EBL 80全自动弹簧床芯生产线

Machine Translated by Google
EBL-80
Automatic Bonnell Spring Unit Transfer
Line ÿÿÿÿÿÿÿÿÿÿ
1ÿÿÿÿÿ 1 Composition of the machine
2ÿÿÿÿ 2.1 ÿÿÿÿ 2 Technical Specifications

2.2 ÿÿÿÿ 2.3 ÿÿ 2.1 Scope of application 2.2
ÿÿ 2.4 ÿÿÿÿ 2.5 Technical parameters 2.3
ÿÿÿÿ Safety device 2.4 Security
identification 2.5 Working
area
3ÿÿÿÿÿÿ 3.1 ÿÿÿÿÿÿ 3 General Safety Information

3.2 ÿÿÿÿÿÿÿ 3.3 ÿÿÿÿ 3.1 Overall safety standards 3.2
ÿÿÿÿÿÿ 3.4 ÿÿÿÿÿÿ3.5 Safety standards for handling 3.3
Safety standards for modulation and operation 3.4
Maintenance safety standards 3.5 Safety of
operator
4ÿÿ ÿÿ ÿÿ 4.1 ÿÿ ÿ 4 Hoisting and Installation

ÿÿ 4.2 ÿÿ ÿ ÿÿ 4.3 4.1 Transportation and installation
ÿÿ 4.3.1 ÿÿ ÿÿ 4.2 Lifting and unloading
4.3.2 ÿÿ ÿÿ ÿÿ 4.4 4.3 Installation
ÿÿ ÿÿ5ÿÿ ÿ ÿÿ 5.1 4.3.1 Installation area
ÿÿ ÿ ÿ ÿÿ 5.2 ÿÿÿ ÿ ÿ 4.3.2 Positioning and horizontal calibration

ÿ ÿÿ 5.2.1 ÿÿÿÿÿÿ 4.4 Electrical connection
5.2.2 ÿÿÿÿÿ 5.2.3 ÿÿ 5 Adjustment and Commissioning
ÿÿÿÿÿÿÿÿÿÿÿÿÿ 5.1 General requirements for adjustments

5.2 Adjustment of the spring coiling machine
5.2.1 Structure of the spring coiling machine
5.2.2 Insertion of steel wire
5.2.3 Calculation of steel wire length and control
of spring size
one
5.2.4 ÿÿ ÿÿ ÿÿ ÿÿ 5.3 ÿ 5.2.4 Adjustment of cutter position

ÿ ÿ ÿ ÿÿ 5.3.1 ÿÿ ÿ ÿÿÿ 5.3 Adjustment of transfer hand
5.3.1 Synchronization adjustment of transfer hand and
ÿÿ ÿ ÿÿ 5.3.2 ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿÿ spring coiling machine 5.3.2 Setting the closing
5.3.3 ÿÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ 5.3.4 ÿÿ point of the clamping head of transfer hand
ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ
ÿ ÿ ÿÿ 5.3.5 ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 5.3.6 ÿÿ ÿ 5.3.3 Adjusting the overall height of the transfer hand
5.3.4 Adjusting the perpendicularity and equal division
ÿÿÿ 5.3.7 ÿÿ ÿ ÿÿ ÿÿ ÿÿ 5.3.8 ÿÿ ÿÿ ÿ ÿÿ of the transfer arm 5.3.5 Adjustment of the angle
5.4 ÿÿÿ ÿ ÿÿ ÿÿ 5.4.1 ÿÿÿ ÿ ÿ ÿ 5.4.2 ÿÿ ÿ of the clamping spring
ÿ ÿ ÿÿ 5.4.3 ÿÿÿ ÿ ÿÿ 5.4.4 ÿÿÿ ÿ ÿÿ 5.4.5 groove
ÿÿ ÿÿ ÿÿ ÿÿ 5.4.6 ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ 5.4. 7 ÿ 5.3.6 Adjusting the spring binder plate
5.3.7 Removing the stuck spring 5.3.8
ÿ ÿÿ ÿÿ ÿÿ 5.4.8 ÿÿ ÿ ÿÿÿ 5.4.9 ÿÿ ÿÿÿÿ Removal of the transfer arm 5.4
5.4.10 ÿÿ ÿÿÿÿ 5.4.11 ÿÿ ÿÿÿ ÿ ÿÿ 5.4.12 Adjustment of knotter 5.4.1 Zero
ÿÿ ÿÿ 5.4.13 ÿÿ ÿÿ 5.4.14ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ position of knotter 5.4.2 Determination
5.5 ÿ ÿÿ ÿÿ ÿ ÿÿ 5.5.1 ÿÿ ÿ ÿÿ ÿ ÿÿ 5.5.2 of knotting quality 5.4.3 Adjustment of
the head hitting plate 5.4.4 Adjustment of
ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 5.5.3 ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ
knotting wheel position 5.4.5 Adjusting the
5.5.4 ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ 5.5. 5 ÿÿ ÿÿ ÿÿÿ tightness of the knot 5.4.6 Adjusting the
ÿÿÿ 5.5.6 ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ 5.6 ÿÿ ÿÿ ÿÿ ÿ knotting wheel locking device 5.4.7 Adjusting the
ÿ 5.7 ÿÿ ÿÿ 5.8 ÿÿ ÿÿÿ 5.9 ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ knotting wheel control lever 5.4.8 Adjusting the
wire pressure plate 5.4.9 Adjusting the spring
5.9.1 ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ
master 5.4.10 Replacing the spring master 5.4.11
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ Replacement of knotting wheels and cleats 5.4.12
ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿ ÿÿ.ÿÿ 5.9.3 ÿÿÿÿÿÿ Adjusting the push rod 5.4.13 Detection of spring
5.9.4 ÿÿÿÿÿÿÿ 5.9.5 ÿÿÿÿÿÿÿ 5.4.14 Adjustment of the overall position of the
knotter 5.5 Adjustment of heat treatment device
5.5.1 Adjusting the position of the heat treatment
device
5.5.2 Adjusting the position of the electrodes relative
to the spring retainer
5.5.3 Adjusting the stroke of the electromagnet
5.5.4 Inspection of the heat treatment temperature of
the spring 5.5.5 Determine the amount of spring
shrinkage 5.5.6 Other factors causing excessive
shrinkage 5.6 Adjustment of the alignment mechanism
5.7 Adjusting the pay-off rack 5.8 Adjusting the
productivity 5.9 Automatic conveyor adjustment 5.9.1
Adjustment of automatic steering gear 5.9.2
Adjustment of the spring positioner 5.9.3 Adjustment
of the counter 5.9.4 Adjustment of the distance of
the spring compression 5.9.5 Adjusting the stroke of
the spring push
2
6ÿÿ ÿ ÿÿ 6.1 ÿÿ ÿ 6 Lubrication of the Machine

ÿÿ ÿ ÿ ÿÿ ÿÿ 6.2 ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ 6.1 Spiral wire pitch adjustment and verification
6.3 ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ 6.4 ÿÿ ÿ ÿÿ ÿÿ ÿ 6.2 Position adjustment and verification of spiral wire
head
ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ
6.3 Adjustment and verification of spiral wire pressure
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ
6.4 Adjustment and confirmation of the lubrication of
ÿÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 6.7 ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ spiral wire
ÿ 6.7.1 ÿÿ ÿÿ ÿ ÿÿ 6.7.2 ÿÿ ÿÿ 6.8 ÿ 6.5 Adjustment and verification of the wiring position of
ÿ ÿÿ ÿÿ ÿ ÿÿ 6.8.1 ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ the clamp 6.6 Adjustment and verification of the

locking of the
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ
clamp
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ 6.9 ÿÿ 6.7 Adjustment and verification of the clamp position
ÿ ÿÿ ÿ ÿÿÿ ÿÿÿ D 6.9.1 ÿÿ ÿÿ ÿ ÿÿ ÿÿ 6.7.1 Use of clamp positioning gauge 6.7.2 Moving
6.9.2 ÿÿ ÿÿ ÿ ÿÿÿ ÿÿÿ 6.10 ÿÿ ÿÿÿ ÿÿ the clamp 6.8 Adjusting the first port on the right
ÿ ÿÿ ÿ ÿÿ ÿÿ 6.11 ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ 6.8.1 Adjusting the fixed cutter 6.8.2 Adjusting the

closing cutter 6.9 Adjustment and check of the clamp
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ
port D on the left 6.9.1 Adjusting the spiral wire stop
ÿÿ 6.14 ÿÿ ÿ ÿ ÿÿ 6.15 ÿÿ ÿÿÿ ÿÿ ÿÿ mechanism 6.9.2 Adjusting the sensor of the limit switch
6.16 ÿÿ ÿÿ ÿ ÿÿ 6.17 ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ 6.10 Adjustment and verification of the movement of the
7 ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ closing in closing cutter
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
6.11 Change the specifications of the bed core

6.12 Change the length of the bed core 6.13
Adjustment and positioning of the bed net
transmission mechanism
6.14 Adjusting the net delivery route
6.15 spiral wire starting operation instructions
6.16 Removal of the spring assembling steel wire
6.17 Adjusting the tension of the pay-off rack steel wire
8 PLC ÿÿ ÿÿ 8.1 ÿ 7 Maintenance of the Machine
8 Operation of PLC Interface
ÿ ÿÿ ÿ ÿÿ ÿÿ 8.2 ÿÿ ÿ ÿÿ ÿÿ
8.1 General conventions for picture operations
8.3 ÿÿ ÿÿ 8.3.1 ÿ/ÿÿ ÿÿ
8.2 Self-test initial picture when power on 8.3
8.3.2 ÿÿ ÿÿ 8.3.3 ÿÿ ÿÿ ÿÿ Operation overview
8.3.4 ÿÿ ÿÿ 8.3.5 ÿÿ ÿÿ 8.4 8.3.1 Manual/automatic control
ÿÿÿÿ 8.3.2 Production settings

8.3.3 Alarm information display
8.3.4 Equipment information
8.3.5 Pay-off rack setting 8.4
Eerror message
3
8.5ÿÿÿÿÿÿ8.6ÿÿÿÿ 8.5 Password level description

ÿÿÿ 8.6.1 ÿÿÿÿ 8.6.2 8.6 Overall description of the control
ÿÿÿÿ 8.6.3 ÿÿÿÿ 8.6.1 Control panel 8.6.2 Dialogue
device 8.6.3 Button panel
4
1. ÿÿÿÿÿ 1 Composition of the machine
2-1
ÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿ 2-1 1. ÿ1ÿ2ÿ3ÿ This production line consists of the following parts: Fig.
4ÿ9ÿ ÿÿÿ ÿÿ ÿÿ 2. ÿ5ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 3. 2-1
ÿ7ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ 1. (1, 2, 3, 4, 9) safety room and protective devices
ÿÿÿ ÿÿÿÿÿÿÿÿÿÿ 4. ÿ6ÿ ÿÿÿÿÿÿÿ 5. ÿ9ÿ10ÿ 2. (5) spring coiling machine (including electrical control box)
ÿÿ 3. (7) spring assembling machine (including control box)
4. (6) automatic conveying mechanism
5. (9, 10) pay off rack
5
2.ÿÿÿÿ2.1ÿÿÿÿ 2. Technical Specifications

2.1 Scope of application
This production line is specialized in the
production of spring bed cores consisting of
ÿ ÿÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ (ÿ2-1)ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ
double conical springs (Fig. 2-1), which
produces
directly
the
ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ bed core by winding, knotting, quenching,
conveying and spring assembly by threading
ÿ ÿ2-2ÿÿÿÿÿÿÿÿÿÿÿ1ÿ ÿÿÿÿÿ ÿÿÿÿÿ80ÿÿÿÿÿÿÿ through the steel wire.
(Fig. 2-2)
This production line has the following
characteristics 1. High production efficiency,
ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ can be producing 80 springs per minute.
Through winding, knotting, heat treatment,
ÿÿ ÿÿ ÿÿ ÿ ÿ80-100ÿÿÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ step output, and automatic feeding machine, it
can be directly fed into the spring aseembling
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
machine to make the spring bed core output
each shift up to 80-100 sheets of bed cores
(different specifications, different output )
2 ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ
ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ3 ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 2. Less labor, the machine can be operated by
one person, only need to start the machine,
ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ adjust, wire penetration, troubleshooting, bed
ÿ4 ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ5 ÿ ÿÿ ÿÿ core unloading, etc.
3. The spring specifications produced by the
ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ machine can be pre-customized, the width and
length of the bed core can be set, and the
ÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ height of the spring can be adjusted.
4. This machine is equipped with sufficient
spare parts and maintenance tools to meet the
needs of users for adjustment and maintenance.
5. The safety facilities of this machine include
safety room, protective cover, safety sign,
alarm device, etc., which can effectively meet
the needs of users for safe production.
23
2-2
6
2.2ÿÿ ÿÿ1 ÿ ÿÿ 2.2 Technical

ÿÿ ÿ ÿÿÿ2 ÿ ÿÿ ÿÿ ÿ 80 parameters 1. Spring
ÿ/8ÿÿ3 ÿ ÿÿ ÿ ÿÿ ÿ 2000ÿÿ4 ÿ type; biconical 2. Production efficiency;
ÿÿ ÿÿ ÿ ø Ø65-Ø92ÿÿ5 ÿ ÿÿ ÿ 80 sheets / 8 hours 3. Maximum width of bed core; 200
ÿ ÿ ÿ ø Ø1.9 -Ø2. 4ÿÿ6 ÿ ÿÿ ÿ 4. Spring diameter; Ø65-Ø92 mm
ÿ ÿ 100-180ÿÿ7 ÿ ÿÿÿÿ ÿ 4-7ÿ 5. Diameter of steel wire; Ø1.9-Ø2.4mm
8 ÿ ÿ ÿÿ 18 kW 9 ÿ ÿÿ ÿÿ ÿ 380V3 6. Spring height; 100-180
ÿ50-60ÿÿ10 ÿ ÿÿÿ ÿÿÿ ÿÿ4.5kw mm 7. Number of spring coils;
4-7 laps 8. Total power;18 kw 9.
Voltage requirements; 380v3 phase 50-60Hz
10. Spring assembling machine power 4.5KW
7
2-4
2.3ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 2.3 Safety device (Fig. 2-4)

ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿ
Thanks to mechanical protective devices and safety
switches, the machine can meet the operator's
maximum safety requirements
ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ Safety room and protective cover

ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿÿ ÿ ÿÿ ÿ The safety room and protective cover of the
ÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ machine are designed to prevent potential damage
to moving parts during machine operation.
The protective door should be closed during
the production process.
ÿÿÿÿÿÿ ÿÿÿÿÿ Emergency stop button

ÿÿÿÿÿÿÿÿÿ Stop the machine in case of a sudden danger.
8
2-5
2.4 Safety identification, positioning and description

2.4ÿÿÿÿÿÿÿÿÿÿ(ÿ2-5ÿ
(Fig. 2-5)
Make sure all the logos are clearly visible, if not clear, they
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
ÿ ÿÿÿ should be replaced. Make sure the new security logo is in
its original location.

A-ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ B-ÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿ A- Safety equipment that must be used (gloves, protective
ÿÿÿ ÿÿÿÿ shoes, etc.)
B- Danger! electric shock
When close to the electrical components, the power

C-ÿÿÿÿÿÿÿÿÿÿÿÿ
switch board of the main machine must be disconnected.
ÿÿÿD-ÿÿÿÿÿ
C- Danger! high temperature
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿ Do not touch these surfaces with your hands
D - General danger
E-ÿÿÿÿÿÿÿÿÿÿ Do not approach the area indicated by the logo, where
moving parts can be dangerous.
E- Do not take off the safety shield.
10
2-6
1. Spring coiling machine frame

1. ÿÿÿÿÿ
2.Spring coiling mechanism
2. ÿÿÿÿ
3. Transfer hand
3. ÿÿÿ
4. Upper knotter
4. ÿÿÿÿ
5. Lower knotter
5. ÿÿÿÿ
6.Heat treatment mechanism
6. ÿÿÿÿÿ
7. Conveying mechanism
7. ÿÿÿÿ
8. Spring revolving mechanism
8. ÿÿÿÿ
eleven
2-7
ÿÿÿÿÿÿÿÿÿÿÿÿ2-7ÿÿÿ The machine consists of the following components,

as shown in Fig. 2-7:
A—machine rack
A—ÿÿ
B—upper and lower clamps
B—ÿÿÿÿ
C—clamp and bracket control mechanism
C—ÿÿÿÿÿÿÿÿÿ
D—net delivery mechanism
D—ÿÿÿÿ
E—upper and lower string spring forming device
E—ÿÿÿÿÿÿÿÿÿ
F—pay-off rack
F—ÿÿÿ
G— Electrical system
G—ÿÿÿÿ
12
2-8
1 ÿÿ
1 Spring
2 ÿÿÿÿ 2 Conveyor belts
3.ÿÿÿÿ 3. Spring push hands
4.ÿÿÿÿ 4. Avoiding skateboards
5.ÿÿÿ 5.Chuck body
6.ÿÿ 6.Crossbar
7.ÿÿ 7.Skateboarding
13
2-9
1. ÿÿÿ 1.conveyor rack
2. ÿÿÿÿ 2. Conveyor belt
3. ÿÿÿÿÿÿÿ 3. Conveying hex wheel assembly
4. ÿÿÿ 4.Tensioner _
5. ÿÿÿÿÿ 5. Magnetic damper
6. ÿÿ 6. Push hands
14
2.5ÿÿÿÿÿÿ2-10ÿ 2.5 Working area (Fig. 2-10)
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The required working area of the machine

should be guaranteed. If the required space is
ÿ ÿÿÿ
insufficient, it will pose a danger to the operator
and the personnel in the vicinity of the machine.
Please do not place any other materials in the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ working area.
A-ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ A- Manual material unloading area and control
area.
B-ÿÿÿ
B-Channel.
C-ÿÿÿÿÿÿÿÿÿÿÿÿ
C- Forklift or hoisting crane shipping area.
fifteen
3ÿÿÿÿÿÿ3.1ÿÿÿÿÿÿ 3 General safety information

3.1 Overall safety standards
1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 1. Learn this operation and maintenance instructions

ÿÿ before unpacking, installing, starting, operating the
machine, or doing any operation on the machine.
2. Always abide by the safety tips in this instruction
2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ manual and the safety identification on the machine.
3. If the safety standards are not complied with, the
manufacturer will not be responsible for any
3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ personal injury or loss of the goods.
4. Lifting, installation, maintenance, emergency
maintenance and electrical system maintenance
4. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ should be carried out by technical and maintenance
personnel with expertise.
5. Do not perform any operations that endanger
5. ÿÿÿÿÿÿÿÿÿÿÿÿÿ safety
3.2 Safety standards for handling

3.2ÿÿÿÿÿÿÿ
1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿ 1. Hoisting and handling operations must be

carried out by professional personnel in a professional
manner.
2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ 2. At least a second person should be present to

help guide during the hoisting and installation
process.
3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 3. Lift the machine with appropriate equipment
and follow recommended safety measures to
avoid personal injury and property damage.
4. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿ 4. Do not stand near the lifting objects or in the
working area of the hoisting machine and crane.
16
3.3ÿÿÿÿÿÿÿÿÿÿ1. 3.3 Safety standards for modulation and

operation 1. This machine is specially designed.
Therefore, it should not be used for purposes
other than this function.
2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ 2. The operator should have the physical and

mental preparation to operate a complex machine.
3. The front working area of the machine should

3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
always be kept clean and free of obstacles so that
it can reach the electrical console quickly in case of
emergency.
4. Always follow the essentials of starting. (See
Section 6.2)
4. ÿÿÿÿÿÿÿÿÿÿÿÿ 6.2ÿ
5. Do not place your hands and objects on moving

5. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ parts, electrical parts and cable accessories or inside.
6. Before starting production, check whether the

work area is clean and there is no potential danger.
6. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ
7. Turn on all the lights when the lighting

7. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿ 8. ÿÿÿÿÿÿÿÿÿ conditions are not good, if you check out some
ÿÿÿÿÿÿ bad bulbs, and replace them immediately.
8. When the machine is running, it must not be left
unattended.
9. When the machine is running, the unrelated
9. ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ 10. ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ personnel should not approach the machine.
ÿ ÿ ÿ ÿÿ 11. ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿÿÿ 12. ÿ ÿÿ ÿÿ 10. Do not operate the machine while the protective
ÿÿ ÿÿ ÿÿ. device or safety room is opened.
11. Do not work on it if the safety facilities do not
meet the requirements.
12. Always keep the working area clean.
13. Report abnormalities in the special device to the
ÿÿ machine maintenance personnel.
14. In order to be personally safe, make sure the
14. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 15. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
sleeves are tightly fastened.
ÿÿÿÿÿ ÿÿÿ
15. Do not feed any materials other than the
specified items.
17
16. Check that there is no debris placed in the

16. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
machine or on the machine before starting the
ÿÿ machine.
17. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 17. The use of the machine must be carried out in
in accordance with national, company regulations,
in accordance with the methods, procedures and
locations prescribed by the safety regulations.
18. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 18. The operator entering the electrical control box
ÿÿ should be strictly limited unless they are confirmed
to have practical and professional skills.
3.4 Maintenance safety

3.4 .
without
standards
1. It is forbidden for personnel
qualifications to repair and mend the machine.
2. You should read this instruction manual before
serving the machine.
3. In order to avoid injuries caused by moving
3. ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ
parts, do not lubricate, repair and adjust while the
ÿ ÿ ÿÿÿ ÿ ÿÿ 4. ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ machine is running. Except for the operation
ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿ adjustment specified in the instruction.
4. Stop the machine by following the predetermined
steps required by the instructions before performing
lubrication or any other operation.
5. Keep the maintenance equipment clean and in
5. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ good condition. If it will affect safety, do not
modify, change or add it to the machine.
3.5 Safety of operator

3.5ÿÿÿ ÿÿ 1. ÿÿ 1. Always keep the repair equipment clean and in
ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿ 2. ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ good condition.
2. When unloading the finished spring, you must
ÿÿ ÿ ÿÿÿ 3. ÿÿ ÿ ÿÿ ÿ ÿÿÿÿ
wear suitable gloves.
3. Always wear suitable clothes.
18
4-1
4-2
4ÿÿ ÿÿ ÿÿ4.1ÿÿ ÿ ÿ 4 Hoisting and Installation
4.1 Transportation and installation

ÿ ÿ ÿ ÿÿÿ ÿ ÿÿÿ ÿÿ
The main machine, electrical control box and safety room are
ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ
mounted on the pallet, and are directly into the container with the
ÿ ÿÿÿÿ 4.2ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ pay-off rack, spring chute and tools attached with the machine. The
container transportation is adopted.
4.2 Lifting and unloading

The main machine pallet must be lifted and handled by a forklift.
ÿÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿ
The forklift is also used for unloading and handling of the main
(ÿ 4-1) 4.3ÿÿ4.3.1ÿÿ ÿÿ1. ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ machine. (Fig.4-1)
ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿÿÿÿ 2. ÿ ÿÿ ÿÿ 4.3 Installation
ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 3. ÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿ 4.3.1 Installation area
1. The machine must be installed in a flat and dry place. The

ÿÿÿ (ÿ 4-4ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿ 4. ÿÿ ÿÿ ÿ ÿÿÿÿ ÿ
environment must be clean and free of flammable materials.
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿ 3000 ÿÿ /ÿÿÿÿ 5.ÿÿÿÿÿÿ
2. To make the machine work properly, the good lighting conditions
ÿÿÿÿÿÿÿÿÿ are necessary.
3. Connect an exhaust pipe from the air outlet A. (Fig.4-4)
It is recommended to connect an activated carbonprecipitator.
4. The ground should be level, and the unit area can carry not less
than 3,000 kg / square meter.
5. The steel wire must be transported in and the spring must be
transported out conveniently.
19
4-3
4-4
twenty
4-5
4.3.2 Positioning and correction levels
4.3.2ÿÿÿÿÿÿÿ
1. Transport the machine to the installation location

1. ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿÿ ÿ ÿÿÿ ÿÿ 2-10) ÿÿÿÿ 2. ÿ with a forklift or truck. Position the machine
5 ÿÿ ÿÿ ÿÿ A ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ 4-5ÿ 3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ according to the floor plan (Fig. 2-10).
2. Correct the level of the machine with 5 horizontal
ÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿ 4. ÿÿÿÿÿÿ
screws A. (Fig. 4-5)
3. Use the wire feed inlet and spring output hole
(right side) to position the safety room relative to
the machine.
4. Position the pay-off rack.
twenty-one
4-7
4-6
4.4ÿÿ ÿÿ 1. ÿ ÿ
4.4 Electrical connection
ÿ ÿ ÿÿ ÿÿ ÿÿ ABCD ÿÿ ÿ ÿÿÿ ÿ ÿÿ 4-6ÿ ÿ ÿÿ E ÿ
1. Connect the cable ABCD of the machine and the pay
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ 2. ÿÿ ÿÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ220 ÿ
off rack to the electrical control box (Fig. 4-6)
ÿÿÿÿ ÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ
4-7ÿ Add a three-phase power connection cable to the control box E.
2. Connect the power cable (220 volts, single-phase neutral
and ground wire) for the safety room lighting.
Note: To correct the pay-off rack and the direction of

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
3. ÿÿ ÿ ÿÿ ÿÿÿ 4. ÿ ÿ ÿ rotation to verify that the direction of rotation is anti
ÿÿ ÿÿ ÿÿÿ 5. ÿÿ ÿ ÿÿ ÿÿÿÿ 6. clockwise. (Fig.4-7)

ÿ ÿÿ ÿÿ ÿÿÿÿ 7. ÿ ÿÿ ÿÿÿÿ ÿ ÿ When the direction is reversed, turn the power cable upside
down.
ÿÿ ÿÿ ÿ ÿÿ 8 .
3. Remove the pay-off rack handling device.
4. Release the two emergency stop buttons.
5. Close all protective covers.
6. Close the main switch of the machine.
7. Turn the inner and outer switches to the outer position.

8. Press the main start button.
9. Press the pay-off rack inching control button.
22
5ÿÿÿÿÿ5.1ÿÿÿÿÿÿ 5 Adjustment and Commissioning

5.1 General requirements for adjustments
1. Adjustment is used to change the shape of spring

1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ to ensure continuous production.
2. In order to obtain a spring of the desired shape,

2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ the machine must be adjusted before production.
3. In the production process, in order to correct the

diameter of the spring, the pitch or the quality of
3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ the spring knot, it is necessary to make some
adjustments.
4. The adjustments must be made by experienced

4. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ personnel.
5. Some local adjustments will affect other aspects,

5. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿ so follow-up inspections should be made after
adjustment.
23
5-2
5-1
5.2 Adjustment of the spring coiling machine
5.2ÿÿÿ ÿ ÿÿ5.2.1ÿÿÿ ÿ 5.2.1 Structure of the spring coiling machine
ÿÿ ÿ ÿÿ ÿÿ 5-1 ÿ ÿ ÿÿ The structure of the spring coiling machine is shown in Fig. 5-1.
ÿÿ ÿ ÿÿ ÿÿ ÿÿ 1ÿ ÿ ÿ ÿ ÿ It is composed of a wire feeding mechanism (1) driven by a servo

motor, a winding diameter control lever (2), a pitch control lever (3),
ÿ ÿÿ ÿ2ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 3ÿÿÿÿ
a cutter (4), an expansion rod (5), a wire straightener (6) and a steel
ÿ4ÿÿ ÿÿÿÿ5ÿÿÿÿÿÿÿÿ6ÿÿÿÿÿÿÿÿ7ÿ ÿÿÿÿÿÿ
wire feeding wheel (7) and other components.
5.2.2 Insertion of steel wire
The steel wire is taken out from the pay-off rack and the wire frame
5.2.2ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ and penetrated into the wire straightener. The three rollers on the
outer side of the wire straightener are fixed, and the inner two are
ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ
adjustable. Rotate the adjusting screw clockwise to increase the
ÿ ÿÿ ÿÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ
straightening degree of the wire. When the anti-clockwise rotation is
ÿ ÿÿ ÿÿ ÿÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ performed, the straightening degree is reduced. The straightened
ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ wire should be bent slightly inward so that the wire passes through
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿ the guide wire holes on both sides of the wire wheel.
In the wire feeding wheel, the upper wire feeding wheel is specified,
ÿ ÿ ÿ ÿÿ ÿÿÿÿ ÿ ÿ ÿÿ ÿÿ 5-2 ÿ ÿÿ 1. ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ2ÿÿÿ
and the lower wire feeding wheel can be used for a small amount of
ÿ ÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿÿÿ 2. ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ2ÿ ÿ ÿ ÿ ÿÿÿ ÿÿ
movement. When the wire is threaded into the wire feeding wheel,
ÿ ÿÿÿÿ 3. ÿÿ ÿÿ ÿ3ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿ ÿ the lower wire feeding wheel should be moved downstream. The
4ÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿ 4. ÿÿÿÿÿ4ÿÿÿÿÿÿÿÿÿÿ3ÿÿ method is shown in Fig. 5-2.

1. Tighten the screw (2) with the hand to lower the lower wire
feeding wheel and thread the wire.
2. After the steel wire is penetrated, loosen the screw (2) and the
lower wire feed roller automatically presses the tightening wire.
3. Loosen the screw (3) so that the guide plate (4) is unscrewed and
the wire is bent downwards as it passes through the guide wheel.
4. Reset the guide plate (4) and tighten the screws (3).
24
5-3
5-4
5.2.3ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 5.2.3 Calculation of steel wire length and control of spring size
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The diameter and number of turns required to make the spring are
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ determined, so the length of the wire required to wind a spring is

determined. The adjustment process is as follows:
1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
1. Calculate the theoretical length using the formula below.
L=2ÿÿDe+4*dÿ+
L=2ÿ(De+4*d)
ÿÿ[n*ÿ0.7De+Di)+Di-0.7De]ÿ*ÿ/40ÿ+ÿH-4*dÿÿ2ÿ
+ ÿ{[n*(0.7De+Di)+Di-0.7De]}*ÿ/40)+(H-4*d)^2}
ÿÿÿ In the formula:
n=ÿÿÿ-2 n=total number of turns-2

From: inner diameter of the retainer mm
Fromÿÿÿÿÿÿ mm
Di: waist coil diameter mm
Sayÿÿÿÿÿ mm
D : wire diameter mm
Dÿÿÿÿÿ mm
H : spring height mm
Hÿÿÿÿÿ mm
2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 2. Input the numerical value as the set value into the control cabinet
3. ÿÿÿÿÿÿÿÿ 5-3ÿ and test and adjust the sample spring.
ÿÿÿÿÿÿÿÿÿÿÿÿÿ 3. Test the spring diameter (Fig. 5-3)
Di=De/2+2d The waist coil diameter of the spring should conform to the
following formula:
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 5-1 ÿ(9)ÿÿÿÿÿÿÿÿ
Di=De/2+2d
ÿÿÿÿÿÿ8ÿ
If not, change the position of the coil diameter cam ((9) in Fig. 5-1)
ÿÿÿÿÿ or adjust the coil diameter control connecting rod (8).
ÿÿ 5-4 ÿÿÿÿÿ 5ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Rough adjustment:
5ÿÿÿÿÿÿ Loosen the two screws 5 as shown in Fig. 5-4, move the cam disc up
or down, and then tighten the screw 5. Fine adjustment:
25
Loosen the handle 1 as shown in Fig. 5-4, adjust it up or down, and

ÿÿ 5-4ÿÿÿÿÿ 1ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
then tighten the handle 1. Adjust downwards to increase the waist
1ÿÿÿÿÿÿÿÿÿÿÿÿ 5-5ÿÿÿÿÿÿÿÿÿ coil diameter (Fig. 5-5), and vice versa.
ÿÿÿÿ 5-4ÿÿÿÿÿ 6 ÿÿÿÿÿÿÿÿÿÿÿÿÿ You can also adjust the length of the connecting rod 6 as shown in
Fig. 5-4. Turn the nut (2) clockwise to make the coil diameter control
ÿ2ÿÿÿÿÿÿÿÿÿÿ6ÿÿÿ,ÿÿÿÿÿÿÿÿÿÿÿÿ
connecting rod (6) longer and the spring diameter will be smaller:
ÿÿÿÿÿÿ2ÿÿÿÿÿÿÿÿÿÿ6ÿÿÿÿÿÿÿÿÿÿ
turn the screw anti-clockwise (2), make the coil diameter control
ÿÿÿÿ 5-6ÿ
connecting rod (6) shorter, and the waist coil diameter will become
longer (Fig. 5-6)
5-6
5-5
In the spare parts box, there are five different cam discs. The suitable springs are as
follow:
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿ
Disc type number Suitable for spring specifications (mm)
of turns
ÿÿÿÿ ÿÿ ÿÿÿÿÿÿÿmmÿ ÿÿ A 4 ÿÿ B ÿÿ C1
Disc A 4 Retainer ÿ70~92, Di ÿ40~ÿ50
Disc B Retainer ÿ68~85 Di ÿ32~ÿ50

5 ÿÿÿ70~92 ÿÿÿ40~ÿ50 ÿÿ 5
5 ÿ68~85 ÿÿÿ32~ÿ50 ÿÿ Disc C1 5 Retainer ÿ68~96, Di ÿ40~ÿ50
ÿ68~96 ÿÿÿ40~ÿ50 Disc E 6

ÿÿE 6
The disc C2 is the same as the disc C1, but the applicable spring transition ring is
ÿÿ C2 ÿÿÿ C1,ÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿ smaller than the type of the disc.
4. Measure the inner diameter of the retainer at both ends of the spring (Fig. 5-8)
4. ÿÿÿÿÿÿÿÿÿÿÿÿ 5-8ÿ ÿÿÿÿ Deÿÿÿÿÿ Use a ruler to measure the De, the maximum allowable size of both ends is
ÿÿÿÿÿÿ +/-2mm.
+/-2mmÿ
If it is out of tolerance, you need to adjust the position of the starting point of
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿ 5.7ÿ the servo motor (Fig. 5.7)
26
5-8
5-7
5-10
5-9 5. Measure the height of the spring (Fig. 5-9)

5. ÿÿ ÿÿ ÿÿ ÿÿ ÿ 5-9ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ Since the height of the spring is reduced after knotting,
ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ 5-9 ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ the measured height of the winding spring (H in Fig.
5-9) should be 5-10 mm higher than the height after
ÿ ÿ 5-10mmÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿ 5-1 ÿ 3ÿÿ
knotting.
If it is not possible, adjust the length of the wire or
adjust the pitch lever (3 in Fig. 5-1).
6. Measure the pitch of the transition helix (Fig. 5-10)
6. ÿÿÿÿÿÿÿÿÿÿÿ 5-10ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ

As shown in the Figure, the pitch of the transition helix
t ÿÿ at both ends is measured, and the two ends should not
ÿÿÿÿÿÿ 15-25mm ÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿ be equal, or within a range of 15-25 mm.
ÿÿÿ 5.1 ÿ If it is out of tolerance, you need to adjust the pitch
3). control lever (3 in Fig. 5.1).
27
5-12
5-11
5-14
5-13
7. Adjust the pitch control lever (2) and the pitch cam (6).
7. ÿÿ ÿÿ ÿÿ ÿ2ÿ ÿ ÿÿ ÿÿ ÿ6ÿÿ ÿÿ 5-11ÿ ÿÿÿÿ ÿÿ ÿ 2 ÿ ÿ (Fig. 5-11)
ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ2ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿ There are two ways of adjustment pitch control levers,
ÿ ÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 1ÿ ÿ ÿ namely, adjusting the pitch control lever (2) upper and
ÿ ÿÿ ÿ2ÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ2ÿ ÿÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ 5 lower position and adjusting the length of the pitch control
-12ÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ7ÿ ÿÿ 5-11ÿ ÿ ÿ ÿÿ connecting rod, adjusting the up and down position of the
pitch lever: loosening the handle ( 1), the pitch control lever
ÿÿ ÿ ÿ 5-13ÿ ÿÿÿÿ ÿÿ ÿ6ÿ ÿÿÿ 5-11 ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ
(2) that can be moved up and down. When the pitch control
ÿ ÿ3ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ6ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ 4ÿÿ ÿ
connecting rod (2) is up, the spring changes as shown in
ÿ ÿ ÿ ÿ ÿÿ ÿ6ÿ ÿÿ ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿÿÿ Fig. 5-12. Adjust the length of the pitch lever: turn the
ÿ ÿÿÿ ÿ ÿÿ ÿ 5-11ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ 5-14 ÿ ÿ ÿÿÿÿÿ ÿ3ÿ ÿ screw (7) clockwise or anti-clockwise (as shown in Fig.
ÿ ÿ ÿÿ 4ÿ ÿ5ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ 5-11), then the spring changes as shown in Fig. 5-13.
ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿ6ÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 5-15ÿ The adjustment pitch cam (6) (Fig. 5-11) has two forms,
namely adjusting the cam disc (3) or adjusting the entire
pitch cam (6). Adjust the pitch cam, loosen the screw,
loosen the screw (4), and the pitch cam (6) can rotate
clockwise and anti-clockwise (as shown in Fig. 5-11). The
corresponding spring changes are shown in Fig. 5-14.
Adjust the cam disc (3) and loosen the screws (4) (5). The
cam disc can be rotated clockwise or anti-clockwise on the
pitch cam (6), and the corresponding spring changes are
shown in Fig. 5-15.
28
5-16
5-15
5-18
5-17
8.ÿÿ ÿÿ ÿÿ ÿÿ 5-16ÿ ÿ ÿ ÿÿ ÿÿ ÿ 8. Measurement of the wire head height (Fig. 5-16)
ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ After the winding spring is laid flat, let the one end of the
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ 10mm ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ retainer head contact the plane, and measure the height of
ÿÿ the wire end of the other end retainer above the center of
the spring to be 10 mm higher. If it is not possible, adjust

ÿ 5-1 ÿÿÿÿÿÿÿÿ 2ÿ
the wire length setting value or adjust the coil diameter
5.2.4ÿÿÿÿÿÿÿÿÿ5-17ÿ control connecting rod 2 as shown in Fig. 5-1.
ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ 5.2.4 Adjusting the cutter position (Fig. 5-17)
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ 0.2mm ÿÿ ÿ ÿ ÿ ÿ This machine adopts hard alloy as the cutter head, and the
ÿ ÿ ÿ5-17ÿÿ alloy is welded on the cutter body. The fixed cutter is
fastened to the machine body with screws. The movable
cutter is mounted on the cutter shaft, and the gap between
the movable cutter and the fixed cutter is 0.2 mm. 5-17).
29
5-19 5-20
5.3ÿÿÿÿÿÿ5.3.1ÿÿÿ 5.3 Adjustment of transfer hand
5.3.1 Synchronization adjustment of transfer hand and spring

ÿÿÿÿÿÿÿÿÿ
coiling machine
ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿ ÿ
When the spring is wound, the wire is cut, the transfer hand holds the
ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ spring, and the transfer hand must synchronize with the spring
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ coiling machine.
ÿ ÿÿ 5-19ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿÿÿ ÿÿ ÿ ÿ 10mm ÿÿ ÿ The initial position of the spring coiling machine (ie, the zero
position) is located at the rear of the spring coiling machine (Fig.

ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿÿ ÿÿ ÿÿ
5-19). The holes on the support plate are aligned with the large
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿ ÿ5- 19ÿÿÿ
sprocket holes and inserted with a 10mm cylindrical pin. At this
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ point, the spring coiling machine is at zero position. Insert the
adjustment gauge block between the index dial and the index dial
(Fig. 5-19). At this point, it indicates that the transfer hand has been
synchronized with the spring coiling machine.
5.3.2 Setting the closing point of the clamping head of transfer

5.3.2ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ hands
ÿ 2ÿ ÿÿ 5-20ÿ ÿ ÿÿ 1ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿÿ ÿ Turn the transfer hand manually to bring the roller (2) (Fig. 5-20)
ÿ ÿ ÿÿ ÿÿ6ÿ ÿÿÿ 5- 5- 21ÿ ÿ ÿ ÿ ÿÿ ÿ5ÿÿ ÿ ÿÿ ÿ into contact with the arc segment with a small radius of the cam (1).
Loosen the sleeve (6) (Fig. 5-21) and define the cam (5) as shown.
ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿÿ ÿ6ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ
The center of the cam is located on the center line of the upper and
ÿ ÿ5ÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿÿÿÿÿ4ÿ ÿÿ 5-20ÿÿÿÿ
lower rollers. Tighten the screws on the hub-shaft connection (6) to
ÿ(1)ÿÿÿÿÿÿÿÿÿÿÿ ÿÿ2ÿÿÿÿÿÿÿE=10.8ÿÿÿÿÿ 4ÿÿ position the cam (5).
ÿ1ÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿ Manually turn the transfer hand to the mechanical zero position.
Loosen the sleeve (4) (Fig. 5-20) and turn the cam (1). The cam edge
is brought into contact with the roller (2) as shown in the Fig.. At this
time, E=10.8, and the screw on the rising sleeve 4 is tightened to
position the cam (1). Thus, the closing point of the clamping head of
transfer hand is set.
30
5-21
5-23
5-22
5.3.3ÿÿÿÿÿÿÿÿÿÿÿÿ5-22ÿ 5.3.3 Adjusting the overall height of the transfer hand (Fig. 5-22)
1.ÿÿÿÿÿÿÿÿ 2.ÿÿÿÿÿÿÿÿ 1. Loosen the chain tensioner.
2. Disconnect the main machine switch.

3.ÿÿÿÿÿÿÿÿÿ1ÿÿÿÿÿÿÿÿ
3. Loosen the screw (1) on the pressure plate and turn the adjusting
ÿ2ÿÿ
screw (2) to adjust the overall height of the transfer hand (refer to the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
table below).
odÿmm) Hÿmmÿ
odÿmm) Hÿmmÿ
ÿ75 twenty
ÿ75 twenty
75-90 fifteen
75-90 fifteen
ÿ90 10
ÿ90 10
4. Verify that the H values at both ends are equal, check that the
4.ÿÿÿÿ H ÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ1ÿÿ transfer hand is in contact with both screws, and then tighten the
screw (1).
5.3.4ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ(ÿ5-23ÿ 5.3.4 Adjusting the perpendicularity and equal division of the

transfer arm (Fig. 5-23)
31
1.ÿÿÿÿÿÿÿÿ
2.ÿÿÿÿÿÿÿÿ2ÿÿ 3.ÿÿÿÿÿ3ÿÿ 1. Disconnect the main machine switch.
ÿÿÿÿÿÿÿ1ÿÿÿ 2. Loosen the transfer hand nut (2).
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 4.ÿÿÿÿÿÿ2ÿÿ 3. Turn the screw (3) to adjust the arm (1) of the
transfer hand to the vertical position and ensure that
the spring can be pressed into the groove of the
transfer hand.
4. Tighten the nut (2) again.
32
5-25
5-24
5.3.5ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ1. ÿ ÿ ÿÿ ÿ ÿ ÿÿ 5.3.5 Adjustment of the angle of the clamping spring groove
ÿÿ ÿÿÿ 2. ÿÿ ÿÿ ÿÿ ÿÿ ÿ1ÿ ÿÿ ÿ 5-24ÿ ÿ ÿ 1. Coil a spring and stop before the wire is cut off.
2. Loosen the mechanical arm fastening screw (1) (Fig. 5-24) and
ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿ
rotate the arm so that the card spring groove is aligned with the spring
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ 3. ÿÿ ÿÿ
spiral groove. Carefully press the spring into the groove.
ÿ1ÿÿ 4. ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿÿÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 3. Tighten the set screw (1).
ÿ ÿ ÿÿÿÿÿÿÿÿÿ 5 ÿÿÿÿ 5.ÿÿÿÿÿÿÿÿÿ 6.ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 4. Insert the angle template in the toolbox into the slot, make a mark on
the spring coiling machine, and use this mark to adjust the remaining 5
arms.
5. Re-install the tension spring.

6. Check if the grip in each arm is flexible.
5.3.6ÿÿÿÿÿÿÿÿ5-25ÿ 5.3.6 Adjusting the spring binder plate (Fig. 5-25)

The adjustments in front of the transfer hand should be completed
ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ
before adjusting the spring pressure plate. It should be noted that in the
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ1. ÿ 1 .ÿÿ normal coil spring process, the pressure plate will not touch the spring.
ÿ1ÿ ÿÿ ÿÿÿÿ 2. ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ3ÿ ÿÿÿ 3. ÿ ÿ ÿ The spring will not be pressed when the pressure plate is not in the
ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ horizontal position.
1. Adjust the pressure plate (1) to the horizontal position.

ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿ ÿ
2. Adjust the pressure plate so that the spring is freely centered on the
transfer arm (3).
3. Press the spring down with the pressure plate, which is located in the
ÿ2ÿÿÿ 4. spring groove (2) of the transfer hand.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 4. According to the different springs, select the corresponding pressure
plate.
33
5-26
5.3.7ÿÿÿÿÿÿÿÿÿÿ5-26ÿ 5.3.7 Removing the stuck spring (Fig. 5-26)

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Sometimes it gets stuck during the spring transport,
ÿÿÿÿÿÿ 1.ÿÿÿÿ remove the spring as follows:
ÿ1ÿÿÿÿÿÿ2ÿÿÿÿÿÿÿÿÿ 1. Grasp the arm (1), lift the small shaft (2) up, and
ÿ3ÿ ÿ open the clasp (3).
2.ÿÿÿÿÿÿÿÿÿÿÿÿÿ 3.ÿÿÿÿÿÿÿ 4.ÿÿÿÿÿ4ÿ 2. Turn the arm back to its starting position.
ÿÿÿÿÿÿ 3. Remove the stuck spring.
4. Reset the safety claw (4).
ÿÿÿÿÿÿÿ2ÿÿÿÿÿÿÿÿÿ5ÿÿÿ ÿÿÿÿÿÿÿÿÿ Note: When the clasp (2) is opened, the spring of the
arm seat (5) returns to its starting position.
3. 4
5-27
5.3.8 Removal of the transfer arm

5.3.8ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ
There are six arms on the transfer hand. When you need
ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ 1. ÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ
to remove one of them, the following method can be used:
ÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿÿÿ 1. Rotate the arm to be disassembled to the lower
separation slider so that the roller on the arm seat is
located in the lower separation slider.
2. Remove the shaft (1) to the rear.

2. ÿÿÿ1ÿÿÿÿÿÿ 3. ÿÿÿÿÿÿÿÿÿ
3. Remove the clamping head assembly (2) on the
ÿÿ2ÿÿÿ 4. ÿÿÿÿ3ÿÿ4ÿÿÿÿ 5. ÿÿÿÿÿ 6. ÿÿÿÿ arm
ÿ6ÿÿÿÿÿÿÿÿÿÿÿ7ÿÿÿ ÿÿÿÿÿÿÿÿ 4. Remove the pressure plate (3) (4).
5. Remove the separation lever (5).
6. The separation slider (6) is moved outward. Hold the
arm seat (7) and rotate slightly to remove the arm.
35
5-28
5-29
5.4ÿÿÿ ÿ ÿÿ5.4.1ÿ 5.4 Adjustment of knotter
ÿÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ 5.4.1 Zero position of knotter

The zero position of the knotter is initialized. When the knotter stops,
ÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ
the knotting motor is not in the zero position. An error message will be
ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿEST displayed. Perhaps a spring is stuck and must be removed. Press the
_ ÿ A-ÿÿÿÿÿÿÿÿ “Start” button again and the knotting opportunity will automatically
return to the zero position slowly. Check the knotting wheel when it
reaches the zero position.

5.4.2 Determination of knotting quality (Fig. 5-28)
A- After knotted, the wire ends are just right.
B- The wire ends are too short after knotting

B-ÿÿÿÿÿÿÿÿC-ÿÿÿÿÿÿÿ C- The wire ends are too long after knotting
ÿ5.4.3ÿÿÿÿÿÿ ÿÿ5-29ÿ
5.4.3 Adjustment of the head hitting plate (Fig. 5-29)
ÿÿÿÿ1ÿÿÿÿÿÿÿÿÿ2
The head hitting plate (1) is knotted by the head lever (2), and the tail of
the spring is knotted so that the wire is left long enough to knot three
ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿÿ 3 ÿÿ 1. ÿ ÿÿ ÿ ÿÿ ÿ ÿ times.
ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ 1. Loosen the nut Ato the left and loosen the nut B to the right.
ÿÿÿÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿ ÿ ÿ ÿ ÿÿ 2. Turn the connecting rod C anti-clockwise, the connecting rod is
shortened, (the wire head is short),

ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 3. ÿÿÿÿ AÿBÿ ÿÿÿÿÿ
Rotate the link body clockwise and the link is extended (the wire end is
ÿÿÿÿÿÿÿÿÿÿÿÿÿ long).
3. Tighten the nuts A, B.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ At the second knotter, the spring wire changes significantly with the
ÿÿÿÿÿÿÿÿÿÿÿÿÿ B ÿÿÿÿÿ ÿÿÿÿÿ diameter of the semi-finished spring. Therefore, it is necessary to adjust
as above.
When the diameter of the spring wire changes, the position of the lever
B must be adjusted.
36
ÿÿÿÿ 0.5mm(ÿ 5-31ÿÿ
5-30 5-31
5.4.4ÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿ 5.4.4 Adjustment of knotting wheel position
The wire opening of the knotting wheel must be vertical with the
ÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ Bÿÿÿÿÿÿÿÿÿÿÿ Bÿ
inclined plane facing down.
Lower the lever B first, turn the knotting wheel, and then raise the lever
b.
5.4.5ÿÿÿÿÿÿÿ 5.4.5 Adjusting the tightness of the knot
ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ The knot of the spring must be tight. For different wires, the position of
the knotting wheel will change and should be adjusted appropriately.
ÿ ÿÿ ÿÿÿ 1. ÿÿÿÿ ÿÿ ÿ ÿ ÿ ÿÿ A ÿÿ 5-30ÿÿÿ 2. ÿ ÿ
1. Loosen the three screws A on the knotting cleat (Fig.5-30).
ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 2. Move the knotting cleat to the knotter or remove the knotter.
The movement range is a maximum of 0.5mm. When moving to the
ÿÿ ÿÿ ÿ ÿ ÿ 0.5 ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ knotter, the knot is loose, and when the knotter is removed, the knot is
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ tight.
Note: This adjustment is required after one month of production due to
ÿ ÿÿ ÿÿÿÿÿÿÿ ÿÿ ÿÿ
the wear of the knotting cleat.
5.4.6ÿÿÿÿÿÿÿÿÿ 5.4.6 Adjusting the knotting wheel locking device The locking
of the knotting wheel is adjusted according to the diameter
of the spring retainer.
1. ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ
1. Loosen the nut A and unscrew the screw B of top locking block.
ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ 2. Manually turn the knotter to raise the knotting control lever D to the
ÿÿ 3. ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿB ÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ highest position, and the knotting wheel has been rotated half a turn.
ÿ 4. ÿ ÿÿÿÿ B ÿ ÿ ÿ ÿÿÿ ÿÿ A ÿÿÿ 5. ÿÿ ÿ ÿÿ ÿÿ C ÿ 3. Tighten the screw B until the locking block does not move, but it has
not been inserted into the notch of the knotting wheel.
ÿÿ B ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ
4. Loosen the nut B half turn and lock it with the locknut A.
ÿ ÿFÿÿÿÿ
5. Measure the distance F between the locking block C and the screw B,
which must be approximately equal to 0.5 mm (Fig. 5-31).
37
7. ÿÿÿÿÿ
5-33
5-32
5.4.7ÿÿ ÿÿÿ ÿÿ ÿÿ5-32ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ

5.4.7 Adjusting the knotting wheel control lever (Fig. 5-32)
ÿ ÿ ÿÿÿ 1. ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ Adjust the position of the knotting wheel according to the diameter of
ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿ 2. ÿÿÿÿÿÿ the spring retainer.
ÿÿÿÿÿÿÿÿÿÿÿÿÿ 1. Manually turn the machine forward, raise the knotting control lever,
and knot to complete a cycle.

A. 2. Use a caliper to measure the distance A from the apex of the spring
From To From To From To retainer to the bottom of the knotting wheel.
90 100 82 92 74 84 66 76 Of A Of A Of A Of A
88 98 80 90 72 82 64 74 90 100 82 92 74 84 66 76
88 98 80 90 72 82 64 74
86 96 78 88 70 80 62 72
86 96 78 88 70 80 62 72
84 94 76 86 68 78 60 70
84 94 76 86 68 78 60 70
ÿÿÿFrom=ÿÿÿÿÿÿ ÿÿÿÿÿÿÿ Of which, De = spring retainer inner diameter
A Calculate A with the following formula
To=Of+10 To=Of+10
3. Open the back cover of the knot box.
3. ÿÿÿÿÿÿÿÿ 4. ÿÿ 4. Loosen the two screws A on the lever as shown in Fig.5-33.

5-33 ÿÿÿÿÿÿÿÿÿ A 5. ÿÿÿÿÿÿÿÿB ÿÿÿC 5. Turn the two screws anti-clockwise, B rises, C decreases
ÿÿ 6. ÿÿÿAÿ
6. Tighten the two screws and check the distance A.
7. Close the back cover
38
. ÿÿÿÿÿ
5-34
5.4.8ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ
5.4.8 Adjusting the wire pressure plate The
ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ 1. ÿÿÿÿ ÿ positions of the upper and lower fixed and lower movable steel
ÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ1ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ wire pressure plates are adjusted according to the diameter of the
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ 2 ÿÿÿÿ 5. ÿÿÿÿ Aÿ 6. ÿÿÿÿ Bÿÿ spring retainer.

1. Manually turning forward, so that the knotter control lever (1) is at
ÿÿÿÿÿ5ÿÿÿÿÿ 7. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 8.ÿÿÿÿÿÿÿÿÿÿÿ
the lowest point.
ÿÿÿÿ 9. ÿÿÿÿ Bÿÿÿÿÿ D ÿÿÿÿÿÿÿÿ ÿ5ÿÿÿÿÿ E ÿÿÿ 2. Loosen the screw A (Fig. 5-34)
3. Move the fixed pressure plate (3) up or down, using = its edge is
aligned with the edge of the master (4).
4. Lock the fixed pressure plate (3).
5. Tighten the screw A.
6. Loosen the screw B and move the movable pressure plate (5) down.
7. Manually turning forward and raise the knotting control lever(1).
8. Move the lower pressure plate up until it touches the upper pressure
plate.
9. Tighten the screw B and turn the screw D against the movable
pressure plate (5) and lock it with the nut E.
Note: Raise or lower the wire setting block (2) to adjust the helix
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ2ÿÿÿÿÿÿ angle of the spring.
39
5-35
5.4.9ÿÿÿÿÿÿÿÿ5-35ÿ 5.4.9 Adjusting the spring master (Fig. 5-35)

Measure the inner diameter of the finished spring
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
retainer to determine the appropriate size of the
ÿÿ master.
1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ2ÿÿ 2. ÿÿÿÿÿ3ÿÿÿÿÿÿ4ÿÿÿÿÿ 1. Manually turning forward so that the three
3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ4ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ pressure plates are close to the master (2).
2. Loosen the screw (3) and move the clamp (4) back.
3. Loosen the adjusting screw (1), the movable part
of the cam (4)
4. ÿÿ ÿÿ 1ÿÿ 5. ÿ ÿÿ ÿÿ Move to the left to increase the diameter of the master,
ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ3ÿÿ 6. ÿ ÿ ÿ ÿÿ ÿ ÿÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ and to the right to reduce the diameter of the master.
ÿÿÿÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 4. Tighten the screws (1).
5. Move the pressure plate toward the master until it
ÿÿ ÿÿ ÿÿ
touches the master and tightens the screws (3).
6. Make several springs to verify the diameter of the
spring retainer and the master.
Note: Different masters must be used depending
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ on the inner diameter of the spring retainer.
40
5-36
5-37
5.4.10ÿÿÿÿÿÿÿÿ5-36ÿ
5.4.10 Replacing the spring master (Fig. 5-36)
1. ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ A, ÿ ÿÿ ÿÿÿ 2. ÿ ÿ ÿÿ C ÿ ÿ 1. Loosen the screw A on the three pressure plates and push
ÿ ÿÿÿ 3. ÿÿ ÿÿ Eÿ 4. ÿÿ ÿÿ D ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ the pressure plate outward.
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ 2. Loosen the nut C and lower the fixed pressure plate.
3. Remove the screw E.
ÿ ÿ ÿ ÿ ÿ ÿÿ 5. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
4. Remove the screw D and replace the master of the
required size.
5. Adjust the position of the knotting control lever and the
position of the pressure plate.
5.4.11ÿÿÿÿÿÿÿÿÿÿ5-.7ÿ 1.ÿÿÿÿÿÿÿ
5.4.11 Replacement of the knotting wheel and the
3. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 4. ÿÿÿÿÿÿÿÿ
cleat (Fig. 5-.7)
1. Loosen the screw A and remove the knotting cleat including
the knotting wheel, the locking wheel, and the locking block.
2. Loosen the screw C to remove the knotting cleat.

3. Clean the parts before assembly.
4. Replace the parts that need to be replaced.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Note: Replace the knotting wheel and the cleat according
to the steel wire size and the inner diameter of spring
retainer.
41
5-38
5.4.12ÿÿ ÿÿ ÿ ÿ5-38ÿ 1. ÿÿ ÿ 5.4.12 Adjusting the push rod (Fig. 5-38)

ÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿÿ 2. ÿ ÿ ÿÿ A ÿ ÿÿ B ÿÿ ÿ ÿ ÿÿ 1. In order to facilitate adjustment, the push rod
should be moved as far as possible.
ÿ ÿÿÿ 3. ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ
2. Loosen the nut A and adjust the push rod B to the
ÿÿÿÿÿÿÿÿFromÿÿÿÿÿÿÿÿÿ
desired position.
3. Tighten nut A.
Install the inner diameter (De) of the spring retainer
using the corresponding push rod.
42
5-40
5-39
5.4.13ÿÿ ÿÿ 1. ÿ 5.4.13 Detection of
ÿ 5-39 ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ 2. ÿ ÿ 5-40 ÿÿ ÿÿ ÿ ÿ ÿ ÿ spring 1. Verify the inner diameter and height of the
spring retainer after knotting as shown in Fig. 5-39.
ÿ ÿÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿ H ÿ 100 ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ
2. Check the relevant deviation of the two ends of the
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿe ÿ 3-6mmÿf ÿÿÿ 3mmÿÿÿÿÿÿÿÿ
spring according to Fig. 5-40. Take the spring height
ÿÿÿÿ H is 100 as an example, where the dimension e is
3-6mm and f is more than 3mm. The upper and lower
knots must be perpendicular to each other.
5-41
5.4.14ÿÿÿÿÿÿÿÿÿÿ 5.4.14 Adjustment of the overall position of the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ knotter According to the needs, the knotter can
move back and forth, left and right, ascending and
ÿÿÿÿ 1.
descending and rotating.
ÿÿÿÿÿÿ ÿÿÿÿ Cÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿ 1. Move back and
forth Loosen the screw C and loosen the four
ÿÿ Cÿ
pressure plates. Tighten the screw C after moving it into pl
2. ÿÿÿÿ 2. Rising and falling
ÿÿÿÿ Aÿÿÿ B,ÿÿÿÿÿÿÿ Aÿ 3. ÿÿ ÿÿÿÿÿÿÿÿÿÿÿ Loosen the screw A, rotate B, and tighten the screw A
when it is in place.
Dÿÿÿÿÿÿÿÿ 3. Rotate
Loosen the screw D on the front and rear curved
ÿÿÿÿDÿ grooves, and tighten the screw D after the knotter
is turned to the position.
43
5-43
5-42
5.5ÿÿÿÿÿÿÿÿ 5.5 Adjustment of heat treatment

device 5.5.1 Adjusting the position of the heat
treatment device (Fig. 5-42)
5.5.1 ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ5-42ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ Put the qualified spring into the heat treatment device,
ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ1ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿÿÿ ÿÿ ÿ ÿ ÿ ÿ loosen the screw (1) slightly, and place the two guide
ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ1ÿÿ plates against the spring. Both retainers of the spring
should contact the guide plate and tighten the screw
(1).
5.5.2 Adjusting the position of the electrodes
5.5.2 ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ relative to the spring retainer Place the qualified
ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ2) ÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿÿ ÿÿ ÿÿ ÿ3ÿ ÿ ÿ ÿ spring into the heat treatment device, loosen the
ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿ ÿÿÿÿÿÿÿ screw (2) slightly, move the bracket to the center of
the spring retainer at the electrode (3), and adjust
the other side.
Loosen all the screws.
5.5.3 Adjusting the stroke of the electromagnet
5.5.3ÿÿÿÿÿÿÿÿÿÿ5-43ÿ (Fig. 5-43)
ÿÿÿÿ3ÿÿÿÿÿÿÿÿÿÿ2ÿÿÿÿÿ1ÿ When the electromagnet (3) is fully extended, the
distance A between the electrode (2) and the
ÿÿÿÿÿ A ÿÿ 05-01mmÿ
pressure plate (1) should be 05-01 mm.
ÿÿÿÿ 1ÿÿÿÿÿÿ 2 ÿÿÿÿÿÿÿÿ ÿÿÿ
Loosen the nut 1 and turn the hex head 2 to adjust.
When in place, tighten the nut.
44
5-44 5-45
5.5.4 Inspection of the heat treatment temperature

5.5.4ÿÿ ÿÿ ÿ ÿÿ ÿÿ 1. ÿÿ ÿ ÿÿ ÿ
of the spring 1. Inching makes the spring pass
ÿÿ ÿÿÿ 2. ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿ ÿ ÿÿ ÿ ÿ through the heat treatment device.
ÿ ÿÿÿÿ 3. ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 2. Quickly grasp the opposite end of the spring
against the electrode and remove the spring from
the transfer hand.
3. The spring color does not change to indicate that
the heat treatment temperature is too low. A yellowish
color indicates that the color is suitable, and a blue
color indicates that the temperature is too high.
5.5.5 Determine the amount of spring shrinkage

5.5.5ÿÿ ÿÿ ÿÿÿ 1. ÿÿ ÿÿ ÿ
1. Measure the height of the heat treated spring.
ÿÿ ÿ ÿÿÿ 2. ÿÿ ÿÿ ÿÿ 10 ÿÿ 3. ÿ ÿÿ 2. Repeat the compression of the spring 10 times.
ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿ 3. Measure the height of the spring and the difference
ÿÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿ from the previous measured value is the amount of
shrinkage, which should be as small as possible.
ÿÿ ÿÿÿÿÿÿÿÿ 4. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
4. If the measured shrinkage is large, the heat

treatment temperature should be re-adjusted.
5.5.6ÿÿÿÿÿÿÿÿÿÿÿÿ 5.5.6 Other factors causing excessive
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ shrinkage The quality of the steel wire is poor, the
medium diameter is too small, the height of the
ÿÿÿÿ
spring and the diameter of the steel wire.
Four. Five
5-46
5.6 ÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿ 5.6 Adjustment of the alignment mechanism

ÿÿÿÿÿÿÿÿÿÿ The outlet width of the alignment mechanism must
ÿ ÿÿÿ ÿÿ ÿ 5-46ÿ 1. ÿÿ ÿÿ be adjusted to the length of the spring being made.
1 ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ 2 ÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿ 2. ÿÿ ÿÿÿÿ ÿ ÿÿ ÿÿ (Fig.5-46)
1. Loosen the screw 1 so that the baffle moves in the
3 ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿ
long groove 2 of the alignment frame and tightens it
2. Loosen the set screw 3 on the swing arm so that
the swing arm moves on the shaft and tightens it
46
5-47
5.7 ÿÿÿÿÿÿ 5-47ÿ 5.7 Adjusting the pay-off rack (Fig. 5-47)
ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ The pay-off rack is the active wire release of the motor,
and its speed should match the speed of the coil spring.
ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ The control system sets the two speeds of the pay-off
ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ rack, namely the normal speed and the acceleration
speed. The normal speed is set according to the
ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ (2) ÿÿ ÿ specifications of the spring, the diameter of the reel,
ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿ 1ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ the productivity, etc., and is generally slightly lower
than the speed required by the coil spring, and the
ÿÿ ÿ ÿ ÿ ÿÿ 2ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ1ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ acceleration speed is faster than the normal speed.
ÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿ ÿÿ ÿÿ When the pay-off speed is significantly lower than the
coil spring speed, the reel (2) is quickly lifted up, and
close to the open (1) for detection, the pay-off rack
motor rapidly changes into the acceleration speed.
When the pay-off speed is too fast, the reel (2) falls
back, close to the open (1) for check, and the pay-off
rack motor returns to the normal speed.
- Estimation: The coil spring speed is 80 spring per

- ÿÿ ÿ ÿÿ ÿ ÿ 80 ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ 500 ÿ ÿÿÿ ÿ ÿ ÿÿ ÿ 53 minute, such as a wire coil with an average diameter
ÿ/ÿÿ - ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿÿÿÿ ÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿÿÿ of 500, which is approximately 53 rpm.
- Set the inverter to a similar value for verification.
ÿÿ - Set the acceleration speed on the inverter.
The speed of the pay-off rack needs to be adjusted
when using different reel diameters or productivity
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ
adjustments.
47
5.8 ÿÿ ÿÿÿ ÿÿÿ 5.8 Adjusting the productivity

ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ 80 ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ The rated (and largest) mechanical production rate
ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿ is 80 springs per minute, and the machine is designed
and manufactured to meet this constant maximum
speed. If poor quality steel wire is used, productivity
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ must be reduced.
Reducing the productivity can be done by adjusting
5.9 ÿÿÿÿÿÿÿÿ the inverter of the main machine.
5.9 Automatic conveyor adjustment
5-48
5.9.1 ÿÿÿÿÿÿÿÿ 5.9.1 Adjustment of automatic steering

gear As shown in Fig. 5-48, the steering gear is
ÿ ÿ 5-48 ÿ ÿ ÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ mainly to adjust the position of the drop spring and
ÿÿ ÿÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ the direction of the spring knot. If the working
position needs to be adjusted, it can be adjusted by
ÿÿ ÿÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ the nut under the receiving plate A, and the center
ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ of the spring and the center of rotation are basically
concentric. Then, the fiber switch is adjusted, and
the position of the fiber directly affects the rotational
position of the spring knot, so the fiber should be
able to sense the spring and fix the spring knot
position by fine-tuning.
48
5-49
5.9.2 ÿÿÿÿÿÿÿÿ 5.9.2 Adjustment of the spring positioner

ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ 5-49 ÿ ÿÿ ÿÿ a The position of the spring positioner is adjusted
ÿ, ÿ ÿ b ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ according to the spring arrangement spacing, as
ÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿAÿ shown in Fig. 5-49, unscrew the screw A and, and
the block B is adjusted in the direction indicated by
the arrow to adjust the pitch and the upper and
lower spacing, indicating that the direction spacing
should be in the proper position with the D portion,
and the screw A is tightened after the adjustment.
5-50
5.9.3 ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ 5-50ÿ ÿÿÿ ÿÿ ÿÿÿ 5.9.3 Counting induction and adjustment of the guide
A ÿ B ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ A ÿ B ÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿ plate (Fig. 5-50)
ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿ The counter consists of photosensors A and B. For
accurate counting, the positions of A and B should
be aligned. The adjustment of the guide plate C is
mainly to adjust the spring to the center of the
conveyor belt
49
5-51
5-53
5.9.4 ÿÿÿÿÿÿÿ
ÿ ÿ 5-51 ÿ ÿ ÿ ÿÿ a ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ b ÿÿ ÿÿ
ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ 5.9.6 ÿÿÿÿÿÿÿ
1cm ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿ ÿ 5-53 ÿ ÿ ÿ ÿÿ b ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ bÿÿÿÿÿÿÿ
5.9.4 Adjustment of the distance of the

spring compression As shown in Fig. 5-51,
adjust the stroke of A to adjust the distance of the 5.9.5 Adjusting the stroke of the spring
spring compression. It can be adjusted by the screw pushing As shown in Fig. 5-52, adjust the nut A to
of the B component to move the fixed position of the adjust the length of the joint bearing screw to adjust
magnetic induction switch so that its pressing height the propulsion balance of the push rod.
is about 1cm lower than that of the stringing machine. 5.9.6 Adjustment of the spring pushing positioning
Ensure that the spring can be pushed out smoothly The length of the push hands B shown in Fig. 5-53.
to the clamp port. Loosen the bolts to adjust the push rod B back and
forth, to ensure that all the front end of the push plate
is consistent. Loosen the bolt to adjust left and right
by C, and the left and right adjustment should be
aligned with the clamp port.
5-52
5-52
5.9.5 ÿÿÿÿÿÿÿ
ÿÿ 5-52 ÿÿÿÿÿÿÿÿÿ A ÿÿÿÿÿ
fifty
5.10ÿÿÿÿÿÿÿÿÿÿÿÿÿ 5.10 Automatic conveyor failure

and troubleshooting 5.10.1 Fault of
5.10.1 ÿÿÿÿÿ the stringing machine 1.1 See what
1.1ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ the fault in the display of the stringing machine
shows.
1.2ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 1.2 If you need to remove the stringing machine,
1.3ÿÿÿÿÿÿÿÿÿ press button remove to do it.
1.3 Dealing with the failure of the stringing machine.
2ÿÿÿÿÿÿÿ 2. Stringing machine not completed
2.1ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 2.1. Generally speaking, the stringing machine is not
completed. When the spring is full, the stringing
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ machine does not complete the last row of springs. At
ÿÿ this time, the stringing machine is operated to complete
the string.
2.2ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
2.2 When the spring is full, then the stringing is
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ already completed, then click on the stringing
completed, then press the auto button it will
automatically push the spring
5.10.2 ÿÿÿÿ 5.10.2 Commutation fault
1.1 Observe whether the conveyor spring is normal.
1.1ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
If the joint is not in the correct position, the joint wire
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ is hung down on the magnet and not pulled away. At
this time, put the spring pushing manually, and then
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
see if there is a spring in the reversing groove. If the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ spring is removed, block the fiber on the conveyor
belt, reset the right button to reset, and then press the
ÿÿÿÿÿÿÿÿÿÿÿÿÿ left button to start.
1.2ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 1.2 If the reversing electromagnet is not in the normal
position, or the spring is not activated, press the right
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
button and the reversing electromagnet will
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ automatically retrieve the origin. Block the opposing
fiber on the conveyor belt and reset it. Press the right
ÿÿÿÿ
button to reset, then press the left button to start.
1.3ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 1.3 If there is a spring-assisted blank, it will not start
when it returns to the normal position or the lower
spring, and the blade is not in the normal position, or
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ when it is not activated. When the start button is not
activated. Press and hold the button to turn off the
ÿÿÿÿÿÿÿÿÿÿÿ
power, manually reset the blank or blade, and then
press the start button.
51
5.10.3 Transmission failure

5.10.3 ÿÿ ÿÿ
1.1 Conveyor belt operation means that once in the manual state, the
1.1 ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿÿ ÿ
conveyor belt will go once. If the spring is sent to the conveyor belt
ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ without reversing, it will show that the conveyor has not gone, the
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿ ÿ ÿ ÿ ÿ ÿÿ 1.2 ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ conveyor will not be transported once, and the conveyor belt will be
transported once.
ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ
1.2 When the spring is full, it means that the spring is full, the push
ÿ ÿ ÿÿ ÿÿ ÿÿÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ hands does not push the display, and the spring pushing is removed.
ÿ ÿ ÿÿÿ 1.3 ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ When the display spring is full, the conveyor belt will not operate. If
there is no spring on the conveyor belt, there is no spring, no need to
ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 1.4 1.4 1.4 1.4ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ
push the spring, just click the spring to clear, and push the spring with a
ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ 1.5 ÿÿ ÿ false signal.
ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 1.3 The lack of a spring means that when the spring is full, the switch
to the end does not pass through the spring, or there is no contact
ÿÿ ÿÿ ÿÿ ÿÿÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿÿ
switch.
ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ 1.4 Spring compression means that when the spring compression is
ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ clicked once in the manual state, the spring compression device is
pressed down and returned by pressing the primary spring compression
ÿ ÿ ÿ ÿÿ ÿÿÿ 1.6 ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿÿ
device.
ÿÿ ÿÿÿ 1.7 ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ 1.5 Spring pushing, when the spring is full, press the spring pushing, it
5.10.4ÿ ÿ ÿÿ 1.1.1 ÿÿ ÿ ÿ ÿ1ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ will push the spring. In the manual state, the spring is not full of the
spring to be pushed, and when the push hands switch is turned on, the
ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿ
spring pushing will push the spring. The spring close and the spring
ÿÿÿ 2 ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ 1.2 ÿÿ ÿ ÿ pushing are used in the manual state. When the spring pushing is
ÿÿ ÿÿÿ 1.3 ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿ started, the spring pushing pushes the stringing machine, and the
ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿLiÿÿÿÿÿÿÿÿÿÿÿÿÿÿ stringing machine does not automatically clamp the string net.
1.6 Remove and open. In the manual state, it can be used, which means
ÿ that the stringing machine moves away and closes.
1.7 Feed overload, turn the feed bowl to the appropriate position to
restart the power supply.
5.10.4 Timeout failure
1.1 Spring pushing timeout: (1) The spring pushing positioning
proximity switch is not sensed. Press the reset push hands to return to
the normal position. If the sensor does not light when reset to the
normal position, check the sensor position. (2) When the spring pushing
is timed out during the normal spring pushing, the spring pushing time
is increased a little.
1.2 Transmission timeout, shutdown and restart.
1.3 The reversing solenoid expires, and the connector solenoid is
turned off when the timeout is displayed. If the startup is still displayed,
the solenoid control box is broken.
1.4 spring compression timeout failure, power off and restart.
1.5 Grid machine close-up timeout: Check if the splicing machine stops
on the guide rail and closes when the switch is closed.
1.6 NET machine removal timeout: Check if the traverse machine
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ moves on the guide rail and stops when the proximity switch is
removed.
52
5.11ÿÿ ÿÿ1. ÿ 5.11 Display instructions

1. Manual: Manually starts in the green state, and the
ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ general operation keys must be operated in the manual
ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ 2. ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿÿ ÿÿ ÿÿ ÿ state. The spring is full and does not automatically push
the spring.
ÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ 2. Auto: Automatically starts in the green state, and
ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ 3. ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ automatically jumps to manual when the grid and the
spring are faulty. The spring machine and the
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ commutation fault do not jump to manual, and the spring
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ is automatically pushed when the spring is full.
3. Reset: Press the reset when the mechanical action is not
ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ 4. ÿÿ ÿÿ ÿ ÿ in place, the machine returns to the starting position.
ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ When the machine is in automatic operation, it is the stop
button. When the stringing machine is moved or closed, it
5 ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ is the stop button.
ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ 4. Single-step spring compression: means that once in the
manual state, the spring compression will move back and
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ 6 ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ forth once.
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ 5 Conveyor belt operation: refers to the point in the
manual state. The conveyor belt will go once, if the spring
ÿÿ ÿÿ ÿÿ ÿÿÿÿ ÿÿÿÿ ÿÿÿÿ ÿÿÿÿ ÿÿÿÿ ÿÿÿÿÿÿ ÿÿ ÿ is sent to the conveyor belt, the conveyor belt will not go, it
ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ 7. ÿÿ ÿ ÿ ÿ ÿÿ will show that the conveyor has not gone, the point is not
transported once, the conveyor belt will also go once.
ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 8. ÿÿ ÿÿ ÿ ÿ ÿ
6 Spring full: means that the spring is full, push the hand
ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿ ÿÿ ÿ ÿ ÿ does not push the display, press the spring pushing to clear.
When the display spring is full, the conveyor belt will not
ÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ
operate. If there is no spring on the conveyor belt, there is
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ no spring, no need to push the spring, just click the spring
to clear, and push the spring with a false signal.
ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ
7. Feeding: The box with one spring loaded will run once
ÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ and the spring will be sent into the reversing device.
ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 8. Lack of spring: When the spring is full, the switch to
ÿÿÿÿÿÿÿÿ ÿÿÿÿ the end does not pass the spring, or there is no contact
switch.
9. Stringing completion: It means that the stringing
machine completes the previous row while the spring is
full. If the display is not completed, it means that the
stringing machine is in the string, or the push hands spring
pushes the string, and then the string is used. After the
string is completed, the string is completed. If the air spring
is pushed, the stringing machine will have no spring.
When the spring is full, it will also show that the string is
not completed. At this time, the string is not completed
once, and the false signal network is completed. If the
display network does not complete the spring pushing will
not work
53
10 Spring compression: When in the manual state,

10 ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ when the spring compression is clicked once, the
spring compression device is pressed down, and the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ spring compression device is returned by resetting
eleven.
11 ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 11 Spring pushing: When the spring is full, press the
spring pushing, it will push the spring. In the manual
state, the spring is not full of the spring, and if the
spring is closed, the spring pushing will push the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
spring. The spring switch and the spring pushing are
used together in the manual state. When the spring
pushing is started, the stringing machine is pushed
ÿÿÿ forward, and the stringing machine does not
automatically clamp the string.
12 ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 12 Automatic spring pushing: Click to change the
manual spring pushing. When the spring pushing is
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ started, the push hands will not automatically return
when pushing the spring. Press the reset or spring
13 ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ pushing to return.
13Remove, open: In the manual state, it can be used.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ It means that the stringing machine moves away and
closes. When the stringing machine is not fully
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ closed, the close button indicates red. At this time,
pressing the spring pushing will not push the spring.
54
6ÿÿ ÿ ÿÿ6.1ÿÿ ÿ 6 Lubrication of the Machine

6.1 Spiral wire pitch adjustment and verification
ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ Only by adjusting the pitch accurately can the
ÿ ÿÿÿ - ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ processing be ensured without interruption.
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ4-5 ÿÿ - ÿÿ ÿÿ A - Machining a section of spiral wire, to ensure that
the spiral wire processed is slightly extended beyond
ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ (ÿ 5-48) - ÿÿ ÿ ÿÿ - ÿÿ “ÿÿ ÿÿ ÿÿ” ÿ “ÿ the adjustment handwheel, but not more than 4-5 cm
ÿ ÿÿ ÿÿ ÿÿ” ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ - Turn handle A to release the spring device slide
ÿÿ ÿ ”ÿÿÿÿÿ 30 ÿÿÿÿÿÿÿÿÿ (Fig. 5-48)
- Pull out the spring-forming
device - Press the “Upper spring forward inching”
or “Lower spring forward inching” button to machine
ÿ a spiral wire approximately 30 cm long. ÿ Danger:
Do not touch the moving spiral wire
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
55
ÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ 5-49ÿ ÿ ÿÿÿ ÿ

ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿ ÿ ÿ ÿ ÿ
5-49ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿ5-49ÿÿÿ ÿÿÿÿ
ÿBÿÿ 5-50ÿC ÿÿ 5-50ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿ Dÿÿÿÿÿÿÿ
E ÿ ÿÿÿ ÿÿ -51ÿ ÿÿ ÿ ÿ
ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ
ÿ ÿÿ
ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ B.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
C.
5-50
ÿ4.3
5-ÿ494.2
Clamp the spiral wire on the pin at both ends of the spring and gently
push it to the left (Fig. 5-49)
Clamp the spiral wire on the pin at both ends of the spring and gently
push it to the left (Fig. 5-49)
Clamp the spiral wire onto the pin on both ends of the spring and gently
push it to the left (5-49)
The pitch is too long (B, Fig. 5-50)
pitch is too short (C, Fig. 5-50)
Loosen the bolt D of the spiral wire spring device and turn the
adjusting hand wheel E to adjust the pitch (Fig. 51)
pitch too long turning clockwise

Pitch too short Anti-clockwise turning
Note: This mechanism can only make very small adjustments.
56
ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ.ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ Use the tool to turn the handwheel a little bit to

ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ adjust the pitch.
ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ - Tighten the locking bolt
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ D - Processing a section of spiral steel wire to
check that its pitch is consistent - After the
ÿ ÿÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
adjustment is completed, push the spring-forming
device back to the working position and lock it
with the handle Warning: When the machine is in
the automatic mode, a small amount of the spiral
wire head should be inserted into the front clamp
clamp to allow the spring to be applied at any
time. Otherwise the automatic mode will be turned
off and the machine will then stop. When this
happens, reposition the head and tap the upper
or lower spring-loading inching button in manual
mode to bring the string spring to the above
position. Then turn on the automatic mode.
5-51
57
6.2ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 6.2 Position adjustment and verification of spiral wire head

ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ - ÿ ÿÿ ÿ Adjust the position of the front clamp ports to synchronize with the
ÿ ÿÿ ÿÿ ÿÿ ÿÿ - ÿ 4.2 ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿ spiral wire so that the spiral wire can be easily inserted into the clamp
ÿ ÿ - ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ6.7.2 ÿÿ - ports.

- Move the spiral wire head forward -
ÿ ÿÿ ÿÿ A ÿÿ 15 ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ
Adjust the spiral wire pitch as described in section 4.2 -
ÿÿ 5 -52ÿ - ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ - ÿ ÿ ÿÿ ÿ 5.5
Confirm that the position of the closing cutter at the front clamp port
ÿ ÿ ÿÿ B ÿÿ ÿ ÿ ÿ ÿ, ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ - ÿ ÿÿ ÿ is correct (Section 6.7.2)
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ (ÿÿÿ 5-53) - ÿÿ ÿÿ ÿÿ A ÿ ÿÿÿ - Cut the spiral wire A 15 cm long and screw it into the front clamp port
ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ (ÿ 5-53) - (Fig. 5-52) - moving the spring device back to its working position -
ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ 4 ÿ ÿÿ ÿÿ ÿÿ F ÿÿ ÿÿÿÿÿÿÿÿÿÿ Insert a small cylinder B with a diameter of 5.5 into the string spring to
ÿÿÿÿÿ act as a guide - Put the tails of the spiral wires together (see Fig. 5-53
for details)
- Check that the movement of the spiral wire A in the clamp ports is the
same as the movement of the C section of the spiral wire machining
head (Fig. 5-53)
- If it is different, loosen the four set screws F on the back and move
the head to the left and right for adjustments.
5-52
ÿ
45
58
6.3ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿÿ 6.3 Adjustment and verification of spiral wire pressure

ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ - ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ The wire feed roller should apply minimal pressure to the wire and
ÿ ÿ ÿÿ - ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ ÿÿ ÿÿÿ - ÿ ÿ ÿ ÿ ÿ ensure that it does not slip when pulled outward.
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ 5-54ÿ - ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ - Unlock the slide and pull out the spring device
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ - Insert the wire into the inlet sleeve of the spiral wire spring device
- Loosen the screw A with a hex wrench to completely relieve the
pressure on the wire (Fig. 5-54)
- Apply pressure slowly and check if the wire is evenly stretched

ÿ
ÿ Note: Too high pressure will flatten the wire, leading to spiral wire
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿ pitch inaccuracy
5-53
ÿ
46
5-54
59
6.4ÿÿ ÿ ÿÿÿ ÿ ÿÿ- ÿ ÿÿ ÿÿÿ ÿ ÿ 6.4 Adjustment and confirmation of the

ÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ lubrication of spiral wire - Regularly check the
ÿÿÿÿÿÿÿÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿÿÿÿ. amount of lubricant in the tank to fill it with a very
fluid lubricant, preferably mineral oil (eg, N10
spindle oil)
- Check if a small part of the spiral wire is
immersed in the oil. When the lubrication is not
enough or the amount of oil is too much, the
refueling time and the refueling interval can be set
on the computer screen. ÿ Note: If the wire is not
sufficiently lubricated, the pitch of the spiral wire
ÿ will be changed.
ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿÿÿ 6.5ÿÿ ÿÿ ÿ ÿÿ
ÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ
ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ 220ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ 6.5 Adjustment and verification of the wiring
ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ position of the clamp The distance between the
upper and lower clamps can be adjusted between
ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿ 80 mm and 220 mm by turning the lifting
handwheel. The distance between the upper and
lower clamps should be close to the spring height
of the spring to be springed, that is, the distance
between the planes where the two nodes are
located. The operator must select the most
appropriate height so that the spring can easily
and effortlessly be placed into the clamp ports. ÿ
Caution: Do not push the limit switch to the
ÿ minimum or maximum position within this range.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ
60
6.6ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 6.6 Adjustment and verification of the locking of the clamp Proper
ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ - ÿ locking of the clamps ensures that the spiral wire passes easily
ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ (ÿ 6.1 6.1ÿ) - ÿÿÿÿÿÿÿÿÿ through the spring. In order to achieve this, it is necessary to:
ÿÿÿÿÿ 5-55 ÿÿ - ÿÿÿÿÿ - Machining a spiral wire of the correct pitch (see section 6.1)
- Place two springs in the clamp ports, as shown in Fig. 5-55
- Close the clamp ports

ÿ ÿ
ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ - ÿÿ ÿ ÿ Note: The spring can only be used once, because the spring will be
ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ - ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ deformed when the clamp ports are closed.
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ - Screw the string spring between the springs forward by hand
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ 5-57ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ bÿÿ ÿÿ - ÿ - There is a pinch roller CF10-A on the rocker arm, loosen the
ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿ ÿÿ - ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ ÿÿ ÿ ÿ adjusting screw A half a turn (Fig. 5-57), and the nut B which
ÿÿÿ - ÿ ÿÿ B ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ - ÿÿ ÿ ÿ ÿ ÿ locks the pinch wheel is loosened to open the clamp
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ6.7ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ - Partial but not all lock nuts B to create a certain friction in the
ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ groove of the pinch wheel.
ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿ - The spiral wire is therefore fixed in the clamp ports.
- Tighten the bolt A slowly until the string spring just passes.
- Tighten nut B completely to tighten the pinch roller
- Adjust the clamps in the upper row using the same procedure as
before
6.7 Adjustment and verification of the clamp position The
position of the clamp can be changed. The distance between the two
clamps should be an integral multiple of the pitch of the spiral wire
to ensure that the spiral wire can be correctly inserted.
5-57
5-55
ÿ
48 ÿ
49
61
6.7.1 ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ 6.7.1 Use of clamp positioning gauge

ÿ ÿÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ The gauge makes positioning the clamp easier. There are
ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ two positioning pins on each side of the gauge, and the
ÿ ÿ(ÿ 5-56 c ) ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
distance between them is an integral multiple of the pitch of
the spiral wire. ÿ Clamp positioning gauge (Fig. 5-56c)
ÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ 6.7.2 ÿ
Note: In order to position the clamp, the positioning pin on
ÿ ÿÿ - ÿÿ ÿÿ ÿÿ ÿ ÿÿ A ÿÿ 5-56ÿ -
the gauge must be inserted into the positioning hole of the
ÿÿ ÿÿ ÿÿ ÿ ÿÿ B - ÿÿ ÿ ÿÿÿ ÿÿÿ ÿ ÿ ÿ ÿ
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ clamp port.
ÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ 6.7.2 Moving the clamp

ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ - ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ - Loosen the screw A of the fixed net feeder (Fig.5-56)
ÿÿ ÿÿ ÿÿ b ÿÿÿÿÿ - ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ - Loosen the bolt B of the fixing clamp
ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ - Adjust the distance between the two clamps by the gauge,
ÿÿ ÿ ÿÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿ the positioning pin should face the clamp hole positioning
hole
- From the rightmost position, place the clamp by the

position determined by the gauge
- Insert the pin into the positioning hole of the clamp port
and lock the clamp with the bolt B
-Place the netmer close to the left port and tighten the
locking screw.
Note: You can also manually check the position of the
clamp: pass precise-pitched string spring from right to left
through each clamp.
C.
5-56 ÿ4.1 0
62
6.8ÿÿ ÿÿ ÿ ÿÿ ÿÿ6.8.1ÿÿ 6.8 adjust the first port on the right
ÿÿ- ÿ ÿ ÿÿÿ ÿ ÿÿ ÿÿ - ÿ ÿ 6.8.1 Adjusting the fixed cutter
ÿ ÿÿ ÿ ÿÿÿÿ ÿÿ ÿÿ 5-58ÿ - ÿ - Remove the cover from the front row of clamps
ÿ ÿÿÿÿ ÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿ - ÿÿÿÿÿ - Loosen the locking screw A of the fixed cutter (Fig.5-58)
A ÿÿÿÿÿÿÿÿÿ - ÿÿÿÿÿÿÿÿCÿÿÿÿ - Adjusting the tangent of fixed cutter and closing cutter by adjusting
the screw B
- Lock it in this position with the locking screw A
- Make sure that the closing cutter C does not collide with the fixed
D ÿÿÿÿ cutter D when it is moved forward.
ÿ ÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Note: the blades on the front clamps do not need to be adjusted.
6.8.2ÿÿ ÿÿ ÿÿÿ- ÿ ÿÿ 6.8.2 Adjusting the closing cutter
ÿÿ ÿÿ ÿ ÿ ÿ 20 ÿÿ ÿ ÿ ÿ (ÿ 6.1 ÿ) - ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ - Machining a 20 cm long string spring with the correct pitch (see
section 6.1)
ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ -ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ
- Manually thread the spiral wire into the front clamp port until the
ÿÿ ÿÿ 5-59ÿ - ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ
head is close to the closing cutter
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿ
- Loosen the two screws C of the locking clamp (Fig. 5-59)
ÿÿÿÿ ÿÿÿ ÿÿÿÿÿÿÿÿ - ÿÿÿ C ÿÿÿÿÿÿÿÿÿ
- Move the clamp laterally to check that the spiral wire can easily
pass over the blade while moving and check the axial distance
between the blade and the port guide groove. When the blade is
Placed in the extreme position, the spiral wire will not hit the blade.
- Tighten the screw C completely to lock it
5-58 5-59
ÿ4.12
4.11
63
6.9 ÿÿ ÿ ÿÿ ÿ ÿÿÿ ÿÿÿ D 6.9.1 ÿÿ ÿ 6.9 Adjust and check the clamp port D on the left
6.9.1 Adjusting the spiral wire stop mechanism -
ÿ ÿ ÿÿ ÿÿ - ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ - ÿÿ ÿÿÿ
Remove the cover from its position - When
ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ B ÿ ÿ ÿÿÿ C ÿÿ checking that the closing cutter is in the forward
ÿÿ ÿÿ ÿÿ ÿÿ ÿ 5-60ÿ - ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ position, there is no excessive gap between the
ÿ ÿÿ A - ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ sensing pendulum B and the cutter C (Fig. 5-60)
- If necessary, remove the sensing lever from its
ÿ 6.9 .2 ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ (ÿ 5-61) - ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ - ÿÿ position and adjust the screw A - Replace the
ÿ ÿÿÿ ÿÿ - ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ - ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿ ÿ inductive pendulum and check if the cuff can easily
ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿ move to the inductive pendulum 6.9.2 Adjusting the
sensor of the limit switch (Fig. 5-61)
ÿÿÿÿÿ - ÿÿÿÿÿÿÿÿ
- Remove the cover from its position
- Check spiral wire brake device -
Connect the wires of the limit switch to the
machine - Insert sensor C into position to
illuminate the sensor and signal.
- Move the closing cutter backwards,
5-60 ÿ4.13
D.
5-61
ÿÿ ÿ4.14
64
6.10ÿÿÿÿÿÿÿÿÿÿÿÿÿ 6.10 Adjustment and verification of the

ÿ movement of the closing in closing cutter ÿ
ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ - ÿÿ ÿÿ ÿ ÿÿ
Caution: Do not close or switch to manual mode
ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿ - ÿÿ ÿÿ ÿÿ ÿÿÿ 5-60ÿ - ÿÿÿ 5-60 ÿÿÿÿÿ - ÿ without pre-checking the exact position of the
ÿÿÿÿÿ Aÿÿÿÿÿÿÿÿÿ - ÿÿÿ A ÿÿÿÿ closing cutter lever - Make sure the machine is
fully assembled and the clamp ports are open -
Loosen the screw A (Fig. 5-60)
- Place the closing cutter according to Fig. 5-60

- Gradually tighten the screw A and keep it in place
- Screw the screw Acompletely ÿ Note: The spiral
ÿ
wire should be properly
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿ guided or it will protrude from the clamp ports.
65
6.11ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ 6.11 Change the specifications of the bed core

ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ Move the last clamp on the left
ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ When you want to combine a spring with a different series
ÿ ÿ ÿ ÿ 5- 62 ÿÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ 10 ÿ 7 ÿ
without moving the clamp, you must follow these steps
ÿÿ ÿÿ - ÿÿ ÿ ÿÿ ÿ ÿÿÿ 7 ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿÿ (ÿ
below: Fig. 5-62 shows the movement method of the rear
ÿ ÿ ÿÿ ÿ ÿ) - ÿÿ ÿ ÿ 7 ÿÿ ÿ ÿÿÿ -ÿÿ ÿ ÿÿ 10 ÿ ÿ ÿ
end clamp from 10 to 7.
ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿÿ - ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ
7 ÿ 8 ÿÿÿ - ÿ ÿ ÿ ÿ ÿÿ 7ÿ ÿÿ ÿÿÿ ÿÿ (ÿÿ ÿ ÿÿ ÿ - Remove the clamp port 7 in the middle, this position will
ÿ)ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ 8 ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ - ÿÿ ÿÿ be used to place the rear door clamp ports (fixed and active)
ÿÿÿ ÿÿÿ - ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ -Remove the netmer from the left side of the clamp 7
ÿÿÿÿÿÿÿÿ - Remove the rear nipple clamp (fixed and movable) on the
clamp retainer 10
- Unpack the closing cutter control block and install it in
the new position (between 7 and 8)
- Install the rear door clamps (fixed and movable) on the
clamp base 7. If the clamp 8 in the middle left position
ÿ causes an obstacle, remove it from the spring.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ -Adjust the closing cutter control block
ÿÿÿÿÿÿÿÿÿÿÿ -Adjust the upper row of clamps using the same procedure
ÿ
Caution: Each time you change the width, you need to

input the new time into the second time setter.
5-62
ÿ4.17
66
6.12ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ 6.12 Change the length of the bed core The

ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ length of the bed net is determined by the number of
ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿ ÿ 5-63 ÿÿ ÿ ÿ ÿÿÿÿÿÿÿ ÿÿÿÿÿ spring rows and their diameter. In order to machine bed
ÿÿ(mm)ÿÿÿÿÿÿÿÿÿÿ
nets of different lengths, springs of corresponding
diameters must be used.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Fig. 5-63 shows the optional bed net specifications:
Transverse: spring diameter (mm) (this is only a rough

ÿÿÿÿÿÿÿ(mm) ÿÿÿÿÿÿ
ÿÿÿÿÿ value, the exact diameter value needs to be calculated with
ÿ the relevant formula)
Vertical: bed net length (mm)

Content: The number of spring rows required.
ÿ
Note: The number of spring rows in a bed net is a quality factor
5-63
67
ÿÿ ÿÿ ÿ - ÿ ÿ 4.1 ÿ Calculate the spring diameter: -

ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿmmÿ ÿ ÿ ÿ Select constant C in Table 4.1 Lateral:
ÿ ÿÿ ÿÿ ÿÿmmÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ the closest spring diameter (mm)

Vertical: spring wire diameter (mm)
ÿ ÿ ÿ ÿÿÿ ÿ ÿ
In the table: the value of the constant C, the spring diameter can
be calculated by the following formula: D=(L+C xrows-1): number
of rows ÿ65-70 ÿ70-79 ÿ80-85 ÿ86-90
D=ÿL+C x ÿÿ-1ÿÿÿÿ ÿ65-70 ÿ70-79
ÿ80-85 ÿ86-90 5.8 -- 7.8 7.8
ÿ2.0
5.8 -- 7.8 7.8 -- -- 8.0 7.8
ÿ2.0 ÿ2.2
-- -- -- -- 8.5 7.8
ÿ2.2 8.0 7.8 ÿ2.4
-- -- 8.5 7.8 For example: length of bed net to be processed: L = 1870 mm;
ÿ2.4
Number of spring rows over the entire length: N=31; Spring
ÿ: ÿ ÿÿ ÿÿ ÿ ÿÿ: L = 1870 ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ N = 31
wire diameter: 2.0 mm - Calculate the spring diameter D1: D1
ÿ ÿÿÿÿ ÿ ÿÿ ÿ ÿ 2.0 ÿÿ - ÿÿ ÿÿ ÿÿ ÿÿ d1: D1 =
= [L + C x (31-1)] / 31 - In the talce, select the constant C: C =
[L+C x (31-1)]/31 - ÿ ÿ ÿ ÿ ÿ ÿ ÿ C:C=5.8
5.8 D1=[1870+5.8x(31 -1)]/31=65.9 mm Using 66 mm to make
D1=[1870+5.8x(31-1)]/31=65.9 ÿÿ ÿ 66 ÿÿÿÿÿÿÿÿ, ÿÿ ÿ the diameter of the spring, the result is a 31 row 1870 long bed
ÿ ÿ ÿ 31 ÿ 1870 ÿ ÿ ÿÿ ÿ 5.ÿ ÿ ÿ ÿ ÿ “ÿÿ ÿÿ” ÿÿÿ ÿÿ ÿÿ ÿ net.
ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ L ÿ L = Nxd1- ÿ N-1ÿXCNÿ
ÿÿ D1ÿÿÿÿÿ Cÿÿÿÿÿÿÿ ÿÿ Nÿ31
Enter the number of spring rows that make up a bed net in the
"Spring rows" counter as described in Section 5.1.
Calculate the length of the bed net L: L=NxD1-

(N-1)XCN: number of rows D1: spring
diameter C: constant (see the table)
Example:
N: 31 D1:
D1ÿmm
mm C: 5.8
Cÿ5.8 L=31x66-
L=31x66-(31-1)x5.8=1872mm (31-1)x5.8=1872 mm
68
ÿÿ ÿ ÿÿ6.13
ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ - ÿÿ ÿ ÿÿ ÿÿÿÿ - Loosen the lock nut of the netmer
- ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ - ÿÿÿ ÿÿÿ - Move the netmer to bring it closer to the left clamp
- Tighten the lock nut
ÿ
Caution: When the spring is in series, the netting mechanism may be blocked by
ÿ the clamp and the machine will stop. Be sure to fully tighten the lock nut.
ÿÿ:ÿÿÿ,ÿÿÿÿÿÿÿÿÿÿÿÿ,ÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
6.14 Adjusting the net delivery route
Sometimes when the springs of different top diameters are strung, the stroke of
6.14ÿÿ ÿ ÿÿ ÿÿÿ the net feeding needs to be adjusted when a row of springs is completed. The
ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ mechanism for adjusting the stroke is located below the table of the spring coiling
ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ 1 3 machine. There are three screw holes on the swinging rod A, 1, 2, and 3. When
the joint bearing at the left end of the connecting rod B is fastened to different
ÿ ÿ ÿ ÿ ÿ ÿÿ B ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ screw holes, different strokes can be obtained (as shown in the Fig. above and
ÿ ÿÿ (ÿ ÿ 5-64 ÿÿ ÿ ÿ ÿ)ÿ - ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ the lower Fig. in Fig. 5-64).
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ1ÿ2ÿÿÿ 3 ÿÿÿÿ
- Loosen the screws fastened to the 1, 2 or 3 screw holes on the pendulum
rod A - Tighten the loosening screw into the other screw hole - Inching the
machine to keep the machine in the state of the spring - Adjust the
B connecting screw B
Note: When adjusting the stroke, remember to adjust the screw B so that it is in
the state of the spring.
ÿ The net feeder does not hinder the feeding of the string spring. ÿ
ÿÿ: ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ B ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ
ÿ ÿÿ ÿ ÿÿÿ ÿ ÿÿ: ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ Note: It is generally not recommended for users to adjust here unless
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿ you replace the spring with different top diameters of the clamp port string
DANGER: The power must be turned off when adjusting the stroke
ÿ
ÿÿ: ÿÿÿÿÿÿÿÿÿÿÿÿ
B.
one
3
2
5-64ÿ . 19
4
6.13 Adjustment and positioning of bed network transmission

mechanism
69
6.15ÿÿ ÿÿÿ ÿÿ- ÿ ÿ ÿ ÿÿÿ 6.15 Spiral wire starting operation instructions
ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ - Attach a roll of wire to the pay-off rack and put it on. Note: Direction of
ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ -ÿ ÿÿ ÿÿÿÿ A ÿÿ 5-65ÿ, rotation along the wire: When pulling the coil outward, the pay-off rack
ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ - ÿÿ ÿ ÿÿ ÿÿ 10 ÿÿ ÿ ÿÿ ÿ rotation handle must be rotated clockwise
ÿ - ÿ ÿÿ ÿÿ ÿÿÿ B ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿ ÿÿ ÿ - Loosen the head lock nut A (Fig. 5-65) and pull the head of the spiral wire
ÿÿ ÿÿ ÿ ÿÿ ÿÿÿÿ ÿ d ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ spring device forward.
ÿÿ ÿ 5-66 - ÿÿÿÿÿÿÿ - ÿÿÿÿÿÿÿÿÿ - ÿÿÿÿÿÿÿÿÿÿ - Straighten the end of the wire by at least 10 cm long by hand
ÿ - Insert the steel wire into the wire sleeve B, loosen the wire feeding wheel of the
spiral wire spring device, and thread the wire into the molding die D through the
groove of the wire feeding wheel (note: the wire must be pressed against the two
wire transfer grooves) Inside the slot. (Fig.5-66)

- Turn the main machine to manual
- Press the stringing forward inch button
- Push the wire to the delivery wheel at the same time
Danger: Be careful when pressing the delivery pulley, do not crush the hand
ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ - ÿÿ ÿ ÿ 30 ÿÿ ÿ
- Machining a 30 cm long spiral wire to ensure that the spiral wire spring
ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ - ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ
device works correctly
ÿ ÿ ÿ ÿÿ ÿÿ - ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ
- Cut the front part of the spiral wire with pliers
ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ 4.4 ÿÿ ÿ
- Push the spiral wire spring device back to its correct position, check the
ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ - ÿ “ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ
spiral wire pitch, adjust the spiral wire pitch as shown in Fig. 4.4, and then lock
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿ ÿÿ 6.16ÿÿ ÿÿ ÿ
Item
ÿÿÿ “ÿÿ ÿ ÿÿÿ ÿÿÿ” ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿÿ ÿ ÿ ÿ ÿ

- Press the "forward inching" button to ensure that the spiral wire is inserted into
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿ ÿÿ ÿ
the guide groove of the first port opening.
ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿ
6.16 Removal of the spring assembly wire
ÿÿÿÿÿÿÿÿÿÿÿÿ
Press the “spiral wire reverse inching” button to pull it away from the inlet sleeve
with the flat nose pliers when the wire is disconnected from the delivery pulley.
DANGER: When loading or unloading the wire, the tail of the wire must not be
allowed to move freely, otherwise it will be twisted together to cause serious damage.
5-65
5-66
70
6.17 Adjusting the tension of the pay-off

6.17ÿÿÿÿÿÿÿÿÿ rack wire -- Adjust the tension of the pay-off
rack with screw A (Fig. 5-67) to stop the thread
-- ÿÿÿ A ÿÿÿÿÿÿÿÿÿ 5-67ÿ ÿÿ
take-up Note: The height of the reel should not
ÿÿÿÿÿÿÿ exceed 3 /4 of the guide height of the pay-off rack.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 3/4.
5-67
71
7ÿÿÿÿÿÿÿÿ ÿÿÿÿÿ1.ÿ 7 Maintenance of the Machine
ÿ Spring assembly machine maintenance
1.Lubrication
ÿ ÿ
ÿÿ:ÿÿÿÿ,ÿÿÿÿÿÿÿÿÿ 1.1 ÿÿÿÿÿÿÿÿ Caution: Turn off the machine's main switch before lubricating.
1.1 Lubrication during production
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ.ÿÿ ÿÿÿÿÿÿÿÿ. The spiral wire spring device must be lubricated regularly. Check the
oil quantity and clean the inletsleeve.
1.2 Daily lubrication (Fig. 6.1)
A ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ A Left and right side, upper and lower clamp ports: Lubricate the
ÿÿÿÿ position of the closing cutter with an oil-soaked brush to ensure that
they can move flexibly.
B ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿ C ÿÿÿÿÿÿÿ B Spiral wire spring device grease head (two for each spiral wire)
C Cutting and closing device
D Net delivery cam: lubrication roller
D ÿ ÿÿ ÿ ÿÿ ÿÿ 1.3 ÿÿÿ ÿ 1.3 Lubricant type and recommended lubricant type
ÿ ÿÿ ÿ ÿÿ ÿÿ 1 ÿÿÿÿÿÿ ÿÿÿ ÿ ÿ 1 Series spring worm gear reducer: N680 lubricant, requires oil to the
n680 ÿÿ ÿ, ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿÿ 2 ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ top of the oil mark.
ÿÿÿÿ ÿÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿ 2 Spiral wire spring device Gear motor reducer: Select N320 (or
ÿ ÿÿÿ ÿÿÿ ÿÿÿ ÿÿÿÿÿ VG320, Mobi1632) medium pressure gear oil. There is a drain plug
N320 ÿÿ VG320 ÿ Mobi1632ÿ ÿÿ ÿÿÿÿ ÿÿ ÿÿ ÿ ÿ on the reducer, which is completely maintenance free. the oil
ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ 3 ÿÿ ÿ ÿ quantity is required to reach the upper limit of the oil mark.
ÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿ ÿÿ ÿÿ 3 Spiral wire lubrication plate: N10 spindle oil (should pay attention
to the oil volume of the fuel tank).
ÿÿÿÿ ÿÿ
ÿÿÿÿÿÿÿÿÿ
The oil cup should be greased with an oil
ÿÿ
72
4.ÿÿÿÿÿ 4. Lubrication of the machine

The machine is lubricated with oil, and two automatic
ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ
oil pumps are provided for oil supply. The oil pump on
ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ 1. ÿÿÿ 11 ÿ ÿ ÿ ÿ 2. ÿÿ ÿ 7ÿ ÿ ÿ 3. ÿÿÿ 14 the right side of the frame is used for lubrication of
ÿ ÿ ÿ 4. ÿ ÿÿ ÿÿ 2 ÿ ÿ 5. ÿÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿÿ ÿÿ ÿÿ 32 ÿ various parts of the machine, and the oil pipe is
ÿÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ connected to each oil supply point.
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿÿ 1. The spring coiling machine has 11 points.
2. The transfer hand has 7 points,
3. The knotter has 14 points, 4.
Heat treatment mechanism has 2 points.
5. The oil pump on the left side of the knotter is
specially used for knotting gears. The oil is adopted
from No. 32 machine oil. The fuel supply timing has
been set in the control program.
2
3 one
5 4
73
ÿÿÿÿÿ LUBRICANTS OF THE MACHINE
5 Daily cleaning
5 ÿÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ DANGER: Always turn off the main machine
switch before cleaning. The work area must
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
always be kept clean: there must be no spilled oil
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ to soil the floor.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Clean all parts related to wire movement with a brush
soaked in petrol. Wipe off the dust on the painted
surface with a dry cloth. Keep the spiral wire spring
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ device very clean: to ensure that its function is fully
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ utilized.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Use a dry cloth to wipe off the dust on each external
motor, the surface of the appliance, and the dust and
grease on the heat sink of each control box. It is
necessary to ensure that the heat dissipation and
ventilation of each appliance are not affected. To
improve the service life of electrical appliances
Caution: Do not wash the machine or electrical

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿ
control system with water. It is forbidden to use
compressed air to clean moving parts.
74
7-1 7-2
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿ The parameters setting on the display screen and

devices manipulation would be explained in this
document.
8 PLCÿÿ ÿÿ8.1ÿÿ ÿÿ
8 PLC interface operation
ÿ ÿÿ ÿÿ ÿ7-1ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ
8.1 Manipulate on the display screen(fig.7-1)
ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿ Taking the screen picture of wire feed setting for
ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ instance, the top zone and bottom zone of the screen
ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ are option button, the center zone is the displaying
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿ contents. Touching the option button will display the
interrelated content. There are one toggle-switch and
three data input buttons on the picture. Touching the
toggle-switch can on or off the machine. Touching the
data input buttons, a numerical keyboard will
appear, after input the data press the button to
finish the data setting. Touching the button the

ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ---- ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ-ÿ keyboard will be closed.
ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ-ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿ The contents of the pictures are different according to
vary the pictures. The contents include: switch switch
on/off, data and information-display of device
corresponding status, and input date-set device related
parameters. The contents of the pictures are explained
below.
75
7-5
7-4
8.2 Display the initial picture after self measure

8.2ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ
when power on When power on, the emergency
ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ
reset indicate lamp will be light, and the lights will
ÿ ÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿ)
be out when push the emergency button. The
screen will display the picture after the touch screen
autoloading finished. The picture became auto or
manual control picture by touching anywhere of the
screen.(According to the position of the knob )
8.3 Instructions of Operation

8.3ÿÿÿÿ ÿÿÿÿ In the picture, there displays the information of
ÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ manual/automatic control, production settings, alarm
ÿ---ÿÿÿÿ---ÿÿÿÿ---ÿÿÿÿ---ÿÿÿÿÿ information, equipment information and pay-off rack
settings.
76
8.3.1ÿ/ÿÿÿÿ 1 ÿÿÿÿ 8.3.1 Manual/Automatic control

ÿÿ 7-4ÿ ÿÿÿÿÿÿÿÿÿÿÿÿ 1. Automatic control(fig.7-4)
When the knob switch turns to automatic control
ÿÿÿÿÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ position, there are automatic control picture about
production rate, numbers of finished products and
you can oil the machine manually.
2 ÿÿ ÿÿ ÿÿ 7-5ÿ ÿ ÿ ÿÿ 2. Manual control (fig.7-5)
ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ The manual control picture will be displayed if the
ÿ ÿ ÿ ÿ ÿÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ manual mode is selected. There are two kinds of
ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ manual mode: single and synchronous( single mode

in the picture).
ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ
Synchronous mode: Press the ENTER button then
ÿÿ ÿ ÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ press the START button, the machine runs a coiling
ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿ cycle, the knotter, heat treatment, and cutting steel
wire simultaneously.
Single mode: Press the ENTER and START buttons
on simultaneously, the machine coiling a spring, and
stop on the mechanical zero point. Relax from these
two buttons, press these two buttons again, the
ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ machine run upper and lower knotting, heat
ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ treatment, and cutting steel wire.
At the same time, it can control the knotter, heat
treatment separately, and the main machine's
position, production efficiency, numbers of production
tasks when finished and numbers of spring production
per minute.
77
7-8
7-6
7-9
7-7
8.3.2 Setting of production
8.3.2ÿÿ ÿÿ ÿ ÿ The password is needed when entering into
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ 888 ÿ ÿ ÿ ÿ ÿÿÿ ÿÿ ÿ ÿ ÿÿ/ this picture(the initial password is 8888 which is
ÿÿ ÿÿ/ÿ ÿÿ/ÿÿÿ/ÿÿÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ degree1 password). It can set: wire feeding/
production speed/heat treatment/knotter lubrication.
1 Wire feeding parameter (fig.7-6)

1 ÿÿ ÿÿ ÿÿ ÿ ÿ 7-6ÿ ÿÿ ÿ In the wire feeding picture, touch the trigger switch
to open or close the action of wire feeding. It
ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ
can be setting about the length of wire feeding and
ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ
the compensation of the spring.
ÿÿ
2 Production speed (fig.7-7)
2 ÿÿÿÿÿÿÿÿ 7-7ÿ The maximum production speed of the machine is 80
springs per minute. The machine's design and
ÿÿÿÿÿ
manufacture meets its constantly guarantee maximum
speed. If the wire of inadequate quality is used, the
speed must be reduced.
78
7-10 7-11
3 Heat treatment device (fig.7-8)

3 ÿÿÿÿÿÿÿ 7-8ÿ ÿÿÿÿÿÿÿÿ
Set quenching time of spring and adjust suitable time
ÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿ
according to different diameter of steel wire.
4 ÿÿÿ ÿÿ ÿ ÿ 7-9ÿ ÿÿÿ ÿÿ 4 Knotter (fig.7-9)

In the knotter parameter setting picture, touch the
ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ
trigger switch to open or close the action of knotter.
ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿÿÿÿÿ ÿÿÿÿ 2 ÿÿÿÿÿÿÿÿÿ
The max. value of the knotter would be set by knotting
ÿÿÿÿÿÿ
timeout. If the knotter out of this max. value, it will
alarm.
Long-press the button 2 seconds the upper knotter
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
will knotting continuously, and click this button or
press STOP button, the knotter stops.
5 Lubrication(fig.7-10)
5 ÿÿÿ ÿÿ ÿ ÿ 7-10ÿ ÿÿ ÿÿÿ
Set pump operating frequency according to the action
ÿÿ ÿÿ ÿÿÿÿ, ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ
of knotter. Two pumps can be setting separately.
ÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿ
Touching the button can make the pump running
ÿÿÿÿÿÿÿ
manually.
79
7-12
7-13
8.3.3ÿÿÿÿÿÿÿÿ7-11ÿÿÿÿÿÿÿÿÿÿÿ 8.3.3 Alarming message (fig.7-11)
ÿÿÿÿÿÿÿÿÿ When machine fault, the machine will be stopped.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ And the fault will be saved.
8.3.4ÿÿÿÿÿÿ7-12ÿ 8.3.4 Machine message (fig.7-12)

ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿ 6666 ÿ ÿ ÿ ÿ ÿÿÿ ÿ ÿÿ ÿ ÿÿ ÿ Enter this screen needs password (the initial
ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ password is 6666. This is degree 2 password )
ÿÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ 2 ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ This picture displays the output, setting up password
ÿÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ and the time of operation. After the completion of the
ÿ ÿÿÿÿ production tasks can be reset the number of tasks.
Press and hold the reset button for 2 seconds to
complete the system automatically. (The mechanical
and electrical zero position must be checked after
the encoder is primary assembled, reassembled or
other condition.)
8.3.5ÿÿÿÿÿÿ7-13ÿ 8.3.5 Pay-off rack (fig.7-13)

ÿÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿÿ ÿ Set the pay-off rack running speed and the time of
ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ high speed running. When the quickly running time
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ exceeds the setting value of accelerated limit, the
machine stops running and alarming. And it needs
to adjust pay-off rack running speed when using
different diameters of wire or production speed.
The rotation of the pay-off rack can be controlled in
manual mode, and the pay-off rack running can be
stopped in automatic mode.
80
7-14
ÿ ÿÿ ÿÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿ ÿÿÿ ÿ ÿÿ The picture will be displayed when the machine is
ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ 2 ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿÿ repowered after abnormal stop. The mechanical
ÿÿÿÿÿ 7-14ÿ zero position must be checked manually then click
the button for 2 seconds. The automatic or manual
picture will be back automatically. Otherwise, the
machine won't work properly. (fig.7-14)
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Note: When the machine is powered off, the

spring is not completed, the zero point must be
reset.
81
8.4ÿÿ ÿÿ1. ÿ ÿ 8.4 Error message

ÿÿ ÿÿ2. ÿ ÿÿÿ ÿÿ 1. Upper knotter Error
3. ÿÿ ÿ4. ÿÿ ÿÿ ÿÿ 2.Lower knotter Error
5. ÿÿ ÿÿ ÿÿ6. ÿÿÿ 3.Transfer hand Error
ÿÿ7. ÿÿÿ ÿÿÿ ÿÿ8. 4.No wire in pay-off rack Error
ÿ ÿ ÿÿÿ ÿÿÿ ÿÿ9. 5.Wire feeding accelerating Error
ÿ ÿÿ ÿ ÿÿÿ ÿÿ10. 6.Tighten machine Error 7.Main
ÿÿ ÿÿ ÿÿÿ ÿÿ11. ÿÿ ÿÿ drive Error 8.Upper knotter drive
12. ÿÿ ÿÿ ÿÿ13. ÿÿ ÿÿ14. Error 9.Lower knotter drive Error
ÿÿ ÿÿÿ15. ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ
ÿ ÿÿ 10.Pay-off rack drive Error
11.Servo Error
12 No oil in machine
13.No oil in knotter
14.Heating no spring
15.Emergency stop
8.5ÿÿ ÿÿ ÿ ÿÿ ÿÿ 8.5 The explanation of the password level

ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿÿ ÿ ÿÿ ÿÿÿ ÿÿ In the pictures of the password level, allow customer
ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿÿ ÿÿ to set up the password. The low of the password level
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ is that if you input a higher degree password, the lower
degree password picture can be opened; if input lower
degree password, the higher degree password picture
cannot be open, open the same degree password
picture.
82
ÿÿÿÿÿÿÿ
8.6 GENERAL DESCRIPTION OF

8.6ÿÿÿÿÿÿÿ8.6.1ÿÿÿÿ
THE CONTROLS 8.6.1 Control
ÿÿ7-15ÿ
panel (Fig7-15)
The control panel performs the machine
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
setting and displays message to the operator.
A spiral length signaling device

Aÿÿÿÿÿÿÿÿÿ
During the final ejection cycle of the spring unit
ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ
the signaling device turn on: a light and a horn
ÿ ÿÿ ÿ ÿÿÿ ÿ ÿÿ ÿÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ
warm that the spring unit is completed. Never
ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿ
add any further spring into the clamp ports
because the spring unit ejection, with or without
final spiral, occurs automatically.
Bÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿ K1 ÿÿÿÿÿÿÿÿÿ B Warning light POWER ON

It turn on when the switch K1 on the out side
of electrical panel is on.
Eÿÿÿÿÿÿÿÿÿ
E Dialogue device It
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ enables the pre-setting and setting of the
ÿÿÿ machine's values,The unit is made up of a liquid
crystals pre-setting display and push buttons to
select various values
Esc SET
AND
ALM ENT
56789 +/- Esc SET

01234 CLR
ALM ENT
ÿ
DISPLAY 5678 9 +/-
0123 4 CLR
7-16
A
ÿÿ
END
ÿ
B.
buzzer
ÿÿ
.
POWER
7-15
83
8.6.2ÿÿÿÿÿÿ7-16ÿÿÿÿÿÿÿÿÿ 8.6.2 Dialogue device(Fig 6-2)

Description of the dialogue device
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The dialogue device includes a display and

Eÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿ various keys:
E Liquid crystal pre-setting display, display
message and set values of the dialogue device
Input function page up, data plus or

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
minus
Data shift, measure set up
ÿÿÿÿ
set up
ÿÿÿÿÿÿ
Memory
ÿÿÿÿÿÿÿÿÿ
Escape to main screen.
ÿÿÿÿÿÿÿÿÿÿ General information on use of unit

As soon as the machine is turned on, the
ÿÿ ÿÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿ central unit starts initializing the dialogue
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ device and, after a few seconds, the
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ machine will be ready to start, the following
message will be displayed.
ÿÿÿÿÿ 0
Caution: Before performing any
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ operation make sure that both spiral
ÿÿÿ heads are in operating position and
the machine is in manual mode.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The parameters of the four functions may be

changed only when the machine is in manual
mode.
84
ÿÿÿÿÿÿ Spiral Length Teach-in
ÿÿÿÿÿÿÿÿÿ ÿÿ Pushing the button the value of spiral

length will be displayed.
ÿÿÿÿÿ Pushing the button the following set

up value of spiral length will be displayed.
ÿÿ ÿÿ ÿÿ ÿÿ ÿ Upper spiral 0
ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ 0 Lower spiral 0
ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿ'ÿÿ0 slow down spiral 0
ÿÿ' ÿÿÿ ÿÿ ÿÿÿÿ 0 Once this function is activated the
machine is ready for measuring the “spring unit
width” (spiral length) in units.
Nameÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Caution: Before starting this

operation make sure that the manual
cycle has been performed.
ÿÿÿÿÿÿÿÿÿ Machine in manual mode,
Close ports by inchging on the pedal.
ÿÿÿÿÿÿÿÿÿÿ Push the key setting row will be

selected.
ÿÿÿÿÿÿÿÿÿÿ
The setting value can be modified by
these keys.
ÿ“ÿÿÿÿÿÿÿÿÿÿ”ÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Push the button UPPERLOWER
SPIRAL MAKER FORWARD, the spiral will

be forward until it reaches the final switch.
85
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The lamp of the spiral final switch light.
Perform a manual cycle and remove

spiral ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ piece.
ÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿ Push the key the measure mode will be

ÿÿÿÿÿÿÿÿ canceled.
NOTE: In measure mode the yellow lamp light,
ÿÿ ÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ push for escape the measure mode.
The machine is now ready for assembling.
ÿÿ: ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ WARNING: Make sure that the wire is

ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ correctly forwarded and that the rolls do not.
ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ The slowing down value can not be setting
ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿtoo small ,if that ,the left closing port will be
damaged .Make sure that the clamp ports
slows down before reaching the spiral stop
lever of the closing port,The slowing down
value can not be large than upper and lower
spiral length, or machine will run in slow state.
DISPLAY SPIRAL FORWARDING

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
The function allow for keeping wire forwarding
and value resetting under control.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ =3mmÿ,ÿÿÿÿÿÿÿÿ Push this key and the incremental forwarding
values will be displayed (one increment=3mm ca).
ÿÿÿÿ——0 ÿ ÿÿÿ
——0ÿ UPPER SPIRAL 0
LOWER SPIRAL 0
ÿÿÿÿÿÿÿÿÿÿ Push this key, return to main screen
86
ÿÿÿÿ NUMBER OF SPRING UNITS

This function counts the manufactured
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ spring units and emits a further signal
when the entered number of spring units
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
is reached.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ When pushing this key the display will
show the number of manufactured spring
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ units and that of spring units still to be
ÿÿÿÿ——0 ÿ manufactured. The following message will
also be displayed.
ÿÿÿÿ——0 ÿ
Total number of products 0
ÿÿ Shift produced 0
clearing
ÿÿÿÿÿÿÿÿ
Signal of end manufacturing
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ When the total number of spring units is
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ reached the end spring unit signal turns on and
machine turns into manual mode. The horn
ÿ 5 ÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 0ÿ
blows for at least 5 seconds,than the spring
unit counter is set to zero.
87
ÿÿÿÿÿÿÿÿÿÿ CHANGING THE NUMBER OF

ROWS IN A MATTRESS
ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ With this function you can change the

ÿ ÿÿ ÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿ ÿ ÿÿÿÿ number of spring rows in a mattress, The
number of already assembled rows is
ÿÿ ÿÿÿÿÿÿÿÿÿÿÿ
displayed in the first row, While the total
number of rows a spring unit is made of is
displayed in the second line.
In order to change the number of rows in a
ÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ 0 ÿ spring unit proceed as follow: Machine in
manual mode.
ÿÿÿÿ 0
Function recalling. The following
message is displayed.
Current number of springs 0
ÿÿÿÿÿÿÿ Setup number of springs 0
ÿÿÿÿÿÿ
Shift the cursor to the lower line.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The number starts blinking.

ÿÿ
Push these keys to increase or decrease
the value as required.
ÿÿÿÿÿÿÿÿÿÿÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿÿ By pushing this key, the new value is

stored.
Reset the number of already assembled

rows.
88
ÿÿÿÿÿÿ SET UP FOR OIL PUMP
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The time fpr oil pump action can be

controlled by this setup.
ÿÿÿÿÿÿÿÿÿÿÿ Oil pump action set up can be selected

by pushing this button.
ÿÿÿÿÿÿÿÿÿ The number starts blinking.
ÿÿÿÿÿÿÿÿÿÿ Push these keys to increase or decrease

the values as required.
ÿÿÿÿÿÿÿÿÿÿ Pushing this key the new value is

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ stored.
reverse set up
Set up the time of the motor reverse
ÿÿÿÿÿÿÿÿÿ when the spiral reaches the final switch.
Reverse setup can be selected by

ÿÿÿÿÿÿÿÿÿ
pushing this button.
The number starts blinking.

ÿÿÿÿÿÿÿÿÿ
the values as required.
ÿÿÿÿ By pushing this key the new value is

stored.
Protection setup
Show the overtime setup by pushing
this key.
ÿÿÿÿÿÿÿÿÿ
ÿÿÿÿÿÿÿÿÿÿÿ Push these keys to increase or decrease
the value as required.
89
Pushing this key the new value is

ÿÿÿÿÿÿÿÿÿ stored.
ÿÿÿÿÿÿÿÿÿÿÿÿ Pushing this key the local position delay
will be displayed.
ÿÿÿÿÿÿÿÿÿ the value as required.
ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿ Pushing this key the new value is

ÿÿ ÿ ÿÿ ÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ stored.
ÿ ÿ ÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ ÿ ÿ ÿ ÿÿ ÿÿ
ÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿ Instruments of protection setup
As mentioned above, the aims of protections
is motor corrected loaction during the clamps
being opened and closed. The measure
switches corresponding to three cams drives
by motor, if it didn't action on time, the machine
will be protected.
90
ÿ ÿÿÿÿÿÿÿÿ push button, machine message will be
selected.
ÿ 2ÿ
push 2 second displayÿInput the
password please;
ÿ ÿÿÿÿÿ5188
push Enter the password word: 5188
ÿ ÿÿ push enter
ÿÿÿ push displaying
ÿÿÿÿÿÿ Setting delay in local position
ÿÿÿÿÿÿ 0.00 ÿ ÿÿÿÿÿÿ Jaw forward delay 0
0.00 ÿ ÿÿÿÿÿÿ 0.00 ÿ Jaw reversed delay 0

delay pedal 0
ÿÿÿÿÿÿ Overtime setting
port closing 0
ÿÿÿÿ 0.00 ÿ ÿÿÿÿÿÿ 0.00 ÿ
ÿÿÿÿÿÿ 0.00 ÿ port forward opening 0
port reversed opening 0
91
A B. C. D.
ÿ ÿÿÿÿ ÿ ÿ
ENERGY FAULT AUTO HANDBOOK
STOP
AND F G.
ÿÿÿÿÿ ÿÿÿÿÿ ÿÿÿÿÿ
UPPER UPPER UPPER
ASSEMBLING FORWARD REVERSE
h k L
ÿÿÿÿÿ ÿ ÿÿÿÿÿ
LOWER ENERGY LOWER
ASSEMBLING STOP REVERSE
No. m
ÿ ÿÿÿÿ
EXESTING CLAMPS
OPENING
7-17
92
8.6.3ÿÿÿÿÿÿ7-17ÿ 6.1.3 Push-button panel(Fig.6.3)

A EMERGENCY
Aÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿ push-button: Immediately stop all machine
function. Turn to relax.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ WARNING: Always push the

emergency push button before
performing any setting or adjustment
of mechanical parts.
Bÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
ÿÿÿÿÿÿÿÿÿÿ B ANOMALY warming light: It turn on
when heads are not in the appropriate
position, if the spiral is bent or if the
Cÿÿÿÿÿÿÿÿÿÿÿ ENERGENCY push-button has been pushed.
ÿÿÿÿÿÿÿÿÿÿÿ C AUTOMATIC mode:Enables controls
ÿÿ for automatic assembly when slightly pushing
the pedal.
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ
ÿÿÿÿÿÿÿÿ DANGER: When the machine has not
its ports open, the pushing of the
AUTOMATIC push-button turns ON
Dÿÿÿÿÿÿÿÿÿÿ these parts that are pertinent to that
ÿÿÿÿÿÿÿÿÿÿ specific phase of the function (spiral
/ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ makers ON, ejector carriges ON).
D MANUAL push-button: to turn OFF the

automatic function. It allows for the use of
Eÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
ÿÿÿÿ Spiral maker push-button back and toward,
ÿÿÿÿÿÿÿÿÿ open up ports, manual cycle and ports closing
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ through pedal.
ÿÿÿÿÿ
E UPPER SPIRAL LIMIT SWITCH
lamp: It turns on when the spiral hits the last
Fÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
ports and activates the sensor.
F UPPER SPIRAL MAKER
FORWARD
Push-button: to moves the upper spiral maker
forwards.
93
Gÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ; G UPPER SPIRAL MAKER

BACKWARD
Push-button: to move the upper spiral maker
Hÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ backwards.
ÿÿÿÿÿÿÿÿÿÿÿÿÿ
H LOWER SPIRAL LIMIT
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ SWITCH lamp: it turns ON when the
spiral hits the last ports and activates the
sensor.
Kÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
K LOWER SPIRAL MAKER
FORWARD
Lÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Push-button: to move the upper spiral maker
forwards.
Mÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ L LOWER SPIRAL MAKER

BACKWARD
Push-button: to move the upper spiral maker
backwards.
Nÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿ
ÿÿÿÿÿÿÿ
M MANUAL MODE: When pushed an
ejection cycle is performed. It is ON only
when ports are closed.
N OPEN-UP PORTS push-button:it

allows for the opening up of the clamp
ports in order to adjust the springs.Cannot be turned
ON if a limited manual mode has been
performed.
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EBL 80全自动弹簧床芯生产线

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EBL 80全自动弹簧床芯生产线

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Machine Translated by Google

1ÿÿÿÿÿ 1 Composition of the machine

2ÿÿÿÿ 2.1 ÿÿÿÿ 2 Technical Specifications

3ÿÿÿÿÿÿ 3.1 ÿÿÿÿÿÿ 3 General Safety Information

4ÿÿ ÿÿ ÿÿ 4.1 ÿÿ ÿ 4 Hoisting and Installation

ÿÿ ÿÿ5ÿÿ ÿ ÿÿ 5.1 4.3.1 Installation area

ÿÿ ÿ ÿ ÿÿ 5.2 ÿÿÿ ÿ ÿ 4.3.2 Positioning and horizontal calibration

ÿÿÿÿÿÿÿÿÿÿÿÿÿ 5.1 General requirements for adjustments

5.2.4 ÿÿ ÿÿ ÿÿ ÿÿ 5.3 ÿ 5.2.4 Adjustment of cutter position

6ÿÿ ÿ ÿÿ 6.1 ÿÿ ÿ 6 Lubrication of the Machine

ÿ ÿÿ ÿÿ ÿ ÿÿ 6.8.1 ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ ÿÿ the clamp 6.6 Adjustment and verification of the

ÿ ÿÿ ÿ ÿÿ ÿÿ 6.11 ÿÿ ÿÿ ÿ ÿ ÿÿ ÿÿ ÿÿ 6.8.1 Adjusting the fixed cutter 6.8.2 Adjusting the

6.11 Change the specifications of the bed core

ÿÿÿÿ 8.3.2 Production settings

8.5ÿÿÿÿÿÿ8.6ÿÿÿÿ 8.5 Password level description

1. ÿÿÿÿÿ 1 Composition of the machine

ÿÿ 3. (7) spring assembling machine (including control box)

4. (6) automatic conveying mechanism

5. (9, 10) pay off rack

2.ÿÿÿÿ2.1ÿÿÿÿ 2. Technical Specifications

2.2ÿÿ ÿÿ1 ÿ ÿÿ 2.2 Technical

2.3ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 2.3 Safety device (Fig. 2-4)

ÿÿÿ ÿ ÿÿ ÿÿ ÿÿ ÿ ÿÿ Safety room and protective cover

ÿÿÿÿÿÿ ÿÿÿÿÿ Emergency stop button

2.4 Safety identification, positioning and description

its original location.

B- Danger! electric shock

When close to the electrical components, the power

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿ Do not touch these surfaces with your hands

E-ÿÿÿÿÿÿÿÿÿÿ Do not approach the area indicated by the logo, where

moving parts can be dangerous.

E- Do not take off the safety shield.

1. Spring coiling machine frame

ÿÿÿÿÿÿÿÿÿÿÿÿ2-7ÿÿÿ The machine consists of the following components,

2 ÿÿÿÿ 2 Conveyor belts

3.ÿÿÿÿ 3. Spring push hands

4.ÿÿÿÿ 4. Avoiding skateboards

5.ÿÿÿ 5.Chuck body

1. ÿÿÿ 1.conveyor rack

2. ÿÿÿÿ 2. Conveyor belt

3. ÿÿÿÿÿÿÿ 3. Conveying hex wheel assembly

5. ÿÿÿÿÿ 5. Magnetic damper

2.5ÿÿÿÿÿÿ2-10ÿ 2.5 Working area (Fig. 2-10)

ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ The required working area of the machine

3ÿÿÿÿÿÿ3.1ÿÿÿÿÿÿ 3 General safety information

1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 1. Learn this operation and maintenance instructions

3.2 Safety standards for handling

1. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿ 1. Hoisting and handling operations must be

2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ 2. At least a second person should be present to

3.3ÿÿÿÿÿÿÿÿÿÿ1. 3.3 Safety standards for modulation and

2. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ ÿÿÿÿÿ 2. The operator should have the physical and

3. The front working area of the machine should

5. Do not place your hands and objects on moving

6. Before starting production, check whether the

7. Turn on all the lights when the lighting

16. Check that there is no debris placed in the

3.4 Maintenance safety

3.5 Safety of operator

4.1 Transportation and installation

container transportation is adopted.

4.2 Lifting and unloading

ÿÿ ÿ ÿ ÿÿ ÿÿ ÿ ÿÿ ÿÿ 3. ÿ ÿÿ ÿÿÿ ÿÿ ÿ ÿ ÿ 4.3.1 Installation area