You are on page 1of 15

Trans Indian Inst Met (2021) 74(1):179–193

https://doi.org/10.1007/s12666-020-02111-7

ORIGINAL ARTICLE

Influence of Nanoparticles on Thermal, Mechanical and 3D


Analysis of Hybrid Bamboo/Glass Fibre-Reinforced Polymer
Composites
D. Bino Prince Raja1 • S. C. Vettivel2 • Antony Samuel Prabhu3

Received: 17 July 2020 / Accepted: 16 October 2020 / Published online: 2 December 2020
 The Indian Institute of Metals - IIM 2020

Abstract Thermogravimetric analysis (TGA) and deriva- bamboo/glass FRP composite with nanoparticles has
tive thermogravimetry (DTG) are used to investigate the improved the thermal stability of the composites.
thermal degradation and thermal stability of the prepared
bamboo/glass hybrid composites in a nitrogen atmosphere. Keywords TGA analysis  Fatigue analysis  Hybrid FRP 
The analysis is carried out in the temperature range of 0 C Micro- and nanoparticles
to 800 C at a heating rate of 20 C min-1 with the
nitrogen gas flow of 55 ml min-1. The hybrid glass/bam-
boo with coconut shell powder in micron and nano-size 1 Introduction
confirms a mass loss of 32.50% and 33.50%. Tensile and
fatigue results confirm that the bamboo/glass hybrid com- Thermogravimetric Analysis is an important technique,
posite added with coconut shell powder in micro- and which is used to determine the mass of the sample as a
nano-size exhibits good fatigue property and restrict crack function of temperature change and time. [1]. Recently,
initiation and crack propagation under cyclic loading. TGA is mainly used to characterize the materials like
Fatigue analysis reveals that at 800 cycles, the hybrid thermoplastic and thermosetting polymer matrix, and also
bamboo/glass fibre-reinforced plastics (FRP) composite determines the influence of hybrid fibre-reinforced polymer
with nanoparticles posses 22.5% higher load compared to matrix [2]. The polymer materials like thermoplastic and
all other combinations. Finally, the fatigue life increases thermosetting polymer matrix are essential to examine the
with decreasing the filler dimension of the hybrid com- characteristic and the influence of addition of natural fibres
posites. TGA/DTG analysis reveals that hybrid into the polymers, which can be determined by effective
method known as thermal evaluation [3]. The thermal
stability and decomposition rate of material can be
obtained from TGA [4].
& D. Bino Prince Raja The TGA also can analyse the materials which exhibit
binoprince87@sjcit.ac.in; binoaero87@gmail.com mass gain or mass loss due to oxidation resistance or
S. C. Vettivel decomposition. This is particularly useful for the study of
scvettivel@ccet.ac.in polymeric materials like thermosets, thermoplastics, films
Antony Samuel Prabhu and elastomers [5].
antosam33@gmail.com Usually, the thermal property of natural fibres which is
1
Department of Aeronautical Engineering, S.J.C Institute of
used as a reinforcement or filler material in composites is
Technology, Bengaluru, Karnataka, India studied by using TGA. TGA is one of the primarily used
2 analytical techniques [6]. The amount of mass present in
Department of Mechanical Engineering, Chandigarh College
of Engineering & Technology (Degree Wing), Sector-26, polymeric materials is monitored as a function of time or
Chandigarh 160019, India temperature in a controlled environment [7, 8]. In few
3
Department of Aeronautical Engineering, MVJ College of situations, there will be no change in mass over time or
Engineering, Bengaluru, Karnataka 560024, India change in temperature over time [9]. The temperature

123
180 Trans Indian Inst Met (2021) 74(1):179–193

ranges at which the material property changes to its state reinforced polymer composites, and the experimental
from hard or rigid state to a more pliable or rubbery or state results are compared with theoretical values to determine
is known as glass transition temperature (Tg) [10]. The the fatigue life of hybrid bamboo/glass-reinforced polye-
thermal performance of piassava, sponge gourd, curaua and ster composites [17].
caroa fibres by means of Thermogravimetry (TG) and Unlike metals, composite materials are inhomogeneous
Differential Thermogravimetry (DTG) curves utilize a few (on a gross scale) and anisotropic. They accumulate dam-
reheating charges as much as 40 C/min in nitrogen. The age in a general rather than a localized fashion, and failure
conventional DTG curves at 10 C/min are replicated. The does not always occur by the propagation of a single
entire fibres investigated, confirm a preliminary DTG peak macroscopic crack. The micro-structural mechanisms of
round 50 C, generally as a result of water discharge [11]. damage accumulation, including fibre breakage and matrix
The additional points are mentioned in the insert with cracking, debonding, transverse-ply cracking, and delami-
consistent standards for the activation energy. Within the nation, occur sometimes independently and sometimes
instance of the curaua fibre, 365 C is identified in the interactively, and the predominance of one or the other
literature as corresponding to the thermal decomposition of may be strongly affected by both materials variables and
cellulose [28]. Nonetheless, a minor shoulder height seems testing conditions [18]. The load such as fatigue, etc., may
to exist a round 280 C. The researchers have warranted affect hybrid fibres and its composites. The wide ranges of
the presence of just one DTG peak with regard to a more applications are used by the researchers to realize the
homogeneous thermal degradation of the curaua fibres importance of fatigue phenomena and even for the struc-
[12]. tures [19–21]. Glass fibre-reinforced (GFR) polymer
TGA is also used to deliver valuable information which composites show a poor fatigue tolerance due to their
can be useful to select materials for some heat shield modulus differences as compared to carbon fibre composite
application, predict product performance and improve (CFC). The modulus difference between matrix and fibres
quality. The method is especially useful for the composi- generates localized and discontinuous strains that creel the
tional analysis of thermal stabilities, oxidative stabilities, fibre–matrix interface and degrade fatigue life. To over-
decomposition kinetics and estimation of product’s lifetime come the limitations associated with soft matrix materials,
[13]. further hybridizing the composite with nano-fillers in the
Thermal technique is one in which samples are either matrix phase will result in 2 to 5 times increase in the
polymer composites or any polymer that undergoes dis- fatigue life of modified composite [22, 23]. The glass fibre-
tortion with changes in temperature, in a controlled atmo- reinforced polyester matrix composites with four different
sphere. TA can be used as an individual or cooperated with weight fractions of these nanotubes ranging from 0.5, 1.0,
other commercially available TA techniques such as TGA, 1.5 and 2.0 wt% are fabricated and tested for their thermal
says a research study. The research study reveals that for and mechanical properties. The result reveals that samples
spotting the Tg of polymers, a highly cross-linked materials containing nanocarbon nanotubes witness higher fatigue
like polymer composites has been used for highly sensitive life [23, 24] examined the tensile fatigue behaviour of a
and more accurate results [14]. Moreover, the attention for hybrid GFRP (Glass fibre-reinforced polymer) composite
new materials derivable from renewable sources as well as of micron-sized rubber particles and nano-silica particles
for valorization of recycle and low cost, and waste or hard- [25]. The presence of both nano-silica particles and
to-dispose natural products such as wool got from the stem micron-sized rubber and in the hybrid composite further
of flax ligno-cellulosic fibres, hemp, jute, bamboo, etc. is improve the fatigue life of hybrid composites.
continuously increasing. Many scientific research projects The fatigue testing is one of the important behaviours of
have focused on eco-composites (composite material based the polymer composites to improve the properties of FRP
on fibres embedded in biodegradable polymer matrices or composite. The fatigue test was performed with a loading
natural composites) [15], which is having more benefits between 55 and 93% of the ultimate tensile specimens. The
over conventionally available composites. In specific, the ratio of the minimum load to the maximum load was 0.1,
eco-composite materials consisting of ligno-cellulosic when the maximum applied load was achieved by
natural fibres such as bamboo, hemp, jute, flax, etc. are increasing a load of 5% of tensile strength after each
characterized by low environmental impact, low density, 104 cyclic loading. The study results revealed that the fa-
performance ratio and recyclability [16]. tigue performance was slightly poor with the stress ratio
In order to forecast the fatigue life of composite mate- R = - 1. The hybrid composite samples with five different
rials especially polymer matrix composites (PMC), the layer symmetric laminates [0w]5 was subjected to tension–
researchers have been developed many fatigue models to tension fatigue loading. The results reveal that the fatigue
study the fatigue life. However, none of these fatigue life can be improved by adding nano- and micro-fillers.
models is concerned with the fatigue life of hybrid fibre- The dominant failure types such as deboning, fibre

123
Trans Indian Inst Met (2021) 74(1):179–193 181

breaking and delamination are observed. Hence, the tensile fibreglass-reinforced plastics and unsaturated polyester
loading rate increases when the tensile strength increases, resin. Cobalt napthanate was mixed with polyester resin
and the maximum strain decreases with open-hole on which acted as an oxidizer. The bamboo/glass fibre was
composite specimens [24, 26, 27]. used as the reinforcing constituents to form as the hybrid
In the early 1959s, the manufacturing methods without composites. Coconut shell powder in micro- (500 lm to
any pressing such as hand layup, filament winding, pul- 50 lm) and nano (80 nm)-size particles was chosen as the
trusion and vacuum bag moulding were used. But the filler materials as shown in Fig. 1a, b.
compression moulding is a narrow and potentially rapid Coconut shells are free from defilement of coir sub-
process for producing high quality composite parts in a stance and are broken into little pieces and bolstered into a
wide range of volumes. Takagi and Asano [28] studied the pulveriser. The powder from the pulverizer is nurtured into
effect of pressing on the tensile, flexural strength and a twister. The shell powder is then stored into a vibrating
moduli of the composites. They found an increase in sieving machine. The conversion of the coconut shell
flexural strength and modulus with increasing pressure. micropowder into nanopowder was done with the help of
Compression moulding is an emerging technique to man- Titanium ball mill with 10:1 reduction ratio. The particle
ufacture the polymer matrix composite. The load such as size was analysed with the help of particle size analyser
fatigue and thermal behaviour plays an important role of and distributed uniformly with the polyester resin. The
hybrid fibres and its composites. The wide ranges of exact size of nanoparticle was confirmed using the particle
applications are used by the researchers to realize the size analyser (Malvern, UK, Zen 3690). The size of the
importance of fatigue phenomena and even for the struc- nanoparticle was 80 nm.
tures. This paper is proposed to prepare the bamboo/glass-
reinforced polyester hybrid composite from two different 2.2 Methods
fibre volume ratios and study their thermal stability and
fatigue life of hybrid bamboo/glass-reinforced polyester Wood was used to prepare a moulding box of size
composites using compression moulding. 200 9 150 9 10. Various kinds of five plates were
developed with hybrid glass/bamboo, pure bamboo and
hybrid glass/bamboo with nano- and micro-coconut shell
2 Experimental Work powder-reinforced polyester combinations. Matrix material
was chosen to be polyester resin with small quantity of
2.1 Preparation of Material cobalt naphthenate and methyl ethyl ketone peroxide were
added as oxidizer and catalyst, respectively.
Polyesters resins are the most commonly used thermoset Compression moulding method was implemented for
resin for all commercial composite parts particularly in the developing composite laminate. Hybrid composite plates
maritime and automotive industries. These resins provide a were prepared by hydraulic hot press. In order to soften
balance of good mechanical, thermal, chemical, electrical polymer resin, they were pre-heated up to a temperature of
properties, dimensional stability, ease of handling and low 155 C for a period of 3 to 5 min. To gain the desired
cost. Resins of this type are unsaturated and represent about shape of the mould they were compressed at the same
75% of total resin used in the composites in industry. temperature. The composite laminates were initially tested
Polyester resin was used as the matrix material in this for pressure of 10 Mpa, 10.5 Mpa, 11 Mpa, 11.5 Mpa, 12
study. Polyester is a polymer held together by ester link- Mpa, 12.5 Mpa, 13 Mpa, 13.5 Mpa and up to 21 Mpa.
ages. The supplier of polyester resin and hardener are Finally, using Trial and error method, we optimized the
Naptha Resins and Chemicals, Bengaluru, India. The process, and got good quality laminate when the pressure
polyester resin was used as the polymer matrix, which was applied was in between 13.2 MPa to 20.7 MPa. The
used with the slow hardener. The polyester and hardener composite laminates were allowed to cool under pressure
were mixed with a ratio of 3:1. Its hardener is peroxide; we of 13.82 to 20.7 Mpa for 5 to 10 min after the desired
have used methyl ethyl ketone peroxide. Methyl ethyl thickness and volume fraction was obtained. As a final
ketone peroxide is very less sensitive to temperature and step, after fabrication of all the laminates, the plates were
shock. Methyl ethyl ketone peroxide and cobalt naph- removed gently. The fabricated samples are shown in
thenate were employed as the catalyst and oxidizer, Table 1.
respectively. Methyl ethyl ketone peroxide (MEKP) is used
as a hardener in manufacture of polyester resins and other 2.3 Thermal Analysis
petrochemical plastics. Most importantly, MEKP is used in
fibreglass and plastics industry as a curing agent. MEKP is TG analysis is used in measuring the rate of change in mass
used as a room temperature hardening and curing agent for and amount of mass corresponding to temperature or time

123
182 Trans Indian Inst Met (2021) 74(1):179–193

123
Trans Indian Inst Met (2021) 74(1):179–193 183

b Fig. 1 a Coconut shell powder b Particle size analyser image 2.4 Analysis of Tensile Properties
c representation of steps in sample preparation d fatigue testing
arrangement e fatigue testing samples
The tensile test was conducted to provide the necessary
design information on the strength of these materials for
specifying different materials. The tensile test was con-
ducted by continuously increasing uniaxial tensile force
in a controlled environment. To investigate the thermal and the observation was made at the same time for the
stabilities and compositional properties of materials, TGA elongating specimens. The ultimate tensile strength,
method has been used. This method can also analyse the young’s modulus, yield strength and elongation was also
mass gain and mass loss caused by their decomposition, determined.
loss of volatiles or oxidation. This method is specifically
useful in the study of polymeric materials, including ther- 2.5 Fatigue Analysis
mosets, thermoplastics, elastomers, composites, fibres,
paints and coatings. Thermal changes and the thermal Fatigue testing method was used to determine the fatigue
stability of all five samples (weighing from 10 to 15 mg) behaviour under tensile cyclic loading. The test is to
were analysed using DTG and TGA. The TGA and DTG determine the fatigue property to resist crack initiation and
analyses were performed on a Mettler-Toledo TGA/ crack propagation under cyclic loading under ASTM E399.
SDTA851e device in flowing nitrogen (N2). To avoid In fatigue test; the loading stress was 40% of the ultimate
unwanted oxidation, it was carried out in an atmosphere at tensile stress of the specimens. During the test, samples
a flow rate of 50 ml/min. The temperature range was 25 C were loaded without pre stress = - 1 and strain = 0.01.
to 900 C at a heating rate of 10 C/min as explained in The stress ratio was used as 0.1 for tension–tension fatigue
[6]. tests with 6 Hz to avoid self-heating of the specimen. It
was also used to measure the fatigue life and its life
characteristic at given stress levels. A specimen sustaining

Table 1 Combination of polyester resin, bamboo fibre and E-glass fibre


S. no Specimens Combinations Volume (%) Weight (gm)

1 Sample 1 Polyester resin 70 1080


(A) Bamboo fibre 30 450
2 Sample 2 Polyester resin 75 1150
(B) E-glass fibre 25 425
3 Sample 3 Polyester resin 70 1100
(C) Bamboo fibre 15 200
E-Glass fibre 15 200
4 Sample 4 Polyester resin 70 1125
(D) Bamboo fibre 10 150
E-Glass fibre 20 300
5 Sample 5 Polyester resin 70 1125
(E) Bamboo fibre 20 300
E-Glass fibre 10 150
6 Sample 6 Polyester resin 70 1125
(F) Bamboo fibre 15 225
E-Glass fibre 12 180
Coconut shell powder in micro-size 3 12
7 Sample 7 Polyester resin 70 1125
(G) Bamboo fibre 15 225
E-Glass fibre 12 180
Coconut shell powder in Nano-size 3 10

123
184 Trans Indian Inst Met (2021) 74(1):179–193

a specified character for number of stress cycle, before 482 C and 685 C, respectively. This results in oxidative
failure of a specified nature occurs is known as fatigue life degradation and lignin degradation of charred residue of
(Nf). Historically, where low stress is there, and it is pri- the fibre. A mass of 21.35% is found to be remaining at a
marily elastic deformation, more than 104 cycles is temperature of 820 C at the end of the process.
required for failure. So most of the attention is focused on TGA and DTG analysis of glass (15%), bamboo (15%)
the situation. S–N curve (cycles stress number) also known FRP composites are shown in Fig. 3. At 102 C and
as a Wohler curve commonly characterizes the materials 305 C temperature are the first drop and the next drop,
performance in case of high-cycle fatigue situations. The respectively. Subsequently, at 365 C, where the cellulose
samples prepared for fatigue tests are shown in Fig. 1d, e of fibre starts degrading and burning, the third and biggest
shows the fatigue test arrangement. drop is noted [28]. The other drops noted for various fibre
for jute, hemp and Kenaf are at 312 C, 296 C, and
308 C, respectively [10]. The lignin degradation and
3 Results and Discussions oxidative degradation of charred residue of the fibre are the
results found when the temperature drops to 465 C and
3.1 Effect of Nanoparticles on Thermal Degradation 665 C. A mass of 29.50% is found to be remaining at a
by TGA and DTG Analysis temperature of 820 C at the end of the process
TGA and DTG analysis of glass (20%), bamboo (10%)
Figures 2, 3, 4, 5 and 6 show the TGA and DTA of pure FRP composites are shown in Fig. 4. At 104 C the first
bamboo, pure glass, hybrid fibre-reinforced polyester drop in mass is noted and the next drop happens at 315 C.
(FRP), added micro- and nano-coconut shell filler fibre- Subsequently, at 370 C the third and biggest drop is noted,
reinforced polyester composites. TGA and DTG analysis of where the fibre starts to burn and the cellulose degrades
pure bamboo is shown in Fig. 2. TGA thermogram gives [28]. The other drops noted for various fibres for jute, hemp
the weight loss percentage, while the location of and Kenaf are at 312 C, 296 C, and 308 C, respectively
the DTG peak gives the inflection point. At 92 C, the drop [10]. The lignin degradation and oxidative degradation of
in mass is noted at first and the next drop happens at charred residue of the fibre are the results found when the
295 C. Subsequently, at 346 C, the third and biggest drop temperature drops to 470 C and 668 C. A mass of 30.7%
is noted, where the cellulose of fibre starts to degrade and is found to be remaining at a temperature of 820 C at the
to burn [28]. The other drops noted for various fibres for end of the process
jute, hemp and Kenaf are at 312 C, 296 C, and 308 C, TGA and DTG analysis of glass (12%), bamboo (15%)
respectively [10]. Hence, the less prominent drop is at added powder in micro-size (3%) is shown in Fig. 5. At

Fig. 2 TGA and DTG of Pure


bamboo (30%) FRP Composites

123
Trans Indian Inst Met (2021) 74(1):179–193 185

Fig. 3 TGA and DTG of


bamboo (15%) and glass (15%)
FRP hybrid composites

Fig. 4 TGA and DTG of hybrid


bamboo (20%) Glass (10%)
FRP hybrid composites

110 C and 315 C temperatures are the first drop and the degradation and oxidative degradation of charred residue
next drop occur respectively. Subsequently, at 360 C, of the fibre are the results found when the temperature
where the cellulose of fibre starts degrading and burning, drops at 465 C and 665 C. A mass of 32.50% is found to
the third and biggest drop is noted [28]. The other drops be remaining at a temperature of 820 C at the end of the
noted for various fibre for jute, hemp and Kenaf are process.
312 C, 296 C and 308 C, respectively [10]. The lignin

123
186 Trans Indian Inst Met (2021) 74(1):179–193

Fig. 5 TGA and DTG of hybrid


bamboo (15%) glass (12%)
coconut shell powder in micro-
size (3%) FRP hybrid
composites

Fig. 6 TGA and DTG of hybrid


bamboo (15%) Glass (12%)
coconut shell powder in nano-
size (3%) FRP hybrid
composites

TGA and DTG analysis of glass (12%), bamboo (15%), are at 312 C, 296 C and 308 C, respectively [10]. The
and added coconut shell powder in nano-size (3%) is lignin degradation and oxidative degradation of charred
shown in Fig. 6. The first drop in mass is noted at 110 C residue of the fibre is the result found when the temperature
and the next drop happens at 320 C. Subsequently, at drops at 474 C and 685 C. A mass of 33.50% is found to
370 C, where the cellulose of fibre starts degrading and be remaining at a temperature of 820 C at the end of the
burning, the third and the biggest drop is noted [28]. The process.
other drops noted for various fibre for jute, hemp and Kenaf

123
Trans Indian Inst Met (2021) 74(1):179–193 187

The DTG and TG curves are recorded with the heating when compared with the tensile strengths of the kenaf, sisal
rate of 10 C/min and is represented in Figs. 2, 3, 4, 5 and and jute composites which are approximately 20 N/mm2 at
6. Figure 2 shows the TG curves of sample 1. Interestingly, 30% volume fraction with polypropylene [22].
thermal stability of coconut shell powder is high, and
its residual mass is a little high. Comprehensive evidence 3.2.2 Yield Strength
on the degradation process, maximum intensity of thermal
degradation temperatures (DTG) and residual mass is Figure 9 reveals that amongst all the other combinations,
shown from Figs. 2, 3, 4, 5 and 6. They show the inves- the hybrid FRP composite added with nano-sized coconut
tigated materials and decomposition process. For com- shell powder composite with ± 30 orientation exhibits
posites with coconut shell powder, the values are higher high yield strength of about 33.12 N/mm2 which is higher
than for the sample 1 (Sample 6 & Sample 7). The rate of when compared with the other combination, also highest
degradation gets reduced while introducing the filler when compared with the strengths of the sisal, kenaf and
material (coconut shell powder) proved in DTG analysis. jute composites which are approximately 15 N/mm2 [22].
Moreover, to prevent the thermal degradation of materials
due to surface volume ratio and stability, the nano-hybrid 3.2.3 Young’s Modulus
composites with high amount of residual mass can be used
[29]. Figure 10 shows the specimen versus young’s modulus of
Hybrid FRP composite added with fillers of ± 30 orien-
3.2 Effect of Tensile strength tation of the tensile specimens. The below graph has been
drawn using MATLAB. When testing results are com-
In this section, tensile test has been carried out to under- pared, it is noticed that the Hybrid FRP added nano-powder
stand the influence of hybrid bamboo/glass fibre-reinforced composites exhibit high Young’s modulus of about
with polyester composites with ± 30 orientation. The 559.29 N/mm2. Further, the hybrid bamboo/glass specimen
tensile properties of the specimens with respect to ± 30 expresses a young’s modulus of 549.16 N/mm2 and hybrid
orientation are shown in Table 2. FRP added micro-coconut shell filler shows a very signif-
icant increase in young’s modulus of 530.28 N/mm2 when
3.2.1 Ultimate Tensile Strength (UTS) compared to hybrid combination with different orientation
[22].
The tensile strength is the value often taken from the results
of a tension test. Now, the ultimate tensile strength is 3.2.4 % Elongation
obtained by the division of maximum load by original
cross-sectional area. The UTS is obtained in the form of Figure 11 shows the specimen versus elongation of hybrid
stress–strain curve for ± 30 orientation specimens and the FRP composite added with fillers of ± 30 orientation. The
values for stress–strain are shown in Table 3. And, Fig. 7 below graph has been drawn using MATLAB. The hybrid
shows the true stress–strain curve of hybrid FRP composite FRP sample elongates by 4.45%. Further, hybrid FRP
with respect to ± 30 fibre orientation. Stress versus strain added micro-coconut shell powder elongates by 4.07%.
curve reveals that the hybrid FRP composite displayed as E Pure bamboo and pure glass specimens elongate by 2.65%
sample exhibit high breakage point. Figure 8 reveals that and 2.58%, respectively.
the hybrid FRP composite with nano-sized coconut powder
exhibits high tensile strength of about 51.6 N/mm2, which
is higher compared to other combinations, also highest

Table 2 Tensile properties with respect to ± 30 orientation


S. No Specimens UTS (MPa) Yield strength (MPa) Young’s modulus (MPa) Elongation (%)

1 A 43.2 30.06 503.32 2.65


2 B 44.4 31.02 520.22 2.58
3 C 35.4 22.66 487.24 4.55
4 D 44.5 31.02 520.89 2.58
5 E 50.3 32.26 549.16 2.05
6 F 49.1 31.92 530.28 4.07
7 G 51.6 33.12 559.29 2.38

123
188 Trans Indian Inst Met (2021) 74(1):179–193

Table 3 Stress–strain values of tensile specimens with respect to ± 30 orientations


Strain Stress (MPa) Stress (MPa) Stress (MPa) Stress (MPa) Stress (MPa) Stress (MPa) Stress (MPa)

X A B C D E F G
0 0 0 0 0 0 0 0
0.001 4.907 5.4730 5.684 3.852 5.481 4.249 4.838
0.002 10.959 10.1815 11.519 7.815 5.339 4.957 9.665
0.003 11.915 16.4508 11.368 11.667 10.678 10.330 14.601
0.005 17.011 22.638 16.006 15.630 16.127 15.146 19.505
0.006 22.900 26.9033 16.604 19.592 21.466 20.049 24.408
0.007 29.116 32.382 16.754 27.297 26.260 25.498 29.421
0.008 33.859 32.078 22.438 31.370 27.568 30.401 34.215
0.009 34.677 35.399 28.272 35.222 31.927 34.869 39.228
0.011 39.584 38.399 33.508 35.112 37.375 35.632 42.714
0.014 47.272 48.497 44.876 39.445 42.823 40.753 43.695

Fig. 7 Tensile true stress–strain


curve of specimens with respect
to ± 30 orientations

3.2.5 3D Surface Plot and 2D Contour Plot nano-size (3%), the specimen G possess the highest
tensile strength among all the composites. Thus, the
Figure 12 shows the 3D response surface plots showing interaction between the fibre volume and fibre loading
the specimens (x), fibre volume (y) and tensile strength strongly affects the tensile strength in the composite
(z) for ± 30 orientation. The graph has been drawn specimen.
using MATLAB. The input variables are the primary and Figure 13 shows the 2D contour plots showing speci-
secondary horizontal axes. The vertical axis is the cal- mens (y) and fibre volume fraction (x) with ± 30 orien-
culated response (i.e., Tensile strength). The 3D surface tation. The graph has been drawn using MATLAB. The
plot reveals that when the fibre volume fraction is glass primary intention of contour plot is to evaluate the tensile
(15%), bamboo (12%) and coconut shell powder in strength of composites corresponding to the fibre volume

123
Trans Indian Inst Met (2021) 74(1):179–193 189

Fig. 8 Specimen versus


ultimate tensile strength (± 30)

Fig. 9 Specimen versus yield


strength (± 30)

%, in this case, the specimen G possess high tensile compared to other combinations. Thus, fibre volume per-
strength and specimen C produces low tensile strength centage plays a vital role in increasing the tensile strength.

123
190 Trans Indian Inst Met (2021) 74(1):179–193

Fig. 10 Specimen versus


Young’s modulus (± 30)

Fig. 11 Specimen versus


elongation (± 30)

123
Trans Indian Inst Met (2021) 74(1):179–193 191

Fig. 12 3D response surface


plots showing the specimen (x),
fibre volume (y) and Tensile
strength (z) for ± 30
orientation

Fig. 13 2D Contour plot


(± 30)

3.3 Effect of Fatigue Strength Fatigue life greatly increases to 11 9 105 cycles in speci-
men 5 due to the increment of 3% of coconut shell powder
There is a major effect on the life of fatigue performance and reduction of 3% in fibre.
corresponding to the amplitude of the cyclic loading. The Figure 14 reveals that sample 5 shows higher fatigue
S–N curve is determined for specific loading amplitude. We (service) life compared to other samples. Most importantly,
have used R ratio of 0.1, which is defined as the minimum there is a major dispersion in fatigue life on hybrid bam-
peak stress to the maximum peak stress. For 30% weight of boo/glass added coconut shell powder polyester composites
fibre, sample 1 produces 5.2 9 105 cycles, whereas sample for a particular interval of time. Figure 15 reveals that at
2 produces 6.2 9 105 cycles. When the 3% weight of the 800 cycles, the specimen 5 poses 22.5% higher load
micro-powder is added, it increases the yield by 7.1 9 105 compared to all other combinations. Finally, it can be
cycles for Sample 3. Specimen 4 yields 65 9 105 cycles. concluded that the fatigue life increases with decreasing the

123
192 Trans Indian Inst Met (2021) 74(1):179–193

major temperature drop is noted at 360 C and less


prominent temperature drops are at 470 C and 685 C
respectively. Finally, the mass of 32.50 % is found to
remain at the end of the process at a temperature of 820
C. The thermal analysis confirms its stability to
withstand polymerization temperature. Thus, this char-
acterization results firmly confirms the possibility of
using this fiber for the manufacture of sustainable fiber
reinforced polymer composite.
• From the tensile and fatigue analysis, the results reveal
that hybrid FRP added nano-sized coconut shell powder
exhibits high tensile strength of about 51.6 N/mm2 and
good fatigue life (Service life) compared to other
combinations. Moreover, the fatigue life of sample 5
reveals that 3 wt% of coconut shell powder and
27 wt% of hybrid fibre increase the fatigue life.
• The result of thermal and fatigue analysis reveals that
Fig. 14 Effect of fatigue life on different samples influence of nanoparticles plays a vital role in the
enhancement of hybrid FRP properties.

Compliance with Ethical Standards

Conflict of interest I hereby declare there is no conflict of interest

References

1. Luz S M, Del Tio J, Rocha G J M, Goncalves A R, and Jr. Del


Arco P, Appl Sci Manuf 39 (2008) 1362.
2. Thanga Kasi Rajan S, Balaji A N, Ragavand G R, and Vettivel S
C, Mater Res Exp 6 (2019) 046525.
3. George J, Bhagawan S S, and Thomas S, J Therm Anal Calorim
47 (1996) 1121.
4. Bino Prince Raja D, and Stanly Johns Retnam B, Bull Mater Sci
42 (2019) 111.
5. Sanjay M R, Arpitha G R, and Yogesha B, Mater Today Proc 2
(2015) 2959.
Fig. 15 Effect of S–N curves of different FRP hybrid composites 6. Kim H S, Yang H S, Kim H J, and Park H J, J Therm Anal
Calorim 76 (2004) 395.
7. Monterio S N, Calado V, Rodriguez J S, and Margem F M, Mater
filler dimension of the hybrid composites as shown in Sci Eng 17 (2012) 557.
Figs. 14 and 15 8. Bino Prince Raja D, Stanly Jones Retnam B, Shukla M, and
Girijidevi L T, Int J Mech Eng Technol 8 (2017) 11467.
9. Haines P J M, R. Soc. Chem. Lond. 64 (2002) 237.
10. Yao F, Qinglin W, Yong L, Weihong G, and Yanjun X, Poly
4 Conclusions Degrad Stabil 90 (2008) 93.
11. Bino Prince Raja D, Stanly Jones Retnam B, Antony Samuel
The thermal, tensile and fatigue analysis of bamboo fibre- Prabu G, and Alagu Sundaram A, Rasay J Chem 11 (2018) 990.
reinforced polyester matrix and hybrid glass/bamboo fibre 12. Geraldine V, Thiery M, and Platret G, Cem Conc Res 37 (2007)
1182.
with coconut shell powder in nano- and micro-sized com- 13. Agung E H, Sapuna S M, Hamdan M M, Zaman H M D K, and
posites were fabricated using compression moulding tech- Mustofa U, Int J Phys Sci 6 (2011) 2100.
nique and tested using ASTM standards. The following 14. Dalmeida A L F S, Barreto D W, Calado V, and Dalmeida J R M,
conclusions were made: J Therm Anal Calorim 91 (2008) 405.
15. Claude B, Int J Fatig 28 (2006) 1094.
• Thermal analysis is carried out by using TGA and DTG 16. Shinichi S, Cao Y, and Fukumoto I, Compos Part A Appl Sci
Manuf 39 (2008) 640.
analysis. The hybrid bamboo/glass fiber reinforced
17. Elisabettabrunengo L, Mailacastellano R, and Paolastagnro P,
composite with coconut shell powder reduces thermal Poly Sci Technol 20 (2018) 396.
degradation compared to other combinations. The 18. Harris B, Wood 1 (2003) 730.

123
Trans Indian Inst Met (2021) 74(1):179–193 193

19. Ayre D, Curr Opin Green Sust Chem 13 (2018) 108. 26. Shirazi A, and Varvani Farahani A, Appl Compos Mater 17
20. Sabam N, and Jawaid M, J Ind Eng Chem 1 (2018) 67. (2010) 137.
21. Chen L, Ren D, Chen S, Mingzhen K, and Xiaoboliu X, Polym 27. Grochowicz M, and Kierys A, Stab 138 (2017) 151.
Test 74 (2019) 127. 28. Takagi H, and Asano A, Composites A 39 (2008) 689.
22. Kalyan Singh K, and Gaurav A, Polym Comp 39 (2018) 1785. 29. Matykiewicz D, Barczewski D, and Skorczewska K, Polymers
23. Manjunatha C M, Taylor A C, Kinloch A J, and Sprenger S, 44 157 (2017) 125.
(2009) 4487.
24. Manjunatha C M, Taylor A C, Kinloch A J, and Sprenger S, 7 Publisher’s Note Springer Nature remains neutral with regard to
(2017) 193. jurisdictional claims in published maps and institutional affiliations.
25. Wu Z, Wang X, Iwashita K, Sasaki T, and Hamaguchi Y,
Compos Part B 41 (2010) 396.

123

You might also like