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Article history: Thermoplastic polyurethane (TPU) nanocomposites based on organically modified layered silicate (OMLS)
Received 1 May 2009 were prepared by melt intercalation process followed by compression molding. Different percent-
Received in revised form 25 August 2009 age of organoclays was incorporated into the TPU matrix in order to examine the influence of the
Accepted 30 October 2009
nanoscaled fillers on nanostructure morphology and material properties. The microscopic morphol-
ogy of the nanocomposites was evaluated by wide angle X-ray diffraction (WAXD), transmission
electron microscopy (TEM), and atomic force microscopy (AFM). The observation revealed that both
Keywords:
nanoclay–polymer interactions and shear stress developed during melt mixing are responsible for the
Thermoplastic polyurethane
Organoclay
effectively organoclay dispersion in TPU matrix resulting intercalated/exfoliated morphology. Thermal
Nanocomposites stability of the nanocomposites measured by thermogravimetric analysis (TGA) was improved signifi-
Morphology cantly with the addition of nanoclay. The differential scanning calorimetry (DSC) analysis reveals that
Thermal properties melting point of the nanocomposites increased with incorporation of nanoclay. The dynamic mechani-
Dynamic mechanical analysis cal properties of the TPU nanocomposites were analyzed using a dynamic mechanical thermal analyzer
(DMTA), which indicates that the storage modulus (E ), loss modulus (E ), and glass transition temperature
(Tg ) are significantly increased with increasing nanoclay content.
© 2009 Elsevier B.V. All rights reserved.
0921-5093/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2009.10.063
A.K. Barick, D.K. Tripathy / Materials Science and Engineering A 527 (2010) 812–823 813
contains methylene bis(cyclohexyl) diisocyanate (HMDI) hard seg- temperature range of –100 to 300 ◦ C at a scan rate of 10 ◦ C/min
ment, polytetramethylene glycol (PTMG) soft segment (molecular in liquid nitrogen atmosphere. Dynamic mechanical properties
weight = 1000 g/mol) and chain extender 1,4 butane diol (BD). Com- of nanocomposites were measured by dynamic mechanical ther-
mercial nanoclay used in this study was Cloisite 15A procured mal analyzer (DMTA model 2980 V1.7B, TA Instrument). The test
from the Southern Clay Products, Inc., USA. The Cloisite 15A is was carried out in tensile mode at a constant frequency of 1 Hz,
an organosilicate clay based on a natural montmorillonite hav- static force of 0.01 N, and amplitude of 10 m in the temperature
ing density = 1.66 g/cm3 , d0 0 1 = 31.5 Å, cation exchange capacity range of −100 to 100 ◦ C and a scan rate 3 ◦ C/min in liquid nitrogen
(CEC) = 1.25 meq/gm with dimethyl dehydrogenated tallow ammo- atmosphere. Strain sweep of the nanocomposites was studied at
nium modifier (2M2HT) of tallow composition as ∼65% C18; ∼30% frequency of 10 Hz at room temperature and frequency sweep was
C16; ∼5% C14. also carried out at strain amplitude of 10 m at room temperature
(30 ◦ C). The size of the rectangular test samples was approximately
3. Manufacturing of nanocomposites 25 mm × 6.5 mm × 2 mm.
Fig. 3. AFM topography represents height image (left) and 3D image (right) of (a) pure TPU and TPU nanocomposites with (b) 3 wt% and (c) 5 wt% of Cloisite 15A nanoclays
loadings.
domains. Previous study have suggested that microphase separa- However, the factors to decide the final morphology and the size
tion in TPU can produce hard microdomains, but that can approach of the aggregates are still not clear. Although the phase separa-
each other and coalesce, which is termed as “secondary order- tion is severely disrupted, the sample surface is still covered with
ing” [16]. The aggregation process occurs because there is strong a thin layer of smooth soft phase. It is observed that even this
interaction due to the hydrogen bonding among hard domains surface layer was disrupted by the addition of nanoclay in the
of TPU. Also, the polyol as soft segments is a flexible long chain. nanocomposites.
816 A.K. Barick, D.K. Tripathy / Materials Science and Engineering A 527 (2010) 812–823
Fig. 4. TGA and DTG thermograms of Cloisite 15A nanoclays in (a) nitrogen and (b)
oxygen gas atmosphere. Fig. 5. TGA and DTG thermograms of pure TPU and TPU/Cloisite 15A nanocompos-
ites in (a) nitrogen and (b) oxygen gas atmosphere.
5.2. Thermal properties carried out by TGA under nitrogen gas atmosphere as shown in
Fig. 5(a). It is found that all specimens displayed two degrada-
5.2.1. Thermogravimetric analysis (TGA) tion processes from room temperature to 600 ◦ C at a ramp rate
5.2.1.1. Thermal stability study. TGA and DTG (derivative thermo- of 20 ◦ C/min. To study the degradation thoroughly, the onset tem-
gravimetry) curves of Cloisite 15A nanoclay in nitrogen and oxygen perature (Td ) of the two degradation processes and the respective
atmosphere are shown in Fig. 4(a) and (b), respectively. Ther- temperature of maximum degradation rate (DTGmax ) are con-
mal decomposition of the alkyl quaternary ammonium modified sidered as shown in Fig. 5(a). It can be seen that, compared to
montmorillonite has taken place in two regions. The first stage TPU matrix, the first onset temperature (Td1 ) of the nanocom-
degradation at around 200 ◦ C refers to the evolution of interlayer posites with 1–9 wt% of clay is found to be higher and DTG
absorbed water, CO2 , and long chain alkyl fragments whereas sec- thermograms show the first maximum degradation rate peak
ond stage of thermal degradation was shown in between 200 and (DTG1max) . The second onset temperature (Td2 ) and second max-
500 ◦ C, which is due to the evolution of water from dehydroxylation imum degradation rate peak (DTG2max ) of all the nanocomposites
of CO2 and organic substances [17]. For the organic montmoril- show significant increase compared to the TPU matrix. The degra-
lonite (Cloisite 15A), the initial mass loss is dominated by water. dation of the TPU molecular backbone is dominant at DTG2max . It
For Cloisite group of clays, release of water begins around 40 ◦ C can also be seen that the nanocomposites with 5 wt% nanoclay
and continues till about 200 ◦ C. Weakly bound, physically absorbed exhibit maximum DTG peak degradation temperature (T50wt% )
and free water pockets within the aggregate structure evolve at value than the other nanocomposites prepared from 1, 3, 7, and
the lowest temperatures, whereas water within the interlayer and 9 wt% clay, which tally with the WAXD result. The end degrada-
strongly bonded water of hydration (Na+ and alkyl ammonium tion temperature (T95wt% ) and residue obtained at 500 ◦ C (r500wt% )
ions (R4 N+ )) evolve at progressively higher temperatures. At tem- increases with increasing clay percentage, which confirms the
peratures between 200 and 500 ◦ C, the organic constituent in the compatibility of clay with the TPU matrix. It is reported that
organically modified layered silicate begins to decompose. Three the first degradation process corresponds to the release of the
overlapping DTG peaks indicate that the release of organic sub- smaller molecules or unstable side chains, which usually degrade
stances is staged and arises from different mechanisms. In general, at lower temperature. The introduction of OMMT layers can sub-
all of the organically modified montmorillonites decompose in a stantially improve the thermal properties of the polymer matrix.
similar fashion. They exhibit three to four DTG peaks, a lower tem- The results show that the degradation rates of the nanocomposites
perature event resulting in a sharp DTG peak around 250 ◦ C, and become significantly slower compared to that of TPU, indicat-
two to three closely overlapping higher temperature events pro- ing improvement of thermal stability of TPU. This is because the
ducing a broad DTG peak between 300 and 400 ◦ C. inorganic material can prevent the heat to expand quickly and
TGA and DTG thermograms of the pristine TPU and its nanocom- limits further degradation [18]. The OMMT itself contains some
posites prepared from organically modified Cloisite 15A clay was smaller molecules that release at lower temperature [19], more of
A.K. Barick, D.K. Tripathy / Materials Science and Engineering A 527 (2010) 812–823 817
Table 1
Apparent activation energy (Ea ) of neat TPU and TPU/Cloisite 15A nanocomposites evaluated by three kinetic methods.
Kinetic methods Kissinger method Flynn–Wall–Ozawa (F–W–O) method Modified Coats–Redfern method
2 2
Sample code Activation energy (kJ/mol) R Activation energy (kJ/mol) R Activation energy (kJ/mol) R2
Fig. 8. DSC thermograms in (a) 1st heating scan and (b) 2nd heating scan of pure
TPU and TPU/Cloisite 15A nanocomposites.
Table 2
Differential scanning calorimetry (DSC) results of neat TPU and TPU/Cloisite 15A nanocomposites.
Sample codes Tg(soft) (◦ C) Cp (W/g) Tm(soft) (◦ C) Tm(hard) (◦ C) Hm(soft) (J/g) Hm(hard) (J/g) Xc,s (%) Xc,h (%)
hard segment melting (Hm(soft) , Hm(hard) ), percentage soft and the transition temperature. As a result, the crystallinity due to the
hard segment crystallinity (Xc,s , Xc,h ), and change in heat capacity soft segments is one of the necessary conditions to show shape
of soft segment at Tg (Cp(soft) ) are given in Table 2. As the struc- memory behavior [10].
ture of TPU includes two segments such as hard and soft, generally The pristine TPU has a strong soft segment glass transition at
two melting temperatures are expected. The DSC curve shows two approximately −71 ◦ C. The glass transition temperature of the of
very small peaks from DSC first heating scan and these endothermic the soft segment of TPU nanocomposite is at around −69 ◦ C, which
peaks are associated with the melting temperature of the soft and is slightly higher than that of neat TPU because DSC cannot probe
hard segment domains present in TPU matrix. The virgin TPU also the glass transition temperature of polymer chains close to the lay-
gives rise to a higher temperature small melting endotherm peak ered silicates. This may be attributed to the confined thin polymers
at about 253 ◦ C that may be attributed to the predominantly dis- in between interlayer spacing of organoclay tending to lower the Tg
ruption of specific hard segment structures and length populations. and enhancing the segmental dynamics of the polymer chains. The
The limitation of specific hard segment length populations to the glass transition temperature of TPU nanocomposites is referred to
assigned endotherm is because of the heterogeneity nature of the the layered silicates free soft segment phases of TPU matrix and it is
TPU. The small fraction of hard segments melting above 200 ◦ C pro- found to be same as that of the pure TPU. The effect of small amounts
vided an strong evidence to suggests that the hard segments were of dispersed silicate layers on the free volume of TPU is insignif-
able to form crystal structures with long range order as a result well icant to influence the glass transition temperature of pure TPU,
phase separated hard domains arise in TPU matrix. It is suggested which may be attributed to the interactions between the organic
that in case of ether based TPU this endotherm could be attributed and inorganic phases. These interactions enhance the rigidity of the
to the disordering of nonuniformly packed hard segment hydrogen soft segments and limit the movement of the soft segments. There-
bonding between amine (–NH) and carbonyl (>C O) groups in the fore, the introduction of nanoparticles results in a slight increase
interfacial region between the soft and hard phases. The absence in phase transition temperatures of the soft segments. The amor-
of this endotherm in the melt compounded TPU nanocomposites phous state environment is clearly influenced by the concentration
provides evidence of more narrower and ordered interfacial region of soft and hard segments and also by the clay content. The glass
resulting improved phase separation among hard and soft phases transition of the hard segment phase of the pristine TPU was not
[21]. The peak associated with the melting temperature of the hard detectable in the DSC measurements because of low hard segment
segment of TPU nanocomposites is observed at about 100 ◦ C in the content and a rather small heat capacity difference at its Tg [26].
thermogram plot and peak positions were not appreciably affected As shown in Table 2, the change in the heat capacity associ-
by the nanoclay particles that may be attributed to the disruption ated with glass transition temperature (Cp ) of the nanocomposite
and distribution of various degrees of short range hard segment decreases as the amount of the modified clay increases from 1 to
orders. The small endotherm peak for hard segment melting may 9 wt%. The Cp , which is the magnitude of the transition at the
be due to the inactive movement of the hard segment, which has Tg , is related to the amount of mobility of the polymer chains. The
a small heat capacity change [22] and to the widely uniform dis- partial exfoliated/intercalated clay layers may provide some steric
persion of hard segment microdomains within the TPU matrix [23]. hindrance to the TPU chains [27]. However, the study of the glass
The melting transition temperatures of the soft segments from DSC transition of either the soft or the hard segments is better per-
second heating scan for pristine TPU and its nanocomposites are formed by dynamic mechanical analysis and will be discussed in
found to be around 22 and 30 ◦ C, respectively, which indicate that the following section.
crystallization of polytetramethylene glycol (PTMG) is taken place
in both neat TPU and TPU nanocomposites. This suggests that the 5.2.3. Dynamic mechanical thermal analysis (DMTA)
nanoclay affects the crystal structure of the soft segments and tends 5.2.3.1. Effect of temperature. DMTA results are expressed by three
to increase the melting temperature of the same with the addition main parameters: (a) the elastic response to the deformation
of organoclay due to their nucleating effect [24]. This increase in termed as the storage modulus (E ), (b) the plastic response to
the soft segment melting temperature and enthalpy change can the deformation corresponding to the loss modulus (E ), and (c)
be attributed to the effects produced by the rigid nanoclay in the the tan ı (the ratio of E /E ), a measure of the damping behavior
soft segment domains resulting in the increase in degree of crys- responsible for determining the occurrence of molecular mobil-
tallinity of the TPU soft segments. The value of enthalpy associated ity transitions such as the glass transition temperature (Tg ). DMTA
with the melting in each case is also too small, which indicates that analysis was carried out to monitor the temperature dependence
only a small fraction of urethane linkages formed phase separated of storage modulus (E ), loss tangent (tan ı), and loss modulus (E )
domains. Moreover, soft and hard segment crystallinity values are of neat TPU and its nanocomposites based on Cloisite 15A as shown
found to increase with nanoclay concentrations up to 5 wt% beyond in Fig. 9(a)–(c), respectively. The significant enhancement of stor-
which it decreases. This behavior is attributed to the reduction in age modulus (E ) in the investigated temperature range for all TPU
the effective surface area caused by filler platelet agglomeration nanocomposites over that of TPU matrix indicates that nanoclay
at high organoclay contents [25]. The soft segment is especially has a strong effect on the elastic properties of the neat TPU due the
important because the transition temperature of sample originates restricted movement of TPU chains resulted by the dispersed clay
from the melting of soft segments and the corresponding crys- layers. The significant increase in storage modulus (E ) is marked
tallinity affects a shape recovery when the sample is heated above above the glass transition region because the relative reinforcing
820 A.K. Barick, D.K. Tripathy / Materials Science and Engineering A 527 (2010) 812–823
Fig. 10. DMA curves of storage modulus (E ) of pure TPU and TPU/Cloisite 15A
nanocomposites as a function of strain amplitude.
Fig. 13. Cole–Cole plots (plot of E versus E ) of the pure TPU and TPU/Cloisite
15A nanocomposites as a function of (a) temperature, (b) strain amplitude, and (c)
frequency.
Fig. 12. DMA curves of (a) storage modulus (E ), (b) loss modulus (E ), and (c) dis-
sipation factor (tan ı) of pure TPU and TPU nanocomposites as a function of Cloisite
sweep are shown in Fig. 13(c). The storage modulus (E ) ver-
15A nanoclay loadings at different frequencies.
sus loss modulus (E ) plot is almost a straight line having the
slope of about 2 for both virgin TPU and TPU nanocomposites
because clay loadings do not affect the morphological state of
of the plot is reported to be indicative of the nature of the poly-
nanocomposites.
mer filler system. A semicircular diagram is reported in case
of homogeneous polymeric systems whereas two-phase systems
show two modified semicircles [32]. The Cole–Cole diagrams 6. Conclusions
presented in Fig. 13(a) and (b) are imperfect semicircles plot indi-
cating heterogeneity of the system. However, the shape of the In this research work, the TPU nanocomposites were suc-
curve points towards the relatively good clay polymer interac- cessfully prepared via melt intercalation technique. Morphology,
tions. Therefore, it can be concluded that TPU and TPU/OMMT thermal stability, and mechanical properties of nanocomposites
nanocomposites systems maintain the homogeneities for differ- were evaluated controlling the exfoliation/intercalation of organ-
ent amount of organoclay loadings. Cole–Cole plots from frequency oclay in TPU matrix. Morphological analysis by WAXD, TEM, and
A.K. Barick, D.K. Tripathy / Materials Science and Engineering A 527 (2010) 812–823 823
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Tecoflex® TPU for the research work.