School of Electrical Engineering, HUST

Electric Vehicle Supply Equipment Lab

PROJECT I REPORT
Subject: Active Rectifier

Advisor: Taken By:

Duy-Dinh Nguyen,PhD Dong-Thanh Vu

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 Outline

 Application
 Working Principle
 Small Signal Model
 Calculation & Selection
 Controller Design
 Simulation & Result

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 Application

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 Working Principle

Working Principle of Active Rectifier

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 Small Signal Model
 •
Vin = AC165-235V - 50Hz
• Vout = DC380V
• Pout = 2.5kW   Vm
• = 0.99 D=1 − .|sinθ|
V out

 𝑑 ^
𝐿 𝑖𝐿 = 𝑣^𝑖+(1− 𝐷). 𝑣^𝑜 +𝑉 𝑜 . 𝑑^
𝑑t
 
𝑑 𝑣𝑜
^
𝐶 ^ 𝑣 𝑜=(1− 𝐷). 𝑖^𝐿 − 𝐼 𝐿 . 𝑑^ −
𝑑𝑥 𝑅
Active Rectifier
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 Calculation & Selection
 Inductor:
 
 
𝑉𝑜
𝐿= =0.3 𝑚𝐻
4. 𝑓 𝑠 . 𝛥 𝐼

ETD 54
Select:
ETD 54 Ferrite Core
AWG #15 Wire
 
 
= 𝟏𝟏.𝟐(𝑾)
= 𝟏𝟓.𝟕(𝑾)

Source: Transformer and Inductor Design Handbook

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 Calculation & Selection
 Capacitor:
  Hold up time C:   2.t h . P o
C= 2 2
=2(𝑚𝐹 )
V o − V min

4 capacitors in parallel to reduce ERS

Choose ALS7(1)(2)511DF600
Manufacture: KEMET
VDC 600V
Rate Capacitance(100Hz) 510uF
ERS 254m

 When connecting 4 capacitors in parallel:

⇒ 𝑃𝐶 ,𝑙𝑜𝑠𝑠=𝐼 2𝑐 . 𝐸𝑅𝑆 =6.92 . 63.5.10 −3 ≈ 3(𝑊 )

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 Calculation & Selection
 Mosfet:
Choose
  mosfet:
Breakdown Voltage:

force air cooling

Choose AIMW120R080M1 - Infineon

Drain source voltage 1200 V
Gate source voltage ±30 V
Continuous drain current 33 A
Thermal resistance, junction - case 0.8 ºC/W
Thermal resistance, junction - ambient 62.5 ºC/W
Drain-source on-state resistance 80 mΩ
Rise time 22 ns
Fall
Fall time
time 13
13 ns
ns
Reverse
Reverse recovery
recovery charge
charge Q
Q 100
100 nC
nC
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 Controller Design

Block diagram of single phase active rectifier control structure

 Three main parts:

o SOGI-PLL Detect the phase of grid
o Compensator type II Control the out voltage
o PR controllers Control the input current
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 Controller Design
 SOGI - PLL

SOGI
PLL

  𝐯′ 𝐤𝐰 ′ 𝐬
𝐃 ( 𝐬 )= ( 𝐬 )= 𝟐
𝐯 𝐬 +𝐤𝐰 ′ 𝐬+ 𝐰 ′
𝟐

  𝐪𝐯 ′ 𝐤 𝐰 ′𝟐
𝐐 ( 𝐬 )= ( 𝐬 )= 𝟐 𝟐
𝐯 𝐬 + 𝐤𝐰 ′ 𝐬+ 𝐰 ′

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 Calculation & Selection
 PR Controller:   Ki s
G PR ( s ) = K p +
s2 + w 2
 
𝑮 𝑫𝑻  
𝑮 𝑷𝑹 o

  ¿ K p=129.4
{ ¿ K i =0,4. 101

 Compensator type II:   s

1+
1 wz
𝑉 𝐺 c ( s )= .
  ∗
𝑉   0 s s
C 1+
wo wp
  w z = 25253

10/06/2021
{ w p =351738
w 0 =1879
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 Simulation

PLL

SOGI

CURRENT CONTROLLER

VOLTAGE
CONTROLLER

Active rectifier simulation by PSIM

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 Simulation Result

Output of SOGI-PLL
Comment:
  SOGI generates and that are 90 degrees apart
 is controlled to 0
 is followed by
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 Simulation Result

Input, output voltage & input current waveform

in the case of multiple harmonic grids

Comment:   Output voltage is stabilized at 380V

 Input voltage and Input current are in phase
even if has many harmonic

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