Catalog number
kg (lb)
Universal (2) 9007JKC 0.19 (0.41)
DF563891
Accessories
Diameter Weight
Description Color Catalog number
in. (mm) kg (lb)
Black 2358C6G3 0.03 (0.06)
Red 2358C6G2 0.03 (0.06)
1.38 (35)
Green 2358C6G6 0.03 (0.06)
Mushroom button for palm Yellow 2358C6G8 0.03 (0.06)
operated turret head Black — —
Red 2358C22G3 0.05 (0.10)
2.25 (57.2)
Green 2358C22G6 0.05 (0.10)
Yellow 2358C22G8 0.05 (0.10)
Description Type of extension Catalog number Weight
9007J (2) kg (lb)
9007L
Delrin® extension 9007WJ 0.01 (0.03)
Wobble stick extensions for Wire extension 9007WK 0.01 (0.02)
the universal head
Coil spring extension 9007WKC 0.02 (0.04)
1. Field convertible to horizontal.
2. Acceptable wire sizes: 12-22 AWG (2.05 mm2-0.644mm2).
Recommended terminal clamp torque: 7 lb-in (0.80 N•m).
Dimensions:
page 192
185
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
2 (51)
0.25 (6.3) 9007CA1 0.04 (0.08)
0.63 (16)
0.63 (16) 9007CA2 0.05 (0.10)
0.25 (6.3) 9007DA11 0.05 (0.10)
0.75 (19)
0.63 (16) 9007DA12 0.06 (0.13)
2.5 (63.5)
0.25 (6.3) 9007DA1 0.04 (0.08)
0.63 (16)
0.63 (16) 9007DA2 0.05 (0.11)
9007AA1
0.25 (6.3) 9007EA11 0.05 (0.10)
0.75 (19)
Limit Switches
0.63 (16)
2.5 (63.5) 0.63 (16) 9007DA17 0.06 (0.13)
0.25 (6.3) 9007DA4 0.06 (0.14)
1 (25.4)
0.63 (16) 9007DA13 0.07 (0.15)
0.75 (19) 0.25 (6.3) 9007EA18 0.04 (0.08)
0.25 (6.3) 9007EA8 0.06 (0.14)
0.63 (16)
3 (76) 0.63 (16) 9007EA17 0.07 (0.16)
0.25 (6.3) 9007EA4 0.07 (0.15)
1 (25.4)
0.63 (16) 9007EA13 0.08 (0.17)
9007CA11 1. Material is hardened, oil-impregnated, sintered iron.
Dimensions:
page 193
186
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
Limit Switches
0.75 (19) 0.25 (6.3) 9007CA15 0.04 (0.09)
2 (51) 0.63 (16) 0.25 (6.3) 9007CA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007CA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007DA15 0.04 (0.09)
2.5 (63.5) 0.63 (16) 0.25 (6.3) 9007DA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007DA6 0.04 (0.09)
0.75 (19) 0.25 (6.3) 9007EA15 0.04 (0.09)
3 (76) 0.63 (16) 0.25 (6.3) 9007EA5 0.04 (0.09)
0.63 (16) 0.63 (16) 9007EA6 0.04 (0.09)
Lever arms with roller countersunk roller pin
Arm Roller (countersunk roller pin)
Weight
Length (a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
1.5 (38) 0.75 (19) 0.25 (6.3) 9007MA31 0.03 (0.07)
2 (51) 0.75 (19) 0.25 (6.3) 9007CA31 0.04 (0.08)
2.5 (63.5) 0.75 (19) 0.25 (6.3) 9007DA31 0.04 (0.09)
Lever arms with cable operated with eyebolt (I.D.) instead of roller
Arm Cable
Weight
Length Length Catalog number
kg (lb)
in. (mm) in. (mm)
1.5 (38) 0.38 (9.6) 9007MA22 0.05 (0.10)
Dimensions:
page 193
187
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
1.5 (38) Rollers on same 0.75 (19) 0.25 (6.3) 9007LA4 0.05 (0.12)
side 0.63 (16) 0.25 (6.3) 9007LA1 0.07 (0.15)
R.H. Roller on 0.75 (19) 0.25 (6.3) 9007LA5 0.05 (0.12)
opposite side 0.63 (16) 0.25 (6.3) 9007LA2 0.07 (0.15)
L.H. Roller on 0.75 (19) 0.25 (6.3) 9007LA6 0.05 (0.12)
opposite side 0.63 (16) 0.25 (6.3) 9007LA3 0.07 (0.15)
9007LA4
Lever arms with nylon rollers
1.5 (38) Rollers on same 0.75 (19) 0.25 (6.3) 9007LA16 0.04 (0.09)
side 1 (25.4) 9007LA10 0.06 (0.14)
R.H. Roller on 0.75 (19) 0.25 (6.3) 9007LA17 0.04 (0.09)
opposite side 1 (25.4) 9007LA11 0.06 (0.14)
L.H. Roller on 0.75 (19) 0.25 (6.3) 9007LA18 0.04 (0.09)
opposite side 1 (25.4) 9007LA12 0.06 (0.14)
Lever arms with ball bearing rollers
1.5 (38) Rollers on same 0.69 (17.5) 0.25 (6.3) 9007LA7 0.11 (0.25)
side
R.H. Roller on 0.69 (17.5) 0.25 (6.3) 9007LA8 0.11 (0.25)
opposite side
L.H. Roller on 0.69 (17.5) 0.25 (6.3) 9007LA9 0.11 (0.25)
opposite side
Dimensions:
page 193
188
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
b c
Length (a) Diameter (b) Width (c)
in. (mm) in. (mm) in. (mm) kg (lb)
Lever arm with standard roller
1.5 (38) 0.75 (19) 0.25 (6.3) 9007RA11 0.05 (0.12)
a
Limit Switches
2 (51) 1.25 (32) 0.25 (6.3) 9007CA3 0.12 (0.27)
9007RA11 2.5 (63.5) 1.25 (32) 0.25 (6.3) 9007DA3 0.12 (0.27)
DF531683
1.5 (38) 0.88 (22) 0.75 (19) 0.25 (6.3) 9007KB11 0.04 (0.10)
0.75 (19) 0.25 (6.3) 9007KB15 0.04 (0.10)
Offset cast zinc arm with ball bearing roller
2 (51) 0.44 (11) 0.69 (17.5) 0.25 (6.3) 9007KA9 0.04 (0.10)
Dimensions:
page 193
189
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
d
b c Lever arm Roller
Weight
Dimensions length(a) Diameter (b) Width (c) Catalog number
kg (lb)
in. (mm) in. (mm) in. (mm)
Adjustable length arm with steel roller
Non-bendable, adjustable from 0.63 (16) 0.25 (6.3) 9007HA1 0.05 (0.12)
0.88 (22) to 4 (101)
a
b: Roller diameter Bendable, adjustable 0.63 (16) 0.25 (6.3) 9007HA5 0.06 (0.14)
c: Roller width from 0.88 (22) to 4 (101) 0.63 (16) 0.63 (16) 9007HA6 0.04 (0.18)
d, e, f: see page 193
Adjustable length arm with nylon roller
Non-bendable, adjustable 0.63 (16) 0.25 (6.3) 9007HA4 0.05 (0.12)
e from 0.88 (22) to 4 (101) 1 (25.4) 0.63 (16) 9007HA22 0.06 (0.13)
DF531688
from 0.88 (22) to 4 (101) 1.0 (16) 0.63 (16) 9007HA23 0.07 (0.16)
DF531689
9007HA1 9007HA23 9007HA21 Adjustable length arm with rubber tire roller
Bendable, adjustable 2.13 (54) 0.5 (12.7) 9007HA21 0.10 (0.22)
from 0.88 (22) to 4 (101)
DF531687
DF531687
®
Spring rod, Delrin 12 (304) 9007FA5 0.07 (0.15)
9007LA19
Dimensions:
page 193
190
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
Limit Switches
Roller outside 0.75 (19) 0.25 (6.3) 9007EA11M 0.13 (0.29)
(1) Roller can be changed in the field from roller outside to roller inside position or vice versa.
Dimensions:
page 193
191
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Bodies and Heads, Dimensions
Body
Standard Compact
0.58 0.78
0.58 0.78
15 20 15 20
0.36 0.36
9 9
(1)
in. in.
Dual dimensions: 1.47 Dual dimensions:
2.35 mm 37 (3) mm
60 (2)
(3)
(1) (2)
1. 2 x 0.20/5 x 0.22/6 HLS. 1.17 0.64 1. 2 x 0.20/5 HLS.
2. 2 x 10-24 Tapped HLS Back Mtg 30 16 2. 2 x 10-24 Tapped HLS Back Mtg
1.17 0.64 0.29/7 DP. 0.20/5 DP.
1.55 1.79
30 16 3. 1/2 14 NPT. 39 45 3. 1/2 14 NPT.
1.55 1.79
39 45
Side plunger heads
9007F 9007G 9007GD 9007H
12.94
13.30 329 5.93
338 6.29 151
3.30 160
84
2.28
58
1.55
39 1.55
39
Catalog numbers:
pages 184 and 185
192
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads, Dimensions
Lever arms
9007AA••, BA••, CA••, DA••, EA••, FA••, KA••, LA••, MA••, RA••
b c
a
a: Length of lever Arm
b: Roller diameter
c: Roller width
0.16
3.96
a, b, c: pages 186 to 189
b c
a
a: Length of lever Arm
e
b: Roller diameter
c: Roller width
d = 0.38/10
Limit Switches
e= 4.38/111
0.34 a, b, c: page 190
d 86
d
b c e
d = 0.84/21
0.69
17.5
e = 0.38/10
f = 1.05/27
0.88
22 a, b, c: page 191
f
4.31
109
Ø
90˚
9.97 (max) 10.72 0.13 0.13
5.5 Ø
253 272 3.3 3.3 0.75
12.7 19
0.16
4 45˚ 2.56
0.52 65
0.67
2. 3.5
1.19 13
5
6
17 1.19
30 30 0.66
0. .8
17
78
19
Catalog numbers:
pages 186 to 191
193
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Hazardous Non-Plug-in Body Type (1) With head for linear movement
side plunger top plunger
1. Factory modifications: see pages 172 to 176. Page 198 Page 199
b Application Information—Hazardous Locations
Classification of hazardous locations
Hazardous locations are those areas that may have flammable gases or combustible dusts present in quantities sufficient to produce an
explosive or ignitable mixture. These gases, dusts, may always be present or may only be present in abnormal situations. The National Electrical
Code (NEC) describes these areas in Articles 500 through 503 and divides them into three types of categories: Class, Group, Division.
• Classes
The Classes (I, II, III) differentiate between the type of hazardous materials: I is for gases,II is for dusts, and III is for fibers.
• Groups
The Groups (A, B, C, D, E, F, and G) further subdivide each class according to the relative explosive force of the materials. Group A
atmosphere is acetylene which has a higher explosive force than Group B (which may contain hydrogen, for example); and Group B has a
higher explosive force than Group D, etc.
• Divisions
The Divisions (1 and 2) refer to the presence of these hazardous gases and dusts. Division 1 areas can have these gases or dusts present at
all times under normal operating conditions in an ignitable concentration. Division 2 areas only have ignitable concentrations of dusts
or gases present during abnormal conditions, such as machine failures or container breakage.
The table below summarizes the classifications described above.
Summary of Classification Chart
Class Division Group
A. Acetylene
1. Hazard May Exist B. Manufactured Gases Containing Hydrogen
May Exist In Atmosphere Under Normal Operating Conditions C. Petrochemicals (e.g. ethylene)
D. Petrochemicals (e.g. alcohol)
I. Gas
2. Potential Hazard A. Acetylene
B. Manufactured Gases Containing Hydrogen
A. May be present in atmosphere only C. Petrochemicals (e.g. ethylene)
under abnormal circumstances. D. Petrochemicals (e.g. alcohol)
1. Hazard May Exist E. Conductive and Combustible Dust (Resistivity y105 ohms/cm)
F. Carbonaceous Dusts (Resistivity >102 ohm/cm but < 108ohm/cm)
May Exist In Atmosphere Under Normal Operating Conditions G. Non-Conductive Combustible Dust (Resistivity > = 105 ohms/cm)
II. Dust
2. Potential Hazard
G. Non-Conductive Combustible Dust (Resistivity > = 105 ohms/cm)
A. May be present in atmosphere only under abnormal circumstances.
1. Production Areas Easily Ignitable Fibers
III. Fibers
2. Handling and Storage Areas Easily Ignitable Fibers
194
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Environment characteristics
Conforming to standards Products NEMA 250, EN 60947-1, EN 60947-5-1, IEC 60947, UL 508, C22-2-14-95, CE conformity
documentation
Machine assemblies IEC 60204-1
Product certifications UL, CSA, CE
Protective treatment Epoxy powder coat
Ambient air temperature Operation -20…+185 °F (-29…+85 °C), wider range available
(Lever/rotary head) Storage -20…+185 °F (-29…+85 °C), wider range available
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…150 Hz, 11 ms) (C86F switch good for 18.5g only)
Shock resistance Conforming to IEC 60068-2- 60 gn (9 ms)
27 40 gn (9 ms) for reed switch
Electric shock protection Conforming to IEC 61140 Class 0
Degree of protection Conforming to IEC 60529 IP 67
Cable entry or connector Depending on model 1/2-14 NPT, M20 X 1.5, ISO cable entry, 5-pin mini connector, 4-pin micro connector
Materials Bodies, heads, levers Bodies in alluminum, heads in Zamak® zinc alloy, levers and rods in zinc, steel, stainless steel,
Delrin® resin.
Contact block characteristics
Rated operational 9007CR53 (single pole) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
characteristics hard contacts 9007CR61 (two pole) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
-AC Voltage
9007CR65 (two pole two NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
stage)
9007CR67 (two pole neutral) NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
Limit Switches
Rated operational 9007CR53 (single pole) NEMA Q600 (Ue = 600 V. Ie = 0.1 A); Ithe = 2.5 A
characteristics hard contacts 9007CR61 (two pole) NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
-DC Voltage
9007CR65 (two pole two NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
stage)
9007CR67 (two pole neutral) NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
X Double
break
B Single B – 2 –
break
Y Double
break
C – C – 1 Single
break
Zb Electrically
separate
195
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of operator Side roller plunger Side push rod Side push rod Side push rod
spring return vertical plunger spring return plunger adjustable plunger maintained
roller (1) (2) contact
spring return
Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53F 9007CR53G 9007CR53GD 9007CR53H
3 4 2 2 2 3,6
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1
1 2 4-3 4-3 4-3 4-3
0 0,8 6,3 mm 0 0,8 6,3 mm 0 0,8 6,3 mm 0 6,3 mm
Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
Contact operation contact closed
contact open
Characteristics (nominal operating data)
Switch actuation On end
Type of actuation
Dimensions:
pages 200 and 201
196
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of operator Top roller plunger Top push rod plunger Top push rod plunger Palm operated
spring return spring return adjustable (1) (2)
spring return
Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53D 9007CR53E 9007CR53ED 9007CR53R (2)
3 4 2 2 2 2
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1
1 2 4-3 4-3 4-3 4-3
0 0,5 6,3 mm 0 0,5 6,3 mm 0 0,5 6,3 mm 0 0,5 6,3 mm
Limit Switches
1 5
2 N.O. 2 N.C. Two stage snap action 9007CR65D 9007CR65E 9007CR65ED 9007CR65R (2)
4 8 2 2,5 2 2,5 2 2,5 2 2,5
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
3 7 6-5 6-5 6-5 6-5
8-7 8-7 8-7 8-7
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
2 6 6-5 6-5 6-5 6-5
8-7 8-7 8-7 8-7
0 0,8 6,3 mm 0 0,8 6,3 mm 0 0,8 6,3 mm 0 0,8 6,3 mm
1 5 0,8 0,8 0,8 0,8
Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
Contact operation contact closed
contact open
Characteristics (nominal operating data)
Switch actuation On end
Type of actuation
Pre-travel 2 mm (0.08")
Pre-travel two Stage First stage 2 mm (0.08")
First stage to second stage 0.3 mm (0.01")
Total travel 6.3 mm (0.25")
Differential 0.5 mm (0.02")
Reverse overtravel –
Minimum force or torque 1 pole & 2 pole 3 lb (13.3 N) 7 lb (31.1 N)
Terminal wire sizes 1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
(Cabling/Screw Clamp)
Repeatability (linear travel of cam) 0.03 mm (0.001")
Cable entry 1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. To lock the nut in the desired position, crimp the slot near the bottom of the nut.
2. Does not include mushroom button. Must be ordered separately see page 185.
Dimensions:
pages 200 and 201
197
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Neutral position
Standard pre-travel Low differential Light operating torque
Type of operator Standard pre-travel Low differential Maintained contact
spring return spring return spring return
spring return spring return
Type of direction CW & CCW (2) CW & CCW (2) CW & CCW CW & CCW CW & CCW (2) CW (trip) CCW (reset)
Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53B2 9007CR53A2 9007CR53N2 9007CR53C
3 4 10˚ 5˚ 10˚ 45˚
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3
1 2 0 90˚ 0 90˚ 0 90˚
4˚ 0 2˚ 90˚ 4˚
Type of actuation
To order factory converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example: C54B2
CW
becomes C54B1). For CW only operation, delete the 2 at the end of the Type number (for example, C54B2 becomes C54B). CW
Mode of operation of the lever arm is easily convertible to clockwise or both. /C C W
Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.
Dimensions:
pages 200 and 201
198
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of operator Universal (1) Wobble stick Wobble stick wire Wobble stick coil Cat whisker
Delrin® extension (1) extension (1) spring extension (1)
Catalog numbers
1 N.O. 1 N.C. snap action 9007CR53JKC 9007CR53J 9007CR53K 9007CR53KC 9007CR53L
3 4 10˚ 10˚ 10˚ 10˚ 20˚
2-1 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3 4-3
2-1 2-1 2-1 2-1 2-1
1 2 4-3 4-3 4-3 4-3 4-3
0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 3˚ 90˚ 0 6˚ 90˚
Limit Switches
3˚ 3˚ 3˚ 3˚ 6
1 5
2 N.O. 2 N.C. Two stage snap action 9007CR65JKC 9007CR65J 9007CR65K 9007CR65KC 9007CR65L
4 8 10 14 10 14 10 14 10 14 20˚25˚
2-1 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3 4-3
3 7 6-5
8-7
6-5
8-7
6-5
8-7
6-5
8-7
6-5
8-7
2-1 2-1 2-1 2-1 2-1
4-3 4-3 4-3 4-3 4-3
2 6 6-5 6-5 6-5 6-5 6-5
8-7 8-7 8-7 8-7 8-7
0 3 90 0 3 90 0 3 90 0 3 90 0 6˚ 90˚
1 5 3 3 3 3 6˚
Weight, kg (lb) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25) 1.020 (2.25)
Contact operation contact closed
contact open
Characteristics (nominal operating data)
Switch actuation By any moving object from any direction
Type of actuation
Dimensions:
pages 200 and 201
199
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location—Dimensions
Side Plunger
9007C••F 9007C••G
(4) (4)
1.5 (2) (5) 1.01 1.5 (2) (5) 1.01
38 26 38 26
2.72 1.1 0.34 2.72 1.1 0.34
69 28 9 69 28 9
2.08 2.08
53 53
9007C••GD 9007C••H
2.71 3.12
69 79
1.96 0.19 (6) 1.07 1.68 1.44 0.37 1.07
50 5 27 43 37 9 27
0.50
Limit Switches
13
1,68 2.07
1,68 1.19 43 1.58
2.07 30 53
43 1.19 1.58 53 40
30 40
(1) (3) 6.10
(1) (3) 6.10
4.13 3.00 155
155 105
4.13 3.00 76
105 76
(4)
(4)
1.5 (2) (5) 1.01
1.5 (2) (5) 1.01 38 26
38 26 2.72 1.1 0.34
2.72 1.1 0.34 69 28 9
69 28 9 2.08
2.08 53
53
1. 2 x 0.27/7, front Mtg holes.
2. 2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
3. 2 x 0.26/7 dia. holes. in.
Dual dimensions:
4. 2 1/4-20 UNC-2B, both sides 0.32/8 DP. mm
5. 1/2 or 3/4 NPT.
6. Adjustable.
Top Plunger
9007C••D 9007C••E 9007C••ED
(4)
(4) (4)
1.5 (2) (5) 1.01
1.5 (2) (5) 1.01 38 26 1.5 (2) (5) 1.01
38 26 2.72 1.1 0.34 38 26
2.72 1.1 0.34 69 28 9 2.72 1.1 0.34
69 28 9 2.08 69 28 9
2.08 53 2.08
53 53
1. 2 x 0.27/7, front Mtg holes.
2. 2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes. in.
3. 2 x 0.26/7 dia. holes, back Mtg. holes.
Dual dimensions:
mm
4. 2 1/4-20 UNC-2B, both sides 0.32/8 DP.
5. 1/2 or 3/4 NPT.
6. Adjustable.
200
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location—Dimensions
Rotary
9007C••••
2.79
71
0.75 0.44 1.72
1.19 19 11 44
30
1,68 2.07
43 53
Wobble stick
9007C••JKC 9007C••J
0.75 1.07
19 27
0.25
Limit Switches
1.07 6
27
0.75 0.25
19 6
5.93 6.32
151 3.45 161
2.60 2.99 88
2.24
66 57 76
10.35
263
(1) (3) 7.02 (1) (3)
178
4.13 3.00 4.13 3.00
105 76 105 76
(4) (4)
1.5 (2) (5) 1.01 1.5 (2) (5) 1.01
38 26 38 26
2.72 1.1 0.34 2.72 1.1 0.34
69 28 9 69 28 9
2.08 2.08
53 53
9007C••K 9007C••KC 9007C••L
0.75 1.07
0.75 1.07 19 27
19 27 0.75 1.07
19 27 0.04
0.08
2 1
0.25
6
201
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Glossary
CCW—Counterclockwise only (for lever types).
Free
531627
Operating Free or normal position—Free or normal position is the initial position of the actuator when there is
l
tra
position
no external force (other than gravity) applied on the actuator.
vel
Overtrave
Neutral position—Lever operated switch with a minimum of two contacts. One contact changes
state only when lever moves CW. The second contact changes state only when the lever moves
l
Pre-travel—Pre-travel is the distance or angle through which the actuator moves from the free
position to the position at which the contacts change state, the operating position.
Release position—Release position is that position of the actuator at which the contacts change
state from the operated contact position to the normal contact position.
Limit Switches
Release torque—Release torque is the value to which the torque on the actuator must be reduced
to allow the contacts to change state from the operated position to the normal contact position.
Actuator-lever—An actuator is the mechanism of the switch or enclosure which, when moved as
531628
Free position
intended, will operate the contacts.
Releasing position
Operating position Maintained contact limit switch—A maintained contact limit switch is a switch which remains in a
Overtravel limit position given condition until actuated to another condition, which is also maintained until further actuation.
Momentary contact limit switch—A momentary contact limit switch is a switch which returns from
the operated condition to its free or normal circuit condition when the actuating force is removed.
Operating
force N.C.—Normally closed contact, when the switch mechanism is at its free or normal position.
N.O.—Normally open contact, when the switch mechanism is at its free or normal position.
Pretravel
Overtravel Operating torque—Operating torque (force) is the minimum torque (force) value which must be
Movement differential
applied to the actuator to cause the contacts to change state.
Total travel Overtravel limit position—Overtravel limit position is that position of the actuator beyond which
further overtravel would cause damage to the switch or actuator.
Figure 2: Linear (or Plunger) type
Repeatability—Repeatability is the ability to consistently maintain the original operating
characteristics. Measured by the difference between the operating position of a new switch and of
the same after 1 million operations.
Travel—Movement of the actuator from its free or normal position when force is applied. (See pre-
travel and over travel.)
202
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Glossary (continued)
Definition of limit switch terms
There are many terms common to position switches that are not used with other control devices.
531629
Before proceeding further, definitions of the commonly used terms should be understood as these
terms will be used throughout this document.
Cam Actuator
(dog) level type Limit switch—A device that converts a mechanical motion into an electrical control signal.
shown
Position Actuator—The mechanism of a limit switch that operates the contacts, i.e., lever arm, plunger,
switch wobble stick.
L1 L2 Cam—A machine part or component that applies force to the switch actuator causing it to move as
Coil intended. Also known as "dog".
Cam track dimension—The distance from the switch mounting surface to some point on the roller
or actuator.
Differential—The distance that the limit switch actuator moves, from the trip point to the reset point
Figure 3—Limit switch of the contacts.
Limit Switches
Cam track
Maintained contacts—Contacts that remain in the tripped position until the return travel of the cam
moves the switch actuator back and resets the contacts.
Lever inverted Neutral (free or normal) position limit switch—A lever arm type switch with two sets of contacts.
One set operates when the shaft is rotated clockwise; the other operates when the shaft is rotated
counterclockwise.
Operating force—The force required to move limit switch actuator to cause the contacts to change
Coil
state.
Figure 4—Cam track dimension Overtravel—The distance that the position switch actuator may move beyond the trip point, (see
figure 5) without damage to the switch.
Pole—The number of moveable contacts in a switching mechanism. A single pole device may be 1
N.O., 1 N.C. or 1 N.O. and 1 N.C. with a single set of moveable contacts is used to bridge those
stationary contacts. A double or two pole switch has two moveable contacts.
531631
Snap action contacts—Contacts that move rapidly to open or closed position and are relatively
independent of cam speed. Because of shorter arcing times, snap acting contacts have longer
contact life than slow make and break contacts and should be used where fast moving cams are
encountered or where good repeat accuracy is required.
Spring return—Contacts that return to their original position when the actuating force is removed.
203
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Definition
Slow break contacts—The speed of transfer of the moveable contacts is dependent on the speed of the
operator. The amount of travel of the moveable contacts is also dependent on the amount of travel by the
operator. Slow make and break contacts have the same trip and reset points, and do not have the
differential travel common to snap switches.
Snap action contacts—The speed of transfer of the moveable contacts is not dependent on the speed
of the operator. The amount of travel of the moveable contacts is also not dependent on the amount of
travel by the operator. The movement of the moveable contacts are determined by a preset travel, after
this point is reached, the contacts will trip. Snap action contacts have different trip and reset points, the
difference is identified as "differential".
Flexible operators—Flexible resilient or elastic operators, i.e., wobble sticks, do not ensure direct
opening/positive opening action.
Isolated contacts—Single-pole double-throw (SPDT) contacts with four terminals which have two
isolated contact bars mechanically linked. No polarity restrictions apply. Different (isolated) power supplies
can also be applied.
Same polarity—Single-pole double throw (SPDT) contacts with four terminals that require the supply to
be applied with the same polarity (i.e., L1 or +) on the same side of the contact bar. Two different supplies
Limit Switches
are not allowed in this configuration. (The loads should always be on the same side of the contact bar.)
Direct opening contact (also known as positive opening contacts)—A normally closed contact
element coupled with the switch actuator via a non-resilient (non-elastic) member so that full contact
opening is obtained when the actuator is moved through the direct opening travel by applying a direct
opening force. The contact element will shear open in the event of sticking contacts or broken springs.
Proper fusing of the control circuit is required. Direct opening contacts meet IEC 60947-5-1 requirements.
Direct opening travel (also known as positive opening travel)—Minimum travel from the actuator free
position to the position where the direct opening operation is completed. Usually longer than the normal
pre-travel.
Reed contacts—Contact mechanism consists of a set of contacts hermetically sealed in a glass envelope
and actuated by a magnet attached to the operator. This sealed construction keeps contaminants out of
the contact area, making the reed switch the ideal switch for low voltage, low current circuits such as
programmable controllers.
Note: Because reed switches are operated by a magnet, they should not be installed in areas where strong magnetic
fields may be present. The devices should always be checked for proper operation after installation.
Incorrect Incorrect
CR
AC
Correct DC
IM
204
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Technical Information
M1 (bold line) can occur through the arc, which may be drawn as the contacts operate. When
contacts are connected to the same polarity (figure 8), this line-to-line short cannot occur.
• The same result can occur if different power sources are connected to the single-pole,
M2 double-throw contacts of a snap switch.
• With limit switches having reed contacts, some form of transient protection should be used.
This protects the small contacts from damaging surges and increases contact life.
Incorrect
Limit Switches
L1 L2
M1 Coolant
• When possible, avoid mounting limit switches where they will be constantly exposed to
Arc
M2 coolant, chips, etc. Although designed for such applications, switches last longer when not
exposed to these contaminants.
• Make sure cover screws are tightened to ensure a good oiltight seal.
Figure 7—Contacts connected to • When possible, avoid using fire-resistant coolants of the phosphate ester type. Equipment
opposite polarities. exposed to these coolants requires special seals and gaskets. Viton® fluoroelastomer, resistant
Line to line short (bold line) can
occure through arc drawn when
to these types of coolants, is the standard shaft seal material on Type C lever arm types. If
contacts operate required, all gaskets, as well as boots on plunger types, can be furnished in Viton material.
M1
• To ensure an oiltight seal, use thread sealant and a conduit seal or a sealing bushing
around the conduit fitting. Otherwise, the fitting probably will leak.
M2 • Limit switches should be installed with the conduit end down whenever possible.
• If condensation or moisture is present inside the conduit, a Square D® conduit seal can be
inserted into the conduit entry. The conduit fitting can then be connected in the normal
Correct manner. Thread sealant and a sealing bushing must still be used.
L1 L2 • Often a junction box fills with coolant and/or condensation, which backs up into the position
M1
limit through the conduit. A simple solution is to drill a hole in the bottom of the junction box to
allow the liquid to drain out.
Arc
M2 • If conduit leakage is severe, pre-wired and potted position limit (Forms Y184• and Y185•)
should be used. The switches are pre-wired with either individual wires or multiconductor
STOWA cord, and the receptacle is sealed with a potting material.
Figure 8—Contacts connected to • The Square D limit switch is available with a pre-wired male plug receptacle. The
same polarity. Line to line short connector provides an effective oiltight seal when used with the appropriate female
cannot occur when contacts connector cord.
operate
205
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Terminal Identification
European (IEC) contact terminals marking
Single pole Double pole Each terminal is marked with 2 digits: First digit indicates the pole (circuit). The
1st pole 2nd pole second digit indicates the type of contact:
11-12 11-12 21-22 _1–_2 is N.C., _3–_4 is N.O.
13-14 13-14 23-24 i.e.: 11–12, 21–22 are N.C. 13–14, 23–24 are N.O.
11-12 11-12 21-22 Example of European Terminal Markings:
13-14 13-14 23-24 For switch elements without isolated contacts:
11-12 Is the N.C. contact of pole No. 1, 13-14 Is the N.O. contact of pole No. 2
For switch elements with isolated contacts:
13-14 Is the N.O. contact of pole No. 1, 21-22 Is the N.C. contact of pole No. 2
Example of US Terminal Markings
Single pole Double pole Each contact terminal is marked with one digit, i.e., 1-2, 3-4, 5-6,7-8.
1st pole 2nd pole Example of US Terminal Markings:
1-2 1-2 5-6 For most snap switch elements (isolated contacts not usually on US manufactured
3-4 3-4 7-8 switches):
1-2 1-2 5-6 1-2 is the N.C. contact of pole No. 1,
3-4 3-4 7-8 3-4 is the N.O. contact of pole No. 1
5-6 is the N.C. contact of pole No. 2,
7-8 is the N.O. contact of pole No. 2
Limit Switches
21-22 Make-before-break (overlapping) SPDT: the normally open contact closes before
13-14
the normally closed contact opens.
21-22
13-14 Break-before-make (offset) SPDT: the normally closed contact opens before the
21-22 normally open contact closes.
13-14 Simultaneous make and break SPDT: the normally closed contact opens at the
same time as the normally open contact closes.
A Contact open A = Maximum travel of the operator in mm or degrees.
B P B = Tripping travel of the contact.
Contact closed
C = Resetting travel of contact.
21 - 22
13 - 14 Tripping D = B-C = Differential travel.
21 - 22 Resetting
13 - 14 P = Point from which positive opening is assured.
0C D Note: The arrows indicate direction of actuation clockwise (CW) and return for simplicity reasons.
For counterclockwise (CCW) only direction of actuation is reversed.
Wiring diagrams
Form A Form B Form C Form AA Form BB
SPST-NO SPST-NC SPDT DPST-NO DPST-NC
206
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Cam Design
Application information
Position 1 45 ° Position 2
531666
Cam Cam Excessive impact from improperly designed actuating systems is without question the leading cause of
premature failure of the electromechanical limit switch. At slow speed, impact is rarely troublesome, but
45° 60° as speed increases, impact applied to the switch becomes a critical problem. In today's higher speed
P 30°
machines, therefore, it is important to give proper consideration to correctly designed actuating systems.
P These recommendations are designed to assist you in obtaining greater life from your limit switches. The
black sector in the roller indicates the recommended design limits of the angle of pressure shown in the
illustrations as “P”. Three main design and installation considerations are:
Figure 1A cam design for
speeds up to 50 fpm • The pressure applied by the actuating mechanism to switch operating lever should approximate
direction of lever rotation with a variation not to exceed 30°.
4 in. min. • Since the angle of pressure changes drastically with rotation of the lever, the cam must be designed
531667
(101.6 mm)
for proper pressure angles at all positions of the lever travel.
Cam • The switch operating levers should be positioned as nearly parallel with the leading edges of the
cams as possible.
15°
to Considering these three factors:
30° P
• The cam in Figure 1A is satisfactory for speeds up to 50 fpm (15.2 mpm)
Figure 1B cam design for • The cam in Figure 1B is suitable for speeds up to 200 fpm (60.9 mpm) (nonuniform acceleration of
speeds from 50 to 200 fpm switch lever)
(15.2 to 60.9 mpm).
• The cam in Figure 1C is satisfactory for speeds up to 400 fpm (121.9 mpm) (uniform or other
controlled acceleration)
3 in. min.
Limit Switches
531668
(76.2 mm)
Designing proper pressure angles
D
Cam for overriding cams for electromechanical limit switches
Don't underestimate the importance of adjusting the cams and operating levers in electromechanical limit
15°
switches to provide the proper pressure angles in every travel position. Without the means to control the
Precise to angle of pressure or the limit of override, the operating lever may spring back with damaging results.
trip point 30° P
Lever flyback usually causes double pulsing of the contacts, and places additional stresses on the
Figure 1C cam design for mechanical system of the limit switch. The excessive impacts absorbed from inadequately designed
speeds from 200 to 400 fpm actuating devices eventually leads to abnormal wear and premature failure of the limit switch.
(60.9 to 121.9 mpm).
By looking closely at the actuating angles of the cam surface, designers and engineers can obtain the
maximum operating life from electromechanical limit switches. The following recommendations help
30° provide a workable knowledge of proper lever and cam angles—and how they are applied to secure
531669
60° max.
leading edges of the actuating surfaces or cams.
Figure 2 shows leading edge of cam about to depress and actuate the electromechanical limit switch.
P The black sector of the roller indicates the recommended design limits of the angle of pressure shown in
drawings as “P”.
Figure 3 shows operating lever roller following the trailing edge of the cam on the override cycle. Unless
Figure 3
a one-way lever is used, the cam will operate the switch on the return cycle.
207
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Linear/Angular Lever Travel
C The table below can assist the designer of machine tools and conveyors, the plant engineer, or the
maintenance personnel responsible for keeping this equipment in a satisfactory operating condition.
B cam rise
The design engineer will find the table useful in making trouble-free cam layouts. For example, if the
C = R sine A recommended operating travel for a switch is between 15° and 30°, use the table to figure cam rise and
A
B = R (1-cosine A)
R travel. This aids in determining what type of cam to design, its dimensions, etc.
The plant engineer can use the table to determine where to position levers on replacement switches or
revamped circuitry to operate existing cams. The engineer can also use the table to position the lever in
proper relationship to the cam, and to find out whether switches and cams are installed properly to obtain
Per inch R
maximum switch life.
All dimensions in the table are for 1 in. (25.4 mm) levers. If you use longer levers, multiply the
figures by the increased lever length. For example, for a 2 in. (50.8 mm) lever, use the multiplier 2.
All limit switches have a recommended operating travel and for best performance should be
installed within these limits. (1)
A B C A B C
Dual dimensions: in. (mm) 1° 0.0002 (0.005mm) 0.017 (0.43mm) 46° 0.305 (7.7mm) 0.719 (18.2mm)
2° 0.0006 (0.015mm) 0.035 (0.89mm) 47° 0.318 (8.1mm) 0.731 (18.6mm)
3° 0.0014 (0.035mm) 0.052 (1.3mm) 48° 0.331 (8.4mm) 0.743 (18.9mm)
4° 0.002 (0.05mm) 0.070 (1.8mm) 49° 0.344 (8.7mm) 0.755 (19.2mm)
5° 0.004 (0.101mm) 0.087 (2.2mm) 50° 0.357 (9.0mm) 0.766 (19.4mm)
Limit Switches
(1) Refer to document SM444R1 for additional information regarding Cam speed and angles.
208
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007C Heavy Duty Industrial
Installation Considerations
Lever Actuators
For limit switches with lever actuators, the actuating force should be applied as nearly perpendicular to the lever as practical and perpendicular
to the shaft axis about which the lever rotates.
Lever Actuators
Correct Incorrect
Where relatively fast motions are involved, the cams Operating mechanisms for limit switches should be so designed that, under any
should be so designed that the limit switch will be held operating or emergency conditions, the limit switch is not operated beyond its
operated long enough to operate relays, valves, etc. overtravel limit position. A limit switch should not be used as a mechanical stop.
Limit Switches
Correct Incorrect
Incorrect
Dwell Incorrect
Correct
Correct
Correct
Free position
Stop Operated
position
Stop
End of
overtravel
209
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Conforming to NEMA A600 and UL508
1 Where the current load exceeds the typical heavy duty limit
switch contact rating of 10 A and falls within the range of
up to 20 A continuous.
2 Where an operating sequence is required that is not
possible on other limit switches. Fifteen sequences are
available. Universal type has twelve different operating
sequences with CW only, CCW only and neutral position.
Standard type has three operating sequences with CW
and CCW operation.
3 Where higher reset forces are required due to foreign Page 212 Page 214
material interfering with lever arm operation, or where long
heavy arms must reset against gravity.
Application Information
Type T — Ideal for applications requiring extra heavy duty contact ratings, or higher operating and reset
forces. Rugged mechanical construction with several different operating sequences in one basic switch.
Type FT — Designed specifically for rough foundry application. The shaft is entirely beyond the switch
case to prevent jamming of the lever arm due to build up of sand. A dust boot is furnished as standard to
further prevent sand packing and allow free movement of the lever arm. An extra long shaft bearing makes
the switch extremely rugged and able to handle the rough applications encountered in foundries, mills,
machine tool and similar industries. The switch will withstand hot falling sand up to 300° F (149° C).
Type T and FT
Enclosure — Oil-tight, dust-tight, water-tight, drip-tight meets NEMA Types 2, 4, and 13 requirements.
Die cast zinc construction.
Operating Sequences — Fifteen sequences available. Universal type has 12 different operating
sequences with CW only, CCW only, and neutral position operation. Standard type has three operating
sequences with CW and CCW operation. Various sequences will give quick make and break, spring return
with maintained contact, or slow make and break. Most sequences are convertible by removing the base
plate and adjusting the positioning plate and/or latches
Ambient Temperature Range — 10° F (-12.2° C) to 185° F (85° C) ambient at full rated load, up to 220°
F (104° C) ambient with single coil load.
Lever Arm — Die cast zinc construction with hardened, oil-impregnated, sintered iron rollers.
Mounting — Four baseplates provide end or side mounting holes and/or manifold mounting. All mounting
holes are 0.25" (6.35 mm) diameter. Two tapped holes on each side of switch allows side mounting.
Contacts — SPDT1 double break and three point double throw single break. Silver contact tips. Phenolic
contact block. Nylon liner. Polarity must be the same on double throw contacts.
Environment characteristics
Conforming to standards UL508
Product certifications UL Listed, CSA Certified, CE Marked
Protective treatment Corrosion resistant gray paint
-10 to +185 °F (-23 to +85 °C)
Ambient air temperature
Housing can withstand falling sand at +300 °F (+149 °C)
Vibration resistance 10G (10–55 Hz)
Shock resistance 30G
Electric shock protection Class O
Degree of protection NEMA Types 1, 2, 4, 12, 13, IP65, 66, 67
Cable entry or connector 0.5" NPT (metric available)
Materials Cast zinc n
Limit Switches
Maximum actuation speed 15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 ° Cam angle, levers only
211
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T Severe Duty Mill Switches
Universal Operating Sequences
Characteristics
Nominal Operating Data
Pre-travel ➀ 14° Int. Pos. 9°, Final 16° 7° 6° 14° Int. Pos. 9°, Final 16°
Limit Switches
A B B
A
Weight lb (kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg)
Universal Catalog Numbers (continued)
Base Plate
A 9007TUA7 9007TUA8 9007TUA9 9007TUA10 9007TUA11 9007TUA12
Surface B 9007TUB7 9007TUB8 9007TUB9 9007TUB10 9007TUB11 9007TUB12
Mounted C 9007TUC7 9007TUC8 9007TUC9 9007TUC10 9007TUC11 9007TUC12
D 9007TUD7 9007TUD8 9007TUD9 9007TUD10 9007TUD11 9007TUD12
No. 7 No. 8 ➃ No. 9 No. 10 No. 11 No. 12
SPDT SPDT SPDT SPDT
SPDT SPDT
Maintained Spring Return Spring Return Spring Return
Maintained Maintained
Neutral Position Slow Make, Slow Break Slow Make. Slow Break Slow Mak, Slow Break
If high speed cam Initial position Initial position Initial position Initial position CCW
or snap-back If high speed cam and CCW and CW
present, use No. 12 or snap-back is A B
A B A B A B
present, use No. 12
A B A B
CW
CW CCW CW CCW
CCW
CCW CW A B
A B A B A B
A B A B
A B A B
Characteristics
Nominal Operating Data
Pre-travel ➀ 10° 6° 12° 3° 12° 45°
Total travel 85° 81° 87° 81° 87° 90°
Differential 12° 10° 0° 0° 0° 0°
Operating torque 2.5 lb-in (0.28 N•m) 2.5 lb-in (0.28 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 8 lb-in (0.9 N•m)
Repeat accuracy ➁ ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
➂
Not adjustable
➂ A B
Weight lb (kg) 2.35 lb (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg) 2.35 lb. (1.07 kg)
Footnotes: see page 213
212
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T Severe Duty Mill Switches
Standard Operating Sequences
CW
CW and CCW and
CW and CCW
Middle CCW
Final
A B A B A B
A B
Limit Switches
Type of actuation
213
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007FT Severe Duty Foundry Switches
Universal Operating Sequences
A B B
A
Weight lb (kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg)
Universal Catalog Numbers (continued)
Base Plate
A 9007FTUA7 9007FTUA8 9007FTUA9 9007FTUA10 9007FTUA11 9007FTUA12
Surface B 9007FTUB7 9007FTUB8 9007FTUB9 9007FTUB10 9007FTUB11 9007FTUB12
Mounted C 9007FTUC7 9007FTUC8 9007FTUC9 9007FTUC10 9007FTUC11 9007FTUC12
D 9007FTUD7 9007FTUD8 9007FTUD9 9007FTUD10 9007FTUD11 9007FTUD12
No. 7 No. 8 ➃ No. 9 No. 10 No. 11 No. 12
SPDT SPDT SPDT SPDT
SPDT SPDT
Maintained Spring Return Spring Return Spring Return
Maintained Maintained
Neutral Position Slow Make, Slow Break Slow Make, Slow Break Slow Make, Slow Break
If high speed cam Initial position Initial position Initial position Initial position CCW
or snap-back If high speed cam or and CCW and CW
present, use No. 12 snap-back present, use A B
A B A B A B
No. 12
A B
A B
CW
CW CCW CW CCW
CCW
CCW CW B A B
B A B A
A B A A B
A B A B
Characteristics
Nominal Operating Data
Pre-travel ➀ 10° 6° 12° 3° 12° 45°
Total travel 85° 81° 87° 81° 87° 90°
Differential 12° 10° 0° 0° 0° 0°
Operating torque 2.5 lb-in (0.28 N•m) 2.5 lb-in (0.28 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 12 lb-in (1.35 N•m) 8 lb-in (0.9 N•m)
Repeat accuracy ➁ ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm) ± 0.004" (0.10mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
➂ ➂
A B
Not adjustable
Weight lb (kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg) 2.57 lb (1.17 kg)
Footnotes: see page 215
214
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007FT Severe Duty Foundry Switches
Standard Operating Sequences
CW
CW and CCW and
CW and CCW
Middle CCW
Final
A B A B A B
A B
Limit Switches
Characteristics (nominal operating data)
Switch actuation By 30° cam
Type of actuation
215
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Lever Arms and Renewal Parts
Standard Roller
Arm Steel Roller
Catalog Weight
Length Diameter Roller Width Number lb (kg)
in. (mm) in. (mm) Position in. (mm)
1.5 (38.1) 0.75 (19) Optional 0.25 (6.3) 9007B1 0.17 (0.077)
1.5 (38.1) 1.0 (25.4) Optional 0.25 (6.3) 9007B2 0.19 (0.086)
1.5 (38.1) 1.38 (35) Optional 0.25 (6.3) 9007B3 0.23 (0.104)
2.5 (63.5) 0.75 (19) Optional 0.25 (6.3) 9007B7 0.25 (0.113)
2.5 (63.5) 1.0 (25.4) Optional 0.25 (6.3) 9007B8 0.25 (0.113)
2.5 (63.5) 1.38 (35) Optional 0.25 (6.3) 9007B9 0.27 (0.122)
1.5 (38.1) 0.75 (19) Optional 0.5 (12.7) 9007B12 0.34 (0.154)
Standard Roller 1.5 (38.1) 1.0 (25.4) Optional 0.5 (12.7) 9007B13 0.34 (0.154)
1.5 (38.1) 1.38 (35) Optional 0.5 (12.7) 9007B14 0.42 (0.191)
5 (127) 0.75 (19) Optional 0.25 (6.3) 9007B19 1.00 (0.454)
2.88 (73.1) 0.75 (19) No roller — 9007B21 0.20 (0.091)
2.5 (63.5) 0.75 (19) Optional 0.5 (12.7) 9007B22 0.22 (0.100)
2.5 (63.5) 1.0 (25.4) Optional 0.5 (12.7) 9007B23 0.28 (0.127)
2.5 (63.5) 1.38 (35) Optional 0.5 (12.7) 9007B24 0.36 (0.163)
Adjustable (1) 0.75 (19) Optional 0.25 (6.3) 9007R18 0.50 (0.227)
Adjustable (1) 1.0 (25.4) Optional 0.25 (6.3) 9007R19 0.50 (0.227)
Adjustable (1) 1.38 (35) Optional 0.25 (6.3) 9007R20 0.50 (0.227)
1. Does not include lever arm clamp or rod. If lever arm clamp is required, use 9007R16 or R17.
Offset Type (used to obtain different cam track dimensions)
Arm Steel Roller
Catalog Weight
Limit Switches
90° Forked
Dimensions:
pages 218 to 221
216
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Lever Arms and Renewal Parts
Cable operated
Arm Steel roller Roller
Catalog Weight
Length Diameter Width Number lb (kg)
Roller Position
in. (mm) in. (mm) in. (mm)
1.5 (38.1) 0.75 (19) None None 9007Y3 -
2.5" (63.5mm) long with eyebolt 0.25 (6.3mm) I.D. instead of roller. 9007B27 -
Rod Type (used on conveyor systems or where unusual shapes are required)
With Reset Cable Operated Adjustable 0.75 (19) 0.19 (4.8) None 9007 R16 0.18 (0.081)
Adjustable 0.75 (19) 0.25 (6.3) None 9007R17 0.18 (0.081)
1. Rod not included
2. Key stock not included
Ball Bearing Type (for abrasive dust areas or with high speed cams)
1.5 (38.1) 0.75 (19) Center 0.28 (7.1) 9007B16 0.15 (0.068)
Weld-On Type (used where a special operator is required to weld to lever)
3.5 (89) 0.75 (19) None None 9007G10 0.50 (0.227)
Rod Type Ball Bearing Type One Way Roller Type (used with reversible cams for one way operations)
(rod not included) 1.5 (38.1) 0.75 (19) Outside offset 0.25 (6.3) 9007D4 0.64 (0.290)
Conveyor Side Guide
8.44" (214.3) long with 1.5" (38.1) dia. 3.75" (95.2) Delrin® roller 9007R21 1.63 (0.739)
8.44" (214.3) long with 0.88" (22.3) dia. 3.75" (95.2) Delrin roller 9007R22 1.42 (0.644)
Limit Switches
Number lb (kg)
A None (1) 2934D32G1
B End 2934D14G1 0.34 (0.154)
C Side 2934D33G1 0.42 (0.191)
D End 2934D34G1 0.36 (0.163)
1-Way Roller Type (1) No mounting holes in base plate. Side mounting holes in switch case must be used.
Weld-On Type
(2) Acceptable wire sizes 14 – 18 AWG (2.08 – 0.823 mm2); recommended terminal clamp
torque 13 – 16 lb-in. (1.46 – 1.80 Nkm).
Base Plates
217
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
Surface Mounting
Type T Type FT
2.06 3.0
52.32 76.2
0.75 0.75
19.05 19.05
0.56 0.56
14.2 14.22
2.63 2.63
66.80 66.80
0.56
0.56 14.22
0.50 14.22 0.50 0.25 0.38
Pipe Tap Pipe Tap 20 Tap deep
12.7 0.63 0.91 0.25 0.38 12.7
0.63 6.35 9.53
0.75 20 Tap deep 0.75 0.91 Both Sides
Optional 15.9 23.1 6.35 9.53 Optional 16.00
19.05 23.11
19.05 2.44 Both Sides
61.98 3.41
86.61
Base Plates
Style A Style B Style C Style D
Limit Switches
in.
Dual dimensions:
mm
218
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
0.38
9.65 3.28
2.81 83.31
20.57 0.75
2.44 19.05 2.53
0.38 61.98 65.26
9.65 2.06 1.59
0.94
0.38 52.32 40.39
1.69 23.88 0.75
9.65
0.38 42.93 0.84 19.05
9.65 1.31 21.34
Type “D” 33.27 Type “E” Type “E”
Type “F”
Roller Roller Roller Roller
Arms Arms Arms Arms
0.84
Limit Switches
21.34
Type FT
3.75 4.22
0.38 95.25 107.19
9.65 3.38 0.75 4.06
0.38 85.85 19.05 103.12
9.65 3.00
0.94 2.53
0.38 76.2
2.63 23.88 64.36 0.75
9.65
0.38 66.80 1.78 19.05
9.65 2.25 45.21
57.15
Type “E” Type “F”
Type “D” Roller Type “E”
Roller Roller Arms Roller
Arms
Arms Arms
Type “D”
Roller
Type “C” Arms
Roller
Arms
1.875
Type “B” 47.62 R.
Roller Type “B”
Arms Roller
Arms
1.5 0.84
R.
38.1 21.34
219
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
A A 0.75 1.50
19.05 38.1
B A
B 0.88
22.35
E
D 1.66 Hole for Rod
Inside 43.16 or Key Stock 0.28
Offset
C C D F 7.11
E 1.75
44.45 0.70
0.31
17.78
0.31 7.87
7.87 0.69 0.31
Outside 17.53 7.87
For dimension A refer to page 12. Offset C DF
E
0.31
7.87
Roller Arm for use with Type R17 1-Way Roller Type D4 Weld-On Arm Type G10 Cable Operated with Reset Type Y3
6
B 7.84
1.75
0.38 44.45 2.12
9.53 1.50 1.06 54 90o
38.10 3.50 27
0.88 0.25 0.38
9.65 88.9
22.35 6.35
0.75
1.50 2.28
19.05 0.28 0.75 58
7.11 19.05 38.10 0.09 0.63 0.38
10 Dia
2.29 16.0
0.47
11.89 3.53
0.34 89.66 0.59
8.64 2.50 15.06
63.5
0.31
1.13
7.87
28.7 0.75 Dia. Hole
19.05
1.06
26.92 2.41
61.21
0.31
7.87 0.75
19.05
in.
Dual dimensions:
mm
NOTE: All levers on this page can be used on Type C limit switches by installing the 9007S9 hub.
220
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
0
90 120° J1, K1, N1
2.13 2.59 J2, K2, N2
54.10
65.79
0.75 1.00
0.75 19.05 25.4
19.05 0.25
0
50 1.5 .10 0.38 6.35
1. .10 0.38 98
1.06 9.53
38 9.53 0.50
26.92
Arm Type Dim A 12.7 1.16
29.46
X1, Y1, Z1 0.75
1.16 19.05 0.38 Type J1 & J2
29.46 1.00 9.53
0.25
X2, Y2, Z2
25.4
0.25
X1 6.35 1.34
6.35 X2 0.38 0.67 34.04
0.38 A A 9.65 0.25 17.02
9.65
0.38 6.35 Type N1 & N2 0.38
9.65 0.38 9.53
0.25 1.31
6.35
33.27
9.53 1.34
34.04
0.38 Y1
9.65 A Y2 Type K1 & K2 0.25
0.25
6.35 0.67
Limit Switches
6.35
0.38 17.02
1.31
9.53
33.27
Z1
Z2 0.25
A 6.35
0.38
9.65
221
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100, L300 Mill and Foundry Switches, L140, L2153 Cable Pulls, L529 Belt Conveyor
Conforming to NEMA A600 and UL508
L300W Switches
The L300W Foundry switches are for use in foundries or mills
where the applications described above are required, and where
falling foundry sand or similar material could build up and jam the
operating mechanism. The shaft has a dust boot and extends
from the switch case, preventing sand build up around the shaft.
Limit Switches
The devices can withstand hot falling sand up to 300° F (149° C).
Features L100, L300, L140, L2153, L525 Cable Pulls (fixed sequence)
• Captive cover screws L140 Mill and Foundry L2153 Mill and Foundry
• Heavy duty snap action mechanism prevents teasing or false
contact opening.
• Positive trip action prevents the lever from slipping around the
0.5 in. (12.7 mm) shaft even if not properly tightened.
• High current capability. 20 A maximum continuous
• Isolated (no polarity) double and triple circuits with double
break (throw) action
ison
R. B. Den
• Wide 0.25 in. (6.3 mm) contact gap ensures very high shock R. B. Den
Lox-Switch
ison
Lox-Switch
Type L
and vibration resistance. Type L
Limit Swi
tch Limit Swi
tch
0 P600
0 P600 NEMA A60
NEMA A60
• Easy to access contacts allow for easy inspection and A.
A. Made in U.S.
Made in U.S.
replacement.
• Stamped contact configuration number for easy identification
even if the switch is painted
Page 228 Page 228
• Many contact arrangements to solve difficult applications
• Model L300 is an extra heavy duty version for very aggressive Belt Conveyors
environments. L525 Mill and Foundry
– The booted shaft design prevents penetration of foreign Conveyor belt limit switches are ideal for
materials such as sand, dust, or grit between the shaft and the policing the lateral movement of belt
bushing. conveyors. When the conveyor belt shifts, it
– Heavy duty stainless steel springs and hardened spring contacts the switch roller and a 12°
operators permit longer life under extreme lever fly-back and movement of the lever transfers the first set
high impact. of contacts. This set is usually wired to
– Same parameters as L100 models, except that the distance initiate a warning alarm system to alert the
between the back of the switch and the lever is increased by worker that the belt is moving off the rollers.
0.34 in. (8.6 mm). Further lateral movement of the belt, causing
• Two and three circuits in CW, CCW, neutral position, the lever to move another 8°, trips the second
spring return and maintained, snap action or slow-make set of contacts. These contacts are normally
slow-break, two steps (L525) are available. wired to the conveyor drive system and when
• 2 circuit models can be CW or CCW field converted. actuated stop the system, minimizing
• Wide range of options: high shock and vibration, with gold damage to the conveyor or loss of material
contact, low or very high temperature on the belt.
• 0.5 in. (12.7 mm) NPT conduit entrance standard on 2-pole
models (5 wires max.)
• 0.75 in. (19 mm) NPT conduit entrance standard on 3-pole R. B. Den
ison
Lox-Switch
models (7 wires max.) Type L
tch
Limit Swi
0 P600
NEMA A60
A.
Made in U.S.
Page 229
222
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100, L300 Mill and Foundry Switches, L140, L2153 Cable Pulls, L529 Belt Conveyor
Environment characteristics
Conforming to standards UL508
Product certifications UL Listed, CSA Certified, CE Marked
Protective treatment Corrosion resistant gray paint
Ambient air temperature -10 to +185 °F (-23 to +85 °C)
With H prefix: -10 to +350 °F (-23 to +177 °C). (1)
Vibration resistance 10G (10–55 Hz)
Shock resistance 30G
Electric shock protection Class O
Degree of protection NEMA Types 1, 2, 4, 12, 13, IP65, 66, 67
Cable entry or connector 0.5" NPT (metric available)
Materials Cast zinc n
1. For a switch with an ambient temperature rating up to 350 °F (177 °C), add an H to the beginning of the catalog number.
For example, change catalog number L100WS2M2 to HL100WS2M2.
Contact block characteristics
Rated operational NEMA A600 Ithe = 20 A
characteristics hard contacts AC Voltage
20 A Resistive and continuous
Rated operational NEMA P600 Ithe = 20 A
characteristics hard contacts DC Voltage
20 A Resistive and continuous
Rated insulation voltage 600 V
Rated impulse withstand voltage 2,500 Vac for 1 minute for CE, 2,200 Vac for 1 minute for UL, and
2,640 Vac for 1 minute for CSA
Positive opening No
Limit Switches
Short circuit protection 20 A Bussmann Class CC KTK-R-20 fuse, non-time-delay
Terminal wire sizes
(Cabling/Screw Clamp) 12 – 22 AWG (3.31 mm2 – 0.326 mm2) wire max.
Maximum actuation speed 15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 ° Cam angle, levers only
Maximum current ratings for control circuit contacts
AC DC
Inductive Resistive Inductive
35% Power Factor 75% Power Factor and Resistive
Contacts Con- Make and Break Con-
Volts Make Break Make, Break and Volts
tinuous Amperes tinuous
Continuous Carrying
Carrying Single Double Carrying
Amperes VA Amperes VA Amperes
Amperes Throw Throw Amperes
SPDT 120 150 18,000 20 2400 20 20 120 5.0 º 20
Quick 240 75 18,000 12.5 3000 20 20 250 1.0 º 20
Make and 480 37.5 18,000 6.25 3000 20 20 600 0.2 º 20
Break 600 30 18,000 5 3000 20 20
120 60 7200 6 720 20 10 20 … … … …
All Slow
240 30 7200 3 720 20 10 20 … … … …
Make
480 15 7200 1.5 720 20 10 20 … … … …
and Break
600 12 7200 1.2 720 20 10 20 … … … …
Characteristics for material and ratings comparisons — standard switches n
9007 Type T/FT Type L (R. B. Denison Lox Switch)
Body material Cast zinc Cast aluminum
Cover material Cast zinc Aluminum
Base plate material Steel with zinc plating Steel with chromate plating
Shaft seal material Nitrile PVC
Contact block material Phenolic Glass filled nylon
Moveable contact material Fine silver on copper backing Coin Silver on steel backing
Stationary contact material Fine silver on copper backing 90/10 AgCdO on copper backing
Low ambient temperature rating -10° F 0° F
High ambient temperature at full rating f 180° F 200° F
Enclosure rating NEMA Types 1, 2, 4, 12 and 13 NEMA Types 1, 4 and 13
Vibration resistance 10G (10–150 Hz) 40G max (10-150 Hz)
f Many switches are available with higher or lower temperature limits by selecting special versions or special options. See page 233.
223
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100 Mill Switches
Snap-action A
CW 190 oz-in (1.34 N•m) 1 3 1 3 L100WS2M1 1.51 (0.68)
spring return (see page 225)
2 4 2 4
Snap-action A
CCW 190 oz-in (1.34 N•m) 1 3 1 3 L100WS2M2 1.51 (0.68)
spring return (see page 225)
2 4 2 4
Maintained contact c A
CW and CCW 45 oz-in (0.32 N•m) 1 3 1 3 L100WS2M3 1.51 (0.68)
snap action (see page 225)
2 4 2 4
Snap action A
CW 190 oz-in (1.34 N•m) 5 3 5 3 L100WDR2M4 1.51 (0.68)
spring return (see page 225)
6 4 6 4
Snap action A
CCW 190 oz-in (1.34 N•m) 5 3 5 3 L100WDR2M5 1.51 (0.68)
spring return (see page 225)
6 4 6 4
Maintained contact c A
Limit Switches
Snap action A
CCW 190 oz-in (1.34 N•m) 1 5 1 5 L100WDL2M7 1.51 (0.68)
spring return (see page 225)
2 6 2 6
Snap action A
CW 190 oz-in (1.34 N•m) 1 5 1 5 L100WDL2M8 1.51 (0.68)
spring return (see page 225)
2 6 2 6
Snap action
CW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTR2M10 1.51 (0.68)
1 N.C./ 2 N.O. (see page 225)
spring return 2 6 4 2 6 4
Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTR2M11 1.51 (0.68)
1 N.O./ 2 N.C. (see page 225)
spring return 2 6 4 2 6 4
Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L100WTR2M12 1.51 (0.68)
snap action, (see page 225)
3 poles 2 6 4 2 6 4
Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTL2M13 1.51 (0.68)
2 N.O./ 1 N.C. (see page 225)
spring return
2 6 4 2 6 4
Snap action
CW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L100WTL2M14 1.51 (0.68)
1 N.O./ 2 N.C. (see page 225)
spring return 2 6 4 2 6 4
Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L100WTL2M15 1.51 (0.68)
snap action, (see page 225)
3 poles 2 6 4 2 6 4
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L100WN2M16 1.51 (0.68)
slow make and break (see page 225)
1 N.O. contact per direction 2 4 2 4 2 4
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L100WN2M17 1.51 (0.68)
slow make and break (see page 225)
1 N.O. contact for both directions
2 4 2 4 2 4
224
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100 Mill Switches
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN2M20 1.51 (0.68)
slow make and break (see table below)
2 N.O.-CW, 1 N.O.-CCW
2 6 4 2 6 4 2 6 4
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 5 3 1 3 1 5 3 L100WTLN2M21 1.51 (0.68)
slow make and break 5 (see table below)
N.O.-CW, 2 N.O.-CCW 2 6 4 2 2 4
6 4 6
Slow make-before-break, C
CW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WS02M22 1.51 (0.68)
spring return (see table below)
2 4 2 4 2 4
Slow make-before-break, C
CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WS02M23 1.51 (0.68)
spring return (see table below)
2 4 2 4 2 4
Neutral position c
N.O.-CW, N.O.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNS2M26 1.51 (0.68)
spring return, (see table below)
Limit Switches
snap action 2 4 2 4 2 4
Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNSR2M28 1.51 (0.68)
maintained in CCW only (see table below)
2 4 2 4 2 4
Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNSL2M29 1.51 (0.68)
maintained in CW only (see table below)
2 4 2 4 2 4
Neutral position c
N.C.-CW, N.C.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L100WNCS2M34 1.51 (0.68)
spring return, (see table below)
snap action 2 4 2 4 2 4
Neutral position c
N.O.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN1C2M38 1.51 (0.68)
spring return, (see table below)
slow make and break
2 6 4 2 6 4 2 6 4
Neutral position c
N.O./N.C.-CW, N.O.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTLN1C2M39 1.51 (0.68)
spring return, (see table below)
slow make and break 2 6 4 2 6 4 2 6 4
Neutral position c
N.O./N.C.-CW, N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN2C2M40 1.51 (0.68)
spring return, (see table below)
slow make and break
2 6 4 2 6 4 2 6 4
Neutral position c
N.C.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTLN2M41 1.51 (0.68)
spring return, (see table below)
slow make and break 2 6 4 2 6 4 2 6 4
Neutral position c
N.O./N.C.-CW, N.C.-CCW D
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L100WTRN2CS2M48 1.51 (0.68)
spring return, (see table below)
snap action
2 6 4 2 6 4 2 6 4
225
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L300 Foundry Switches
Snap-action A
CW 190 oz-in (1.34 N•m) 1 3 1 3 L300WS2M1 1.54 (0.70)
spring return (see page 227)
2 4 2 4
Snap-action A
CCW 190 oz-in (1.34 N•m) 1 3 1 3 L300WS2M2 1.54 (0.70)
spring return (see page 227)
2 4 2 4
Maintained contact c A
CW and CCW 45 oz-in (0.32 N•m) 1 3 1 3 L300WS2M3 1.54 (0.70)
snap action (see page 227)
2 4 2 4
Snap action A
CW 190 oz-in (1.34 N•m) 5 3 5 3 L300WDR2M4 1.54 (0.70)
spring return (see page 227)
6 4 6 4
Snap action A
CCW 190 oz-in (1.34 N•m) 5 3 5 3 L300WDR2M5 1.54 (0.70)
spring action (see page 227)
6 4 6 4
Maintained contact c A
Limit Switches
Snap action A
CCW 190 oz-in (1.34 N•m) 1 5 1 5 L300WDL2M7 1.54 (0.70)
spring return (see page 227)
2 6 2 6
Snap action A
CW 190 oz-in (1.34 N•m) 1 5 1 5 L300WDL2M8 1.54 (0.70)
spring return (see page 227)
2 6 2 6
Snap action
CW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTR2M10 1.54 (0.70)
1 N.C./2 N.O. (see page 227)
spring return 2 6 4 2 6 4
Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTR2M11 1.54 (0.70)
1 N.O./ 2 N.C. (see page 227)
spring return 2 6 4 2 6 4
Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L300WTR2M12 1.54 (0.70)
snap action, (see page 227)
3 poles 2 6 4 2 6 4
Snap action
CCW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTL2M13 1.54 (0.70)
2 N.O./ 1 N.C. (see page 227)
spring return
2 6 4 2 6 4
Snap action
CW A
190 oz-in (1.34 N•m) 1 5 3 1 5 3 L300WTL2M14 1.54 (0.70)
1 N.O./ 2 N.C. (see page 227)
spring return 2 6 4 2 6 4
Maintained contact c
CW and CCW A
45 oz-in (0.32 N•m) 1 5 3 1 5 3 L300WTL2M15 1.54 (0.70)
snap action, (see page 227)
3 poles 2 6 4 2 6 4
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L300WN2M16 1.54 (0.70)
slow make and break (see page 227)
1 N.O. contact per direction 2 4 2 4 2 4
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 3 1 3 1 3 L300WN2M17 1.54 (0.70)
slow make and break (see page 227)
1 N.O. contact for both directions
2 4 2 4 2 4
226
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L300 Foundry Switches
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN2M20 1.54 (0.70)
slow make and break (see table below)
2 N.O.-CW, 1 N.O.-CCW 2 6 4
2 6 4 2 6 4
Neutral position c
spring return, B
95 oz-in (0.67 N•m) 1 5 3 1 3 1 5 3 L300WTLN2M21 1.54 (0.70)
slow make and break 5 (see table below)
N.O.-CW, 2 N.O.-CCW 2 6 4 2 2 6 4
6 4
Slow make-before-break, C
CW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WS02M22 1.54 (0.70)
spring return (see table below)
2 4 2 4 2 4
Slow make-before-break, C
CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3
L300WS02M23 1.54 (0.70)
spring return (see table below)
2 4 2 4 2 4
Neutral position c
N.O.-CW, N.O.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WNS2M26 1.54 (0.70)
spring return,
Limit Switches
(see table below)
snap action
2 4 2 4 2 4
Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WNSR2M28 1.54 (0.70)
maintained in CCW only (see table below)
2 4 2 4 2 4
Neutral position c D
N.O.-CW, N.O.-CCW 170 oz-in (1.2 N•m) 1 3 1 3 1 3
L300WNSL2M29 1.54 (0.70)
maintained in CW only (see table below)
2 4 2 4 2 4
Neutral position c
N.C.-CW, N.C.-CCW D
170 oz-in (1.2 N•m) 1 3 1 3 1 3 L300WNCS2M34 1.54 (0.70)
spring return, (see table below)
snap action 2 4 2 4 2 4
Neutral position c
N.O.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN1C2M38 1.54 (0.70)
spring return, (see table below)
slow make and break
2 6 4 2 6 4 2 6 4
Neutral position c
N.O./N.C.-CW, N.O.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTLN1C2M39 1.54 (0.70)
Spring return, (see table below)
slow make and break
2 6 4 2 6 4 2 6 4
Neutral position c
N.O./N.C.-CW, N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN2C2M40 1.54 (0.70)
spring return, (see table below)
slow make and break 2 6 4 2 6 4
2 6 4
Neutral position c
N.C.-CW, N.O./N.C.-CCW B
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTLN2M41 1.54 (0.70)
spring return, (see table below)
slow make and break 2 6 4 2 6 4 2 6 4
Neutral position c
N.O./N.C.-CW, N.C.-CCW D
95 oz-in (0.67 N•m) 1 5 3 1 5 3 1 5 3 L300WTRN2CS2M48 1.54 (0.70)
spring return, (see table below)
snap action
2 6 4 2 6 4 2 6 4
Characteristics
L2153 Dual Pull Stop
Pretravel 17° ± 2°
Limit Switches
228
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L525 Belt Conveyor Switches
L525
Belt Conveyor Switches
Description Operating Torque Contact Diagram Catalog Number Weight
lb (kg)
2 step sequence CW 150 oz-in (1.06 N•m) L525WDR2M56 1.5 (0.68)
spring return,
snap action, 5 3 5 3 5 3
2 N.O. 6 4 6 4 6 4
Limit Switches
spring return, 1 3 1 3 1 3
snap action, 2 4 2 4 2 4
N.O./N.C c
c Two step snap action. One normally closed, one normally open; CW operation to first step to 2-C. Further CW operation to second step, 1-O, 1-C. Spring return.
Pretravel 9° nominal. Additional travel 8° nominal. Differential second step 7° nominal. Differential first step 7° nominal.
Characteristics
Pretravel 12° nominal
Additional travel 8° nominal
Differential travel 7° nominal
Total travel 75° nominal
Operating torque, max with return spring 150 oz-in nominal (1.06 N•m)
Dimensions:
page 234
229
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Lever Arms
Lever Arms
Lever arms are constructed of machined aluminum.
L
Style B Steel Roller
Arm Steel roller Catalog Weight
Length Diameter Width Number lb (kg)
1.50 (38.1) 0.75 (19) 0.50 (12.7) BA 0.06 (0.027)
.62 .50 2.00 (50.8) 0.75 (19) 0.50 (12.7) BH 0.08 (0.036)
15 12
2.50 (63.5) 0.75 (19) 0.50 (12.7) BO 0.10 (0.045)
3.00 (76.2) 0.75 (19) 0.50 (12.7) BB 0.12 (0.054)
Style B
4.00 (101.6) 0.75 (19) 0.50 (12.7) BM 0.13 (0.059)
4.50 (114.3) 0.75 (19) 0.50 (12.7) BN 0.14 (0.064)
5.50 (139.7) 0.75 (19) 0.50 (12.7) BQ 0.18 (0.082)
6.00 (152.4) 0.75 (19) 0.50 (12.7) BR 0.20 (0.091)
Dimensions:
page 234
230
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Lever Arms
Limit Switches
1.00 (24.5) Roller 1
.62 .50
15.8 12.7 — Nylon roller N
Style6.3
F
0.25
0.50
Style K (for use with L140 cable pulls)
12.7 0.37 Arm Steel roller Description Catalog
9.5
Weight
0.31
Number i lb (kg)
7.9
Length Diameter
0.81
231
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
Lever Arms
1.00
Style LC (to pass over switch cover)
1.00 25.4 Arm Steel roller Description Catalog Weight
25.4
Length Diameter Width Number lb (kg)
1.50 (30) LCA1 0.12 (0.054)
2.00 (50) LCH1 0.12 (0.054)
L
2.50 (63) LCO1 0.13 (0.059)
Style LC Options
.75 1.25 Diameter Description Catalog Number—Add Suffix
19 31.7 1.25 (32) Roller 4
Style LA 1.5 (38) Roller 2
— Nylon roller N
1.00 1.37 Rolling Pin (for use with 2 step switches for conveyor or belt applications)
25.4 34.9 Arm Steel roller Description Catalog Weight
Length Diameter Number lb (kg)
2.25 (75.1) AL1650 0.30 (0.136)
L 2.25 (75.1) High temp. Teflon® material AL16501 0.33 (0.150)
3.0 (50.8) AL1802 0.33 (0.150)
.75
Rolling Pin (adjustable)
1.25
19 31.7 Arm Steel roller Description Catalog Weight
Style LC Length Diameter Width Number lb (kg)
2.00 (51) to 0.75 (19) 0.25 (6.3) AL1650 0.30 (0.136)
4.00 (102)
1.25 i Example: KA — This is the complete catalog number to order.
31.8 Note: No hub component is needed for Type AL rolling pins. The arm mounts directly onto the shaft of the switch.
.97
2.45
2.23
56.64 .75
19
5.73
145.54
3.00 1.93
76.2 4.06 23.8
103
Dimensions:
page 234
232
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Options and Accessories
Housing Options k
Example Catalog Number Weight
Description Full Catalog Number Add Prefix lb (kg)
0.75" conduit opening Available L100WS2M1 changes to G 1.54 (0.70)
on 2 circuit switches. Standard on GL100WS2M1
3 circuit switches
High temperature 0 to +350 °F L100WS2M1 changes to H 1.54 (0.70)
(-17.7 to +176.6 °C) c HL100WS2M1
Metal front cover only
Low temperature -20 to 200 °F L100WS2M1 changes to T 1.54 (0.70)
(-28.8 to +93.3 °C) c TL100WS2M1
High shock L100WS2M1 changes to 526/326 1.54 (0.70)
Available only on operating L526WS2M1
sequences 1, 2, 4, 5, 7-11, 13, 14 L300WS2M1 changes to
L326WS2M1
Gold contacts L100WS2M1 changes to 522/322 1.54 (0.70)
L522WS2M1
L300WS2M1 changes to
L322WS2M1
Mini Change Connector Metric conduit threads L100WS2M1 changes to M 1.54 (0.70)
M20 (20 mm) ML100WS2M1
Wiring
Example Catalog Number Weight
Description Full Catalog Number Add Prefix lb (kg)
Straight male receptacle 4-pin q L100WS2M1 changes to P 1.54 (0.70)
Limit Switches
Factory prewired PL100WS2M1
90° Angle male receptacle 4-pin q L100WS2M1 changes to AP 1.54 (0.70)
Factory prewired—facing right APL100WS2M1
Ministyle male receptacle j L100WS2M1 changes to B 1.54 (0.70)
8 A max. 5-pin (double circuit) BL100WS2M1 B
7 A max. 7-pin (triple circuit)
Add Suffix lb (kg)
Potted and prewired L100WS2M1 changes to P 1.54 (0.70)
5 wires 6 feet (1.8 mm) long L100WS2M1P P12
5 wires 12 feet (3.6 mm) long L100WS2M1 changes to P18
Straight Male Connector 5 wires 18 feet (5.5 mm) long L100WS2M1P12
L100WS2M1 changes to
L100WS2M1P18
Front Covers
Example Catalog Number Weight
Description Full Catalog Number Add Suffix lb (kg)
Standard metal M ⎯
Transparent plastic cover with PF ⎯
metal frame
Transparent plastic cover with GF ⎯
metal frame and
Neon indicator light (not
connected)
L100WS2M1 changes to 1.54 (0.70)
L100WS2PF 1
Accessories
90° Angle Male Connector Description Catalog Number Weight
lb (kg)
Sealed female plug and cable for P and AP connector
4 pin, #16 AWG STO cable 4 ft. (1.21 m) 1010004 1.20 (0.54)
140 °F (60 °C) 6 ft. (1.82 m) 1010006 1.25 (0.57)
10 ft. (3.04 m) 10100010 1.50 (0.68)
Sealed female plug and cable for ministyle connector (B)
5 pin, #16 AWG STO cable 3 ft. (0.91 m) BH2053 1.50 (0.68)
221 °F (105 °C) 6 ft. (1.82 m) BH2056 1.70 (0.77)
12 ft. (3.65 m) BH20512 2.10 (0.95)
k Other options available — contact your local field office for details.
q Receptacle is a 4-pin male APL/PL-SWTS, Cannon part # MS3102E20-4P-F79 or equal.
j Ministyle male connector are:
5-pin: Brad Harrison #41310 (or equal)
7-pin: Brad Harrison #42805 (or equal)
c The minimum temperatures listed are based on the absence of freezing moisture or water.
233
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
Dimensions
Switches
Type L100 Type L300
AA Lever
2.12
1.78 53.9 1.75
45.2 CA Lever
1.53 Type L with 44.4
style 2 1.87
Switch shown 38.8 mounting plate
with AA lever 47.5
7.1
7.1
.28
.28
.89 .75
.89 .75
107.2
4.22
3.93
100
125.7
125.7
2.62
2.62
3.93
100
125.7
4.95
Base Plates
Style 1 Style 2 Style 3 Style 4
2.81
71.4 1.81 .26 dia.
2.25 .90 46
.75
19
1.40 6.7 .90
5.5
.21
16.5
125.4
6.5
4.94
115.8
80.5 4.56
.62
107.2
61.9
115.8 2.43
4.22
15
38.1
1.50
.20
3.17
slot dia.
3.17
80.5
5.2 .62 hole
4.56
15.8
mtg.
hole
2.25 .26 .26
.26 3.25 57.1
6.7 82.5 6.7 6.7
dia. 4 mounting 4 mounting holes
mounting hole holes
Receptacles
PL APL 101000
1.46 .72
37.3 18.2
1.48
37.7
3.59
91.2
1.09
81.3
3.20
.95
2.87
27.7
73
67.4
2.65
in.
Dual dimensions:
mm
234
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Limit Switches
Severe Duty Mill and Foundry Switches
Interpretation of Catalog Numbers
Limit Switches
The only modifications to the existing catalog numbers are:
b Base Plates:
- Select style 1, 2, 3 or 4
b Front Covers: Select metal, transparent plastic, or transparent plastic with neon light.
For special features see page 233.
9007T and FT
235
03/2007 © 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
236
© 1997–2007 Schneider Electric All Rights Reserved 03/2007
Schneider Electric USA
8001 Knightdale Blvd.
Knightdale, NC 27545
1-888-Square D
1-888-778-2733 9007CT0501 © 1997–2006 Schneider Electric All Rights Reserved
www.us.SquareD.com
03/2007