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Original Article

Structural Health Monitoring


1–23

A Bayesian fusion method for Ó The Author(s) 2020


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composite damage identification DOI: 10.1177/1475921720945000
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using Lamb wave

Haode Huo1,2, Jingjing He1 and Xuefei Guan3

Abstract
This study presents a novel method for composite damage identification using Lamb wave. A probabilistic integration of
the elliptical loci method and the RAPID (reconstruction algorithm for probabilistic inspection of defects) in a Bayesian
framework is proposed. The proposed method allows for the incorporation of multiple damage sensitive features in a
rational manner to improve the reliability and robustness for a given array of sensors. Numerical studies are performed
to verify the effectiveness of the proposed method and to compare its accuracy with existing methods. Experimental
investigation using a realistic composite plate is made to further validate the proposed method. The influence of damage
location and the number of participating sensors on the performance of the proposed method is discussed. Results indi-
cate that the proposed method yields more accurate and reliable results comparing with existing methods.

Keywords
Bayesian method, Lamb wave imaging, delamination, damage localization

Introduction Based on the change of these properties, the damage


state can be inferred. Giridhara et al.16 proposed a
Delamination is among the most critical damage modes damage imaging method based on the symmetry of
in fiber-reinforced composite laminates, which can neighborhood sensor path and the similarity of signal
result in catastrophic failure of the component without patterns. The method uses information of the Lamb
much prior notification.1 Therefore, fiber-reinforced wave propagation along with a triangulation scheme to
composite laminates are often over-dimensioned or locate and quantify the damage. Zhou et al.17 devel-
subjected to periodic non-destructive testing (NDT). oped a probability-based diagnostic imaging approach
However, a reliable and efficient delamination detec- based on the established correlation between extracted
tion is still a challenging problem despite tremendous signal features and damage parameters such as shape,
progress has been made during the past decades.2 As size, location, and orientation. This method relies on
one of the important guided ultrasonic waves, Lamb enhancive signal features including both the signal
wave has been proven to be a promising candidate in intensity and temporal information. Kudela et al.18
the application of non-destructive evaluation (NDE).3–6 proposed a strategy of Lamb wave focusing to increase
The Lamb wave technique has outstanding advantages the damage imaging resolution. Signals from healthy
of strong penetration and minimal attenuation over a
long distance, and it can be used to detect various types
1
of damages (delamination, debonding, crack, etc.).7–12 School of Reliability and Systems Engineering, Beihang University, Beijing,
China
For damage localization, piezoelectric transducers 2
Beijing Advanced Discipline Center for Unmanned Aircraft System,
such as actuators and sensors are usually attached on Beihang University, Beijing, China
the surface of a structure to form a transducer net- 3
Graduate School of China Academy of Engineering Physics, Beijing,
work.13–15 When Lamb waves excited by an actuator China
pass through the damage area, part of waves will scat-
Corresponding author:
ter around the edge of the damage and can be received Jingjing He, School of Reliability and Systems Engineering, Beihang
by all the remaining sensors. The damage alters the University, No.37, Xueyuan Road, Beijing 100083, China.
wave propagation and changes the wave properties. Email: hejingjing@buaa.edu.cn
2 Structural Health Monitoring 00(0)

and damaged states are recorded first, and the scattered a healthy one. The damage indexes for all sensor pairs
waves can be obtained by subtracting the damage wave are spatially distributed and summed to generate an
signal from the health one in time domain. The scat- image of the damage area. Lots of efforts have been
tered waves contain the information of damage features devoted to extend the RAPID method for different
such as time-of-flight (ToF), which is defined as the application scenarios,25–27 and potential limitations of
wave traveling time along the actuator–damage–sensor the RAPID method have also been discussed.19,28 One
path. The use of ToF extracted from the scattered limitation of the RAPID is that, the correlation coeffi-
waves has been reported in several studies for damage cient can decrease greatly by the scattered wave if the
localization. Tua et al.19 constructed a set of determi- sensing path is close to the damage. Conversely, the
nistic non-linear ellipse equations to obtain the coordi- correlation coefficient can yield a value of 1 if the sen-
nates of the damage. The damage location is sing path is very distant from the damage. Therefore,
determined by the intersection of at least three ellipses. the accuracy and resolution of the RAPID method are
This method is referred to the elliptical loci method highly dependent on the density of the sensor array.28
hereafter. Moll et al.20 generalized the common ellipti- Furthermore, the scaling parameter in the RAPID
cal loci method for damage localization in isotropic method controlling the resolution of the resulting
plates. The authors combined the wave velocity profile image is an empirical parameter need to be tuned case
with elliptic equations to form ellipse-like loci, enhan- by case.
cing the probability of detection. Although the elliptical In general, the sensitivity and resolution of existing
loci method has been widely used for damage localiza- tomography techniques—including both elliptical loci
tion,20–22 there still exist some limitations for this method and the RAPID method, and their variants—
method. One of the difficulties is that the elliptical loci depend on the density and arrangement of the sensor
method has blind zones because the location and/or the array. Each of the methods when applied individually
type of a damage may cause the damage to be invisible has its own advantages and limitations. Therefore, a
to the primary actuator–sensor pairs.19 To overcome method which can enhance the sensitivity and resolu-
this difficulty, more PZT sensors are needed to generate tion of the damage imaging while reducing these afore-
more elliptical loci for a precise damage localization. mentioned limitations is highly demanded. Motivated
Another difficulty is that the intersection of ellipses by this goal, the aim of this study is to develop a reli-
could occur at other locations rather than the actual able and robust method for composite damage localiza-
damage location, which can lower the location intensity tion and imaging. The proposed method is based on
in the resulting image and lead to an inaccurate locali- the probabilistic integration of the ideas of the elliptical
zation result. Ihn and Chang23 further extended the loci and the RAPID in a Bayesian framework. The
elliptical loci method to improve the resolution without remainder of the study is organized as follows. First,
increasing the number of sensors. In their approach, all the methodology development is presented. Two dam-
the scattered signals from the actuator–sensor path are age features and the procedure of extracting the two
delayed and summed for each of the grid points on the features from Lamb wave data are introduced. The
target plate. It provides the imaging where the point basic idea of the elliptical loci method and the RAPID
with a larger pixel value represents a greater likelihood method is briefly discussed. The Bayesian probabilistic
of damage occurring at this point. However, solving fusion integrating the two methods with the two fea-
the blind zone problem without adding more sensors tures is developed to obtain the probabilistic density
remains a great challenge. This is due to the fact that, function of the damage location. Next, numerical stud-
when the damage is located on the direct path between
ies are performed to demonstrate and verify the effec-
two PZT sensors, the ToF from the scattered signal is
tiveness of the proposed method. Comparisons with
not large enough to be effectively extracted for the
the existing two methods are made under different
elliptical loci method. In this case, other features such
combinations of the damage location and the number
as correlation coefficient and amplitude may be alter-
of sensors. Following that, experimental investigation
native ones for damage localization since these features
is carried out with a realistic composite plate to further
do not suffer the time resolution issue.16 Zhao et al.24
validate the performance of the proposed methods.
introduced a reconstruction algorithm for probabilistic
Finally, conclusions are drawn based on this study.
inspection of defects (RAPID) to improve the damage
localization performance. The RAPID method is com-
posed of the following two steps: signal comparison
Methodology development
and image reconstruction. The part of signal compari-
son step utilizes the damage index known as the signal A two-component hierarchical damage identification
correlation coefficient, which measures the difference method is proposed by combining the advantages of
between the signal of a damaged specimen and that of the elliptical loci method and the RAPID method in a
Huo et al. 3

Scattered Damage/Baseline
signal signals
Continuous Wavelet Transform Time-windowing

Correlation
Time of flight
coefficient

Elliptical Loci RAPID


Method Method
Np
Np
1 [Ti Ti TH ( xd yd )]2 1 Ri ( xd , yd )
p ( D | θ) exp p (θ) (1 i )
i 1 2 2 2 Np i 1 1
Likelihood
Prior PDF of θ
function

Bayesian estimation
p(θ | D) p(D | θ) p(θ)
MCMC

Fitted normal PDF for


damage imaging

Figure 1. The overall diagram of the proposed damage detection framework.

Bayesian framework. As shown in Figure 1, the basic obtained by subtracting the signal of a damage state
idea of the proposed method is centered on the prob- from that of a healthy (intact) state. The Continuous
abilistic integration of the initial prior result from the Wavelet Transformation (CWT) is used to evaluate the
RAPID method and the likelihood function con- wave packet of the instantaneous frequency of the sig-
structed using the elliptical loci method. The probabil- nal. The temporal delay in terms of the ToF of the scat-
istic integration is made in the Bayesian framework to tered Lamb waves is calculated by comparing the
formulate the posterior distribution of the damage excitation signal and the CWT result. The TOF mea-
position parameter u for a given set of measured data surement plays an important role in the damage locali-
D, and improve the accuracy and effectiveness of the zation results. The uncertainties of ToF are a function
damage detection. It is worth mentioning that the of signal-to-noise ratio (SNR) and depending on the
developed framework is not limited to combining the method used in ToF measurement. Detailed discussion
elliptical loci and RAPID methods, and it provides a and method for uncertainties associated with TOF can
general treatment when multiple damage detection and be found in the literature.29–31 The elliptical loci method
localization methods are available. Sequential and is subsequently employed to construct an ellipse using
simultaneous updating can be made to incorporate the extracted ToF with the two transducer locations as
those methods through the Bayesian framework. foci.

Damage features Elliptical loci method


The damage features used in the proposed method con- The key step of the elliptical loci method for the detec-
sist of the signal difference and the temporal delay of tion of damages in plates is the ToF analysis of Lamb
the scattered wave. The two features are used in the wave propagation and reflection. Consider the pitch–
components of prior and likelihood construction using catch configuration with an actuator P1 and a receiver
the RAPID-based and the elliptical loci–based compo- P3 attached on a plate as shown in Figure 2.
nents, respectively. The signal difference is represented The existence of a damage alters the wave traveling
by the correlation coefficient in a proper time window. from P1 to P3 by reflection. The wave packages
Following that, the damage distribution probability is received by P3 include the component of the direct tra-
expressed as a linear summation of all the signal differ- veling from P1 to P3 in the shortest path denoted as
ences caused by the damage through the RAPID das , and the delayed component traveling first from P1
method. The temporal delay of the scattered wave is to the damage denoted as dad and then from the
4 Structural Health Monitoring 00(0)

Figure 3. Illustration of the elliptical distribution function of


the RAPID algorithm.

function centered at the theoretical ToF (TiTH ), as


Figure 2. Description of damage localization based on the shown in equation (2)
elliptical loci method.
  TH 
Ti ðx, yÞ  Ti 
Np
X
pðx, yÞ = exp  ð2Þ
damage to P3 denoted as dds . The total distance of i=1
t0
dad + dds can be estimated given the traveling times from
where Np is the total number of transducer paths, Ti is
the received signal and a constant velocity of wave pro-
the extracted ToF from the scattered signal, and t0 is a
pagation. The locus of the possible damage locations
decay factor which is set as 0.01 ms in this study. The
forms an ellipse with P1 and P3 as the foci and can be
predicted most probable damage location is considered
expressed as
as the point with the maximum value of p(x, y).
dad + dds = ToF  vg
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
RAPID method
, ðxd  xa Þ2 + ðyd  ya Þ2 + ðxs  xd Þ2 + ðys  yd Þ2
The RAPID method is based on the physical intuition
= ToF  vg that a damage on the direct path of an actuator and a
ð1Þ transducer can produce the most significant change,
and the amplitude of the change decreases as the dis-
where (xd , yd ) is the damage coordinate. The coordi- tance between the damage and the direct wave path
nates of the actuator and the receiver are (xa , ya ) and increases.24 The damage location can affect the change
(xs , ys ), respectively. The term vg is the group velocity of associated with each of the sensor pairs, and the actual
the Lamb wave, which depends on the product of the location of the damage can be expressed as a linear
frequency and the thickness. The ToF is defined as the summation of the effects of all participating sensor
time lag from the moment when a receiver catches the pairs. Based on this concept, a linearly decreasing ellip-
damage-reflected signal to the moment when an actua- tical distribution is assumed as shown in Figure 3. The
tor generates the excitation signal. However, there exist correlation coefficient is employed as a damage sensi-
infinite combinations of dad and dds for a given dad + dds tive feature in the RAPID method. The correlation
due to the unknown position of the damage. To identify coefficient r is given by equation (3)
the exact location of the damage from the infinite solu-
tion provided by one elliptical locus, multiple actuator– P
K  
receiver pairs at different locations are required. Each ðXk  mx Þ Yk  my
k =1
of the sensor pairs produces one ellipse and the intersec- r = sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð3Þ
tions of all the loci provide an estimated location of the PK PK  2
2
ðXk  mx Þ  Yk  my
damage. A minimum of three ellipses is required to pro- k =1 k =1
vide an estimation of the damage location.19
To achieve probabilistic localization imaging using where Xk and Yk are the baseline data and the inspec-
the elliptical loci method, discretization of the inspec- tion data, respectively. The baseline data are usually
tion surface is needed. The composite plate can be uni- obtained from the intact plate, and the inspection data
formly divided into several grids.32 Assuming each are obtained at the actual target plate for damage
node of the grids in the composite plate is a possible detection. The term m is the mean of the corresponding
damage location, a damage index p(x, y) at each node data and K is the number of recorded points of the
(x, y) can be defined using a symmetric exponential data. In theory, a smaller the correlation coefficient
Huo et al. 5

value indicates a higher possibility that the damage methods in a Bayesian framework. The idea is to use
exists in the target. The correlation coefficient will be the estimated distribution of the damage location
close to 1 if the two signals are identical by definition. using RAPID as the prior distribution. In addition,
For a given actuator–receiver pair, the spatial distri- based on the elliptical loci method, a likelihood func-
bution of the damage acts as a weighting function in a tion can be formulated using the difference between
linearly decreasing elliptical pattern with the foci the measured location and the theoretical prediction.
located at the two sensors. The target is meshed into In this manner, the posterior distribution of the
uniformly distributed grids and the probability of the uncertain parameters can be obtained given the mea-
existence of a damage at each grid is estimated. surement data using the Bayes rule.34 Denote the
Denoting Np as the number of participating sensing variable describing the difference between the theore-
paths, the probability of the presence of the damage at tical prediction of the location and the measured
position (x, y) can be written as location as e. The probabilistic description of the
measured ToF for the ith actuator–receiver path Ti
N can be expressed as
1 1 X p
b  Ri ðx, yÞ
Prðx, yÞ = Pri ðx, yÞ = ð1  r i Þ ð4Þ
Np Np i = 1 b1
Ti = TiTH ðxd , yd Þ + e ð7Þ
where Pri (x, y), i = 1, 2, . . . , Np is the damage prob-
where TiTH (xd , yd ) is the theoretical calculated ToF
ability distribution of ith sensor pair, and ri is the
using equation (1) with the damage location parameters
correlation coefficient given by equation (3). The last
(xd , yd ).
term on the right-hand side of equation (4),
Denote the uncertain parameters as a vector
(b  Ri (x, y))=(b  1), is the spatial distribution func-
u = (xd , yd , s) and the measured ToF data as
tion of ith path, with its contour in the shape of an
D = (T1 , T2 , . . . , TNp ), where Np is the total number of
ellipse, as shown in Figure 3. The term b is a scaling
transducer paths. Without loss of generality, the error
parameter which controls the size of RAPID distribu-
variable e is assumed to follow a zero mean normal dis-
tion area. The term Ri (x, y) is given as
tribution with a standard deviation of s. The likelihood
 function of the measured data can be written as
RDi ðx, yÞ, when RDi ðx, yÞ\b
Ri ðx, yÞ = ð5Þ 8 N 9
b, when RDi ðx, yÞ ø b
>
> Pp  2 >
YNp >
< Ti  Ti ðxd , yd Þ >
TH >
=
where RDi (x, y) is defined as 1 i=1
pðDjuÞ = pffiffiffiffiffiffi exp 
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi i = 1 2p s
>
> 2s2 >
>
>
: >
;
ðx  xai Þ2 + ðy  yai Þ2 + ðx  xsi Þ2 + ðy  ysi Þ2
RDi ðx, yÞ = qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ðxsi  xai Þ2 + ðysi  yai Þ2
ð8Þ

ð6Þ Using the Bayes rule, the posterior probability


density function (PDF) of the parameter vector writes
where (xai , yai ) and (xsi , ysi ) are the coordinates of the
actuator and the receiver on the ith path, respectively. pðujDÞ}pðDjuÞpðuÞ ð9Þ
Note that the parameter b is empirically determined on
a case-by-case basis. It has been shown in previous where p(u) is the joint prior PDF of the parameters,
studies that a small scaling parameter reduces the consisting of the PDF of (xd , yd ) obtained by RAPID
affected zone identified by transducer pairs, producing shown in equation (4) and the PDF of s. Without any
a sharp perception. On the contrary, a large scaling prior information on s, the Jeffreys non-informative
parameter enlarges the affected zone, making the per- prior, that is, p(s)}1=s, can be used.35–37 Consider that
ception conservative. In the conventional RAPID, b is (xd , yd ) and s are independent, and the prior PDF of u
usually set around 1.0, but such a treatment is not writes
always suitable for all cases in engineering practice.28,33
N
1 X p
b  Ri ð x d , y d Þ
pðuÞ = ð1  r i Þ ð10Þ
s Np i = 1 b1
Bayesian probabilistic fusion
The uncertainty of the estimated damage position can Substitute equations (8) and (10) into equation (9) to
be reduced by a probabilistic integration of the two obtain the posterior distribution of u
6 Structural Health Monitoring 00(0)

Table 1. Elastic properties of composite lamina in the numerical study.

E1 (GPa) E2 = E3 (GPa) G12 = G13 (GPa) G23 (GPa) n12 = n13 n23 r (kg/m3)

128 82 4.7 3.44 0.27 0.2 1560

1
Np
X b  Ri ðxd , yd Þ
FEM
pðujDÞ} 1 + N
ð1  r i Þ  A three-dimensional FEM analysis is performed in
s p
i=1
b1
8 Np 
9 ABAQUS software environment. A [45°/245°/0°/90°]s
>
> P 2 > ð11Þ
>
< T i  Ti ð x d , y d Þ >
TH >
=
quasi-isotropic composite laminate with a dimension of
exp  i = 1 450 mm 3 450 mm 3 1.28 mm is considered. Four
>
> 2s2 >
> surface-mounted piezoelectric transducers with a dia-
>
: >
; meter of 7 mm and a thickness of 0.2 mm are modeled,
and the encastre boundary condition is used. The geo-
It is worth mentioning that the prior distribution of metry of the specimen and the configuration of sensors
(xd , yd ) obtained based on the RAPID method already are illustrated in Figure 4(a). The material properties of
encodes relevant information about the damage loca- the laminate are listed in Table 1. A circular shape rep-
tion. To estimate the posterior distribution of u, the resentative delamination with a diameter of 40 mm is
Markov chain Monte Carlo (MCMC) method is used modeled at the center of the composite plate (x,
to draw samples from equation (11). Using the samples, y) = (225, 225) between the first layer (top surface)
the posterior of u and subsequent prediction can be and the adjacent second layer of the composite plate. It
made. Furthermore, other fusion methods—such as should be stressed that if the delamination type of dam-
weighted average and its variants—and other data- age is located in the middle plane of the plate, it cannot
driven methods can be used to integrate the two meth- be picked up by the A0 mode due to the zero-strain
ods too. The Bayesian is proposed in this study because state of the middle plane.38 The damage is modeled
it is less subjective, founded on the probability theory, using a volume split method such that the FE nodes
and no extra assumption needs to be made. Next, across the damage surfaces are separated by a small
numerical studies are made to investigate the effective- distance.39,40 Eight-node solid elements with a dimen-
ness of the proposed method. sion of 0.4 mm 3 0.4 mm 3 0.16 mm (side by side by
thickness) are used. A total of eight layers of uniform
elements are built through the thickness, as shown in
Numerical investigation and Figure 4(b). The excitation signal used in the numerical
demonstration study is a 160-kHz narrow-band five-cycle sinusoidal
tone burst modulated by a Hanning window. The exci-
To demonstrate the proposed method and verify its tation signal is introduced to the FE model through
effectiveness, numerical studies are performed. The out-of-plane forces acting on the central FE nodes cor-
finite element (FE) method is used to obtain numerical responding to the positions of the actuators. A total
data of the Lamb wave under different combinations duration of 500 ms time length is solved using
of damage location and the number of participating ABAQUS/Explicit dynamical analysis with a fixed step
sensors. Using the numerical data, comparisons are size of 1028 s for all the numerical cases.
made to demonstrate the advantage of the proposed
method over the existing elliptical loci method and the
RAPID method. It is known that all finite element Signal processing and feature extraction
models (FEMs) are approximations to the real physical The scattered signal is obtained by subtracting the
parts; therefore, its results can only reflect the actual received signal (the damage plate) from the baseline sig-
states of the physical parts to a certain precision. The nal (the intact plate) in time domain. Figure 5(a) pre-
purpose of using FEMs is not to replace the actual sents an example of the baseline signal and the received
experimental data, but is to provide versatile Lamb signal for sensing path P1–P2. Figure 5(b) shows the
wave data under different configurations of the sensors, corresponding scattered signal. To extract the ToF
for example, the number of sensors, the pitch–catch information, the CWT34 is applied to the scattered sig-
paths, for methodology development. nal, and the result in solid line is shown in Figure 6.
Huo et al. 7

Figure 4. (a) Schematic diagram of the PZT configuration in FEM and experiment, and (b) the local zoom-in mesh of the plate.

(a)
Figure 6. ToF evaluation via the scattered wave with CWT for
sensing path P1–P2.

The correlation coefficient describing the difference


of the Lamb wave signals between the baseline signal
and the received signal can be calculated using equation
(3). To focus on the difference associated with damage,
the first wave packets of the baseline signal and the
received signal are used for the calculation of the corre-
lation coefficient. An example of the first wave packets
of the baseline and received signals for the sensing path
P1–P4 is presented in Figure 7.
(b) A total number of six possible sensing paths are
available in the configuration shown in Figure 4.
Figure 5. Simulation signal from sensing path P1–P2: (a)
baseline and damage signals and (b) scattered wave.
Therefore, six independent FE runs are performed, and
results are used to obtain the two damage features.
The ToF is calculated as the time difference between Table 2 summarizes the resulting ToFs of scattered
the actuator signal and the first peak of the CWT result waves and the correlation coefficients of all the six dif-
of the scattered signal. ferent actuator–receiver paths.
8 Structural Health Monitoring 00(0)

Table 2. Measured ToF of scattered waves and correlation


coefficient (r) for all actuator–receiver paths.

Features P1–P2 P1–P3 P1–P4 P2–P3 P2–P4 P3–P4

ToF (ms) 209.3 209.7 241.6 217.6 209.7 209.4


r 1.00 1.00 0.50 0.92 1.00 1.00

location. The burn-in period of the MCMC chain can


further minimize the influence of the choice of initial
values on the results. Figure 8 presents the histograms
of the estimated position parameters (xd , yd ). Based on
the histograms, a two-dimensional normal distribution
can be constructed to represent the joint PDF of
(xd , yd ). Figure 9(c) presents the result on the identified
Figure 7. The baseline signal and the damage signal of first location of the damage, where the black circle shows
wave packet for sensing path P1–P4.
the actual damage position and the red ellipse shows
the 50% confidence contour representing the predicted
damage location.
Model prediction and comparison Comparisons are made to show the performance of
The group velocity of the generated Lamb wave at a the proposed method over the existing elliptical loci and
particular frequency can be verified in an undamaged the RAPID methods. With the known group velocity,
specimen by measuring the ToF between two sensors the total path length (dad + dds ), consisted of the length
with a known separation distance. In this study, the from an actuator to the damage, and the length from
group velocity of A0 mode at the frequency of the damage to a receiver can be calculated using equa-
0.16 MHz is experimentally obtained as 1538.3 m/s. tion (1). The length is used to construct an ellipse with
The wavelength l of A0 is 9.6 mm, and the ratio of the the locations of the given pair of two sensors as foci in
wavelength to the diameter of the damage is 0.24. The the elliptical loci method. After that, the probabilistic
damage features in Table 2 are used to obtain the PDF imaging of the damage location can be evaluated using
of the damage location using the Bayesian posterior of equation (2), and the result is shown in Figure 9(a). The
equation (11). The MCMC sampling procedure is per- results of the correlation coefficient shown in Table 2
formed to generate samples from the Bayesian poster- are used as a damage sensitive feature in RAPID
ior distribution. In this study, all the initial values of method and the b is selected to be 1.05. Figure 9(b)
the uncertain variables to be drawn from the Bayesian shows the localization results for the RAPID method.
posteriors are obtained using the maximum likelihood The black circle represents the actual damage position,
estimator (MLE). In this case, a total number of 60,000 and the red circle represents the estimated damage loca-
samples of u = (xd , yd , s) are drawn, and the first 10,000 tion by the proposed method. The central location of
samples are set as the burn-in data. The resulting an identified damage (the grid with the highest prob-
50,000 samples are used to approximate the damage ability value for the presence of damage) is marked by

(a) (b)

Figure 8. Histograms of MCMC samples for parameters: (a) x-coordinate (xd) and (b) y-coordinate (yd).
Huo et al. 9

(a) (b)

(c)

Figure 9. The probabilistic results of the damage location estimate: (a) the elliptical loci method, (b) the RAPID method, and (c)
the proposed method.

‘‘ + ’’ for both elliptical loci and RAPID methods. It can volume split method, which essentially forms a planar
be observed from Figure 9 that the proposed method gap between the two adjacent layers of elements in the
yields a more accurate result on the damage location damage region. The use of hexahedron elements can
compared to the elliptical loci method and the RAPID only approximate the perimeter of the penny-shape
method. damage using rectangular shapes, such a discrete repre-
A quick glance at the mathematical form of RAPID sentation of the damage boundary can further enhance
method, equation (4), reveals that the correlation coef- the discrepancy of the two paths. Other factors such as
ficient is the independent variable of the equation, and the element size with respective to the radius of the
RAPID yields symmetric results if the correlation coef- damage circle and the time step in the time integration
ficients associated with the two paths P1–P4 and P2–P3 can also cause the discrepancy. It can be expected that
are the same. Ideally, the FEM model for the case is using a finer mesh or an axial symmetric mesh with
expected to produce identical results of the Lamb wave respective to the center of the penny-shape damage can
signal data as the two paths are symmetric about the greatly reduce the difference between the correlation
diagonal of the plate. However, the results shown in coefficients associated with the two paths. However,
Figure 9(b) are asymmetric, this is due to the simulated using a finer mesh for such a dynamical simulation with
Lamb wave data generate correlation coefficients of a very small time step can make the simulation time
0.50 and 0.92 for the paths P1–P4 and P2–P3, respec- prohibitively long. Considering the FEM-based numer-
tively. Consequently, Figure 9(b) is not symmetric. The ical simulation is not the focus of this study; the current
anisotropic material properties can cause such a discre- FEM setup is used to achieve a balance between the
pancy. In addition, the damage is modeled using the computational demand and the need for methodology
10 Structural Health Monitoring 00(0)

(a) (b)

(c)

Figure 10. Comparisons of the damage localization results obtained using different methods for case N2: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.

development. To investigate the effectiveness of the


Table 3. Summary of the damage location for different damage
proposed method under different damage scenarios, scenarios.
numerical studies are carried out to evaluate its perfor-
mance under different combinations of the damage N1 N2 N3 N4 N5
location and the number of sensors.
Damage (225, 225) (225, 140) (125, 125) (140, 140) (180, 180)
location
Case I: effect of damage location. A total of five cases with
different damage locations are investigated to demon-
strate the performance of the proposed method. The the proposed method. The central location of an identi-
damage size in these cases has the same diameter of fied damage is marked by ‘‘ + ’’ for both elliptical loci
40 mm. Damage localization results for all three meth- method and RAPID method. It can be observed from
ods (the elliptical loci method, RAPID method, and the Figures 10–13 that the proposed method can yield more
proposed method) are compared and presented in accurate damage localization results compared with the
Figures 10–13. The central coordinates of different existing methods. In addition, it is noticed that the
damage locations of all five cases are listed in Table 3. elliptical loci method yields multiple damage locations
The results of case N1 are shown in Figure 9. The black in all the cases, and the RAPID method also yields two
circle represents the actual damage position, and the damage locations for cases N2, N4, and N5. One possi-
red circle represents the estimated damage locations of ble reason of this effect is that the resolution of the
Huo et al. 11

(a) (b)

(c)
Figure 11. Comparisons of the damage localization results obtained using different methods for case N3: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.

elliptical method and RAPID method depends on the Case II: effect of sensor number. To further investigate the
number of the sensors as well as the relative symmetry performance of the proposed method under different
of the participating sensors with respect to the damage sensor configurations, case studies using six sensors and
location. If the damage location is centered on a sym- eight sensors are performed. The sensor configurations
metric array of sensors, the intersections resulting from for the two cases are illustrated in Figure 14.
the array of sensors may yield identical probabilities at The results obtained using the elliptical loci method,
multiple locations of the image, as shown, for example, RAPID method, and the proposed methods are pre-
in Figure 9(a) and (b). sented in Figures 15 and 16, for cases with six and eight
To quantify the performance in terms of estimation sensors, respectively. It can be observed that although
error, the following error term measuring the deviation increasing the number of sensors can reduce the uncer-
distances in Table 4 is defined tainty and error of the results obtained by the elliptical
loci and the RAPID methods, the proposed method still
q
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2
2ffi outperforms the two existing methods.
E= xp  xd + yp  yd ð12Þ

where (xp , yp ) is the predicted damage location, and


Experimental validation
(xd , yd ) is the actual damage location. The predicted
damage locations of the three methods are computed To further investigate the effectiveness of the proposed
and compared in Table 4. In all the cases, the proposed method in realistic applications, experimental studies
method outperforms the existing methods. using composite laminates are conducted. The influence
12 Structural Health Monitoring 00(0)

(a) (b)

(c)

Figure 12. Comparisons of the damage localization results obtained using different methods for case N4: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.

of the number of sensors and the damage location on excited modes and more modes can complicate the sig-
the proposed method and the existing methods is nals received, although the wavelength of the high fre-
studied. quency propagating wave is smaller and more sensitive
to finer damage. However, the high actuation frequency
implies that only a very short time frame can be ana-
Experimental setup lyzed and also limits the distance between the actuator
The dimensions of the composite laminate used in and sensor.37,42,43 A preliminary test on this composite
experiment are 450, 450, and 2.56 mm in length, width, plate is performed to choose a proper actuation fre-
and thickness, respectively. The lay-up of the quasi- quency.15,43 In this study, the actuation frequency is
isotropic laminate is [45°/245°/0°/90°]2s. A transducer chosen as 50 kHz in that the signal is dominated by the
network is mounted on the surface of the composite A0 mode Lamb wave in this frequency range34,44 with a
plate. The diameter and thickness of the PZT transdu- measured wave velocity of 1369.1 m/s. The wavelength
cer are 7 and 0.5 mm, respectively. An integrated multi- l of A0 is 27.4 mm, and the ratio of the wavelength to
channel PZT array scanning system41 is used for the the diameter of the damage is 0.69. An added mass with
signal excitation and acquisition, as shown in Figure a size of 40 mm in diameter and 2 mm in height is
17. A narrow-band tone burst five-cycle signal is gener- bonded to the specimen to represent the delamination
ated by the system. Previous studies have shown that damage.22,23 The added mass is made of copper mate-
the actuation frequency determines the number of rial and weighs 112.6 g. The sampling frequency is
Huo et al. 13

(a) (b)

(c)

Figure 13. Comparisons of the damage localization results obtained using different methods for case N5: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.

Table 4. Summary of all cases and damage detection results in the numerical case studies.

Case Damage center location (mm) The elliptical loci The RAPID The proposed
Predicted (mm) Error (mm) Predicted (mm) Error (mm) Predicted (mm) Error (mm)

N1 (225, 225) (200, 201)/(250, 249) 35/35 (223, 223) 3 (225, 225) 0
N2 (225, 140) (209, 144)/(215, 162) 16/24 (102, 101)/(350, 100) 129/131 (227, 160) 20
N3 (125, 125) (104, 164)/(144, 148) 44/30 (101, 101) 34 (130, 134) 10
N4 (140, 140) (122, 176)/(167, 136) 40/27 (100, 100)/(350, 350) 57/297 (154, 158) 23
N5 (180, 180) (163, 209)/(205, 166) 34/29 (100, 100)/(350, 350) 113/240 (189, 192) 15

RAPID: reconstruction algorithm for probabilistic inspection of defects.

10 MHz, and a total length of 7000 sampling points is The damage detection using four sensors (with the con-
recorded. figuration shown in Figure 4) is demonstrated. Both the
baseline signal from the intact specimen and the dam-
age signal for the sensing path P1–P2 are presented in
Results of the proposed method Figure 18(a). The corresponding scattered wave signal
The Lamb wave responses of all transducer paths are is presented in Figure 18(b). The CWT is used to evalu-
recorded from the intact plate as the baseline signals. ate the wave packet of instantaneous frequency of the
14 Structural Health Monitoring 00(0)

Figure 14. Sensor layout of (a) the six-sensor case and (b) the eight-sensor case.

(a) (b)

(c)

Figure 15. Comparisons of the damage localization results obtained using different methods in the six-sensor case: (a) the elliptical
loci method, (b) the RAPID method, and (c) the proposed method.
Huo et al. 15

(a) (b)

(c)

Figure 16. Comparisons of the damage localization results obtained using different methods in the eight-sensor case: (a) the
elliptical loci method, (b) the RAPID method, and (c) the proposed method.

scattered signal, and the resulting ToF from the scat- Comparison with existing methods
tered wave is obtained as shown in Figure 19. The influence of the damage location and sensor num-
The first wave packets of the baseline signal and the ber on the proposed method and the two existing meth-
damage signal for sensing path P1–P4 are presented in ods is studied. Comparisons of the proposed method
Figure 20. The correlation coefficient can be evaluated with the two existing methods are made to demonstrate
using the first wave packets by equation (3). Both the the performance of the proposed method.
measured ToFs and the calculated correlation coeffi-
cients are obtained and presented in Table 5.
To obtain the results of the proposed method, the Case I: effect of damage location. A total of four cases with
MCMC sampling is performed to draw samples from different damage locations shown in Table 6 are studied
the posterior PDF of equation (11). The same setting using the proposed method and the two existing meth-
for MCMC used in previous numerical study is ods. The results obtained using the three methods are
adopted. The histograms of the location parameters x presented in Figures 22–25 for cases E1–E4, respec-
and y are presented in Figure 21(a) and (b), respec- tively. The prediction errors defined in equation (12)
tively. Figure 21(c) shows the Ergodic mean plot for associated with the three methods are calculated and
convergence diagnosis of the MCMC chain where the compared in Figure 26. It can be seen that the proposed
convergence of the estimation is observed. method yields more accurate and reliable results
16 Structural Health Monitoring 00(0)

(a)

Figure 17. The integrated multi-channel PZT array scanning


system and the composite plate with sensors.

compared with the elliptical loci method and the


RAPID method. The two existing methods can yield
multiple results for the damage location shown in
Figures 23(b) and 24(a). (b)
Figure 18. Data of the sensing path P1–P2: (a) baseline and
Case II: effect of sensor number. The influence of the sen- damage signals and (b) scattered wave signal.
sor number on the identification results is further stud-
ied using experimental data. The same sensor
configuration shown in Figure 14 for six- and eight-
sensor cases is adopted. The damage location is (180,
180). Figure 27 presents the results obtained using the
three methods in the case of six sensors. It is noticed in
Figure 27(c) that the proposed method yields an esti-
mation close to the actual location of the damage. The
elliptical loci method also yields a result that is very
close to the actual location of the damage; however,
two locations are reported by the method as shown in
Figure 27(a). Figure 28 presents the results in the case
of eight sensors. The conclusion similar to that of the
six-sensor case can be made. In this case, the elliptical
loci method yields one location for the damage. The
quantified errors shown in Figure 29 indicate that the
proposed method performs more reliably and accu-
rately with different numbers of sensors. Figure 19. ToF of the scattered wave of the sensing path P1–
The aforementioned asymmetric result (e.g. Figure P2.
9(b)) is also signified by the result shown in Figure
22(b). Given that the two paths are symmetric with In this case, the correlation coefficients are 0.994 and
respect to the damage, the actual material anisotropy 0.988 for the paths P1–P4 and P2–P3, respectively.
and inherent non-uniformity can cause the discrepancy. Although the difference is quite small, that is, around
Huo et al. 17

Table 5. Measured ToF of scattered waves and correlation


coefficient (r) for all actuator–sensor paths.

Features P1–P2 P1–P3 P1–P4 P2–P3 P2–P4 P3–P4

ToF (ms) 206.9 263.2 266.1 257.2 267.2 262.5


r 0.999 1 0.994 0.988 1 0.999

Table 6. Summary of the damage location for different damage


scenarios.

E1 E2 E3 E4

Damage (225, 225) (225, 140) (140, 140) (180, 180)


location
Figure 20. The baseline signal and the damage signal of first
wave packet for sensing path P1–P4.

where d is a one-dimensional vector storing the signal


1%, the degree of asymmetry is still obvious, indicating sampling points, and the rest two variables are default
that the RAPID method is highly sensitive to such a parameters. For a 5000-element vector d, the average
discrepancy. The realizations of CWT and MCMC in running time of cwt function is 0.0513 s (based on 100
this study are made using MATLAB built-in functions repeated runs of cwt) in MATLAB 2018a with an
‘‘cwt’’ and ‘‘mhsample,’’ respectively. The cwt function Intel i7-8565U laptop CPU in Windows 10 64-bit. The
is called with input parameters cwt(d,’amor’,1e7), mhsample function is called with a normal proposal

(a) (b)

(c)

Figure 21. The MCMC results of (a) x-coordinate, (b) y-coordinate, and (c) the convergence plot.
18 Structural Health Monitoring 00(0)

(a) (b)

(c)

Figure 22. Comparisons of the damage localization results obtained using different methods for case E1: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.

(a) (b)

(c)

Figure 23. Comparisons of the damage localization results obtained using different methods for case E2: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.
Huo et al. 19

(a) (b)

(c)

Figure 24. Comparisons of the damage localization results obtained using different methods for case E3: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.

(a) (b)

(c)

Figure 25. Comparisons of the damage localization results obtained using different methods for case E4: (a) the elliptical loci
method, (b) the RAPID method, and (c) the proposed method.
20 Structural Health Monitoring 00(0)

Elliptical loci
sampling time for 60,000 samples of (xd , yd , sd ) is
RAPID 1.552 s (based on 100 repeated runs of mhsample) in
200
The proposed method the same environment.
150
Error (mm)

Conclusion
100
This study developed a novel method of damage locali-
zation in composite materials using Lamb waves. The
50
method is centered on a probabilistic integration of the
elliptical loci method and the RAPID method in a
0 Bayesian framework. Two damage features, namely,
E1 E2 E3 E4
the ToF of the scattered wave signal and the correla-
Case Number
tion coefficient are employed, and the posterior of the
Figure 26. Comparison of the errors associated with the
PDF of the damage location is obtained using the
proposed method and the two existing methods. Bayes rule. Numerical studies are performed to demon-
strate and verify the effectiveness of the model under
different combinations of the damage location and the
number of sensors. To further validate the performance
distribution with standard deviations of 10, 10, and
of the proposed method in realistic applications, an
0.02 for xd , yd , and s, respectively. The average
experimental investigation is made using a composite

(a) (b)

(c)

Figure 27. Comparisons of the damage localization results obtained using different methods for six-sensor case: (a) the elliptical
loci method, (b) the RAPID method, and (c) the proposed method.
Huo et al. 21

(a) (b)

(c)
Figure 28. Comparisons of the damage localization results obtained using different methods for eight-sensor case: (a) the elliptical
loci method, (b) the RAPID method, and (c) the proposed method.

performance of the method is studied. Comparisons


are made using the proposed method and the two exist-
ing methods (the elliptical loci method and the RAPID
method) in both numerical and experimental case stud-
ies. Results indicate that the proposed method can yield
more accurate and reliable localization results com-
pared with the two existing methods. Based on this
study, the following conclusions are drawn:

1. The proposed method provides a viable approach


to probabilistic integration for multiple damage
features. More independent damage features can
Figure 29. Comparison of the errors associated with the be integrated into the framework.
proposed method and the two existing methods under different 2. The proposed method outperforms the existing
numbers of participating sensors. elliptical loci method and the RAPID method in
the current numerical and experimental case stud-
ies. The influence of the damage location and the
plate and PZT sensors. The influence of the damage number of sensors on the proposed method is less
location and the number of participating sensors on the significant than that on the two existing methods.
22 Structural Health Monitoring 00(0)

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