LL915B Spiral Unloading Filtering

Centrifuge

Operation and
Maintenance Manual

Chengdu West Petroleum Equipment Co., Ltd.

1
 CONTENT
Operating Instructions............................................................................................................................ III
Instructions for Safe Operation ................................................................................................................ IV
1 General .................................................................................................................................................. 1
2 Operating Principle ................................................................................................................................ 1
3 Technical Features ............................................................................................................................... 2
4 Transport and Storage ......................................................................................................................... 3
4.1 Transport ..................................................................................................................................... 3
4.2 Storage ........................................................................................................................................ 3
5 Installation and Debugging ................................................................................................................. 4
5.1 Equipment acceptance ................................................................................................................ 4
5.2 Installation area ........................................................................................................................... 4
5.3 Equipment installation ................................................................................................................ 5
5.4 Removeing fix bolts .................................................................................................................... 5
5.5 Lubrication .................................................................................................................................. 5
5.6 Installation of feeding tube ......................................................................................................... 6
5.7 Installation of liquid discharge tube ............................................................................................ 6
5.8 Installation of flush tube ............................................................................................................. 6
5.9 Installation of solid discharge device .......................................................................................... 7
5.10 Wiring ......................................................................................................................................... 7
5.11 Wiring or inspection of flow switch ............................................................................................ 7
5.12 Wiring or inspection of the signal line of torque sensor ............................................................. 7
5.13 Rotation direction checking ........................................................................................................ 8
6 Operation................................................................................................................................................. 8
6.1 Check before start-up .................................................................................................................. 8
6.2 Drier startup ................................................................................................................................ 9
6.3 Separating effect adjustment ....................................................................................................... 9
7 Fault Cause and Troubleshooting Method ......................................................................................... 9
8 Maintenance........................................................................................................................................ 12
8.1 Switch off drier ......................................................................................................................... 12
8.2 Scroll discharge screen checking .............................................................................................. 12
8.3 Dryer lubrication ....................................................................................................................... 13
8.4 Cleaning or replacement of filter cartridge ............................................................................... 14
8.5 Overload protection device ....................................................................................................... 14
8.6 Adjustment of gap between screw scraper and mesh ................................................................ 15
9 Disassembly and Assembly .............................................................................................................. 16
9.1 Disassembly .............................................................................................................................. 16
9.2 Assembly .................................................................................................................................. 16
10 Attached Figure and Breakdown.................................................................................................. 18
10.1 General assembly drawing ........................................................................................................ 18
10.2 Motor and it’s adjustment ........................................................................................................... 3
10.3 Transmission assembly ................................................................................................................... 5
10.4 Helix feeding assembly ................................................................................................................ 6
10.5 Sieve baske assembly ................................................................................................................... 8
10.6 Schematic Diagram of Electrical Control ....................................................................................... 1

II
 Operating Instructions

■ Relevant personnel must carefully read the manual and other instructions on
operation.
■ Only trained personnel are assigned for safe operation and management of the
equipment.
■ Ensure that operators receive education on safety precautions.
■ Only personnel undergone technical training are allowed to carry out operation
and maintenance.
■ Electrical and mechanical maintenance must be carried out with the
documentation of professional engineer or under other forms of instructions.
■ Approval of manufacturer must be obtained for parameter adjustment of
electrical system which must be carried out by electrical engineer.
■ It is recommended to place the safety operating instructions and equipment
maintenance instructions onsite.
■ It is recommended to establish operation log and maintenance log for
equipment.
■ Provide sufficient lighting for nighttime operation.
■ The centrifuge is only used under the conditions stated in the Manual and
agreed at purchase, or else damage to the equipment or personal injury may
be caused.
Before using, It must be collocated feed-in, feed-out equipment and
cleanout-pump.

III
 Instructions for Safe Operation
For the purpose of avoiding personal injury and equipment damage, please do
read through the following carefully before start-up, operation and maintenance of the
equipment.
■ The equipment can only be operated after it is securely fixed and installed
properly.
■ If the equipment is to be installed on a high stage, it shall be provided with
patrol passage and guardrail around it.
■ The equipment can only be operated after the housing is fastened correctly.
■ For the initial use of the equipment, the main motor cannot be started up unless
the lubricating oil tank is filled with designated oil of desirous volume and there
is oil running out from the return tube after the lubricating motor is started up.
■ Do not operate the equipment beyond the scope specified in the PO. For the
users using fixed frequency: The rated rotational speed of the equipment
(910r/min) is determined on condition that the main motor runs under 50Hz.
Frequency change is recommended for rotatory speed control, and the slurry of
different properties can be treated at the optimal rotational speed that matches
such slurry.
■ The equipment can be operated only after the start-up and shut down
procedures are fully understood.
■ The equipment must be stopped immediately in case any abnormal noise and
vibration is found.
■ The housing of the equipment can be disassembled and any rotating part can
be maintained only after the power is cut off and the sieve basket stops
rotating.
■ Do not attempt to make the sieve basket rotate by driving belt, or else your
fingers may be injured.
■ When attempting to maintain, assemble or disassemble the equipment and its
parts, the tools and hoisting equipment recommended in the Manual shall be
used.
■ In case arc welding is needed for any part of the equipment, make sure no
ground current passes any rolling bearing.
■ The lubricating system of the equipment shall be checked on regular basis
pursuant to the Manual.

IV
1 General
With increasingly stringent requirements for environmental protection from the
state, people from the oil and gas industry show a growing concern to hazard-free
treatment of waste drilling fluid and cuttings from the exploration and development of
the oil and gas. LL915B Spiral Unloading Filtering Centrifuge (hereafter referred to the
scroll discharge screen) catches great attention in the oil drilling industry due to its
excellent separating performance.
The scroll discharge screen has been widely used in the chemical, mining and
other industries. In oil industry, the scroll discharge screen is now used to re-dry the
cuttings from the sieve basket to reduce the water contained in the cuttings so as to
reduce the cost of hazard-free treatment of the cuttings.

2 Operating Principle
Thanks to the powerful centrifugal force, the scroll discharge screen separates the
liquid phase in the feeding materials which come from the oversize materials of the
sieve basket or the underflow of the centrifuge rotating at medium speed from the
solid phase (cuttings), which shall be subject to hazard-free treatment while the liquid
phase (drilling fluid) is recycled to the slurry system for reuse or for further treatment.
As the scroll discharge screen in operation rotates at high speed, dynamic balance
is performed on all components of the rotating assembly. As a result, the components
of the rotating assembly can be swapped without undermining its overall balance. All
normal wearing parts (screen mesh, scraper blade and external taper etc.) and main
components (sieve basket, sieve basket bracket, screw scraper cone and
transmission assembly etc.) can be dissembled from above the frame, making
components replacement and maintenance easier.
As shown in Fig. 2-1, the scroll discharge screen is mainly composed of
installation bracket(1), housing assembly (2), transmission assembly(3), screw
scraper cone (4), sieve basket (5), conical cover (6), elastomeric coupling(7), torque
sensor (8), thin oil lubrication station(9) and motor(10)etc.

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 Fig. 2-1 Operating Principle of the Scroll discharge screen

During the operation of the scroll discharge screen, the torque imposed on the
input shaft of the braked differential will increase for such reason as the solid phase
sticks between the screen mesh and screw scraper. When the torque is increased to
set value, the torque sensor (8) will be electrically cut off automatically and trigger the
audible and visual alarm. Under such circumstance, the scroll discharge screen
cannot be started up until trouble is found and removed.
In case of extreme condition or the failure of the torque sensor (8), the torque
exceeding set value will split the rubber block of the coupling (7) into two halves
vertically, resulting in the failure of the coupling, and in this moment, the pivoted axle
reaches out and there is no difference between the differential rotational speed of the
screen and that of the screw scraper cone. At such time, the scroll discharge screen
shall be shut down immediately for troubleshooting and replacing or repairing the
rubber block.
The overload protection is designed for safe operation of the scroll discharge
screen and preventing damage of key parts under overload.

3 Technical Features
Table 3-1 Technical Parameters
Item Unit Parameter
Internal diameter of the large end
mm 915
of the screen mesh
Semi-cone angle ° 30

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 Item Unit Parameter
0.5(standard configuration);
Width of screen cut mm
0.3 and 0.4 (optional)
Rated rotational speed r/min 910
Selecting the operation speed of 0-910 speed-variable speed
r/min
frequency converter control
Separation factor of the large end
G 424
of the screen mesh
Differential rotational speed of the
r/min 15
screw conveyor
Power of the main motor kw 55
Power of thin oil lubrication station kw 0.55
30-50(depending on the
Wet cuttings treatment capacity t/h
properties of the slurry)
Water content of dry cuttings W% ≤5%-8%
2780×2350×2480 ( in.
Outer dimension (L×W×H) mm
installation bracket)
Overall weight kg 5500 ( installation bracket)

Ambient conditions for use:

Ambient temperature: -20℃~+50℃
Relative air humidity: ≤95%
Explosion-proof class: ExdⅡBT4
Corrosive conditions: Free of corrosive gas or vapor damaging the metal and
insulation
Electrical protection grade: IP55

4 Transport and Storage

4.1 Transport
① In loading or unloading of the scroll discharge screen, it shall be lifted from the
lifting lug on the housing under the main body.
② When the scroll discharge screen is shipped in bulk, it shall be fixed in the
carriage or compartment, and sealed or covered by a protective canvas to protect it
from the heavy weather.

4.2 Storage
① The scroll discharge screen shall be kept in a ventilated warehouse with a
relative humidity no more than 95% (under a temperature of 25℃), and a temperature
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no more than 55℃ and no less than -25℃.
② No strong corrosive gas that corrodes metal or insulating layer is allowed in
the storage environment.
③ The parts that are vulnerable to corrosion or external parts shall be protected
by a layer of grease or paint when the equipment is stored for a long time.
④ The scroll discharge screen shall be reactivated every six month a year to
avoid corrosion or lock of bearing or components failure caused by dampness.

5 Installation and Debugging

It is recommended that the scroll discharge screen be installed and commissioned
with the presence of our technicians who can provide the training and guidance on the
operation and maintenance of the equipment.
5.1 Equipment acceptance
The scroll discharge screen will be shipped together with auxiliary equipment as a
whole. The user shall check the scroll discharge screen against the packing list upon
the receipt of the equipment, and any damage or loss shall be reported to the
manufacturer and carrier for timely and reasonable handling.
If the scroll discharge screen is not used temporally, it shall be kept packaged as it
is delivered until it is installed.
5.2 Installation area
① The installation base shall be leveled without obstacle around and be capable
of bearing the static and dynamic load of the scroll discharge screen.
② Enough access space shall be provided above the scroll discharge screen for
ease of parts dismantling or lifting from above during maintenance.
③ Enough space above and around the scroll discharge screen shall be
provided for the placement or treatment of the dismantled parts and shall also be
fenced.
④ Enough space under the scroll discharge screen shall also be provided for the
placement of the chute for solid and screw conveyor or the maintenance of the scroll
discharge screen or the replacement of the drive belt.
It is recommended that a hanging bracket be set beside the scroll discharge
screen, and a manual chain hoist at the gyration center of the scroll discharge screen
with a load-bearing of around 1000kg shall be installed on the cross arm of the
hanging bracket for ease of routine maintenance operations.
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5.3 Equipment installation
The user shall install the equipment upon receipt. The installation base level
shall be calibrated so that leveling shall not be carried out after equipment installation.
5.4 Removeing fix bolts
It must be remove the fix bolts while transportation.

2 Fix bolts
on the top . 4 Fix bolts on
the frame .

8 Fix bolts
between shell
and frame

5.5 Lubrication
Before delivery, the scroll discharge screen shall go through a run-in test over 4h in
the factory. The lubricating oil in the differential and lubricating oil tank is discharged
before the delivery for safety purpose; therefore, the equipment must be lubricated
after its arrival and before running. For the volume and type of oil, see Section 8.3
Scroll discharge screen lubrication.
Before starting the scroll discharge screen, start the pump motor to pump the oil to
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the lubricating points of the transmission assembly of the main body. Observe
through the transparent oil return tube any oil returning back to the oil tank.
The main motor can only be started up after the start-up LED indicator on the
cabinet is on.
5.6 Installation of feeding tube
The feeding tube shall be installed in such way that they are removed easily for
maintenance and repair of the scroll discharge screen in the future.
5.7 Installation of liquid discharge tube
The liquid outlet of the scroll discharge screen is located in the tangent direction of
circular liquid chute at the waist of the housing assembly, and one out-flowing torque
tube is provided on each side symmetrically with the motor as the reference, as shown
in Fig. 5-1. The direction of the outlet is determined on site. Two blind plates for the
outlet are provided when delivery. The liquid shall be sampled regularly for filtration
check. The width of screen cut shall be about 0.20mm wider than that of the screen
mesh. A large amount of particles present on the screen indicates the wearing of the
mesh and a replacement is needed.

Circular flush tube

Discharge
tube

Fig. 5-1 Locations of Discharge Tube and Circular Flush Tube

5.8 Installation of flush tube

The interface of the flush tube is provided on one side of the liquid discharge tube
at the housing waist and has the size of G2” (male thread). Treated slurry is admitted
to the flush tube with to flush the circular liquid chute regularly to prevent the

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precipitation of the solid phase in the slurry in the chute.

5.9 Installation of solid discharge device

The separated solid phase falls off through the cut-out in the lower part of the scroll
discharge screen and is discharged centrally from the cone under the main body. The
outlet flange at the lower end of the cone is rectangular. It is designed to have the
angle of inclination of 20°for easy installation of the discharge screw conveyor. It is
recommended to use the conveyor or other discharge equipment with the capacity
more than the material output for the fear of blocking.

5.10 Wiring
The main motor, oil pump motor and feeding motor shall be wired to the cabinet,
as shown in Fig. 11. As the logical interlock between the main motor and feeding
motor has been considered in design, the 7.5kw start-and-stop control line is designed
in the control cabinet for the feeding equipment (screw scraper commonly used).
It is specially noted that the equipment shall be wired to 50Hz, 380V or 60Hz,
480V power supply as per PO.
5.11 Wiring or inspection of flow switch
The flow switch connector is connected into the cabinet to enable monitoring on
the oil loop of the equipment so as to ensure the good lubrication of the differential
and rolling bearings.
The main motor and feeding motor are set procedurally to interlock with the oil
pump motor. Start the pump motor first to let the oil into the scroll discharge screen.
Then start the main motor and the feeding pump to feed. In case the flow switch
detects no oil present in the oil inlet pump of the lubricating system during the
operation of the scroll discharge screen and sends signal to the electrical control
system, stop the feeding motor first and then the main motor and pump motor. At the
same time, the audible and visual alarm is triggered to warn the operator.
5.12 Wiring or inspection of the signal line of torque sensor
The torque sensor is installed between the elastomeric coupling and the sensor. It
employs analog output and transmits real-time signal to the cabinet through the signal
line. When the torque is increased and exceeds the set value, the torque sensor will
be electrically cut off automatically and the audible and visual alarm will be triggered.
Under such circumstance, the scroll discharge screen shall not be started up until
trouble is found and removed.
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5.13 Rotation direction checking
Following methods can be used to check whether the rotation direction of the scroll
discharge screen is correct:
① A rotation plate is installed on the vertical face of the frame below the main motor,
and the direction of the arrow is the tangential direction of the main motor driving
pulley.
② Seeing from the feed inlet of the scroll discharge screen, the sieve basket (or
screw) shall rotate in clockwise.
Seeing from the fan, the pump motor shall rotate in clockwise.
▲ The equipment and cabinet etc. shall be grounded as per the local standard and
safety regulation.

6 Operation
6.1 Check before start-up
The following items shall be checked prior to the production run when the scroll
discharge screen and its supporting facilities are completely installed. The user shall
list the following items in a table, and tick “√” after check them completely to meet the
requirements.
① Shut off scroll discharge screen.
② Place the main frame horizontally and fasten it.
③ Fasten the main motor, motor seat board and frame.
④ Keep the narrow V belt of main drive in good condition with moderate tension.
⑤ Align the belts of drive and driven pulleys strictly.
⑥ The rotating assembly is assembled correctly and rotates smoothly. There is no
contact between the screw blade and the sieve basket when the screw conveyor
works.
⑦ The feeding tubing, liquid discharge tubing and flush tubing are installed correctly
and connected firmly.
⑧ The feeding tubing valves are fully open.
⑨ Connect all electrical equipment according to electrical control schematic
diagram.
⑩ Check the thin oil lubrication station for oil level. Validate the oil level of thin oil
lubrication station is on or above the minimum oil level mark when the transmission

8
assembly is filled with oil as described in 5.4 Lubrication.

○
11 Fasten the bolts in large-scale flange with conical cover.

○
12 Install safety shield and overload protection device correctly and fasten them

tightly.

○
13 Install all auxiliary facilities correctly.

6.2 Drier startup

① Switch on the electric control cabinet.
② Start pump motor
Start the pump motor. The oil loop is provided with flow switch and pressure switch
to enable logical control on the lubrication system. Once no oil passes through the
flow switch and pressure switch, the system will switch off the feeding motor and main
motor to protect key parts such as the differential and main bearing.
③ Start the main motor. The main motor can only be started after the start-up LED
indictor on the cabinet is on.
④ Start the solid phase discharge equipment.
⑤ Start the feeding motor and adjust the feeding flow as required. Note: the feeding
material conveyor can only be started when the main motor rotates at the speed over
720rpm(40Hz).
⑥ Check to confirm the scroll discharge screen is in normal operation. Pay special
attention to the noise and vibration.
Therefore, the feeding motor shall be switched off and the scroll discharge
screen shall tick over for 3min before it is shut down.
6.3 Separating effect adjustment
① The screen mesh with appropriate screen cuts shall be selected based on the
viscosity of the material and size of solid phase particles.
② When the separated liquid contains more solids, check the screen mesh and
scraper block timely for replacement.

7 Fault Cause and Troubleshooting Method

The common fault causes and troubleshooting methods of the scroll discharge
screen operation are listed in the table.

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 Phenomena Cause Troubleshooting methods
Too high Too much dirt in the lubricating Clean or replace the filter
Pressure indicated oil blocking the filter element
on the pressure Too low temperature to
gauge of oil Use the lubricating oil with low
increase the viscosity of
viscosity
lubrication station lubricating oil
Too low pressure Low oil level, oil suction pipe Add lubricating oil to the specific
indicated on the sucking air oil level
pressure gauge of Lubricating oil pipe damaged Replace the lubricating pipe
oil lubrication
station Pump failure Repair or replace the pump
Too much feed amount Reduce feed amount
Discharge difficulty of solid Clear the drilling cuttings away
phase (drilling cuttings) and
pile up, friction with the bottom Improve the cuttings pick-up
of sieve basket
Hard foreign matters
Excessive current between screw blade and
for the main mesh result in eccentric load of Clear the hard matters away
motor operation flow channel
between cone blades.
Main bearing or screw
Replace the bearing
bearing damaged
Antifriction bearing, sliding
bearing or gear in the Replace the damaged parts
differential damaged

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 Phenomena Cause Troubleshooting methods
The seam is enlarged due
More solid Replace the mesh
to the worn mesh
Content of
Too many fine particles in Adjust the upstream equipment
Separated liquid
the materials put into the to reduce the fine particles in the
phase
drier materials
Clear the hard matters between
Hard foreign matters screw blade and mesh away.
between screw blade and Provide a steel mesh with proper
mesh result in eccentric size at the feed inlet or other
load of flow channel inlets for fear of large foreign
between cone blades. matters entering into the scroll
discharge screen.
Main bearing or screw
Drier vibrating Replace the bearing
bearing damaged
during operation
Gear of differential Contact the manufacturer to
damaged (broken) replace or repair the differential
Bearing of main motor
Replace the bearing
damage
The lubricating oil goes
bad, increasing the load Replace the lubricating oil.
on the bearing.
Filter of lubricating system
Unable to start Clean or replace the filter
clogging leading to flow
the drier or element
switch action
automatic stop
Tripping out of overload
during operation Restart the device after reset
protection device
Main drive belt Insufficient drive belt
Tension the belt as required
slip and rotational tension
speed of the drier
lower than the The belt has grease Clean and remove the grease
design value
Large content of water in
drilling cuttings before Reduce the water content
feeding
large humidity
ratio of separated Low drilling speed
drilling cuttings Drilling cuttings from
water-base mud
Too much feed amount Reduce feed amount

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8 Maintenance

8.1 Switch off drier

Note: It is possible to result in casualties or machine breakdown if not switch

off the drier and hang the warning sign of “Prohibition of Use”!

① Switch off the main motor, pump motor, feeding motor and conveyer in the control
panel.
② Hang the warning sign of “Prohibition of Use” in the obvious position in front of the
control panel, and indicate the name of person who hangs the sign in the sign.
③ Carry around the key of the control panel to prevent the power connection by
irrelevant personnel.

8.2 Scroll discharge screen checking

▲ Switch off the drier and hang the warning sign of “Prohibition of Use” before
check the drier.
Check and maintain the drier regularly. The operator determines the check
period according to the property of materials and establish a schedule for long term
maintenance. Carry out routine check according to the schedule before start the drier.
When the drier is used to separate the drilling cuttings, due to abrasive feature of
drilling cuttings, the parts of drier that contact with the drilling cuttings or drilling fluid
will be worn, even in the normal operation. Replace the worn parts before the failure,
to ensure the satisfying performance of the drier, which also requires operator to
establish a schedule for long term maintenance.

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8.3 Dryer lubrication

Fig. 8-1 Thin Oil Lubrication Station and Route

The thin oil lubrication station is composed of oil pump, oil tank (1), filter (2),
pressure switch (3), pressure gauge (4), flow switch (5), rotating joint (6), and inlet
return tube. The lubricating oil will be delivered into the transmission assembly to
lubricate the gear, bearings, and two main bearings of the braked differential. As
shown in Fig. 8-1, the thin oil lubrication station assembly is installed on the main
motor seat. The oil tank shall be filled with # 46 CKC industrial gear oil before the trial
running of the scroll discharge screen. After the equipment startup, about 25L of
lubricating oil is admitted to the rotating joint (6), then to the differential cavity. The
lubricating oil, overflown from the cavity when it is full, lubricates the upper and lower
main bearings successively, and flows back to the oil tank (1) via the oil pan and the
oil return tube. The oil in the tank shall be controlled between the upper and lower
limits.
The lubricating system shall always have oil inside during centrifuge running. The
pressure switch (3) and flow switch (5) monitor the flowing of the lubricating oil. These
switches send electric signal to the electrical control system if there is no oil flowing
through the inlet tube, and then the power supply of main motor, oil pump motor and
feeding motor will be cut off to protect the scroll discharge screen from damage due to
lack of lubricating oil.
After new equipment running for 3 months, the lubricating oil must be replaced and
then made every 6 months.

13
Rain and other debris shall be prevented from entering into the lubricating oil
and loop. Otherwise, emulsification and deterioration will be seen. In case of
deterioration, the oil must be replaced immediately.
▲ Please make sure that # 46 Kunlun (or Great Wall) anti-wear hydraulic oil
recommended in the Manual or the lubricating oils listed in Table 8-1 that can be
substitutes for # 46 Kunlun (or Great Wall) anti-wear hydraulic oil will be applied;
otherwise the lubricating oil may get very hot or even cause the main bearing burned
down.
Table 8-1 Alternative Lubricating Oils
Oil branch Manufacture
Mobilgear 460 or SHC 460 Mobil
Omala oil 46 or Macoma oil 46 Shell
Spartan EP 46 Esso
Energol GR-XP 46 EP (UK)
Castrol Alpha SP 46 or Alpha MAX 46 Castrol

8.4 Cleaning or replacement of filter cartridge

The temperature of lubricating oil in the oil tank reaches thermal balance after 4h’s
running of the scroll discharge screen. When the pressure difference indicated on the
two pressure gauges (4) installed close to the filter (2) is larger than 0.1Mpa, it
indicates the blocking and necessary cleaning of the filter (2) on the inlet tube. The
filter element shall be replaced as the case may be.
▲ Since the pressure difference Δp may be a little higher when the scroll
discharge screen starts running due to the high viscosity of lubricating oil, such Δp
cannot be depended on for filter cleaning or replacement of filter element.

8.5 Overload protection device

The braked differential is protected by the overload protection device to run under
the conditions under the output torque set by the device.
The overload protection device is composed of torque sensor and elastomeric
coupling and the torque sensor is connected to the input shaft of the differential. The
allowable design torque of the differential is 7000 Nm, and that of the input shaft is
150 Nm. Therefore, the torque sensor’s setting value, as indicated on the digital
indicator gauge installed in the control cabinet, shall not be larger than 150Nm.
In the event that the scroll discharge screen is overloaded, the main body power
will be cut off automatically and the alarm will be triggered. The alarm light on the top
14
of the electric cabinet flashes to remind the operator to timely eliminate fault.

8.6 Adjustment of gap between screw scraper and mesh

The screw blade cone of the Vertical Scroll Discharge Screen LL915B is
composed of 8 scrapers. The scrapers are evenly provided on the outer cone. Adjust
the gap between scrapers and inner cone of the screen to avoid any contact. A speed
difference is existing between the screw scraper and mesh due to the effect of the
differential. Because of the very tiny space between screw cone and screen, the
residual layer of material is uneasy to generate.
Adjust the gap as follows. Rotate adjustable stud clockwise and raise the screw
blade cone to the extent that the blocks contact with the inner conical surface (adjust
the stud during turning). When frictional contact sound existing, rotate the stub 3/4 ~ 1
turn counter clockwise. After adjustment, manually rotate to check, make sure there’s
no contact sound from the mesh.

Fig. 8-2 Adjustment of Gap between Screw Scraper and Mesh

How to adjust the gap Δ：

① Remove the split gland (4) from the above after dismantling the socket head cap
screw.

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② Clockwise or counterclockwise screw outer hexagonal head bolt (5), lift up or put
down the screw cone to adjust the gap.
③ Assemble the split gland (4) and the socket head cap screw.

9 Disassembly and Assembly

9.1 Disassembly
9.1.1 Disassembly of sieve basket parts
As shown in Fig. 10-1 the General Assembly Drawing, open the cover (2), install
the sieve basket (13) on the sieve basket support (14), and connect the sieve basket
with M12 bolt. Directly lift the sieve basket support as well as screw cone (4) away
from the top after dismantling bolt.
9.1.2 Disassembly of the assembly of bearing parts and differential parts
Disassemble the differential parts in the following order.
1) As the rotating joint is located at the lowest point of the oil inlet, the front end of the
inlet hose shall be removed when discharging oil. All lubricating oil in the differential
can be discharged through inlet tube.
2) Move the conveyor under the scroll discharge screen away and dismantle
discharge cone (8), lower cover, drive belt, inlet hose and oil return hose successively.
3) Dismantle overloaded torque sensor (11) and its mounting bracket.
4) Lift the transmission assembly (6) from above.
▲ Dismantle the machine in clean place for fear of dust pollution.
▲ When dismantling at least two scroll discharge screens with the same model at
same time, separately place the components and parts of the scroll discharge screens
without being mixed up.

9.2 Assembly
The drier is assembled in reverse order of the disassembly, i.e. the parts
disassembled last are assembled first. The assembly procedures will not be repeated
hereby.
Assembly must comply with relevant mechanical equipment assembly specifications
and keep the following in mind.
1) Must polish or remove the damage of the removed bolt top or the bulge damaged
by hammer with fine oil stone or dead smooth file.
2) Prevent dust or other foreign materials being entered O-ring or the sealing surface
of oil seal.
3) Where relevant components are engraved with alignment mark, assemble the
16
components in line with the mark.
4) Clean the machine components with clean gasoline or diesel oil. Immediately
cover the components with plastic cloth after cleaning, but not to lay them aside for a
too long time for fear of rust.
5) When assembling, must apply tools that are suitable, otherwise the components
will be hard to be removed.
6) Check the missing components. Do not miss any key and locating pin.
▲ Due to the long lubrication routine of the scroll discharge screen and during
overhaul, carefully clean the gears and planet carrier in the differential, installation
rolling bearings on shafts, oil collecting ring of the oil pan, and the filter element and oil
tank bottom of the thin oil lubrication station to prevent the newly filled lubricating oil
being polluted.

17
10 Attached Figure and Breakdown
10.1 General assembly drawing

Fig. 10-1 Total Assembly

SN Code Description Qty.

1 LL915B-17.0 Lubricating oil pump 1
2 LL915B-12.0 Rack 1
3 JG4-7 Damping 5
18
4 LL915B-40F.0 Collecting cone 1
5 LL915B-1.0 Casing 1
6 AKC-32-500 Torque sensor 1
7 8S coupling 1
8 LL915B-14.0 Motor and adjust 1
9 LL915B-6.0 Transmission assembly 1
10 LL915B-7 Sieve basket support 1
11 LL915B-5.1 cone assembly 1
12 LL915B-5.5 Screw cut 8
13 LL915B-4.0 Sieve basket frame 1
14 LL915B-19.0 Sieve basket 1
15 LL915B-2.0 Cover 1
16 LL915B-20.0 fix plank 1
17 LL915B-22.0 wing 4
18 LL915B-4.2 Bifid top 1
19 SPB-3400 V-belt 6
20 HD-8(M14X1.5L) Rotating joint 1

2
10.2 Motor and it’s adjustment

Fig. 10-2 Main Motor Assembly

SN Code Description Qty.

Motor
1 YB3-250M-4(IMV1) 1
（55kW,1480r/min）
2 GB/T5781-2000 Bolt M16×4 8
3 GB/T93-1987 Spring 16 8
4 GB/T5781-2000 Bolt M10×20 8
5 GB/T93-1987 Spring 10 8
6 LL915B-14.2 Defend bat 2
7 GB/T5781-2000 Bolt M20×85 6
8 GB/T93-1987 Spring 20 2
9 LL915B-14.1.0 Motor board 1
10 LL915B-14.5.0 Fix board 2
11 LL915B-14.3 Adjust Bolt 2
12 LL915B-14.6 Initiative wheel 1
3
13 LL915B-14.7 End block 1
14 GB/T5781-2000 Bolt M12×35 1
15 GB/T93-1987 Spring 12 1

4
10.3 Transmission assembly

Fig. 10-3 Main transmission assembly

5
 SN Code Description Qty.
1 GB/T93-1987 Spring 12 3
inner sextant bolt
2 GB/T5780-2000 3
M12×110
3 LL915B-6.1 Driven wheel 1
4 LL915B-6.5 Expand set 1
5 LL915B-6.2 Below shell 1
6 GB/T176-1994 Ball bearing 6244C3 1
7 DNS-220 DIN block 1
Oil cover
8 GB/T9877.1-1988 1
FB100×125×12F
9 GB894.1-86 Axis-spring block 85 1
10 SG915B-W-01 reducer 1
11 LL915B-2.10 Outer-screw joint 2
12 DNS-220 DIN block 1
Pole bearing
13 GB/T283-2007 1
NU1044C3
14 VHM-250 Light load block 1
Oil cover
15 GB/T9877.1-1988 2
FB220×250×15F
16 LL915B-6.3 above shell 1
17 GB/T93-1987 Spring 16 6
Inner sextant bolt
18 GB/T70.1-2000 6
M16×60
19 LL915B-6.4 Through cover 1
20 GB/T93-1987 Spring 16 6
Inner sextant bolt
21 GB/T70.1-2000 6
M16×45

10.4 Helix feeding assembly

6
 Fig. 10-4 Screw cut and cone assembly

SN Code Description Qty.

inner sextant bolt
1 GB/T70.1-2000 4
M12×30
2 LL915-4.2 Bifid top 3
3 LL915-4.3 Adjust screw 1
inner sextant bolt
4 GB/T70.1-2000 1
M19×90
inner sextant bolt
5 GB/T70.1-2000 1
M20×50

7
 6 LL915-4.4 cover 1
7 LL915B-5.5 Screw cut 1

10.5 Sieve baske assembly

Fig. 10-5 Sieve baske assembly assembly

SN Code Description Qty.

Bolt
1 GB/T5782-2000 6
M20×60
2 GB/T93-1987 Spring 20 6
3 LL915B-4.0 Sieve basket frame 1
4 LL915B-19.0 Sieve basket 1
5 GB/T5782-2000 Bolt 12

8
 M12×65
6 GB/T93-1987 Spring 12 12
7 GB/T6170-2000 Nut M12 12
8 LL915B-7 Sieve basket support 1

9
10.6 Schematic Diagram of Electrical Control

进线电源 总断路器 油泵 主机 圆盘卸料电机 1#散热风机 2#散热风机 电源指示灯 变压器 控制电源

JX Z
QF
U 5 0 m m² YE L1

V 5 0 m m² GN L2

W 5 0 m m² RD L3

N 1 6m m ² GN Y E
3* 50 mm ² +16 mm ²

1QF 5

1QF1 1QF 2 1QF 3 1QF 4

1. 13 1. 14

1. 1 1. 2 1. 3 1. 4 1. 5 1. 6 1. 7 1. 8 1. 9 1. 10 1. 11 1. 12
~ 3 8 0 V /4 6 0 V

R S T ~220V
N L
2KM1 2KM2 2KA7
1UF 变频器
L
2A 0
SB55 N
2A 0
4 U1 4 V 1 4 W1
U V W
1FR1 1FR2
~220V

1U 1 1V 1 1W1
PE 2 U1 2 V 1 2 W1
3 U1 3 V 1 3 W1
1VC ~ —
--
XT - DC24V
+
GN Y E

1
GN

RD

GN

RD
YE

YE
2
GN

RD
YE

GN

RD

GN

RD
YE

YE
2. 5 mm ²

2. 5 mm ²

2. 5 mm ²

2. 5 mm ²

2. 5 mm ²

2. 5 mm ²
10 mm ²

35 mm ²

35 mm ²

35 mm ²

1. 5 mm ²

1. 5 mm ²

1. 5 mm ²

1. 5 mm ²

1. 5 mm ²

1. 5 mm ²
JXZ D C 24V + 4 A0
D C 24V - 4 A0

3 *2 . 5m m ²+1 * 1 . 5m m ² （4芯电缆） 3 *3 5m m² +1 *1 6 m m ² （4芯电缆） 3 *2 . 5m m ²+1 * 1 . 5m m ² （4芯电缆） 3 *2 . 5m m² +1 *1 .5 m m² （4芯电缆） 3 *2 . 5m m² +1 *1 .5 m m ² （4芯电缆） 1HL1

V W V W V W V W V W
U U U U U

PE
PE

M4
PE

PE

PE
M 1 M 2 M3 M 5
3~
3~ 3~ 3~ 3~

0.55KW 55KW 2.2KW

1FR1 1FR2

2B 8 2D 3 2B 8 2D 5

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