Professional Documents
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Wichita, KS 67209
FAA Approved
Instructions for Initial and Continued Airworthiness for
Learjet Model 31
Airplanes Qualified for Operations in
Reduced Vertical Separation Minimum (RVSM) Airspace
Airplane Model: 31
Airplane Serial No.: 31-001 to 31-034
The inspections and tests required for RVSM initial airworthiness compliance must be conducted per
the instructions in this document, prior to receiving RVSM operational approval. After RVSM
approval is granted, the operator must perform inspections and tests required for continued
airworthiness compliance, also detailed in this document.
These instructions must be added to the existing maintenance and flight operations programs for the
airplane to conduct operations within RVSM airspace. Additional care, calibration, and monitoring
of the airplane’s air data and automatic altitude control systems (with special attention in the
neighborhood of the Pitot-static probes) must be taken. Any deviation from these procedures must be
coordinated through Supplemental Type Certificate (STC) holder and the responsible airworthiness
authority prior to operation within RVSM airspace.
Revisions to this document must be coordinated and approved through the STC holder. The STC
holder shall log all revisions as specified on page ii. The revised document shall be provided to the
operator of the applicable airframe.
The information presented in this document supplements or supersedes the basic manual only in those
areas specified. For maintenance procedures pertaining to the airplane’s systems and specific
avionics equipment not covered in these instructions, see the manufacturer’s requirements and
procedures.
STC Holder:
Learjet Inc.
One Learjet Way
Wichita, KS 67209
AMI-IICA-LJ-0432 Page i
January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Log of Pages
AMI-IICA-LJ-0432 Page ii
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Table of Contents
Cover Page....................................................................................................................................i
NOTES......................................................................................................................................31
List of Figures
List of Tables
Table 1. Required Systems Components for RVSM Operation - Learjet Model 31 Group ............2
Table 2. Air Data/Altitude Alert System/Transponder Functional Test Specification ....................8
Table 3. Autopilot Performance Tracking Form – Cruise Test ..................................................18
AMI-IICA-LJ-0432 Page iv
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
All RVSM-candidate Learjet Model 31 group airframes with the Raisbeck Aft Fuselage
Stowage Locker STC installation (STC# ST00352SE) are compatible with the RVSM
certification.
1
JAA Temporary Guidance Leaflet No. 6 is the international equivalent to 91-RVSM.
AMI-IICA-LJ-0432 Page 1
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
The aircraft system components approved for RVSM operations on Learjet Model 31 group aircraft
are listed in Table 1. These components must be maintained in accordance with approved
maintenance practices and the Instructions for Initial and Continued Airworthiness (IICA) presented
in this document.
*The transponder units may vary provided the configuration meets or exceeds the
requirements of one of the following Technical Standard Orders (TSO):
If one transponder is installed in the aircraft, it must be capable of reporting from both the
Pilot’s and the Copilot’s air data system.
Special Note: This document does not constitute approval for installation of the components listed in
Table 1. This document is invalid unless these components have been installed in accordance with
STC# ST00504DE-D. However, if the airplane is appropriately equipped with the approved
components listed in Table 1 and is maintained in accordance with the maintenance instructions
presented in this document, the airframe is RVSM-compliant. Replacement of the listed equipment
must be accomplished with units of identical part number. If alternate avionics equipment is to be or
intended to be installed, a re-evaluation of the configuration for equivalent RVSM performance must
be conducted and approved.
AMI-IICA-LJ-0432 Page 2
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Learjet Model 31
Dimensions
Height 12 ft 3 in
Length 48 ft 8 in
Wing Span 43 ft 10 in
Wing Area 253.3 ft2
STC#
Weights Standard
ST00583WI
Maximum Ramp 15,750 lbs 17,250 lbs
Maximum Takeoff 15,500 lbs 17,000 lbs
Maximum Landing 15,300 lbs 15,300 lbs
Maximum Zero Fuel 13,000 lbs 13,500 lbs
Engines
2 Garrett TFE-731-2-3B
Thrust per engine @ Sea Level 3,500 lbs
Performance
Maximum Operating Mach (MMO ) 0.78 Mach
Maximum Operational Altitude 51,000 ft
Serial Number 31-002 through 31-034
Figure 1. Learjet Model 31 Three View and Specifications Summary
AMI-IICA-LJ-0432 Page 3
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Inspections (3), (5) & (6) to be conducted at ambient temperature with the airplane resting on its
landing gear, unless otherwise instructed in the above tasks. There are no RVSM-specific jacking or
leveling requirements to conduct these inspections, other than those that may be necessary to
complete inspection (5).
AMI-IICA-LJ-0432 Page 4
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
AMI-IICA-LJ-0432 Page 5
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
2.1.1 Air Data System, Altitude Alert System, and Transponder Accuracy Check
The air data, altitude alert, and altitude reporting systems must be maintained in accordance with the
instructions provided in this document, airplane maintenance manual (MM), and Code of Federal
Regulations (CFRs). The air data and altitude alert systems must meet the accuracy tolerances shown
in Table 2. The transponders should generally report an altitude within ±100 feet (Mode C
transponders) or ±50 feet (Mode S transponders) of the displayed altitude. This requirement is in
addition to the test specification identified in 14 CFR Part 43, Appendix E, and 14 CFR Part 43,
Appendix F (or JAR equivalent). This requirement is in addition to the test specification identified in
FAR Part 43, Appendix E.
Equipment Required:
• Digital Air Data Test Equipment
Combined accuracy/repeatability specification for the test equipment cannot exceed
±25’ for the test altitude range shown in Table 2.
• Transponder Test Equipment
AMI-IICA-LJ-0432 Page 6
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Test Procedure
This test must be performed on both the Pilot’s and the Copilot’s systems, using the equipment listed
above. The air data and transponder tests should be conducted concurrently, if possible. Prepare the
transponder system as required, such that XPDR1 and XPDR22 output can be recorded in Table 2.
Reference the CMM and/or the test equipment procedures manual.
To avoid damage to the aircraft instruments, follow all cautions and warnings in the
Maintenance Manual.
2
If XPDR2 is not installed, “XPDR2” refers to the transponder output when single (#1) transponder is
configured to receive data from the #2 (Copilot’s) system.
AMI-IICA-LJ-0432 Page 7
Rev. C January 10, 2006
Section 2 Maintenance Instructions
Rev. C
AMI-IICA-LJ-0432
Pitot-Static Probe Visual Check Completed? ______YES Leak Rate at 35000’ and 200 knots__________________
Reported Altitude
Applied Pilot’s Copilot’s Allowable Altitude Tolerance from Transponder
Mach Airspeed
Condition Altitude Altitude Altitude [SSEC Corrected Output] Test Equip (feet)
Number (kts)
(feet) (feet) (feet) (feet)
XPDR1 XPDR22
1 0.151 100.0 0 -60 to 40
2 0.227 150.0 0 -70 to 30
3 0.182 100.0 10000 9930 to 10050
4 0.363 200.0 10000 9890 to 10010
5 0.453 170.0 29000 28860 to 29010
6 0.581 220.0 29000 28850 to 29000
7 0.704 270.0 29000 28870 to 29030
8 0.799 310.0 29000 28960 to 29110
Alert Climb 0.799 310.0 29000 = 28320
9 0.575 190.0 35000 34850 to 35000
Table 2. Air Data System/Altitude Alert System/Transponder Functional Test Specification for Learjet 31
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
2.1.2 Identification and Visual Inspection of the Region Surrounding the Pitot-Static Probes
(RVSM Critical Region)
Routine visual inspections of a specified region surrounding the Pitot-static probes (“RVSM Critical
Region”) are conducted to ensure RVSM air data system integrity throughout the operational lifetime
of the RVSM-approved airframe.
This inspection may be performed by the flight crew as referenced in the Airplane Flight Manual
Supplement (AFMS).
If damage or surface irregularities are found within the RVSM Critical Region and/or on the
Pitot-static probes, conduct repairs in accordance with the MM and/or SRM. If the Pitot-static probes
are removed and/or replaced, conduct the Pitot-static probe installation angle measurement discussed
in Section 2.1.6 as well as a system leak check per Section 2.1.1(Step 1). If the skin surface within
the RVSM Critical Region requires repair, replacement or rework, the skin contour inspection
discussed in Section 2.1.4 must be completed prior to RVSM dispatch.
An aircraft does NOT require the RVSM skin contour measurement if it has been repainted.
However, it must be ensured that there are no paint runs in the RVSM Critical Region. Paint runs are
NOT acceptable. However, paint chips around the rivet heads and scratches are acceptable.
AMI-IICA-LJ-0432 Page 9
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
AMI-IICA-LJ-0432 Page 10
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
It is noted that sanding, probing, or scarfing of the probes in any way, with or without any implement,
is not an acceptable practice for verifying and/or inspecting overall Pitot-static probe condition.
Equipment Required:
• Feeler gauges or equivalent tool for measuring small geometric anomalies on the
probe surface.
Inspection Procedure
This inspection must be performed on both the Pilot’s and the Copilot’s systems, using the equipment
listed above.
1. Inspect the Pitot-static probes for damage, dents, excessive corrosion on the surface, and
obvious damage/deformation of the unit itself.
2. Inspect the static pressure orifices for corrosion, elongation, deformation, and/or
obstruction, Verify that no foreign matter is found within the port orifice
B) Tip Condition
The tip of the Pitot-static probe should be clean and well defined. There should be no foreign object
damage evident on the tip. The outer edge of the tip should be smooth. The static pressure sensor
should remain free of foreign matter and the region immediately surrounding the sensor should be
free of surface discontinuities such as excessive corrosion, dents, dings, or severe scratches.
1. The leading edge lip of the Pitot opening should be sharp. New tubes are sharpened to a
tolerance of 0.022”±0.002” flat. The Pitot-static probe must be removed if the lip has
eroded or been dented to the extent that the lip has a flatness that exceeds 0.022”±
0.005”. (Figure 3)
2. The outer surface of the lip edge must be smooth and cannot be curled or flared outward
(Figure 4). Slide your fingernail along the outer surface at the tip to detect this condition.
Replace the tube if this condition exists.
AMI-IICA-LJ-0432 Page 11
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
3. Remove the tube if indentations on the lip deviate more than 0.030” from normal tip
diameter. Small inward dents on the lip (Figure 5) that do not affect the roundness of the
Pitot opening are acceptable. The dent at any location around the opening must not affect
more than one-fifth (20%) of the circumference. Damage of this type may be repairable.
Return units removed from service to the Pitot-static probe manufacturer (BF
Goodrich/Rosemount Aerospace) for possible repair.
4. It is permissible for the leading edge lip to have small nicks or chips (Figure 6). Replace
the tube only if two or more nicks are between 0.025” and 0.035” deep or if any one nick
exceeds 0.035” deep.
C) Aerodynamic Contour
The aerodynamic contour of the Pitot-static probe is critical to the overall performance of the air data
system. The following inspections must be completed to verify the probe aerodynamic condition is
acceptable for RVSM operation:
1. Check each static pressure orifice to make sure their edges remain perpendicular to the
unit’s machined contoured surface. Rounded or raised static pressure orifice edges
should not exceed 0.003”. (Figure 7)
2. Check for scratches, nicks, or surface irregularities deeper than 0.015” located within
0.50” of the static pressure orifices.
3. Check for defects exceeding 0.025” over the rest of the head and exceeding 0.125” on the
strut section of the unit.
B. Probe Replacement
If one, or both, Pitot-static probes are replaced with new probes, install the probes per the
Maintenance Manual and align the probes in accordance with Section 2.1.6.
AMI-IICA-LJ-0432 Page 12
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
0.022” ± 0.005”
20 deg.
Rejection Criteria
Detectable outward flare
or curl of the lip
Rejection Criteria
1. Indentation exceeding 0.030” of normal tip diameter
2. Indentation affecting more than 20% of tip circumference
AMI-IICA-LJ-0432 Page 13
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Rejection Criteria
1. Any single nick exceeding 0.035” deep
2. Two nicks between 0.025” and 0.035” deep
Squared edge
Raised edge
(correct)
(damaged)
Rounded edge
(damaged)
AMI-IICA-LJ-0432 Page 14
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Equipment Required:
• AeroMech Geometric Inspection Equipment, A1M-LJ-GE (Figure 8)
To ensure the contribution of skin contour variation to altimetry system error remains acceptable for
RVSM compliance, a special skin contour inspection of the RVSM Critical Region is required.
Trained personnel using equipment (Figure 8) uniquely designed for the Learjet Model 31 airframe
must conduct this inspection. The measurement procedure must be conducted in accordance with
AeroMech Technical Specification AMI-TP-LJ-9903 (latest revision). If the skin contour is found to
be acceptable for RVSM airworthiness approval, form AMI-LJ31-SWA, “Reduced Vertical
Separation Minimum (RVSM) Airframe Conformity Inspection” (Figure 9) shall be issued as proof
of compliance.
Form AMI-LJ31-SWA is the document that ensures the skin contour (within the RVSM Critical
Region), on both sides of the airplane, is acceptable for RVSM. Form AMI-LJ31-SWA shall be
issued after the necessary skin contour measurements are obtained initially, or upon damage/repair
within the RVSM Critical Region. In cases where the skin contour is found to be unacceptable for
RVSM compliance, the STC holder shall recommend changes, such as repair options and/or
alternatives, operational restrictions, and/or avionics retrofits, to ensure the overall altimetry system
error levels are acceptable for RVSM operations.
TOP
END
SIDE
BOTTOM
AMI-IICA-LJ-0432 Page 15
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
This airplane meets the RVSM airframe geometry requirements for {Initial/Continued}
Airworthiness.
AMI-IICA-LJ-0432 Page 16
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Test Procedure
1. During normal cruise flight at an altitude between FL270 and FL510 (Baro 29.92 inHg or
1013.25 mb) activate altitude hold. Allow the aircraft to stabilize on the selected altitude.
The air must be stable (no turbulence) during this check. Maintain flight level and
cruise Mach number.
2. With the airplane in the normal (cruise) mode and altitude hold engaged, record the data
from the primary displays (using Table 3) every minute for a minimum flight segment of 20
minutes. The maximum altitude deviation shown on the display should not exceed ±65 ft.
AMI-IICA-LJ-0432 Page 17
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Destination:___________________________ Pilot:________________________
Notes:
AMI-IICA-LJ-0432 Page 18
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Test Procedure
Equipment Required: SPI-31-040-9 Digital Mechanical Inclinometer - Spi-Tronic
Model Pro 3600 or equivalent accuracy (.XX)
TN623626 Pitot Probe Inspection Tool
TN624880 Frame 1 Leveling Tool Tool
1. Record left and right probe part numbers, serial numbers and total number of probe
hours in the Probe Alignment Data Form (Figure 10).
2. Level aircraft per Maintenance Manual instructions.
3. Remove radome.
4. Align TN624880 Frame 1 Leveling Tool with the two existing tooling holes on the
forward side of Frame #1 and attach.
AMI-IICA-LJ-0432 Page 19
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
5. Attach TN623626 Pitot Probe Inspection Tool onto the barrel of the right pitot-static
probe, indexing it to the vane of the probe with the center template loosely attached.
Locate the center template against skin contour, aligning it with the aft skin joint and
indexing it to the aircraft skin and hand tighten the clamping screws. Then Attach right
protractor plate and secure, as shown below:
Center Template
6. Position the digital protractor (in the Pitch axis) on TN624880 Frame 1 Leveling Tool (as
shown below) and zero the protractor.
AMI-IICA-LJ-0432 Page 20
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
7. Place the digital protractor on the right protractor plate of the TN623626 Pitot Probe
Inspection Tool, as shown below. Measure and record the pitch angle in the Probe
Alignment Data Form (Figure 10).
8. Position the digital protractor (in the Roll axis) on TN624880 Frame 1 Leveling Tool (as
shown below) and zero the protractor.
9. Place the digital protractor on the right protractor plate of the TN623626 Pitot Probe
Inspection Tool, as shown below. Measure and record the roll angle in the Probe Alignment
Data Form (Figure 10).
AMI-IICA-LJ-0432 Page 21
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
10. Verify Middle Template is secured and the tabs are positioned on the contour. Measure the
Yaw readings at the fore & aft scribe lines and record in the Probe Alignment Data Form
(Figure 10).
11. Repeat Steps 5 through 10 for opposite left pitot-static probe alignment check.
12. Complete Probe Alignment Data Form (Figure 10) to determine if probes are in tolerance.
One probe may exceed the allowable misalignment, as long as the total misalignment (left
probe misalignment + right probe misalignment) does not exceed the specified limits.
AMI-IICA-LJ-0432 Page 22
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
Eccentric Nut
AMI-IICA-LJ-0432 Page 23
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
AMI-IICA-LJ-0432 Page 24
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
If the altitude alert system consistently alerts in excess of ±300 feet of the selected altitude, repeat the
altitude alert test conditions in accordance with the procedures provided in Section 2.1.1. If the
requirements are again exceeded, the ADDUs may require servicing. The serviced units must be
re-tested upon installation (Section 2.1.1).
AMI-IICA-LJ-0432 Page 25
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
AMI-IICA-LJ-0432 Page 26
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
The Airworthiness Limitations Section is FAA-approved and specifies maintenance required under
§43.16 and §91.403 of the Federal Aviation Regulations, unless an alternative program has been FAA
approved. It is noted that there are no Structural Airworthiness Limitations associated with
RVSM airworthiness compliance of Learjet airplane Model 31 group aircraft.
AMI-IICA-LJ-0432 Page 27
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
To ensure compliance with RVSM altimetry system accuracy and integrity requirements during
RVSM operations, Learjet Model 31 group aircraft operators must be maintained in accordance with
this document. Further, the operator should be familiar with RVSM-specific Minimum Equipment
List (MEL) changes, operational conditions and flight crew training requirements.
AMI-IICA-LJ-0432 Page 28
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
AMI-IICA-LJ-0432 Page 29
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
The flight crew should be familiar with the specific operational guidelines and contingency
procedures that may be unique from one region of RVSM airspace to another (i.e. North Atlantic,
European, Pacific, West Atlantic Route System, Domestic, etc.).
AMI-IICA-LJ-0432 Page 30
Rev. C January 10, 2006
RVSM Approval for Learjet Model 31
Instructions for Initial and Continued Airworthiness
Supplemental Type Certificate #ST01463SE
NOTES
AMI-IICA-LJ-0432 Page 31
Rev. C January 10, 2006