Weekly care

Clean the strip applicator unit with compressed air. (O/X)

ASSU Clean the air nozzles and the rollers (O/X)
Clean the shafts of the strip magazine (O/X)
Check the sharpness of the blade (O/X)
ASU Vacuum clean the inside of the ASU. (O/X)
Clean the outside of the paper trolley (O/X)
Vacuum clean the inside of the DIMC unit (O/X)
Clean all the DIMC unit rollers (O/X)
DIMC Clean the dust remover&filter cartridge(granulation) (O/X)
Clean filters (Cooling circuit) (O/X)
Grease the nipples(Tool box) (O/X)
Remove the upper filling pipe & Clean. (O/X)
Aseptic chamber
Clean the rollers and forming rings. (O/X)
Suction Device Clean the filter and containers (O/X)
Change Oil (O/X)
Cutting jaws Clean any packaging material and product
residue (O/X)
Clean final folder flusher (O/X)
Final Folder
Check the oil level in the central lubrication tank. Refill if required (O/X)
Service Unit Clean filters (O/X)
Clean the platform floor with a brush (O/X)
Platforms and Surfaces
Clean the outer machine surfaces (O/X)
Sometimes

TPMS
No remove

TPMS
 Daily care
Cut off the packaging material
Jaw inching
Packaging Material Removal
Cut the LS strip away from the packaging material.
Cut off the packaging material and remove (ASU)
Remove lower filling pipe
Change the O-ring(from lower filling pipe) every time
Clean upper filling pipe
Cleaning
Change the O-ring(from cleaning sleeve) every time
Clean lower filling pipe
Clean pressure roller/Change once a week or every 120hours
Change the gasket of the cleaning pipe(Change over pipes)
Internal cleaning, Drying
Internal cleaning
[Intermediate/Final], [Alkali/Acid]
Disinfection of the machine must be performed within five hours
External cleaning, Drying
Exteranal cleaning [+Column cleaning], [Alkali/Acid/Detergent]
Check the gaskets change if required
Clean all the rollers with compressed air.
ASSU
Clean the air nozzle thoroughly with a wire brush and a knife.
ASU Clean the photocell lenses on the splicing unit using a clean cloth
E-Beam & Superstructure Clean the roller with a sponge and cleaning agent code G1 or G2
Clean the photocell lenses in the infeed and outfeed
Check for coolant leaks on the forming stations and on the coolant
hoses.
DIMC Clean plastic residues from the external tools, the internal tools and
the needles only Compressed air
Use compressed air to remove the paper
dust from and around the paper guides
Wipe down all the rubber seals on the doors
Jaw unit&Final folder
Clean the photocell lenses with a clean dry cloth.
Clean cutting rail
Jaw unit
Clean Tranducer
Final folder Clean the four heating nozzles of the flat heater
(O/X)
(O/X)
(O/X)
(O/X) Set a next production reel
(O/X)
(O/X) When O-ring worn
(O/X)
(O/X) When O-ring damaged
(O/X)
(O/X) Everyday
(O/X) TPMS
(O/X)

(O/X)
(O/X)

(O/X)
(O/X)
(O/X)
(O/X) Only by air
(O/X)
(O/X) Only by air
(O/X)

(O/X)

(O/X)
(O/X)
(O/X) Only by air
(O/X) They afraid of touching it, be damaged
(O/X) They afraid of touching it, be damaged
(O/X)