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MAIN PRODUCTS

SS FLANGES & ALLOY STEEL  HIGH NICKEL ALLOY 


FLANGES & FORGINGS FORGINGS & FLANGES

CNC MACHINED CUSTOMIZED  INSTRUMENTATION VALVES & 


PRECISION COMPONENTS, COMPRESSION TUBE FITTINGS.
Introduction
We are manufacturers of Forgings , Flanges, Valve Parts & Precision Machined Parts. 
Our main Products are
1) SS Flanges & Alloy Steel FLANGES & Forgings
2) High Nickel Alloy Forgings & FLANGES
3) CNC Machined CUSTOMIZED PRECISION Components,
4) Instrumentation Valves & Compression Tube Fittings.

Materials Handled :
* Stainless Steel ‐ ( ASTM, EN Standards )
* Alloy Steel ( Chrome Moly & Oilfield Grades like 4140 and 4130 )
* Duplex ‐ Range from 30 ‐ 37 PREN
* Super Duplex ‐ Range from 35 ‐ 41 PREN
* 904L
* Exotic Alloys ‐ Alloy 20, Hastealloy C276, Monel 400, Alloy 625, 800, 825, 600
* Carbon Steel

We are aware that in today's world everyone has an established supply chain so what new do we bring to the
table? Our strength is we offer ”low volume – high mix customized precision machined parts” in a low cost country and
supplies on a sustainable basis where quality & commitment is the nucleus of our Business operations. These allows customers
like you to develop new products by outsourcing labour intensive parts allowing you to focus on your core strengths like design,
assemblies & performance control.

We have the following below certificates / Approvals :


ISO 9001‐2008 by TUV Rheinland 
PED 97/23/EC by TUV Rheinland
AD 2000 Merkblatt W0 by TUV Rheinland Germany.
CRN'S for all 13 provinces of Canada.
IBR ‘Well Known Forge’. 
Engineers India Limited Enlisted
PETROLEUM DEVELOPMENT OMAN (PDO)
Management Introduction

Fivebros Forgings Pvt Ltd ( Fivebros ) a leading Manufacturer & Exporter s 


of  Close  Die  &  Open  Forged  Components,  Flanges  & Precision CNC 
Machined Components.

Fivebros over  three  Decades  of  manufacturing  expertise  was founded by 


Mr. Yogesh Vadhar ( Managing Director ) & Mr. K.K.Syal (Technical Director) 
in 1999 and have Forged  as one of the  top  Engineering  &  Forging 
Companies  in  India which  is bestowed with many performance accolades. 
Continuing  the  Hard  Work  with  its  Promoters  backing,

Second Generation comprising Mr. Shrenik Vadhar (Director ) has taken the


company Global with customer base spanning more than 30 Countries. 
Fivebros  with  its  dedicated  team  of  Engineers,  Latest infrastructure
and  its  continual  quest  for  improvement  have satisfied customers from 
diverse industries namely Oil & Gas | Chemical  &  Petrochemical  |  Power
|  Fertilizers  |  Fabrication  | Instrumentation | Diary & Food | Marine
200 PEOPLE WORK FORCE

Fivebros Forgings 
Pvt Ltd.

DIRECTOR  DIRECTOR (CEO) 


K K SYAL SHRENIK 
VADHAR
G M 
OPERATIONS MARKETING 
& MR A N  MANAGER 
SAYED V SHANKAR

MARKETING  MARKETING  D.H.(COMM.


EXECUTIVE  EXECUTIVE  & ADMN) 
(EXPORT) (LOCAL) J C MEHTA

ASST  ASST WORKS  DESIGN ENGINEERS 


MANAGER  MANAGER  MANISH MEWADA
QA / QC  PRADEEP RATHOD
VIKAS SHAH GENERAL 
MANAGER 
(ADMN) MANOJ

PRODUCTION  TOOL ROOM 


QC / QA ENGG.  MANAGER  INCHARGE  ASSEMBLY TESTING
PRADEEP MANOHAR HARSHAD PANCHAL & FITTINGS  VISHAL
(FITTER) MISTRY COMM.ASSTT & 
STORES
OPERATORS ANIL
QC 
INSPECTORS  SUPERVISO 
KANUBHAI SUPERVISORS  SUPERVISOR  ENGG 
R MAINT
FORGE AND  (M/C SHOP) CNC
CUTTING

FITTERS OPERATORS OPERATORS OPERATORS


Certifications and Approvals

CERTIFICATION
• ISO 9001 – 2015 by TUV
• ISO 14001 & 45001
• PED 97/23/EC by TUV
• PESR 2016 ‐ UKAS
• AD Merkblatt 2000 by TUV
• VdTuV 418 for Duplex Forgings & Rounds
• CRN’s Canadian Registration Nos for all
provinces
• Star Export House Recognized by Government 
of India 

APPROVALS
• EIL Enlisted
• IBR Well Known Forge
• Petroleum Development of Oman
• Ministry of Defense Ordnance Factory
• Class NK
List of Major Clients
• Petroleum Development of Oman

• ABB

• Emerson Process Management

• Siemens

• Wika Instruments

• Endress + Hauser

• Alfa Laval

• L & T
List of Major Clients
• EIL Engineers

• BHEL

• Gail India Ltd.

• Bharat Petroleum Corp Ltd.

• Hindustan Petroleum Corp Ltd

• Reliance Industries

• GNFC

• Uhde India
Sales Turnover 
SALES TURNOVER
In Million (USD)

5
Value

0
2017‐18 2018‐19 2019‐20 2020‐21 2021‐22
SALES 4.1 5.1 6 3.7 6.6
Domestic vs. Export sales
(IN %)
70

60

50

40

30

20

10

0
2017‐18 2018‐19 2019‐20 2020‐21 2021‐22

2017‐18 2018‐19 2019‐20 2020‐21 2021‐22


LOCAL 40 55 40 40 30
EXPORT 60 45 60 60 70
Industrial Facility

LOCATION
Works : GIDC Industrial Area , Ankleshwar . Gujarat . India
Situated on Mumbai Ahmedabad Highway - 330 kms from Mumbai by Road.
INDUSTRIAL POWER
•Sanctioned Power - 440 KVA
•Sectioned Natural Gas for Furnaces – 35000 scm / Month
•Power Back Up ( Generator ) - 125 KVA
SIZE OF ESTABLISHMENT
•Plot Area : 10,000 Sq mtrs
•Built Up Area : 3,000 Sq mtrs
•Office Area : 3,000 Sq. feets
OFFICE FACILITY & ELECTRONIC SUPPORT SYSTEM
•Conference Hall •Wi Fi System
•Commercial Area •Server Clint Server
•Technical Area •ERP Clint Based Software
•High Band Width Internet •Auto CAD, Solid works
Our Infrastructure
• Cutting Shop
• Forge Shop
• Heat Treatment Shop
• Machine Shop
• CNC Machine Shop
• In House Lab for Testing
• Surface Treatment Shop
• Packing and Dispatch Shop
Cutting and
Raw Material Yard
• Series of Automatic
Bandsaws – 8 nos
• Size Range : Dia 10mm –
650mm
Forgings Shop
• Close Die
Close Die Forgings :
5 Tonne MPM Hammer (Huta Zygmat) – 1 Nos
1.5 Tonne Belt Rope Hammer – 1 Nos.
Round Jobs : 0.5 kg – 75 kgs single piece
Item : Flanges, Gears, Discs, Rings, Flushing Ring)

Profile Jobs : 0.5 kg – 35 kgs single piece


Items : Valve Bodies, Elbows, Tees, Hooks, Connecting Rods, Hubs, 
Yokes etc.

• Open Die
Open Die Forgings :
5 Tonne Pneumatic Massey Hammer – 1 Nos.
5 Tonne Pneumatic Hammer – 1 Nos.
(Weight – Upto 1000 kgs single piece)
Size :  Upto 1100 Diameter
Items : Flanges, Tube sheet, Girth Flanges, Rings, Nozzles,
Blanks, Shafts etc.
Heat Treatment Plant
• Fully automated duel zone calibrated 
temperature controlled furnaces run 
completely on natural gas. Zero discharge 
unite with no pollution. 
• Installed capacity: 300Metric Tonnes/month
Machine Shop
• State of art Machine shop with built
up area of 12000 sq/ft
• 16 Turning Centers :
Y Max Turning Dia – 450 mm 
Y Max Turning Lth – 1000 mm 
Y Max Job Weight – 90 kgs

• 3 Vertical Machining Centers :
Y Max Bed Size – 1200 x 1000 x750

• Dozens of Manual Lathes


• VTL's and Heavy Duty Lathes
• Capable of Making up to 2mtr Dia.
• Automatic Marking Machine
• Ultrasonic Cleaning Machine
Testing Facilities
• Physical Testing
• Impact Testing
• Hardness Testing
• Positive Material 
Identification ( PMI )
• Micro Structure  Examination
• Ultrasonic  Testing
• Magnetic Particle Testing
• Dye Penetrant Tests
• Radioactive Meter
• Surface Roughness Tester
Lab & Pressure Testing Equipments

Sr. No. Description Qty. Make / Model Capacity


1 Tensile Testing Machine  (UTM) 1 MCS 40 Ton
2 Ultrasonic Testing Machine 1 Modsonic /Einstin ‐ 2 TFT 10 ‐ 500FIQ
3 Impact Testing Machine 1 FIE Charpy 300 J
4 PMI Machine 1 Niton (USA)
5 Radio Activity Meter 1 Nucleonix

6 Digital Infra red Thermometer 1 KTL PRO (JAPAN) 200 ‐ 2000

7 Rockwell Hardness Tester 1 FIE 3000Kg

8 Profile Projector 1 Metzer 10 X

9 DP Test Kit 1 Flaw Detector

10 Magnatic Partical Testing Kit ‐ 1 EEC 100 Kg


11 Hydro Test Bench 1 Mercury 18,000 PSI
12 Air Booster Pump 1 Maximeter 10,000 PSI
13 Pnematic Test 1 FFPL 10 BAR
Range of Products
Range of Products
Forged Flanges & Stubs Ends
FORGED FLANGES & STUB ENDS

MATERIAL  SPECIFICATIONS: ASME / ANSI, AFNOR, DIN, EN, BS, JIS, 
AWWA, MSSP
Stainless Steel  304/304L/304H, 316/316L/316H, 317/317L/317H, 321/321H, 
347/347H, 316TI
Duplex ASTM A182 F51, F60
Super Duplex ASTM A182 F53  
Nickel Alloys Alloy 20, Hastealloy C276, Monel 400, Alloy 625, 800, 825,  600
Alloy Steel  ASTM A 182 F1, F5, F6, F9, F11, F22, F91
Carbon Steel  ASTM A 105 / SA 266, ST37.2 / C22 / C22.8
Low Temp Steel  SA 350 LF2
High Yield Steel  ASTM F 694 F50, F52, F60
DIN / EN  1.4404, 1.4401, 1.4541, 1.4571, 1.4306, 1.4307, 1.4301, 1.5415, 
1.7380, 1.7335, 1.0460, 1.4462
SIZE RANGE : FLANGES  ½” To 36” (10mm To 900mm)

STANDARDS TYPES

ASME/ANSI B16.5 Welding Neck Flange, Slip‐on Flange, Blind Flange, High Hub Blind


Flange, Socket WELD FLANGE, LAP JOINT FLANGE, THREADED FLANGE, RING
TYPE JOINT FLANGE
PRESSURE CLASS 150, 300, 400, 600, 900, 1500, 2500

ASME/ANSI B16.47  Welding Neck Flange, Blind Flange (Series A & B) 


PRESSURE CLASS 75, 150, 300, 400, 600, 900

BS 10 Welding Neck Flange, Plate Slip‐On Flange, Screwed Boss Flange, Slip‐On Boss 


Flange, Blind Flange
Table D, E, F, H

ASME/ANSI B16.36  (Orifice Flanges) Welding Neck Flange, Slip‐on Flange, Threaded Flange 


PRESSURE CLASS 300, 400, 600, 900, 1500, 2500

JIS B2220/B2291 Welding Neck Flange, Slip‐On Hub Flange, Slip‐On Plate Flange, Shut Off 


FLANGE, SQUARE FLANGE
PRESSURE CLASS 5k, 10k, 16k, 20k, 30k
SIZE RANGE : FLANGES  ½” To 36” (10mm To 900mm)

STANDARDS TYPES

BS 4504 Welding Neck Flange (111/134), Hubed Slip‐on Flange


(112), Hubed, Threaded Flange (113), Lapped Pipe End Flange(133), Plate
Flange (101), Loose Plate Flange (102), Loose Plate With Weld Neck Flange
(104), Blank Flange (105)
PRESSURE CLASS PN 2.5 to PN 40

DIN FLANGES DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 


2656,DIN 2627, DIN 2628,DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN
2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638, DIN 2673
PRESSURE CLASS PN6 TO PN 320

Pr EN 1092‐1 Plate Flange (01), Loose Plate Flange (02,04), Blind Flange (05) Flanges Welding
Neck Flange (11)  Hubed Slip On Flange (12), Screwed Flange (13), Integral 
FLANGE (21)
PRESSURE CLASS PN2.5 To PN100

ASME/ANSI B16.9/ 
MSS SP‐4 Stub End
TYPE A, B, C
Thermowell Forgings
Thermowell Forgings
Special Flanges
Special Flanges
Flangeolets
Special Adapter
CNC Machined Components
CNC Machined Components
CNC Machined Components
CNC Machined Components
CNC Machined Components
Pipe Fittings & Accessory
Thermowell Forgings
Hydraulic Fittings
Valve Components
Valve Components
Valve Components
Forged Rings
Close and Open Die
Instrumentation Forgings

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