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Composites Science and Technology 92 (2014) 126–133

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Composites Science and Technology


journal homepage: www.elsevier.com/locate/compscitech

Graphene oxide-integrated high-temperature durable fluoroelastomer


for petroleum oil sealing
Junhua Wei, Steven Jacob, Jingjing Qiu ⇑
Department of Mechanical Engineering, Texas Tech University, 2500 Broadway, Lubbock, TX 79409, United States

a r t i c l e i n f o a b s t r a c t

Article history: Two-dimensional one-atom thick graphene inspires intensive studies due to its great potentials in
Received 21 August 2013 enhancing polymer’s mechanical, gas/liquid barrier, and thermal properties. However, its poor dispersion
Received in revised form 15 November 2013 within highly viscous rubber elastomers by conventional mill mixing posed significant technical chal-
Accepted 11 December 2013
lenges and hindered its vast applications. In this paper, graphene oxide (GO) enhanced fluoroelastomer
Available online 23 December 2013
(FKM) was solution-processed to enhance the mechanical and liquid barrier properties of FKM for the
first time. Due to the chemical bonding, the GO/FKM performed 1.5-fold increment tensile strength com-
Keywords:
pared with pure FKM and 1.2-fold increment tensile strength compared with Reduced Graphene Oxide/
A. Particle-reinforce composites
B. Curing
FKM at 150 °C. The reduced permeability of GO/FKM to organic solvent (such as methyl ethyl ketone)
C. Mechanical properties indicated the improved liquid barrier properties. This research provides a cost-effective solution process
D. Nano composites to efficiently enhance the thermal mechanical and liquid barrier properties of FKM with the addition of
E. Sol–gel method GO sheets through excellent dispersion techniques and strong GO-matrix bonding.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction the oil industry have also been studied in the recent years and
near-commercial products are currently available [7]. However,
During petroleum exploration and production, rubber-elasto- the low modulus and the prohibitively high processing cost of
mer based oil seals are used widespread in assembling pipes and chemical vapor deposition (CVD) produced CNTs limits its applica-
machinery to prevent oil leakage and gas infiltration. These rubber tion for mass consumption.
elastomers are required to exhibit excellent hardness, strength, Graphene, a flexible one-atom-thick two dimensional graphite
chemical/water resistance, good elasticity and structural stability carbon nanostructure, has drawn a lot of attention due to its excep-
under both high and low temperatures and high pressures. Fluoro- tional mechanical properties [8], electrical properties, and large
elastomer (FKM) has been widely used in those harsh environ- surface area [9]. The recent research of mixing a small amount of
ments due to their excellent heat and solvent resistance graphene into natural rubber [10–12] proved that graphene is an
properties. Although the service life of most FKMs are theoretically excellent filler to improve the strength of rubber-elastomers. In
up to thousands of hours even at 200 °C, they may still lose 30% of comparison with other fillers, graphene offers the mechanical per-
the tensile strength and 10% of the volume swell after exposure to formance as high as CNTs at the price of clay fillers. Moreover,
oil for 70 h at 200 °C [1]. Water vapor and other gas adsorption graphene demonstrates outstanding gas/liquid barrier properties
could make them worse. Hence, new products of FKMs with en- [13]. Therefore, graphene is a very promising reinforcement mate-
hanced performance is in needed. rial for novel elastomers with improved mechanical properties,
In the recent years, different reinforcements, such as carbon thermal stability and gas/liquid barrier properties.
black [2], silica [3], clays [4–6], and carbon nanotubes (CNTs) In order to reinforce the high-temperature mechanical proper-
[5–7], have been added to enhance the mechanical, thermal, and ties of rubber elastomers [14], further functionalization on the
electrical properties of FKMs. The reinforcement for FKM requires plain 2D structure of graphene is commonly carried out to improve
a high loading of the conventional filler, which introduced many the dispersion and interfacial bonding. As the mechanical proper-
side-effects in processing, curing, and applications. In contrast, sig- ties of vulcanized elastomer are mainly dependent on the crosslink
nificant enhancement of mechanical, and thermal properties can density [15], the functional groups enable graphene to crosslink
be achieved by adding novel nanomaterials at a small loading with different elastomers. Graphene oxide (GO) is a single-layer
[7–10]. CNT-reinforced rubber elastomers as sealing materials in graphene with oxygen groups attached onto it. Different from the
reduced graphene oxide (RGO), the allyl alcohol groups on
⇑ Corresponding author. Tel.: +1 8067423563x284; fax: +1 8067423540. the GO offer reactive sites with elastomers during vulcanization
E-mail address: jenny.qiu@ttu.edu (J. Qiu).
[16–18] and further provide a higher modulus and fracture

0266-3538/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compscitech.2013.12.010
J. Wei et al. / Composites Science and Technology 92 (2014) 126–133 127

strength in elastomer nanocomposites. Ultrasonic and subsequent crosslinking at one temperature due at short curing period (nor-
co-coagulation approach has been proved to provide better dis- mally less than 30 min). Because the increasing crosslinked net-
persed fillers in silicate/rubber system [19], nanoclay/rubber com- work rising the glass transition temperature gradually and
posites [12,20] and graphene/natural rubber composite [11,21]. In reducing the mobility of chains, the vulcanization slows down even
this paper, different concentrations of graphene and GO nanoparti- if there are still non-reacted groups. In that case, the post-curing
cles were used to reinforce FKM. To the authors’ knowledge, this is with elevated temperature and longer curing period (normally
the first attempt to reinforce FKM by graphene or GO using the co- 16–25 h) is needed. During post-curing, the crosslink density fur-
coagulation method. The effects of graphene or GO as fillers on the ther increased because polymer chains are re-activated to reach
high-temperature mechanical properties and liquid barrier proper- and react with the non-reacted groups.
ties were investigated.
2.2. Characterization
2. Experimental
2.2.1. Characterization of GO and RGO
2.1. Preparation of rubber nanocomposites GO and RGO were characterized by Transmission Electron
Microscopy (TEM, HITACHI T8100), Fourier-Transform Infrared
2.1.1. Preparation of graphene (FT-IR, Nicolet iS10) and X-ray photoelectron spectroscopy
The graphene oxide (GO) was produced by the modified Bro- (XPS, PHI5000 Versa Probe). The vulcanization was analyzed with
die’s method, which is reported elsewhere [22]. In order to obtain an oscillating disc rheometer (ODR, Akron Rubber Development
reduced graphene oxide (RGO) powder, in which most of the oxy- Laboratory, Inc.) at 177 °C according to ASTM D2084.
gen groups were removed by reduction, the GO powder was first
dispersed in pH 10.5 ammonia/water solution, then this solution 2.2.2. Measurement of crosslink density and barrier properties
was mixed with 50 lL hydrazine and stirred overnight. The resul- The crosslinking densities of the vulcanized composites were
tant solution was dried at 70 °C to obtain RGO powder. measured by the swelling tests in MEK (methyl ethyl ketone).
The mole percent uptake Qt for solvent after t min immersion
was determined using:
2.1.2. Solvent selection
Five different organic solvents (DMF: dimethylformamide, ace- ðMt  M0 Þ=MW
tonitrile, Ethanol, DMSO: dimethyl sulfoxide, and NMP: N-methyl- Qt ¼  100 ð1Þ
M0
2-pyrrolidone) were used for the solubility tests for both FKM and
GO (or RGO). 1 g of FKM was dispersed in 30 ml of each organic sol- where Mt is the mass of the sample after t min of immersion, M0 is
vent by stirring for 3 days. 1 mg of GO powder and RGO powder the initial mass of the sample, and MW is the molecular weight of
were dispersed into 30 ml of each organic solvent by 1 h tip-soni- the solvent. The sorption was plotted as the Qt vs. t1/2 and the diffu-
cation, respectively. The theoretical analysis of the solubility was sion and permeability coefficients were calculated according to the
carried out according to the Hansen solubility parameter [23]. plot [24–26]. The crosslink density was calculated according to
ASTM D6814 [27]. The polymer solvent interaction parameter (v)
was calculated to be 1.31 at 25 °C [28,29].
2.1.3. Mixing rubber nanocomposites
10 g of the FKM (FC 2260; Dyneon, 3M. Composition: di-poly-
mer of vinylidene fluoride and hexafluoropropylene, plus cure site 2.2.3. Measurement of mechanical properties
monomer. Fluorine content: 65.5%. Mooney Viscosity ML The tensile tests were performed on a Universal Tester (AGS-X,
1 + 10@121 °C: 60 MV. Specific gravity: 1.80) and 1 g of GO SHIMADZU) at room temperature (25 °C), 75 °C and 150 °C in a
(or RGO) was dispersed into acetonitrile separately. The GO (or temperature control chamber. Five ASTM D412 type D specimens
RGO) suspension was prepared by tip-sonication for 1 h and the were measured to obtain the average value of tensile strength,
FKM suspension was prepared by stirring the suspension for elongation, and stress at 100%, 200%, and 300% strain (M100,
3 days. The FKM suspension was slowly poured into the GO (or M200, and M300) at 250 mm/min stretch rate until breakage. Each
RGO) suspension. After stirring for 4 h, the mixture was co-coagu- sample was kept in the constant temperature-controlled chamber
lated by pouring into large amount of DI water under strong before tests (for 20 min) and during tests (till breakage). The mor-
mechanical stirring. In order to obtain the well-dispersed compos- phology and the element analysis of their rupture cross-section
ites, the solids was collected by filtration and dried in an oven at was also investigated using Scanning Electron Microscopy (SEM,
70 °C for 24 h. These composites were named as GO masterbatch HITACHI S4300).
or RGO masterbatch.
In order to achieve a better dispersion, the above-mentioned 3. Results and discussion
masterbatch were processed in a rheometer mixer (Haake Polylab
with Rheomix Compounder, 450C). Different amounts of the 3.1. Characterization of GO and RGO
GO/RGO masterbatch was mixed with neat FKM, 3 wt% Ca(OH)2
and 2.5 wt% peroxide curatives (LuperoxÒ 101XL45) to produce As-synthesized GO and RGO were characterized by TEM, FT-IR,
control (no master piece), 1 wt% GO/FKM, 2 wt% GO/FKM, 1 wt% and XPS. As shown in the TEM images in Fig. 1(a) and (b), the GO
RGO/FKM and 2 wt% RGO/FKM by weight fraction. and RGO were mostly single-layer graphene based nanoribbons
The commercial FKM, peroxide, and the masterbatch were with the size of about 100 nm  600 nm. The chemical structures
mixed for 12 min at 80 °C and 80 rpm. Subsequently, the mixed of the GO and RGO were investigated by FT-IR. As shown in
pastes were compression molded and cured by hot press machine Fig. 1(c), epoxy groups (1390 cm1, 1060 cm1 and 946 cm1), car-
according to the ASTM D3182. The pastes were pre-cured on a hot- boxyl group (1260 cm1, 1720 cm1 and 3400 cm1), and aromat-
pressing machine at 177 °C, 5 MPa for 7 min. After that, the pre- ics (1560 cm1) exist in the as-prepared GO [30,31]. Compared
cured pastes were post-cured at 235 °C for 24 h. with the GO, the intensity of above-mentioned oxygen functional
During pre-curing, the decomposition of the peroxide agency groups were significantly reduced in the RGO. The similar situation
and crosslinking were initiated. Because the crosslinking is a diffu- was also confirmed by the XPS spectra. As seen in the survey
sion-controlled process, it is not possible to achieve completed (d) and the C1 of GO (e) and RGO (f). The C/O ratio of atomic
128 J. Wei et al. / Composites Science and Technology 92 (2014) 126–133

Fig. 1. The TEM images of the GO (a) and RGO (b). The FT-IR spectra (c) and the survey of XPS spectra (d) and high resolution C1 spectra (e) of GO and RGO.

concentration drops from 2.37 for GO to 20.7 for RGO after reduc- (RED), which indicates the solubility, was calculated by Eq. (3).
tion by hydrazine. In the high resolution C1 spectra, the binding When RED is less than 1, the molecules are alike and can dissolve
energy at 284.8 eV, 286.1 eV, 287.5 eV and 289.2 eV indicates the in the corresponding solvent. In Table 1, the Hansen Solubility
CAC, CAO, C@O, and C(O)OH bonding [32,33]. The C1 spectra Parameters of the FKM and different solvents are listed. Only the
shows that most of the oxygen groups have been removed from RED of acetonitrile is less than 1. Therefore, acetonitrile is consid-
RGO compared with GO. This result demonstrated that the GO ered to be the best solvent for FKM, GO, and RGO.
and RGO used as the fillers in FKM composite have similar mor-
phologies, but quite different chemical structures owing to the ðRa Þ2 ¼ 4ðddsolv ent  ddFKM Þ2 þ ðdpsolv ent  dpFKM Þ2
reduction of the oxygen functional groups. þ ðdhsolv ent  dhFKM Þ2 ð2Þ

RED ¼ Ra =R0 ð3Þ


3.2. Solvent selection
where the subscripts solvent and FKM indicate the parameters from
In order to obtain a good dispersion FKM GO/RGO composite, different solvents and FKM, respectively. The solubility was con-
ultrasonic-assisted latex mixing was used. Five common organic firmed by the comparison test. The FKM, GO powder, and RGO pow-
solvents for GO/RGO [34,35] were used to test the mutual solubil- der were dispersed in different solvents, as shown in Fig. 2. The GO
ity for GO, RGO, and FKM. The Hansen solubility parameter was and RGO dissolved well in all of these organic solvent, but only ace-
used to evaluate the solubility. In Hansen solubility parameters, tonitrile can dissolve FKM. Therefore, acetonitrile was selected as
dd, dp and dh represent the energy from dispersion forces, energy testing solvent.
from dipolar intermolecular force, and energy from hydrogen
bonds, respectively. As the graphene can be dissolved in most 3.3. Mechanism of reaction between GO and FKM
of the solvents that have a value of (dd + dh) in the range of
13–29 MPa1/2 [36,37], the five selected solvents have the values In order to synthesize high-performance FKM nanocomposite
in the range as seen in Table 1. In order to estimate the solubility with improved mechanical properties, it is crucial to ensure a good
of polymer in a specific solvent, the distances (Ra) between Hansen dispersion of the nanofiller and a strong chemical bonding be-
parameters in Hansen space were calculated by Eq. (2). The R0 in tween the nanofiller and the FKM matrix. In this case, the single-
Eq. (2)represents the interaction radius of the polymer. For FKM, layer GO with plenty of oxidized groups can provide electron-rich
the dd, dp, dh, and R0 are 10.9 MPa1/2, 14.5 MPa1/2, 3.1 MPa1/2, and hydrocarbon groups at the edge is the ideal reinforcement mate-
14.1 MPa1/2, respectively [36]. The relative energy difference rial. In this paper, the ultrasonic and co-coagulation technique

Table 1
The hansen solubility parameters for different solvents.

Sample dd (MPa1/2) dp (MPa1/2) dh (MPa1/2) dp + dh (MPa1/2) Ra (MPa1/2) RED


NMP 18.0 12.3 7.2 19.5 15.0 1.1
Acetonitrile 15.3 18.0 6.1 24.1 9.8 0.7
DMSO 18.4 16.4 10.2 26.6 16.7 1.2
DMF 17.4 13.7 11.3 25.0 15.4 1.1
Ethanol 15.8 8.8 19.4 28.2 19.9 1.4

Note: The Ra of each solvent was calculated in Eq. (2) [38] by using the parameters of each solvent and parameters of FKM. The RED was calculated by dividing Ra of each
solvent by R0 of FKM as shown in Eq. (3).
J. Wei et al. / Composites Science and Technology 92 (2014) 126–133 129

Fig. 2. The pristine FKM, GO, and RGO dispersed in NMP (a), acetonitrile (b), DMSO (c), DMF (d), and ethanol (e).

was employed to achieve a uniform dispersion of the single-layer vulcanization in the peroxide system [39]) or transfer to GO to give
GO within the FKM matrix. The oxygen groups, especially the allyl stable radicals. The driving force for such a chain reaction is the
alcohol group at the edge of the GO, were exploited as the reactive transfer of Br atom from the electron-poor FKM to the electron-rich
sites with FKM. After the co-coagulation, the single-layer GO was hydrocarbon radical on the GO [40,41].
well-dispersed and confined in the FKM matrix. During the vulca- In order to confirm that GO is involved in the crosslinking reac-
nization, the allyl alcohol groups on the GO reacted with peroxide tion, vulcanization behaviors of control, 2 wt% RGO/FKM and 2 wt%
to provide the initial free radicals and to further assist GO to par- GO/FKM were investigated by curemeter. The Cure Rate Index
ticipate in the crosslinking reaction. The reaction mechanism is (CRI = 100/Tc90  Ts2) indicated the vulcanization rate. As seen in
illustrated in Fig. 3. The peroxide provides free radicals during Table 2, the CRI of the 2 wt% RGO/FKM is lower than control’s be-
thermal decomposition. The free radicals abstract bromine from cause the RGO particle hindered the vulcanization process. As the
FKM chain (Br atoms are attached onto FKM chain to achieve better oxygen groups of GO reacted with FKM during the vulcanization,

Fig. 3. The proposed (a) peroxide decomposition, (b) crosslinking mechanism, and (c) schematic of brominated FKM vulcanized with GO.
130 J. Wei et al. / Composites Science and Technology 92 (2014) 126–133

Fig. 4. The curing curves of Control, 2 wt% RGO/FKM, and 2 wt% GO/FKM by ODR.
Fig. 5. Sorption for control, 2 wt% GO/FKM, and 2 wt% RGO/FKM.

the CRI of 2 wt% GO/FKM is higher than 2 wt% RGO/FKM’s. The ODR
results indicate that RGO particles with little oxygen groups hin- tive tool to understand the interfacial interaction and morphology
dered the radical diffusion during the vulcanization. On the other of the system [26].
hand, the oxygen groups on the GO particles involved in the vulca- Fig. 5 exhibited the sorption for control, 2 wt% GO/FKM, and
nization and formed strong interaction between GO and FKM (see 2 wt% RGO/FKM samples at room temperature. The slight reduc-
Table 3). tion after the maximum sorption represents the un-vulcanized
The function of GO in the crosslinking reaction was further con- FKM molecules dissolved in MEK solvent. The diffusion, sorption,
firmed by calculating the crosslink density. The crosslink densities and permeability coefficients of FKM, 2 wt% GO/FKM, and 2 wt%
for control, 2 wt% GO/FKM, and 2 wt% RGO/FKM were calculated RGO/FKM at room temperature are summarized in Table 2. The dif-
and summarized in Table 2. Compared with the control (9.1  fusion and permeation coefficients of the 2 wt% GO/FKM and 2 wt%
105 mol/cm3  105), the crosslink density of 2 wt% GO/FKM in- RGO/FKM were measured to be lower than control, indicating the
creased by 20.8% and the crosslink density of 2 wt% RGO/FKM de- liquid barrier properties of graphene and their derivatives. The dif-
creased by 8.8%. As crosslink density is strongly influenced by the fusion depends on the concentration of free space available in the
final state of vulcanization, the different crosslink densities indi- matrix which accommodates the penetration of solvent molecule
cate GO was crosslinked onto FKM during vulcanization [42] while [43,44]. The addition of the GO and RGO reduced the available free
RGO impedes the crosslinking of FKM due to the hindrance effect space and restricted segmental mobility of the rubber matrix. The
[42]. In a summary, the experiments at study demonstrated that 2 wt% GO/FKM demonstrated the lowest permeability among all
the crosslinking reaction of FKM using peroxide catalyst was sig- the samples, possibly due to the synergistic effect of the better dis-
nificantly enhanced by the allyl groups from GO. Moreover, the persion within the nanocomposite system and the crosslinking be-
strong GO/FKM interaction improves the mechanical properties tween the GO and the FKM.
of FKM nanocomposites.
3.5. Mechanical properties
3.4. Liquid barrier property
As GO crosslinked with the FKM, the GO/FKM composite is sup-
As the GO/RGO has the 2D structure, their composites are sup- posed to have better mechanical properties at room or higher
posed to have good solvent barrier property. The effects of GO/RGO temperature [46,47]. The mechanical properties of control, 1 wt%
as fillers on the diffusion, sorption, and permeation of MEK through GO/FKM, 2 wt% GO/FKM, 1 wt% RGO/FKM and 2 wt% RGO/FKM
FKM nanocomposites were studied. The barrier property of com- were measured on a tensile test machine at room temperature
posites relied on the geometry of the filler (property, size, shape, (25 °C) and elevated temperature (75 °C and 150 °C). Fig. 6(a) pre-
concentration, and orientation), matrix, temperature, interaction sents the Strain vs. Stress plots of different samples. Compared
between the filler and the matrix, etc. [24,25]. The study of the sol- with control, the M300 of 1 wt% GO/FKM and 2 wt% GO/FKM in-
vent transport process through composites can be used as an effec- creased by 22% and 35%. In contrast, M300 of 1 wt% RGO/FKM

Table 2
Vulcanization characteristics of the FKM composites.

Samples Maximum torque (N * m) Ts2 (min) Tc90 (min) CRI (min1)


Control 27.26 2.94 9.24 15.87
2 wt% RGO/FKM 28.13 3.34 10.35 14.27
2 wt% GO/FKM 26.54 3.30 8.81 18.15

Table 3
The crosslink densities and transport properties of control, 2 wt% GO/FKM and 2 wt% RGO/FKM.

Sample Crosslink density Diffusion coefficient Sorption coefficient Permeability coefficient


(mol/cm3  105) (m2/s  106) (g/g) (barrier) (m2/s  105)
Control 9.1 20.6 4.02 8.28
2 wt% GO/FKM 11.0 15.5 3.83 5.94
2 wt% RGO/FKM 8.3 19.2 3.85 7.41
J. Wei et al. / Composites Science and Technology 92 (2014) 126–133 131

and 2 wt% RGO/FKM increased by only 6% and 11%. The RGO/FKM there are a lot of the pores on the rupture cross section, as seen in
performed better in the mechanical property than the control sam- Fig. 7(b). This phenomenon indicates the poor interface between
ples because: (1) the large aspect ratio of RGO provides the RGO and FKM because RGO is not involved in the vulcanization
mechanical interlocking and adhesion; (2) the outstanding confirmed by ODR test in Fig. 4 and the crosslink density test in Ta-
mechanical properties of RGO. The RGO provide a base for the ble 1. Meanwhile, the elongation of RGO/FKM nanocomposites was
FKM to physically graft on as seen in Fig. 7(a). After the tensile test, much smaller than the control’s possibly due to the poor interface

Fig. 6. The strain vs. stress plots of different FKM composites (a) at room temperature (25 °C), (b) at 75 °C and (c) at 150 °C. (d) The summary of the stresses at 100%
elongation of different FKM composites at different working temperature.

Fig. 7. The SEM images of rupture cross section of the 2 wt% RGO/FKM (a and b) and 2 wt% GO/FKM (c and d).
132 J. Wei et al. / Composites Science and Technology 92 (2014) 126–133

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