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Damage Detection in Composite Plates by Using

an Enhanced Time Reversal Method


Hoon Sohn1; Hyun Woo Park2; Kincho H. Law3; and Charles R. Farrar4

Abstract: A damage detection technique, which does not rely on any past baseline signals, is proposed to assess damage in composite
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plates by using an enhanced time reversal method. A time reversal concept of modern acoustics has been adapted to guided-wave
propagation to improve the detectability of local defects in composite structures. In particular, wavelet-based signal processing techniques
have been developed to enhance the time reversibility of Lamb waves in thin composite laminates. In the enhanced time reversal method,
an input signal at an excitation point can be reconstructed if a response signal measured at another point is reemitted to the original
excitation point after being reversed in a time domain. This time reversibility is based on linear reciprocity of elastic waves, and it is
violated when nonlinearity is caused by a defect along a direct wave path. Examining the deviation of the reconstructed signal from the
known initial input signal allows instantaneous identification of damage without requiring the baseline signal for comparison. The validity
of the proposed method has been exemplified through experimental studies on a quasi-isotropic laminate with delamination.
DOI: 10.1061/共ASCE兲0893-1321共2007兲20:3共141兲
CE Database subject headings: Composite materials; Plates; Damage; Structural behavior; Monitoring; Time factors.

Introduction terpretation of Lamb waves can be complicated due to their dis-


persive and multimodal natures: Due to dispersion characteristics,
There has been a significant increase in using solid composites in the various frequency components of Lamb waves travel at dif-
load-carrying structural components, particularly in aircraft and ferent speeds and attenuate at different rates causing the shapes of
automobile industries. With the advances in actuator and sensor wave packets to change as they propagate through a solid me-
technologies that allow simultaneous excitation and sensing, dium. In addition, multiple symmetric and antisymmetric Lamb
many studies have been proposed to use Lamb waves for detect- wave modes are generated as the driving frequency for wave
ing defects in composite structures 共Moulin et al. 1997; Sohn et generation increases.
al. 2004; Paget et al. 2003; Kessler et al. 2003; Wang et al. 2003; Recently, attention has been paid to the time reversal method
Strei et al. 2003; Rose 1995; Thomson and Chimenti 2002; developed in modern acoustics to compensate the dispersion of
Alleyne and Cawley 1992; Seale et al. 1998; McKeon and Lamb waves and improve the signal-to-noise ratio of propagating
Hinders 1999; Castaings and Cawley 1996; Mal et al. 2005; waves 共Prada and Fink 1998; Ing and Fink 1996, 1998; Fink
Staszewski et al. 2004兲. 1999兲. Though the experimental results showed the spatial focus-
All elastic waves including body and guided waves are gov- ing and time compression properties of time reversal Lamb
erned by the same set of partial differential equations. The pri- waves, the results were not directly usable for damage detection
mary difference is that, while body waves are not constrained by of plates 共Ing and Fink 1998兲. A pulse-echo time reversal method,
any boundaries, guided waves need to satisfy the boundary con- which is the time reversal method operating in a pulse-echo
ditions imposed by the physical systems as well as the governing mode, has been employed to identify the location and size of
equations. Lamb waves are one type of guided waves that exist in defects in a plate 共Ing and Fink 1996, 1998; Fink 1999兲. If there
thin plate-like structures, and they are plane strain waves con- exist multiple defects in a plate, the pulse-echo time reversal
strained by two free surfaces 共Rose 1999兲. The analysis and in- method tends to detect only the most distinct defect, requiring
more sophisticated techniques to detect multiple defects. Further,
1
Assistant Professor, Dept. of Civil and Environmental Engineering, the pulse-echo time reversal method might be impractical for
Korean Advanced Institute of Science and Technology, Daejeon, structural health monitoring applications, because a dense array of
Republic of Korean 共South Korea兲. E-mail: hoonsohn@kaist.ac.kr sensors is required to cover a large surface of the plate being
2
Full Time Lecturer, Dept. of Civil Engineering, Dong-A Univ., investigated.
Busan, Republic of Korea 共South Korea兲. E-mail: hwpark@dau.ac.kr According to the time reversal concept, an input signal can be
3
Professor, Dept. of Civil and Environmental Engineering, Stanford reconstructed at an excitation point 共Point A兲 if an output signal
Univ., Stanford, CA 94305. E-mail: law@stanford.edu
4
recorded at another point 共Point B兲 is reemitted to the original
Project Leader, ESA-WR MS T006, Los Alamos National source point 共Point A兲 after being reversed in a time domain as
Laboratory, Los Alamos, NM 87545. E-mail: farrar@lanl.gov shown in Fig. 1. This process is referred to as the time reversibil-
Note. Discussion open until December 1, 2007. Separate discussions
ity of waves. This time reversibility is based on the spatial reci-
must be submitted for individual papers. To extend the closing date by
one month, a written request must be filed with the ASCE Managing procity and time reversal invariance of linear wave equations
Editor. The manuscript for this paper was submitted for review and pos- 共Draeger et al. 1997; Fink and Prada 2001兲. However, it should be
sible publication on November 12, 2004; approved on August 29, 2006. noted that time reversal acoustic is originally developed for
This paper is part of the Journal of Aerospace Engineering, Vol. 20, No. propagation of body waves in an infinite solid media. Additional
3, July 1, 2007. ©ASCE, ISSN 0893-1321/2007/3-141–151/$25.00. issues such as the frequency dependency of time reversal opera-

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Fig. 1. Schematic concepts of damage identification in a composite


plate through time reversal processes

Fig. 2. A dispersion curve for an idealized isotropic composite


tor, dispersion, multimodes, and signal reflection due to limited plate 关the abscissa is presented in terms of the frequency with the
boundary conditions should be addressed to successfully achieve given plate thickness 共0.64 cm兲 rather than the frequency-thickness
the time reversibility for Lamb waves 共Sohn et al. 2004; Park product兴
et al. 2006兲. By developing a unique combination of a narrow-
band excitation signal and wavelet-based signal processing
techniques, Park et al. 共2006兲 demonstrated previously that the in terms of the product of the excitation frequency and the plate
original input waveform could be successfully reconstructed in a thickness versus the group velocity Cg can be determined as
composite plate through the enhanced time reversal method when follows:
only the fundamental antisymmetric mode is considered. d␻
This paper takes advantage of this enhanced time reversal Cg = 共1兲
method to identify defects in composite plates: Certain types of dk
damage cause nonlinear responses during the time reversal pro- where ␻⫽angular frequency. For a uniform plate with constant
cess, and it breaks down the linear reciprocity of elastic waves. thickness, a typical dispersion curve can be represented as a func-
Therefore, damage may be detected by examining the distortion tion of the frequency as shown in Fig. 2.
of the time reversibility. It should be noted that the proposed As shown in Fig. 2, multiple Lamb wave modes are created as
damage detection method leaves out unnecessary dependency on the excitation frequency increases. The dispersive nature of waves
past baseline signals by instantly comparing the known input sig- causes the different frequency components of Lamb waves to
nal to the reconstructed input signal. By eliminating the need for travel at different speeds and attenuate at different rates. There-
the baseline signals, the proposed damage detection becomes less fore, the shape of the wave packet changes as it propagates
vulnerable to potential operational and environmental variations through solid media.
throughout the life span of a structure. The validity of the pro-
posed method has been demonstrated through experimental stud-
Time Reversibility of Lamb Waves in a Thin Plate
ies of an anisotropic composite plate with delamination.
This paper is organized as follows: The next section deals with The time reversibility of Lamb waves becomes complicated due
the characteristics of Lamb waves and the time reversibility of to the aforementioned dispersive and multimodal characteristics
Lamb waves. In particular, some issues crucial to the time revers- of Lamb waves, and these unique characteristics have limited the
ibility of Lamb waves are briefly discussed. In the following sec- use of Lamb waves for damage detection applications 共Sohn et al.
tion, the enhanced time reversal method is introduced to improve 2004; Park et al. 2006兲.
the time reversibility of Lamb waves. Next, damage sensitive Although a number of experimental evidence has shown that
features are investigated and extracted for damage identification the time reversal process can be used to focus Lamb wave energy
based on the time reversibility of Lamb waves. Then, a statistical in a time domain, the time reversibility of Lamb waves has not
classifier and a damage localization technique are described. Ex- been fully investigated unlike that of body waves. Park et al.
perimental investigations are presented in the penultimate section 共2006兲 investigated the time reversibility of Lamb waves on a
to demonstrate the validity of the current study. Finally, this paper composite plate and introduced the time reversal operator into the
is concluded with a brief summary and discussions. Lamb wave equation based on the Mindlin plate theory. The time
reversal operator GTR is a frequency kernel, which relates the
original input signal I to the reconstructed output signal V at a
Time Reversal Lamb Waves given frequency during the time reversal process 共Wang et al.
2003兲
Dispersive and Multimode Characteristics V共␻兲 = KTRGTR共␻兲I共␻兲 共2兲
of Lamb Waves
where ␻ and KTR⫽angular frequency and the electromechanical
Lamb waves usually occur on the waveguides such as bars, efficiency of piezoelectric 共PZT兲, respectively.
plates, and shells. Unlike body waves, the propagation of As shown in Fig. 3, the time reversal operator varies with
Lamb waves is complicated due to two unique characteristics: respect to frequency, indicating that wave components at different
dispersion and multimode 共Viktorov 1967兲. The dispersion curve frequency values are nonuniformly amplified. Therefore, the

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and it considers only the fundamental antisymmetric mode. In
reality, the existence of multimodes complicates Lamb wave time
reversal.
To justify the use of a narrowband excitation for the time
reversal process, a numerical example of the time reversal process
based on the Mindlin plate theory is provided in Fig. 4. In par-
ticular, broadband 共a Gaussian pulse 关Fig. 4共a兲兴兲 and narrowband
共a 100 kHz tone burst 关Fig. 4共d兲兴兲 input signals are employed to
numerically simulate the time reversal process. The specification
of a composite plate and a PZT pair used in this numerical simu-
lation are identical to those described in the section entitled “Ex-
perimental Study.” The distance between the PZT pair is assumed
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to be long enough 共5 m兲 so that the velocity dispersion of Lamb


waves can be observed at the response PZT 关Figs. 4共b and e兲兴.
When the response signals are reversed in a time domain and
Fig. 3. Normalized time reversal operator of the A0 mode
reemitted to the input PZT, the velocity dispersion of Lamb waves
is compensated 关Figs. 4共c and f兲兴. As demonstrated here, disper-
sion within a single Lamb wave mode can be compensated during
original input signal cannot be properly reconstructed if the input the time reversal process. Some wave components within the
signal consists of multiple frequency components such as a broad- single Lamb wave travel at higher speeds and arrive at a sensing
band input signal. To avoid this issue, a narrow band excitation at point earlier than those traveling at lower speeds. However, dur-
110 kHz is used in this study. It should be noted that the time ing the time reversal process at the sensing location, the wave
reversal operator in Eq. 共2兲 is based on the Mindlin plate theory, components, which travel at slower speeds and arrive at the sens-

Fig. 4. Reconstruction of input signals using broadband and narrowband input signals through a numerically simulated time reversal process:
共a兲 Original input signal-Gaussian pulse; 共b兲 response signal-Gaussian pulse; 共c兲 original input 共dotted兲 and reconstructed input 共solid兲 signals—
Gaussian pulse; 共d兲 original input signal—100 kHz tone burst; 共e兲 response signal—100 kHz tone burst; and 共f兲 original input 共dotted兲 and
reconstructed input 共solid兲 signals—100 kHz tone burst

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Fig. 5. Effect of multimodes on the time reversal process. 共Note: Fig. 6. Effect of reflections on the time reversal process 共TRP兲.
S0 / A0 denotes S0 mode produced at PZT A due to A0 mode input at 共Note: P1 and P3 are waves propagating along the direct path
PZT B. A0 / S0, S0 / S0, and A0 / A0 are similarly defined.兲 between PZTs A and B, and P2 and P4 are waves reflected at one end
of the plate in forward and backward directions. P3/P2 denotes a
signal arrived at PZT A through a direct path, when the reflected
signal, P2, is emitted back to PZT B after time reversal. P4/P2, P3/P1,
ing point later, are reemitted to the original source location first. and P4/P1 are similarly defined.兲
Therefore, all wave components traveling at different speeds con-
currently converge at the source point during the time reversal
process, compensating the dispersion within the mode. In addi- two different paths to arrive at PZT B 关Fig. 6共b兲兴. In Fig. 6, P1
tion, there is a signal processing technique that can remove the and P2 denote modes produced along direct and reflection paths
dispersion effect of Lamb waves 共Wilcox et al. 2000兲. in a forward propagation direction. P3 and P4 are defined in a
The shape of the original pulse is, however, not fully recov- similar fashion for the reversed wave propagation direction.
ered when the Gaussian input is used 关Fig. 4共c兲兴. This is because When the mode due to the reflection, P2, is emitted back to PZT
the various frequency components of the Gaussian input are dif- A 关Fig. 6共c兲兴, this wave generates two response modes, P3/P2 and
ferently scaled and superimposed during the time reversal process P4/P2, in the reconstructed signal due to the two different wave
as indicated in Fig. 3. On the other hand, the shape of the recon- propagation paths 关Fig. 6共d兲兴. Similarly, when P1 is reemitted, it
structed tone burst waveform is practically identical to that of the creates additional two modes, P3/P1 and P4/P1 关Fig. 6共e兲兴. Fi-
original input tone burst because the amplification of the time nally, the reconstructed signal is composed of the main peak in
reversal operator is almost uniform for a limited frequency band the middle, which is the superposition of P3/P1 and P4/P2, and
关Fig. 4共f兲兴. two symmetric sidebands due to P3/P2 and P4/P1 关Fig. 6共e兲兴.
Next, the effect of the multimode characteristic is investigated Note that the symmetry of the reconstructed signal is irrelevant to
in Fig. 5. When a tone-burst signal is exerted to PZT A 关Fig. 5共a兲兴, the symmetry of neither the structure nor the boundary condition.
multimodes are generated at PZT B 关Fig. 5共b兲兴. In this example, In the example presented in Fig. 6, there is only one finite bound-
the narrowband excitation is selected so that only the first sym- ary where waves can be reflected, but the reconstructed signal is
metric 共S0兲 and antisymmetric 共A0兲 modes are generated. When still symmetric. The number of sidebands will increase if there are
the response signal is reversed in a time domain and reemitted to additional wave reflections.
PZT B 关Fig. 5共c兲兴, each of A0 or S0 modes creates S0 and A0 Ultimately, the reconstructed signal will have multiple peaks
modes resulting in a total of four modes in the reconstructed due to multimodes and reflections. Note that S0 modes traveling
signal 关Figs. 5共d and e兲兴. In Fig. 5, S0 / A0 denotes the S0 mode along the direct path in both directions 共P3/P1兲 and along the
measured at PZT A due to the A0 mode input at PZT B. A0 / S0, indirect 共reflection兲 path in both directions 共P4/P2兲 converge with
S0 / S0, and A0 / A0 are similarly defined. After superposition of A0 modes propagating through the same paths, creating energy
Figs. 5共d and e兲, the reconstructed signal consists of the main concentration on the main peak in the reconstructed signal. Then,
peak at the middle 共S0 / S0 + A0 / A0兲 and two sidebands 共A0 / S0 and several sidebands are produced due to the interaction of A0 and S0
S0 / A0兲 around the main peak 关Fig. 5共f兲兴. Note that the main peak modes and the coupling of the direct and reflection paths 共Fig. 7兲.
in the middle is the superposition of A0 / A0 and S0 / S0 modes and Note that the waveform of the main peak response is identical to
“symmetric” side bands are produced as a result of A0 and S0 that of the original input signal, and the symmetry of the recon-
mode coupling. There will be additional sidebands if more modes structed signal is irrelevant to the symmetry of neither the struc-
are generated during wave propagations. However, the shape of ture nor the boundary condition.
the main peak should be always identical to that of the original In the composite plate experiment presented in this study, the
input signal 共Kim et al. 2005兲. size and placement of the PZT sensors are optimized for the gen-
The actual implementation of the TRP is further complicated eration of the antisymmetric mode 共Giurgiutiu and Lyshevski
due to reflection when Lamb waves propagate along a finite me- 2004兲. In addition, it has been reported that antisymmetric modes
dium. The effect of reflections from boundaries on the TRP is are predominantly generated when the PZT patches are attached
illustrated in Fig. 6. Assuming that a single mode wave is gener- on the one surface of the plate 共Kessler 2002; Wilcox et al. 2000兲.
ated at PZT A and travels to PZT B 关Fig. 6共a兲兴, the wave will take Therefore, our study focuses on mainly examining the fundamen-

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Fig. 7. A typical reconstructed signal when the TRP is applied to Lamb wave propagations. The time reversibility and symmetry of the
reconstructed input signal are expected to be preserved through the TRP even in the presence of multimodes and dispersion. These characteristics
will be used to extract damage sensitive features. See Figs. 5 and 6 for descriptions of S0 / S0, A0 / A0, Paths 1 and 4, and Paths 2 and 3.

tal antisymmetric mode. The effects of multimodes, dispersion, be found in Sohn et al. 共2004兲. Note that the Morlet waveform
and reflections on time reversal are more extensively studied in used in this study is similar to the Gaussian-modulated toneburst
Kim et al. 共2005兲. waveform commonly used in ultrasonic testing. However, the use
of the Morlet wavelet is more advantageous for the following
wavelet transform.
Enhanced Time Reversal Method
Automated Signal Selection Process
To alleviate several issues raised in the previous section, a com-
Based on Wavelet Transform
bination of input waveform design and a multiresolution signal
processing are employed so that the time reversibility of Lamb When Lamb waves travel in a thin plate, a response signal con-
waves could be preserved within an acceptable tolerance in the sists of several wave modes as illustrated in Fig. 8. Some of the
presence of background noise. modes are antisymmetric modes associated with the direct path of
wave propagation and/or signals reflected off from the edges of
the plate. There are also additional symmetric modes reflected off
Active Sensing Using a Known Input Waveform
from the edges. Because these reflected modes are very sensitive
First, a carefully designed narrowband input waveform is exerted to the changes in boundary conditions, our primary interest lies in
onto a structure to minimize the frequency dependency of the investigating the first flexural A0 mode corresponding only to the
time reversal operator. When a narrowband frequency input is direct path between the actuating PZT and the sensing PZT. Note
used, the frequency dependency of the time reversal operator be- that this A0 mode traveling along the direct path between the
comes negligible, allowing proper reconstruction of the original actuator and the sensor is insensitive to changing boundary con-
input signal. In addition, the use of a known and repeatable input ditions. Therefore, only this first arriving A0 mode portion of the
further improves the effective signal-to-noise ratio by allowing signal needs to be extracted from the raw signal to minimize false
time averaging of response signals subject to the same repeatable warnings of damage due to changing operational conditions of the
input and makes subsequent signal processing for the time rever- system. This time gating is a common practice in conventional
sal process much easier. ultrasonic testing. For this purpose, an automated selection pro-
In this study, a Morlet wavelet function, as defined in the fol- cedure based on wavelet analysis is developed. Because this sig-
lowing, with a specified narrowband frequency 共110 kHz for the
experiments presented later in this paper兲 is adopted as an input
waveform 共Strang and Nguyen 1997兲
2
␺共t兲 = e−t /2cos共5t兲 共3兲
Here, a Morlet waveform is employed for excitation because its
frequency content is well bounded in a frequency domain. A
proper selection of the driving frequency is critical for successful
generation of Lamb waves in a given structure. Although the
input frequency should be high enough to make the wavelength of
the Lamb wave comparable to the scale of local damage, the
driving frequency also needs to be low so that higher modes do
not clutter the fundamental symmetric and antisymmetric modes. Fig. 8. Typical dynamic strain response measured at one of the
Further discussion on the selection of the driving frequency can piezoelectric sensors

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Fig. 9. Wavelet analysis procedure to extract a damage sensitive feature

nal component of our interest, the first arriving A0 mode, is time formed instead of the discrete wavelet transform to obtain a better
and frequency limited, the two-dimensional time–frequency rep- time resolution over the full period of the signal 共Burrus et al.
resentation of the signal can be a useful tool for simultaneous 1998兲. Through this automated selection procedure, only the first
characterization of the signal in time and frequency, in particular arriving A0 mode of the response time signal is chosen for reemis-
for characterizing dispersive effects and analyzing multimodal sion. This selection procedure also automatically eliminates the
signals. portion of the response signal contaminated by electromagnetic
The basic concept of this automated selection procedure is as interference. A similar approach to noise elimination in ultrasonic
follows: If the signal shape that needs to be extracted for damage signals for flaw detection can be found in Abbate et al. 共1997兲.
detection is known a priori, optimal extraction can be achieved
using a mother wavelet that matches the shape of the signal com-
Signal Filtering Based on Multiresolution Analysis
ponent 共Das 1991兲. The automated selection procedure is sche-
matically shown in Fig. 9. First, the continuous wavelet transform When a narrowband signal travels through a thin solid media, the
of the signal, Wf共u , s兲, is obtained by convolving the signal f共t兲 dispersive nature of the wave can be compensated through the
with the translations 共u兲 and dilations 共s兲 of the mother wavelet conventional time reversal process. In other words, the time re-


⬁ versal process compensates a phase difference of each wave
1 packet in the frequency domain by reemitting each wave packet
冑s ␺u,s共t兲dt 共4兲
*
Wf共u,s兲 = f共t兲
−⬁ with proper time delays. However, the frequency content of the
traveling waves smears into nearby frequencies and is nonuni-
where formly amplified during the time reversal process. Therefore, to

␺u,s
*
共t兲 =
1
冑s ␺ 冉 冊 t−u
s
共5兲
enhance the time reversibility of the reconstructed signal at the
original input point, the measured response signal needs to be
processed before reemitting at the response point. In particular,
The Morlet wavelet, same as the previously defined input signal, for the time reversal analysis of Lamb waves, it is critical to retain
is used as a mother wavelet ␺共t兲 for wavelet transform. Then, a the response components only at the original input frequency
complete set of daughter wavelets ␺u,s *
共t兲 is generated from the value, because of the frequency dependent nature of the time
mother wavelet by dilation 共s兲 and shift 共u兲 operations. Note that reversal operator shown in Fig. 3. To achieve this goal, a multi-
each value of the wavelet coefficient Wf共u , s兲 is normalized by resolution analysis is adopted to filter out the measurement noise
the factor 1 / 冑s to ensure that the integral energy given by each in response signals and to keep only the response component at
wavelet is independent of the dilation s. the driving frequency value. Multiresolution signal processing
Because the Morlet wavelet is used as a mother wavelet for based on wavelet transform has been extensively studied espe-
wavelet transform and the wavelet coefficient is the correlation cially for perfect reconstruction of signals using quadrature mirror
between the signal and the mother wavelet by definition, the filters 共Akansu and Haddad 1992兲.
wavelet coefficient arrives at its maximum value when the shape Once the wavelet coefficients are computed from Eq. 共4兲, the
of the response signal becomes closest to that of the Morlet wave- original signal can be reconstructed via the following inverse con-
let. When this search of the maximum wavelet coefficient is per- tinuous wavelet transform 共Akansu and Haddad 1992兲

冉 冊
formed at the input frequency, the first arrival of the A0 mode can

冕冕
⬁ ⬁
be easily detected by the temporal shift parameter u. Hence, this 1 1 t−u 1
wavelet transform can be an effective way to reduce noise if the f共t兲 =
C␸ −⬁ 0
Wf共u,s兲
冑s ␺ s s2
ds du 共6兲
mother wavelet is chosen to be a good representation of the signal
to be detected. Further, the continuous wavelet transform is per- where C␸⫽constant determined by

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⬁ importance of data normalization, which attempts to distinguish
兩␺兩
C␸ = d␻ 共7兲 signal changes originated from structural damage from those
0 ␻
caused by natural variations of the system, has been addressed by
In this study, the integration operation with respect to the scale Sohn 共2006兲. In this study, the dependency on the baseline data
parameter s in Eq. 共6兲 is restricted only to near the driving fre- measured at some previous time point is completely eliminated by
quency in order to filter out the frequency components outside the instantly comparing the original input signal and the recon-
driving frequency before transmitting the response signal back to structed input signal. By eliminating the need for some past base-
the original input location line signals, the enhanced time reversal process also alleviates the
data normalization problem.

f共t兲 =
1
C␸
冕冕

−⬁
b

a
Wf共u,s兲
1
冑s ␺ 冉 冊
t−u 1
s s2
ds du 共8兲
Definition of Damage Index
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where a and b⫽lower and upper limits of the narrowband exci- Damage classification is based on the comparison between the
original input waveform and the reconstructed signal

冑再冕
tation frequency. The choice of the frequency limits is dictated by

冎 冒 再冕 冎
the fact that the filter must cover the frequency range of interest


t1 2 t1 t1
so that useful information is not lost. In fact, the wavelet trans-
form is used as a matched filter to improve the signal-to-noise I共t兲V共t兲dt I共t兲2dt V共t兲2dt
DI = 1 − t0 t0 t0
ratio without any loss in time resolution or accuracy and in many
cases with improvements. This filtering processing is repeated 共9兲
for the reconstructed input signal obtained by the time reversal
process. where the I共t兲 and V共t兲⫽known input and reconstructed signals
and t0 and t1⫽starting and ending time points of the baseline
signal’s first A0 mode. The value of DI becomes zero when the
Statistical Damage Classification time reversibility of Lamb waves is preserved. Note that the root
square term in Eq. 共9兲 becomes 1.0 if and only if V共t兲 = ␤I共t兲 for
all t where t0 ⱕ t ⱕ t1 and ␤⫽nonzero constant. Therefore, a
Extraction of Damage Sensitive Feature
simple linear attenuation of a signal will not alter the damage
Intact composites possess atomic linear elasticity as water and index value. If the reconstructed signal deviates from the input
copper do. The atomic elastic material is well described by the signal, the damage index value increases and approaches 1.0, in-
classical linear elastic constitutive law and linear wave pro- dicating the existence of damage along the direct wave path. Once
pagation equations. However, it should be noted that the atomic the damage index value exceeds a prespecified threshold value,
elastic materials demonstrate nonlinear mesoscopic elasticity the corresponding signal is defined as damaged.
that appears to be much like that in rock or concrete if they have
been damaged. Nonlinear mesoscopic elastic materials have
Establishment of a Decision Boundary
hysteretic nonlinear behaviors yielding acoustic and ultrasonic
wave distortion, which gives rise to changes in the resonance The establishment of the decision boundary 共or the threshold兲 is
frequencies as a function of drive amplitude, generation of ac- critical to minimize false-positive and false-negative indications
companying harmonics, nonlinear attenuation, and multiplication of damage. Although data are often assumed to have a normal
of waves in different frequencies 共Guyer and Johnson 1999; distribution for building a statistical model for damage classifica-
Abeele et al. 2000兲. It has been also shown that cracks and tion, it should be noted that a normal distribution weighs the
delamination with low-aspect-ratio geometry are the scattering central portion of data rather than the tails of the distribution.
sources creating nonclassical nonlinear waves, which arise Therefore, for damage detection applications, we are mainly
from hysteresis in the wave pressure–deformation relation concerned with extreme 共minimum or maximum兲 values of the
共Kazakov et al. 2002兲. data because the threshold values will reside near the tails of
Because the time reversibility of waves is fundamentally based the distribution. The solution to this problem is to use a statistical
on the linear reciprocity of the system 共Draeger et al. 1997; Fink tool called extreme value statistics 共EVS兲 共Sohn et al. 2005兲,
and Prada 2001兲, the linear reciprocity and the time reversibility which is designed to accurately model behavior in the tails of a
break down if there exists any source of nonlinearity along distribution.
the wave path. Therefore, by comparing the discrepancy between In this study, the damage index value is computed from vari-
the original input signal and the reconstructed signal, damage ous normal conditions of the composite plate. Then, the statis-
such as crack opening-and-closing, delamination, and fiber break- tical distribution of the damage index is characterized by using a
age might be detected. Gumbel distribution, which is one of three types of extreme value
distributions. From this fitted cumulative density function for
the Gumbel distribution, a threshold value corresponding to a
Data Normalization
one-sided 99.9% confidence interval was determined. More de-
In most conventional damage detection techniques, damage is in- tails on the threshold establishment can be found in Sohn et al.
ferred by comparing newly obtained data sets with baseline data 共2005兲.
previously measured from an initial condition of the system. Be- It should be noted that the computation of the threshold value
cause there might have been numerous variations since the base- based on EVS requires training data only from the undamaged
line data were collected, it would be difficult to blame structural conditions of a structure, classifying the proposed statistical ap-
damage for all changes in the measured signals. For instance, proach as one of the unsupervised learning methods. Another
there might have been operational and environmental variations class of statistical modeling is supervised learning where training
of the system once the baseline data have been collected. The data from both undamaged and damaged conditions are required.

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Fig. 10. Active sensing system for detecting delamination on a composite plate

When a structural health monitoring system is deployed to real- formed, the PZT patches can be used as dynamic strain gauges.
world applications, it is often difficult to collect training data from Conversely, the same PZT patches can also be used as actuators,
various damage cases. Therefore, an unsupervised learning because elastic waves are produced when an electrical field is
method such as the one presented here will be more practical in applied to the patches. In this study, one PZT patch is designated
field applications. Further, by properly modeling the maximum as an actuator, exerting a Morlet waveform defined in Eq. 共3兲
distribution of the damage index, false alarms have been into the structure at a driving frequency of 110 kHz. Then, the
minimized. adjacent PZTs become strain sensors and measure the response
signals. This actuator–sensor sensing scheme is graphically
shown in Fig. 10共b兲. This process of the Lamb wave propagation
Experimental Study is repeated for different combinations of actuator–sensor pairs. A
total of 66 different path combinations are investigated in this
Experimental Test Setup study. The data acquisition and damage identification are fully
The overall test configuration of this study is shown in Fig. 10共a兲. automated and completed in approximately 1.5 min for a full scan
The test setup consists of a composite plate with a surface of the plate used in this study. These PZT sensor/actuators are
mounted sensor layer, a personal computer with a built-in data inexpensive, generally require low power, and are relatively
acquisition system, and an external signal amplifier. The di- nonintrusive.
mension of the composite plates is 60.96⫻ 60.96⫻ 0.6350 cm The personal computer shown in Fig. 10共a兲 has built-in
共24⫻ 24⫻ 1 / 4 in.兲. The layup of this composite laminate con- analog-to-digital and digital-to-analog converters, controlling the
tains 48 plies stacked according to the sequence 关6共0/45/-45/90兲兴s, input signals to the PZTs and recording the measured response
consisting of Toray T300 graphite fibers and a 934 Epoxy matrix. signals. Increasing the amplitude of the input signal yields a
A commercially available thin film with embedded PZT sen- clearer signal, enhancing the signal-to-noise ratio. On the other
sors is mounted on one surface of the composite plate as shown in hand, the input voltage should be minimized for field applica-
Fig. 10共b兲 共Acellent 1999兲. A total of 16 PZT patches are used as tions, requiring as low power as possible. In this experiment the
both sensors and actuators to form an “active” local sensing sys- optimal input voltage was designed to be near 45 V, producing
tem. Because the PZTs produce an electrical charge when de- 1 – 5 V output voltage at the sensing PZTs. PZTs in a circular

Fig. 11. Impact test setup used to seed internal delamination in the composite plate

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Fig. 12. Visual inspection of surface damage after impact test

shape are used with a diameter of only 0.64 cm 共1 / 4 in.兲. The delamination. Fig. 13共a兲 shows the actual impact location. The
sensing spacing is set to 15.24 cm 共6 in.兲. A discussion on the identification of the damaged paths shown in Fig. 13共b兲 is based
selection of design parameters such as the dimensions of the PZT on the premise that if there is any defect along the wave propa-
patches, sensor spacing, and a driving frequency can be found in gation path, the time reversibility of Lamb waves breaks down.
Kessler 共2002兲. Therefore, by examining the deviation of the reconstructed signal
Actual delamination is seeded to the composite plate by shoot- from the known original input signal for each path as shown in
ing a 185 g steel projectile into the composite plate as shown in Eq. 共9兲, damaged paths can be identified.
Fig. 11. Cables were attached to one side of the plate so that the The final goal is to pinpoint the location of delamination and
plate could hang from the test frame in a free-free condition. to estimate its size based on the damaged paths identified in
Several impact tests were repeated varying the impact speed of Fig. 13共b兲. To identify the location and area of the delamination,
the steel projectile around 31– 46 m / s. The data collection using a damage localization algorithm is also developed in Sohn et al.
the active sensing system was performed before and after the 共2004兲. The delamination location and size estimated by the ac-
impact test. tive sensing system were presented in Fig. 13共c兲, and the estimate
from the proposed damage identification matched well with the
Experimental Results ultrasonic scan results.
Fig. 14 demonstrates the time reversibility of Lamb waves
In this study, typical results only from one of severe impact tests and the violation of the time reversibility due to delamination:
are presented due to the space limitation. The findings from the Fig. 14共a兲 shows that the reconstructed signal 共the dotted line兲 is
other damage cases were consistent with the one presented here. very close to the original input signal 共the solid line兲 except near
First, the surface damage on the composite plate is visually in- the tails of the A0 mode. Fig. 14共b兲 further illustrates the distor-
spected after each impact test. Fig. 12共a兲 shows the surface dam-
tion of the reconstructed signal due to the internal delamination.
age on the impact side of the composite plate. A very small 共about
5 mm diameter兲 dent was barely visible on the impact side of the
plate. On the reverse side of the plate shown in Fig. 12共b兲, there
was a very small crack 共less than 1 mm thickness and about 2 cm Summary and Discussion
long兲, but it was difficult to spot this crack without a magnifying
glass. However, the existence of an internal delamination was A time reversal concept in modern acoustics has been further
confirmed by the ultrasonic scan of the composite plate as shown extended to Lamb wave propagations for detecting defects in a
in Fig. 12共c兲. composite plate. First, the enhanced time reversal method is
Next, the active sensing system and the proposed damage employed to improve the time reversibility of Lamb waves: A
identification algorithms were employed to identify the internal carefully designed narrowband waveform is used to address the

Fig. 13. Detection of different sizes of damage using the wavelet-based approach

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Fig. 14. Comparison between the original input signal 共solid兲 and the restored signal 共dotted兲 during the TRA process between actuating PZT
No. 6 and sending PZT No. 9

frequency dependency of the time reversal operator and an auto- Acknowledgments


mated signal selection process based on wavelet transform is em-
ployed to retain only a segment of a raw response signal that is This research is partially sponsored by Los Alamos National
more sensitive to damage and less responsive to changing bound- Laboratory, Contract No. 75067-001-03. Funding for this project
ary conditions. has been provided by the Department of Energy through the in-
Then, the time reversibility of Lamb waves is utilized to iden- ternal funding program at Los Alamos National Laboratory
tify the defects: Because the reconstructed signal is expected to be known as Laboratory Directed Research and Development 共Dam-
identical to the original input signal for an intact plate and delami- age Prognosis Solutions兲. Additional support has been provided
nation results in nonlinear response, the time reversibility is vio- by the National Science Foundation, Grant No. CMS-9988909.
lated when there is delamination along the wave propagation The second writer would like to acknowledge the Post-Doctoral
path. This time reversibility allows detecting damage by compar- Fellowship Program 共No. M01-2003-000-10124-0兲 of the Korea
ing a known input waveform to a reconstructed signal. It should Science and Engineering Foundation 共KOSEF兲, which provides
be noted that no past baseline signals are necessary for the pre- support for his stay at Stanford University.
sented damage detection method thanks to the instantaneous com-
parison between the original and reconstructed signals.
A rigorous statistical classifier based on extreme value statis- References
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