Professional Documents
Culture Documents
Interference
Suhong Zhang
CRRC ZHUZHOU ELECTRIC CO., LTD, Zhuzhou, China, 573135656@qq.com, corresponding author
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IPEC’22, April 14–16, 2022, Dalian, China Suhong Zhang
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PCB Design of Rogowski Coil with Strong Anti-Electromagnetic Interference IPEC’22, April 14–16, 2022, Dalian, China
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IPEC’22, April 14–16, 2022, Dalian, China Suhong Zhang
Figure 3: Curves when R2=49mm, R1=38.5mm, N=2400, h1=35µm, (a) Amplitude phase frequency characteristic curve, (b) Step
response curve with the change of skeleton thickness.
Figure 4: Curves when R2=49mm, R1=38.5mm, N=2160, h=0.2mm, h1=35µm and the values of the internal resistance are
40Ω, 80Ω, 160Ω respectively, (a) Step response curve, (b) Amplitude phase frequency curve with the increase of the internal
resistance of the air-cored coil.
diameter and a certain inner diameter, the induced output voltage limited to a smaller numerical range by optimizing the structural
increases and the ability of induced voltage increases at the same parameters of the coil to improve its measurement accuracy. Under
time. It can truly reflect the change of primary side current. In the the limitation of the external structure of the coil, the structural
actual production, according to the processing and manufacturing requirements of the project are that the outer diameter shall not
requirements of the coil, the general processing size is limited to a exceed 100mm and the inner diameter shall not be less than 75mm.
certain range, and the skeleton height of the sample produced in The final production parameters of this paper are shown in Table 1.
this paper is 1.6mm.
From the Bode characteristic curves of Figure 3 to Figure 6, it
can be seen that the structural parameters of the coil basically have 3 ROUTING DESIGN OF PCB ROGOWSKI
no effect on the high-frequency characteristics, and only have a COIL
better response to the high-frequency. It has good high-frequency 3.1 Wiring mode of PCB board and connection
characteristics and is suitable for measuring pulse current. When
measuring AC with high current, the step response curve shows
mode between boards
that the reaction time can be basically ignored. When used in power Rogowski air-cored coil is divided into three types according to
protection devices, due to the short-circuit current time, the sensor different manufacturing processes: ordinary air-cored coil, machine-
is required to respond very quickly. Therefore, the rise time can be made air-cored coil and PCB air-cored coil. The fabrication error of
the air-cored coil is the same as that of the coating material, which
481
PCB Design of Rogowski Coil with Strong Anti-Electromagnetic Interference IPEC’22, April 14–16, 2022, Dalian, China
Figure 5: Curves when R2=49mm, R1=38.5mm, h=0.2mm, h1=35µm, (a) Amplitude phase frequency curve, (b) Step response
curve.
Figure 6: Curves when R2=49mm, h=0.2mm, h1=35µm, N=2400 and different coil outer diameter, (a) Amplitude phase fre-
quency curve, (b) Step response curve.
may lead to the same degree of thermal expansion of the air-cored adopts double-sided PCB board, and the upper and lower layers
coil, and the manufacturing error of the coating material itself is the of wires are connected by vias. Starting from the anti-interference
lowest, which may lead to the same degree of thermal expansion measures, the coil rules can be flexibly designed to greatly improve
of the air-cored coil, The coil is formed by laser etching, which can the test accuracy and stability. Through advanced PCB processing
overcome the disadvantages of poor temperature characteristics and manufacturing technology, not only the production cycle can
and low measurement accuracy of ordinary air-cored coil, but it be shortened, but also the coil parameters can be concentrated in
has the disadvantages of complex manufacturing process and low a range, so the error can be reduced. The routing of some top and
design flexibility [17]. bottom layers of the air-cored coil is shown in Figure 7.
PCB Rogowski coil is different from the first two. After the Figure 7 shows the design of a single board, which is completed
wiring mode is designed by computer-aided tools, it is processed by in two circles. In the first circle, the top layer of the outer ring runs
advanced NC processing technology [18]. The ring coil generally around a through hole to form a wire turn on the skeleton, which
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IPEC’22, April 14–16, 2022, Dalian, China Suhong Zhang
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PCB Design of Rogowski Coil with Strong Anti-Electromagnetic Interference IPEC’22, April 14–16, 2022, Dalian, China
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IPEC’22, April 14–16, 2022, Dalian, China Suhong Zhang
4 CONCLUSION
This paper analyzes the principle of air core coil output induced
electromotive force and the influence of structural parameters on
dynamic performance, and selects the parameters of air core coil
based on Bode characteristic diagram and step response output
curve. This method has guiding significance for the selection of coil
parameters. According to the requirements of anti magnetic field
interference, the copper wire routing mode is designed through the
Figure 10: Transient waveforms of input and output. design tool Altium designer08, so that the air core coil has good
performance of anti external magnetic field interference.
phase angle is 0, the aperiodic component reaches maximum: REFERENCES
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